Coates Offshore Product Brochure

Products and Services

Global rentalsolutions

Product brochure.qxp:Layout 1 1/9/10 12:57

01

Coates Offshore is a globalprovider of specialist rentalequipment to the offshoreenergy industry.Our core products of air compression and steam generation are designedto support the needs of major oil and gas operators and service companies inthe production of oil and gas, well testing, high pressure pipeline, rig repair,maintenance and drill cuttings handling.

Operating the largest global co-ordinated fleet of air compressors and steamgenerators, the fleet is fully complemented by supporting equipment such as;

// Gas booster compressors

// Aftercoolers

// Heat exchangers

// Dryer packages

// Sand filters

// High and low pressure filter packages; and

// Associated ancillary equipment

Our fleet is a combination of Zone II, Safe Zone and Rigsafe specifications.

Air Compressors / Steam Generators / Heat Exchangers / Sand Filters / Air Treatment EquipmentAir filtration / Air movers / Breathing air packages / Flow metering and monitoring /Hose and piping packages – 3/4" to 4" diameter hose / Hose reels / Pressure control /Fuel storage tanks / Hose baskets and containers / Workshop containers / Nitrogen production


Service and OperatingPersonnelWe recognise our customers’ need for specialist advice to help them getthe job done right, on time and on budget. Therefore we have a globalteam of experts to deliver on the promises we make to our customers.

Our fully certified team of service engineers and partners are available 24/7 on a day ratebasis to support our customers globally, whether it be for maintaining and/or operatingCoates Offshore equipment.


Why Rent?Over many years as equipment rental specialists to the oil and gasindustry we have developed expertise in managing the assets you need toget your job done and we believe that it makes sense for smart businessoperators to rent equipment rather than owning it.

Renting equipment has many advantages over other methods ofmanaging equipment assets such as:

//Renting gives you access to a pool ofequipment. One piece can be replacedquickly and efficiently thereforeminimising the cost of breakdowns.

//When renting. You will always haveaccess to the right equipment for the jobtherefore increase efficiency and safetyof your workforce.

//Eliminate Maintenance costs. Have youever stopped to calculate theinfrastructure costs of owningequipment and employing service teams.Coates Offshore can look after thisfor you.

//Renting equipment can help reduceinvestment. Therefore freeing up capitalfor your core business activities.

//Increase your borrowing power –Renting our assets can help removeliabilities from your balance sheet thusimproving the financial ratios that yourbank is looking at when deciding toapprove finance facilities.

//Eliminate equipment obsolescence anddepreciation – Today technologicalchange is rapid and new equipment iscoming along all the time to help you getyour job done safer and more efficiently.Coates Offshore is constantly introducingnew equipment to the fleet andtherefore we can help you remaincompetitive at all times.

//“Variablise” your costs – As the energyindustry, like most others, go throughpeaks and troughs in activity it makessense not to carry large fixed overheads.Renting allows you to link your costs toyour level of activity and thereforestabilise your profitability.

//Renting will improve your customerservice. Customer needs change overtime and renting gives you the flexibilityto adjust to changing customer needs.

//Renting is good for the environment.By renting you are gaining access to ashared pool of assets that are availableto everyone and tend to be utilised morethan assets owned and operated bya single business.

Greater utilisation leads to greaterefficiency in the use of resources and lesswaste – That can only be good foreveryone.

//Renting can help improve staff andcontractor safety. Equipment suppliedby Coates Offshore is well maintainedand compliant with the latest legislativerequirements.

03


Air CompressorsCoates Offshore air rental fleet consists of a combination of ZONE II,SAFEZONE and RIGSAFE equipment.

Coates Offshore air compressors have been built to DNV specification anddesigned with a compact footprint, a key driver with all Welltests, and toallow safe and easy access for operational and maintenance personnel.

PerformanceFlow Working Fuel Fuel FullLoad

Pressure Tank Consumption Runningcfm m3/min PSIG barg litres litres/hr hours

CPA 750 XHP C ZII 750 21.3 300 20.0 590 63.0 9.4CPA 875 C ZII 875 24.8 150 10.3 590 59.0 10CPA 900/200 C ZII 900 27 200 13.7 590 63.0 9.4CPA 1000 C ZII 1050 29.7 125 8.6 590 62.0 9.5*At full flow and pressure

SpecificationsLength Width Height Weights

mm mm mm kg (dry) kg (operating)

CPA 750/300 C ZII 3990 2250 2210 8100 8200CPA 875 C ZII 3990 2250 2210 8100 8200CPA 900/200 C ZII 3990 2250 2210 8100 8600CPA 1000 C ZII 3990 2250 2210 8100 8200

Zone II Compressors – ContainerisedAs a rental option the Coates Offshore Zone II containerised compressors are ideal foroperations such as well testing and oilfield applications in hazardous areas.

