Coated CBN for high speed and various materials. · Coated CBN for high speed and various...

CBN MEGACOAT

Coated CBN for high speed and

various materials.

CBN revetue pour les vitesses elevées et differents matériaux

CBN rivestito per diversi materiali a velocità elevata.

CBN recubierto para alta velocidad y varios materiales

● Covers a wide range of workpiece material (hardened materials, sintered metal and gray cast iron)

MEGACOAT

TZZ00033

CELLFIBER

KBN05MCBN structure

KBN35M

KBN25M

First choice for heavy interrupted machining

1 choix pour l’usinage interrompue

Prima scelta per la lavorazione con interruzioni pesanti

Primera elección para mecanizado con corte altamente interrumpido

Structure of grains are fine and even, achieving better stability of quality (Improved, organization dispersed super micrograin CBN).La structure de grain est fine et uniforme qui permet une qualité de stabilitée meilleure (Amélioration de la diffusion du CBN super micro grain).La struttura della grana è fine e regolare e favorisce così una qualità più stabile (CBN micrograna ultrafine a organizzazione dispersa migliorato).La estructura de grano es mejor y a la vez que se consigue mayor estabilidad en la calidad (Mejorada dispersión organizada del súper microgramo CBN).

Cell Fiber

Excellent fracture resistance in heavy interruped machining.

Excellente resistance à la fracture dans l’usinage d’ebauche.

Eccellente resistenza alla frattura nella lavorazione con interruzioni pesanti.

Excelente Resistencia a la rotura en mecanizado altamente interrumpido.

A fibrous texture combining wear

resistant CBN (Core) and crack

resistant CBN (Shell).

Une texture de fibre qui combine la

resistance à l’usure (CBN à Coeur)et

resistance à la fracture (coquille).

Un tessuto fibroso che combina

resistenza all'usura CBN (nucleo) e

struttura CBN resistente alla rottur.

Una textura fibrosa combina CBN

resistente a la rotura (Exterior) y CBN

resistente al desgaste (Base)

Control of crack development by the chip resistant CBN (Shell)

Controle du devellopement de la fracture par la forme de

resistance en cbn (coquille)

Controllo dello sviluppo delle rotture tramite CBN

resistente ai trucioli (struttura)

Control de la rotura por medio de la Resistencia

a las virutas (Exterior)

For Hardened Material

For Hardened Material

First choice for light interrupted machining of general turning

1 choix pour l’usinage en ebauche légére et tournage géneral

Prima scelta per la lavorazione di tornitura generale con leggere interruzioni

Wear resistant CBN (Core)

CBN resistant à l’usure (Coeur)

CBN resistente all'usura (nucleo)

CBN resistente al desgaste (Base)

Cracking resistant CBN shell

CBN en coquille pour la resistance à la fracture

Struttura CBN resistente alla rottura

CBN resistente a la rotura (Exterior)

Core

Shell

Hybrid Grain StructureStructure de grain hybrideStruttura a grana ibrida Estructura de grano hibrido

Mixed structure of super micro grain CBN and coarse grain CBN.Structure mixte avec CBN super micro grain et grain epais.Struttura mista di CBN micrograna ultra fine e CBN grana grossa.Estructura mixta de super micrograno CBN y grano grueso de CBN.

CBN that possess High hardness, toughness and thermal resistance characteristics.

CBN qui possede une grande duretée et une grande resistance thermique.

CBN con caratteristiche elevate di durezza, tenacità e resistenza termica.

CBN que posee unas características de Alta Dureza, tenacidad y Resistencia térmica

Good balance between wear resistance and toughness.

Bonne équilibre entre resistance à l’usure et la duretée.

Buon bilanciamento fra resistenza all'usura e tenacità.

Buen balance entre Resistencia al desgaste y tenacidad.