The compact footprint, containerised housing, and forklift slots make it easy and costefficient to transport, whilst easy stacking ability further reduces use of deck spaceonsite. The internal access provides offshore personnel with safe operational andservicing capability.

Coates Offshore Zone II compressors range from 750cfm to 1050cfm all with 590 litre fueltanks for up to 10 hours of operation at full load, resulting in maximised operational time.

Customers benefit from latest Zone II technology, for operation in hazardous areas, heavyduty DNV 2.7-1 specification and reduced downtime with optional 24/7 support fromCoates Offshore Service Engineer Team.

Features• Rugged, reliable marine engine with

'high ambient cooler design• Designed for offshore stacking - internal

access for operation and service• Pyroban exhaust gas cooling, inlet shut

down and flame trap• All pneumatic starting, control and

tell-tale fault indication• Designed for Zone 2 hazardous area

operation– BP200, OCMA Mec1, EEMUA 107

• Heavy duty, fully bunded, DNV2.7-1offshore container

• Compact design - transport three framedin a 40ft shipping container

• Emergency shut down and refuellingfrom deck level

Options• Aftercooler, filtration, drying• NORSOK spec. for Norwegian

applications• Extra high ambient cooling package• Dummy flame traps• 'Yellow alert' shut down connection

- 24V and 110V (others)• CE marked and fully ATEX compliant

(EN1834-1)


05




CPA 875 C ZII N 875 24.8 150 10.3 590 59.0 10CPA 1000 C ZII N 1050 29.7 125 8.6 590 62.0 9.5*At full flow and pressure

Specifications (Shipping)Length Width Height Weights


CPA 875 C ZII N 3990 2250 2210 8200 8600CPA 1000 C ZII N 3990 2250 2210 8200 8600

Specifications (Deck Footprint)Length Width Height Weights


CPA 875 C ZII N 5590 2250 2210 8200 8600CPA 1000 C ZII N 5590 2250 2210 8200 8600

Zone II Compressors NORSOKThe Zone II NORSOK Compressor ranges from 875cfm to 1050cfm with 590 litre fueltanks for up to 10 hours of operation at full load, resulting in maximised operational time.It has all the benefits of the Zone II containerised compressor with the added NORSOKstandards specification for Norwegian applications.

FeaturesAll containerised (DNV 2.7-1) Models• Rugged, reliable marine engine with 'high

ambient' cooler design• Designed for offshore stacking - internal

access for operation and service• Pyroban exhaust gas cooling, inlet

shutdown and flame trap• All pneumatic starting, control and

tell-tale fault indication• Designed for Zone 2 hazardous area

operation– BP200, OCMA Mec 1, EEMUA 107,

Norsok Z-015• Heavy duty, fully bunded, DNV2.7-1

offshore container• Emergency shutdown and refuelling from

deck level• Gas detection• Fire suppression

Options• Aftercooler, filtration, drying• Extra high ambient cooling package• Dummy flame traps available• 'Yellow Alert' shutdown connection -

24v, 110v or 240v• CE marked and fully ATEX compliant

(EN1834-1)

Air Compressors


07



CPA 750 F ZII 750 21.3 150 10.3 310 51.0 6.5CPA 750 F ZII R 750 21.3 150 10.3 670 51.0 13*At full flow and pressure



CPA 750 F ZII 3810 2160 1885 5900 6000CPA 750 F ZII R 3810 2160 1885 5900 6000

Zone II Compressors - Framed

Features• Rugged, reliable marine engine and

efficient air end• Pyroban exhaust gas cooling, inlet

shutdown and flame trap• AMOT pneumatic controls and tell-tale

fault indication• Designed for Zone 2 hazardous area

operation– BP200, OCMA Mec1, EEMUA 107, etc.

• Heavy duty offshore protective frame -BS7072 or DNV2.7.1

• Integrated full capacity bund/drip tray• Compact design - transport three framed

in a 40ft shipping container

Options• Aftercooler, filtration, drying• Stacking jigs with locking mechanism• Extra high ambient cooling package• Dummy flame traps• Yellow alert shutdown connection

- 24V and 110V (Others)


Air Compressors

Safezone Compressors

As a rental option the Coates Offshore Safezone compressors are ideal for use in safeareas. All units are containerised resulting in easy transportation, on-site stacking andaccess for operation and service.

The Safezone compressors range from 900cfm to 1800cfm. The 900cfm can provide up to11 hours of operating at full load on a more compact footprint whilst the 1500cfm has a1950 litre fuel tank for up to 13 hours of operating at full load, providing increased capacityand operational time.



CPA 1000 C SZ 1050 29.7 125 8.6 695 62.0 10.7CPA 900/200 C SZ 900 25.5 200 17.1 695 61.5 11.3CPA 1800 C SZ 1800 51.0 200 17.1 1950 142.0 13.7CPA 1500 C SZ 1500 42.5 500 34.5 2150 162.0 13.3*At full flow and pressure


mm mm mm kg (dry) kg (op) kg(gross)

CPA 1000 C SZ 3990 2250 2210 7500 7900 8200CPA 900/200 C SZ 3990 2250 2210 8000 8000 8200CPA 1800 C SZ 6058 2438 2896 16400 17000 17000CPA 1500 C SZ 6058 2438 2896 16400 17000 17000

FeaturesAll Containerised (DNV 2.7-1) Compressors• Heavy duty, fully bunded DNV2.7-1

offshore container• Designed for stacking in use - ISO Blocks

for ‘locked-on’ safety• Rugged, reliable mechanical marine

engine and ‘high ambient’ cooler• All-pneumatic starting, control and

tell-tale fault indication• Compact footprint - transport three in

a 40ft shipping container (Only oncertain models)

• High capacity on-board fuel tanks

Options and Accessories• Remote shutdown and refuelling from

deck level• Air treatment - aftercooling, filtration

and drying• Exhaust extensions for multiple

installations


09



CPA 130/100 F RS 130 4.0 100 6.9 40 5 8CPA 400/170 F RS 400 11.3 170 12.0 215 33 7CPA 750/150 F RS 750 21.3 150 10.3 462 45 10.3CPA 750/170 F RS 750 21.3 170 12.0 340 49 7CPA 825/170 F RS 825 23.4 170 12.0 540 54 10CPA 760/300 F RS 750 21.3 300 20.0 600 62 9.7CPA 900/350 F RS 900 25.5 350 24.0 680 70 9.7CPA 900/350 C RS 900 25.5 350 24.0 1050 70 12CPA 1050/125 F RS 1050 29.7 125 8.6 538 51.9 10.4CPA 1060/125 F RS 1060 30.0 125 8.6 540 54 10CPA 1300 C RS 1300 30.7 150 10.3 1030 81.0 12.7CPA 1600 C RS 1600 31.7 150 10.3 1030 103.0 10.0*At full flow and pressure


mm mm mm kg (dry) kg (op) kg(gross)CPA 130/100 F RS 2165 1300 1255 1200 1250 1500CPA 400/170 F RS 3480 1900 1766 3800 4000 6500CPA 750/150 F RS 3990 2250 2210 5200 5600 6500CPA 750/170 F RS 3900 2200 1900 5500 5800 6000CPA 825/170 F RS 4800 2400 2518 6200 6700 8500CPA 760/300 F RS 4800 2400 2518 6500 7000 8500CPA 900/350 F RS 5340 2620 2918 8500 9100 9500CPA 900/350 C RS 5340 2250 2510 11200 11800 13000CPA 1050/125 F RS 4300 2400 2518 6000 6500 6700CPA 1060/125 F RS 4800 2400 2518 6200 6700 8500CPA 1300 C RS 3990 2250 2210 11000 11500 13000CPA 1600 C RS 5334 2250 2510 11200 11800 13000

Rigsafe Compressors

* note 'Except 1300 and 1600 which are containerised

Coates Offshore has an extensive Rigsafe Compressor fleet ranging from 130cfm to 1600cfm, including both framed and containerisedsolutions to meet customer needs.

The 900/350 Rigsafe is now available in both a framed and containerised solution. The containerised 900/350 C RS provides customerswith a robust, reduced footprint option whilst also enabling easier access for operation, servicing, and maintenance. The CPA 1600 C RS is anideal model for deployment in harsh environments. Still retaining a minimal footprint, the 1600 can handle extended running times andcapacity. With a standard cooling package the 1600 can cope with higher ambient temperatures in locations such as Africa and Latin America.