Vc

High

Low

Finishing Medium Roughing

KBN05M

KBN35MKBN25M

KBN10M

KBN30M

2

Coarse grain CBN promote heat diffusion➡High thermal conductivity

Grain epais qui permettent une haute diffusion➡Une conductivité thermique élevée

Il CBN grana grossa favorisce la diffusione di calore➡Elevata conducibilità termicaEl grano grueso proporciona una major difusión térmica➡Alta conductividad térmica

Micro grain CBN Coarse grain CBN

First choice for high speed finishing/continuous machining

1 choix pour vitesse elevée et usinage en finition continue

Prima scelta per finitura ad alta velocità/lavorazione continua

Primera elección para acabado a alta velocidad/corte continúo

CBN

Binder

Super micrograin CBN

CELLFIBER

For Gray Cast Iron

KBN70M

KBN60M

First choice for Sintered Metal (Iron-Based)

1 choix pour les matéraiux fritté

Prima scelta per metallo sinterizzato

Primera elección en material sinterizado

First choice for stable machining of Gray Cast Iron

1 choix pour l’usinage stable pour la fonte grise

Prima scelta per la lavorazione stabile di ghisa grigia

Primera elección para mecanizado estable de Fundición Gris

For Sintered Metal (Iron-Based)

Strongly-bonded CBN grains by special metal binder.

Grain cbn fortement collé par materaiux collé.

Grana CBN fortemente legata con legante metallico.

Grano fuertemente compactado por medio de un material ligante especial.

Superior wear resistance.

Superior fracture resistance.

resitance à la fracturee supérieure.

migliore resistenza all'usura.

maggiore resistenza alla frattura.

Superior Resistencia al desgaste.

superior resistencia a la rotura.

Improved fracture resistance due to better wear resistance and heat resistance.

Resistance à la fracture améliorée due à une meilleure resistance à l’usure et à la chaleur.

Migliore resistenza alla frattura grazie a una maggiore resistenza all'usura e alle alte temperature.

Resistencia a la fractura mejorada debido a la mayor resistencia al calor y al desgaste.

CBN structure

3

■ Comparison of fracture resistance Comparaison à la resistance à la fracture Comparaison de résistance à la rupture Confronto della resistenza alla frattura

■ Comparison of wear resistance Comparaison à la resistance à l’usure Comparaison de résistance à l’abrasion

Confronto della resistenza ad usura

KBN70M

Competitor C

Competitor D

Competitor E

Competitor F

0 10 20 30 40

KBN70M Comp. C Comp. D Comp. E Comp. F0.000

0.100

0.200

0.300

Flan

k W

ear R

ate

(μm

/m)The end of tool life: fracture

Valuation basis:Flank wear width after cutting 1m

Turning

CBN structure

Super micro grain - Increased hardness and strength （＜１μｍ）Coarse grain - Crack development control ６μｍ）

Grain composition

Ceramic Binder

High hardness binder

High binding force

Improved wear

resistance

KBN900

Vc

High

Low


KBN60M

KBN70M

KBN65M


Vc

High

Low

Har

den

ed M

ater

ial

Sin

tere

d M

etal

(Iro

n-B

ased

)

Gra

y C

ast

Iro

n

4

KB

N0

5M

KB

N2

5M

KB

N7

0M

KB

N6

0M

KB

N0

5M

KB

N3

5M

25CrMo4 (60HRC)

ø120

Gear parts Vc=90m/min ap=0.5mm f=0.12mm/rev et ry CNGA120412S01225ME

KBN25MCompetitor I

KBN25M improved tool life up to 70 pieces/edge that is two times more than competitor's I. Also, KBN25M has increased its tool life up to 250 pieces/edge by changing from wet machining to dry machining.

Evaluation by the user

21MnCr5 (58HRC)

ø76

50

ø68

Gear External,Facing and Chamfering Vc=130 m/min ap=0.6 mm f=0.12mm/rev with coolant CNGA120408S01225ME

KBN05MCompetitor G

KBN05M shows signi cantly longer tool life than Compe.G 1.5 times longerAchieve cost reduction through longer tool life


25CrMo4 (58HRC)

ø20

40

Sleeve Internal turning Heavy Interrupted

Vc=100 m/min ap=0.5 mm f=0.1mm/rev with coolant TPGB110308S01035MET

KBN35MCompetitor J

· KBN35M shows 15% longer tool life than Comp. J in heavy interrupted machining.· Achieve stable machining and longer tool life while also keeping good cutting edge condition.

Achieve cost reduction and better productivity through longer tool life and stable machining.