When double stacked the 1600 C RS compressors provide an internal access way for personnel; ensuring safe and easy access forcontinued operation and servicing within harsh environments.

FeaturesAll frame-mounted/containerised safearea compressors• Heavy duty offshore protection frames -

BS7072 and DNV2.7-1*• Integral, Full fluid capacity bund /

drip-tray within frame• Air start with fully pneumatic controls

and operation (Coates standard)• Chalwyn valve, spark arrestor and

anti-static fan belt

Options• Battery start - with either electric or

pneumatic controls• ISO Block corners for locking double-

stacked units• Remote ESD - shutdown control• High ambient cooling package• Air treatment - aftercooling, filtration,

drying, storage and distribution• Also available on wheels for shore-based

application


11

Steam GeneratorsCoates Offshore has an extensive fleet of steam generators providingoutputs up to 5.8 million btu. Coates Offshore steam generators are idealfor well testing operations and maintenance.

A remote emergency shutdown facility is available ensuring instant safeshutdown should methane, propane and H2S gas or a similar hazard bedetected or encountered.

Features• Three-pass, wet-back design boiler with

low external temperatures• Boiler designed to ASME or BS boiler

vessel codes• Containers built to BS7072 and DNV 2.7-1• Compact self-contained design - size of

a 20ft shipping container• Water, condensate returns and fuel

storage tanks mounted within thecontainer

• Internal spark arrestor• Remote emergency shutdown facility• Steam package ships with a certified

steam hose and fittings package• Coates steam operators are also

competent in the operation ofcompressor installations Service and Utility Requirements

• The burner and pump require a combined power supply of ~ 20kVAs• Power supply can be 380-440V and 50 or 60 Hz• Coates steam generators are certified for manned operation offshore and engineer

support is required for monitoring performance and refuelling and for rigging andde-rigging.

PerformanceSaturated Working Max Steam Fuel FuelSteam Flow Pressure Temp Consumption Tank

MBtu kg/hr* PSIG barg ºC litres/hr litres

CPS 4.5 MBtu C RS 4.5 2000 150 10.34 186 142.7 1035CPS 5.8 MBtu C RS 5.8 2720 150 10.34 186 193.4 1035*Saturated steam output is based on a closed system installation with full hot water returnsWater consumption without returns to hot well are 2000 litres/hour (4.5MBtu) and 2720 litres/hour (5.8MBtu).



CPS 4.5 MBtu C RS 6058 2438 2896 11,000 14,000CPS 5.8 MBtu C RS 6058 2438 2896 11,500 14,000


10K Heat ExchangerCoates Offshore heat exchangers, used to heat a number of fluids foundin oil and gas production, consist of a pressurised shell containing a setof process coils. Steam is piped from an external steam generator intothe shell to heat the process fluid flowing through the process coils.

Coates Offshore range of portable frame mounted 10K heat exchangersare often used in conjunction with surface well testing applications andpipeline cleaning worldwide to complete the package of heat transferduring well test and chemical cleaning operations.

PerformanceCapacity Working Working

Pressure - Steam Pressure - ProductMbtu PSIG barg PSIG barg

CHE–4.5 10K–RS 4.5 148 10.2 10000 670


mm mm mm kg

CHE–4.5 10K–RS 7191 1980 2590 12,000

Features• 4.5mbtu ‘sour’ service• Frame built to DNV 2.7-1• Coil Design -20 - +120 Celsius• Steam Inlet / Condensate outlet 2”

WECO Fig 206• Inlet / Outlet Product 3” WECO Fig 1502• Inlet / Oulet Valve 4”• Rupture Disk and Safety Valves fitted• Service H2S NACE MR-01-75• Fully automatic temperature control• Maximum Steam input 10barg @

186 Celcius

Options• Inline choke valve• Product line crossovers• Comprehensive service pack


Sand FilterCoates Offshore rental fleet of sand filtration units are provided toenhance the well test packages in common use in the oil and gas industry.They improve well analysis during testing operations through the effectiveremoval of sand and other solids.