SCM41(55HRC)

ø80

ø76

ø72

4 2

Stator Internal turning Vc=170 m/min ap=0.4 mm f=0.1mm/rev with coolant CNGA120408S01225ME

KBN05MCompetitor H

KBN05M shows 2 times longer tool life than comp. H. Achieve cost reduction through longer tool life


30 pcs/edge Unstable

200 pcs/edge

100 pcs/edge

300 pcs/edge

70 pcs/edge

300 pcs/edge

115 pcs/edge

600 pcs/edge

■ Case Studies

Sintered alloy

ø50

ø30

Sleeve Internal nishing Vc=240 m/min ap=0.12 mm f=0.07 mm/rev with coolant

KBN70MConventional C

Competitor K

KBN70M greatly improved tool life compared with conventional tool C and competitor K. Stable tool life.


GG25

ø50

ø100

Pulley Vc=300m/min ap=0.2mm f=0.18mm/rev.f =0.1mm/t

with coolant CNGA120408T02025

KBN60M

Conventional

Under cutting conditions equivalent to those of Coventional , the tool life of KBN60M was 1.5 times longer and a signi cant cost reduction was achieved


200 pcs/edge

300 pcs/edge

200 pcs/edge

150 pcs/edge

120 pcs/edge

Unstable

Unstable

5

A T ød

CN_1204_

■ Indication of clasi cation

KCast Iron ●

Light Interruption/1st. choiceLight Interruption/2nd. choiceContinuous/1st. choiceContinuous/2nd. choiceHeavily Interruption/1st. choiceInterruption/1st. choice

Sintered Metal Iron Based

H

Hardened Material rough

TChamfered

Cutting EdgeT01215

Chamfered Cutting EdgeHardened Material nishing ● ●

SChamfered+Honed

Cutting EdgeS01035

Chamfered+Honed

Hardened Material short chips nishing ●

Shape escription Previous escription

Edg

e P

repa

ratio

n imension

No.

of E

dge

MEGACOAT CBN

rε S

KB

N05

M

KB

N10

M

KB

N25

M

KB

N30

M

KB

N35

M

KB

N60

M

KB

N65

M

KB

N70

M

Multi Edge/With Wiper Edge

ε

CNGA 120404S01215MEW CNGA 120404MEW

S01215

● ● ● ●

120408S01215MEW 120408MEW ● ● ● ●

120412S01215MEW 120412MEW ● ● ● ●

Multi Edge

ε

CNGA 120402S01225ME CNGA 120402ME

S01225

● ● ● ● ●

120404S01225ME 120404ME ● ● ● ● ● ●

120408S01225ME 120408ME ● ● ● ● ● ●

120412S01225ME 120412ME ● ● ● ● ● ●

CNGA 120404T01215ME -

T01215

● ●

120408T01215ME - ● ●

120412T01215ME - ● ●

Multi Edge/Tough

ε

CNGA 120404S01730MET CNGA 120404ME-T

S01730

● ● ● ●

120408S01730MET 120408ME-T ● ● ● ●

120412S01730MET 120412ME-T ● ● ● ●

Small Edge

ε

CNGA 120402S01225SE CNGA 120402SE

S01225

● ●

120404S01225SE 120404SE ● ●

120408S01225SE 120408SE ● ●

120412S01225SE 120412SE ● ●

Small Edge/Tough

ε

CNGA 120404S01730SET CNGA 120404SE-T

S01730

●

120408S01730SET 120408SE-T ●

120412S01730SET 120412SE-T ●

Chip Control

80°rε

A

T

ød

S

CNGM 120404S00825BB1 CNGM 120404BB1

S00825

● ●

120408S00825BB1 120408BB1 ● ●

120412S00825BB1 120412BB1 ● ●

CNGM 120404S01225BB2 CNGM 120404BB2

S01225

● ●

120408S01225BB2 120408BB2 ● ●

120412S01225BB2 120412BB2 ● ●

CNGM 120404S01625BB3 CNGM 120404BB3

S01625

● ●

120408S01625BB3 120408BB3 ● ●

120412S01625BB3 120412BB3 ● ●

●: Standard Item 1 pc/boxes

●

6

A T ød

DN_1504_

DN_1506_


KCast Iron ●



H


TChamfered

Cutting EdgeT01215


SChamfered+Honed

Cutting EdgeS01035

Chamfered+Honed



Edg

e P

repa

ratio

n imension

No.

of E

dge

MEGACOAT CBN

rε S

KB

N05

M

KB

N10

M

KB

N25

M

KB

N30

M

KB

N35

M

KB

N60

M

KB

N65

M

KB

N70

M

Multi Edge

ε

DNGA 150401S01225ME -

S01225

● ● ● ● ●

150402S01225ME DNGA 150402ME ● ● ● ● ●

150404S01225ME 150404ME ● ● ● ● ● ●

150408S01225ME 150408ME ● ● ● ● ● ●

150412S01225ME - ● ● ● ● ● ●

DNGA 150404T01215ME -

T01215

● ●

150408T01215ME - ● ●

150412T01215ME - ●

DNGA 150604S01225ME DNGA 150604ME

S01225

● ● ● ● ● ●

150608S01225ME 150608ME ● ● ● ● ● ●

150612S01225ME 150612ME ● ● ● ● ● ●

DNGA 150604T01215ME -

T01215

● ●

150608T01215ME - ● ●

150612T01215ME - ●

Multi Edge/Tough

ε

DNGA 150404S01730MET DNGA 150404ME-T

S01730

● ● ● ●

150408S01730MET 150408ME-T ● ● ● ●

150412S01730MET 150412ME-T ● ● ● ●

DNGA 150604S01730MET DNGA 150604ME-T

S01730

● ● ● ●

150608S01730MET 150608ME-T ● ● ● ●

150612S01730MET 150612ME-T ● ● ● ●

Small Edge

ε

DNGA 150401S01225SE DNGA 150401SE

S01225

●

150402S01225SE 150402SE ●

150404S01225SE 150404SE ● ●

150408S01225SE 150408SE ● ●

150412S01225SE 150412SE ●

DNGA 150604S01225SE DNGA 150604SE

S01225

● ●

150608S01225SE 150608SE ● ●

150612S01225SE 150612SE ● ●

Small Edge/Tough

ε

DNGA 150404S01730SET DNGA 150404SE-T

S01730150408S01730SET 150408SE-T ●

150412S01730SET 150412SE-T

Chip Control

55°rεS

A

T

ød

DNGM 150404S00825BB1 DNGM 150404BB1

S00825

● ●

150408S00825BB1 150408BB1 ● ●

150412S00825BB1 150412BB1 ● ●

DNGM 150404S01225BB2 DNGM 150404BB2

S01225

● ●

150408S01225BB2 150408BB2 ● ●

150412S01225BB2 150412BB2 ● ●

DNGM 150404S01625BB3 DNGM 150404BB3

S01625

● ●

150408S01625BB3 150408BB3 ● ●

150412S01625BB3 150412BB3 ● ●


●

7

A T ød

SN_1204_

TN_1604_


KCast Iron ●



H


TChamfered

Cutting EdgeT01215


SChamfered+Honed

Cutting EdgeS01035

Chamfered+Honed



Edg

e P

repa

ratio

n imension

No.