Features• Modular and rugged filter design• Standard 200 micron filter cartridge

supplied• Annular flow and sand storage• Safe and quick cleaning features• Vertically positioned gate valves

(to avoid gate obstruction)• Fitted with back up valves• Frame built to DNV 2.7-1• H2S Service

Options• 400 micron filter elements• 600 micron filter elements• 800 micron filter elements• Dedicated service container• Dedicated support container• Additional valves

PerformanceWorkingPressure

Sand Filter 10k 200mic PSIG barg

CSF 10K F RS 10,000 689


mm mm mm kg

CSF 10K F RS 4100 2135 2630 9,500

13


Air TreatmentEquipmentRemoval FiltersCoates Offshore provide a range of compact free-standing filter unitscapable of filtering compressed air in industrial applications.

The units will handle flows up to 3000 cfm and high pressures to1500 psig. Varying sizes available.

The filters are fully pneumatic, enabling use in hazardous areas -petrochemical and offshore - and are unaffected by extreme operatingconditions. Filter units are included within our regular pressure vesselinspection programme and are pre-release checked prior to mobilisationon every hire - assuring you of optimum performance. Most skid units areequipped for both fork lift and crane lift capability.

Features• Compact skid design• 2-Stage filtration for optimum

performance in all conditions• Pressure range to 100barg• Suitable for hazardous area u se• Design Code ASME VIII Div 1

PerformanceFree Air Working PressureCapacity Range

cfm m3/hr PSIG bargHP100/3000 3,000 5100 1-1500 0-100

SpecificationsLength Width Height Weight

mm mm mm kg (operating)

970 580 810 145


15

After CoolersA range of Coates Offshore after coolers are available to handle all CoatesOffshore compressors with pressure ratings up to 25 barg, rated flow to2000cfm and are capable of cooling discharge air to 10°C above ambient.

Air motor fans are fed by an integral lubricated air supply making thepackage suitable for hazardous area operation. The protective cageprevents both mobilisation and site damage, improves stability andenables equipment to be positioned by either fork truck or crane.

Features• Compact skid-mounted and caged

designs• Fork slots or lifting slings for placement• Pressure range to suit many applications• Service support across the world

PerformanceCoates offshore Aftercoolers are sized by their mass flow capability with operating conditions of:Inlet Air Temperature: 90°C Heat of compressed airAmbient Air Temperature: 25°C The temperature of the surrounding air (cooling air flow)Approach Temperature: +8 to 10°C How near to ambient air temperature the compressed

air is cooled to.Aftercoolers can be used at any pressure up to their maximum pressure rating.

SpecificationsMax Design Pressure Max Air

Flow Drop Pressure Consumptioncfm psi PSIG cfm

800 1050 2 - 5 150 10.31000 1350 2 - 5 200 13.71200 1600 2 - 5 125 8.61200HP 1600 2 - 5 300 20.01500HP 2000 2 - 5 300 20.01800HP 2000 2 - 5 350 20.0

Length Width Height Weights Connectionsmm mm mm kg

800 1700 800 1600 450 2” NPT1000 1950 800 1600 500 2” NPT1200 1950 800 1900 550 2” NPT Twin1200HP 2000 800 1900 550 2” NPT Twin1500HP 2200 1000 2000 600 2” NPT Twin1800HP 2200 1000 2000 600 2” NPT Twin


Desiccant DriersCoates Offshore offer a range of reliable desiccant driers capable of achievingminus 40°C pressure dew point with after-cooled compressed air.

Operation of the drier is simple and fully automatic once set; there is no needto switch this unit on or off and comes complete with an air-blast after-cooler.The whole package will be enclosed in a crash frame to either BS7072 or DNV2.7-1 with slings and fork lift pockets depending on requirements.

Specifications400-2900cfm @ 100-500psig

AncillariesAir filtration

Air movers

Breathing air packages

Flow metering and monitoring

Hose and piping packages- 3/4" to 4" diameter hose

Hose Reels

Pressure control

Fuel Storage tanks

Hose baskets and containers

Workshop Containers

Nitrogen Production

Air Treatment Equipment

Features• Open framed design• Stacking capability• Totally pneumatic operation


17


Unit 6, Kirkhill Commercial ParkDyce Avenue, DyceAberdeen AB21 0LQUnited Kingdom

www.coatesoffshore.com

We now have dedicated operations and/or facilities in:// Aberdeen// Great Yarmouth// Norway// Netherlands// Brazil// Angola// Malaysia// Indonesia// Australia

desi

gned

and

prod

uced

byeq

desi

gn.c

o.uk


Coates Offshore Product Brochure

Documents

Transcript of Coates Offshore Product Brochure