of E

dge

MEGACOAT CBN

rε S

KB

N05

M

KB

N10

M

KB

N25

M

KB

N30

M

KB

N35

M

KB

N60

M

KB

N65

M

KB

N70

M

Multi Edge

ε

SNGA 120404S01225ME SNGA 120404ME S01225

● ● ● ●

120408S01225ME 120408ME ● ● ● ● ● ●

SNGA 120404T01215ME -

T01215

● ●

120408T01215ME - ● ●

120412T01215ME - ●

Multi Edge/Tough

εSNGA 120404S01730MET SNGA 120404ME-T

S01730

● ●

120408S01730MET 120408ME-T ● ● ● ●

120412S01730MET 120412ME-T ● ● ● ●

Multi Edge

ε

TNGA 160401S01225ME -

S01225

● ● ● ●

160402S01225ME TNGA 160402ME ● ● ● ● ●

160404S01225ME 160404ME ● ● ● ● ● ●

160408S01225ME 160408ME ● ● ● ● ● ●

160412S01225ME 160412ME ● ● ● ● ● ●

TNGA 160404T01215ME -

T01215

● ●

160408T01215ME - ● ●

160412T01215ME - ● ●

Multi Edge/Tough

ε

TNGA 160404S01730MET TNGA 160404ME-T

S01730

● ● ● ●

160408S01730MET 160408ME-T ● ● ● ●

160412S01730MET 160412ME-T ● ● ● ●

Small Edge

ε

TNGA 160401S01225SE TNGA 160401SE

S01225

●

160402S01225SE 160402SE ● ●

160404S01225SE 160404SE ● ●

160408S01225SE 160408SE ● ●

160412S01225SE 160412SE

Small Edge/Tough

ε

TNGA 160404S01730SET TNGA 160404SE-T

S01730

●

160408S01730SET 160408SE-T ●

160412S01730SET 160412SE-T

Chip Control

A

T

60°

rεS

ø d

TNGM 160404S00825BB1 TNGM 160404BB1

S00825

● ●

160408S00825BB1 160408BB1 ● ●

160412S00825BB1 160412BB1 ● ●

TNGM 160404S01225BB2 TNGM 160404BB2

S01225

● ●

160408S01225BB2 160408BB2 ● ●

160412S01225BB2 160412BB2 ● ●

TNGM 160404S01625BB3 TNGM 160404BB3

S01625

● ●

160408S01625BB3 160408BB3 ● ●

160412S01625BB3 160412BB3 ● ●


●

8

A T ød

VN_1604_

WN_0804_


KCast Iron ●



H


TChamfered

Cutting EdgeT01215


SChamfered+Honed

Cutting EdgeS01035

Chamfered+Honed



Edg

e P

repa

ratio

n imension

No.

of E

dge

MEGACOAT CBN

rε S

KB

N05

M

KB

N10

M

KB

N25

M

KB

N30

M

KB

N35

M

KB

N60

M

KB

N65

M

KB

N70

M

Multi Edge

ε

VNGA 160401S01225ME -

S01225

● ●

160402S01225ME VNGA 160402ME ● ● ● ● ●

160404S01225ME 160404ME ● ● ● ● ● ●

160408S01225ME - ● ● ● ● ● ●

VNGA 160404T01215ME -T01215

● ●

160408T01215ME - ● ●

Multi Edge/Tough

εVNGA 160404S01730MET VNGA 160404ME-T

S01730

● ● ● ●

160408S01730MET 160408ME-T ● ● ● ●

Small Edge

ε

VNGA 160401S01225SE VNGA 160401SE

S01225

●

160402S01225SE 160402SE ● ●

160404S01225SE 160404SE ● ●

160408S01225SE 160408SE ● ●

Small Edge/Tough

ε VNGA 160404S01730SET VNGA 160404SE-T

S01730

●

160408S01730SET 160408SE-T ●

Multi Edge

ε

WNGA 080404S01225ME WNGA 080404ME

S01225

● ● ● ● ● ●

080408S01225ME 080408ME ● ● ● ● ● ●

080412S01225ME - ● ● ● ● ● ●

WNGA 080404T01215ME -

T01215

● ●

080408T01215ME - ● ●

080412T01215ME - ● ●

Multi Edge/Tough

ε

WNGA 080404S01730MET -

S01730

● ● ● ●

080408S01730MET - ● ● ● ●

080412S01730MET - ● ● ● ●

Small Edge

ε WNGA 080404S01225SE WNGA 080404SE

S01225

●

080408S01225SE 080408SE ●

Small Edge/Tough

ε WNGA 080404S01730SET WNGA 080404SE-T

S01730

080408S01730SET 080408SE-T


●

9


KCast Iron ●



H


TChamfered

Cutting EdgeT01215


SChamfered+Honed

Cutting EdgeS01035

Chamfered+Honed

Hardened Material short chips nishing


Edg

e P

repa

ratio

n imension

No.

of E

dge

MEGACOAT CBN

rε S

KB

N05

M

KB

N10

M

KB

N25

M

KB

N30

M

KB

N35

M

KB

N60

M

KB

N65

M

KB

N70

M

Multi Edge

αε

CCMW 060202T00815ME CCMW 060202ME

T00815

● ● ● ● ●

060204T00815ME 060204ME ● ● ● ● ●

060208T00815ME 060208ME ● ● ● ● ●

CCMW 09T302T00815ME CCMW 09T302ME

T00815

● ● ● ● ●

09T304T00815ME 09T304ME ● ● ● ● ● ● ● ●

09T308T00815ME 09T308ME ● ● ● ● ● ● ● ●

Multi Edge/Tough

αε CCMW 09T304S01035MET CCMW 09T304ME-T

S01035

● ● ●

09T308S01035MET - ● ● ●

Small Edge

ε α

CCMW 030102T00815SE CCMW 030102SET00815

● ●

030104T00815SE 030104SE ● ●

CCMW 040102T00815SE CCMW 040102SET00815

● ●

040104T00815SE 040104SE ● ●

CCMW 060204T00815SE CCMW 060204SE T00815 ●

CCMW 09T302T00815SE CCMW 09T302SET00815

●

09T304T00815SE 09T304SE ●

Small Edge/Tough

ε α

CCMW 030102S01035SET -S01035

● ●

030104S01035SET CCMW 030104SE-T ● ●

CCMW 040102S01035SET -S01035

● ●

040104S01035SET CCMW 040104SE-T ● ●

Multi Edge

ε α

CPGB 080204T00815ME CPGB 080204ME T00815 ● ● ● ● ●

CPGB 090302T00815ME CPGB 090302MET00815

● ● ● ● ●

090304T00815ME 090304ME ● ● ● ● ●

Multi Edge/Tough

ε α

CPGB 080204S01035MET CPGB 080204ME-TS01035

● ● ●

080208S01035MET - ● ● ●

CPGB 090304S01035MET CPGB 090304ME-TS01035

● ● ●

090308S01035MET - ● ● ●

Small Edge

ε α

CPGB 090304T00815SE CPGB 090304SE T00815 ●

Small Edge/Tough

ε α

CPGB 080204S01035SET CPGB 080204SE-T S01035 ●

Multi Edge

rε

A

S 55° α

ød

T

DCMW 070202T00815ME DCMW 070202ME

T00815

● ● ● ● ●

070204T00815ME 070204ME ● ● ● ● ●

070208T00815ME 070208ME ● ● ● ● ●

DCMW 11T302T00815ME DCMW 11T302ME

T00815

● ● ● ● ●

11T304T00815ME 11T304ME ● ● ● ● ● ● ● ●

11T308T00815ME 11T308ME ● ● ● ● ● ● ● ●

11T312T00815ME 11T312ME ● ● ● ● ● ●

Multi Edge/Tough

rε

A

S 55° α

ød

T

DCMW 070202S01035MET -

S01035

● ● ●

070204S01035MET - ● ● ●

070208S01035MET - ● ● ●

DCMW 11T302S01035MET DCMW 11T302ME-T

S01035

● ● ●

11T304S01035MET 11T304ME-T ● ● ●

11T308S01035MET 11T308ME-T ● ● ●

11T312S01035MET - ● ● ●


A T ød αCC_0301_

CC_0401_

CC_0602_

CC_09T3_

A T ød αCP_0802_

CP_0903_

DC_0702_

DC_11T3_

●

10

A T ød α

DC_0702_

DC_11T3_

TP_0802_

A T ød α

TP_0902_

TP_1103_

TP_1603_

A T ød α

TP_1604_

VB_1103_

VB_1604_


KCast Iron ●



H


TChamfered

Cutting EdgeT01215


SChamfered+Honed

Cutting EdgeS01035

Chamfered+Honed



Edg

e P

repa

ratio

n imension

No.

of E

dge

MEGACOAT CBN

rε S

KB

N05

M

KB

N10

M

KB

N25

M

KB

N30

M

KB

N35

M

KB

N60

M

KB

N65

M

KB

N70

M

Small Edge

rε

A

S 55° α

ød

T

DCMW 070202T00815SE DCMW 070202SE

T00815

● ●

070204T00815SE 070204SE ● ●

DCMW 11T308T00815SE DCMW 11T308SE ●

Multi Edge

A T

α

rεS

ød

TPGB 110302T00815ME TPGB 110302ME

T00815

● ● ● ● ●

110304T00815ME 110304ME ● ● ● ● ●

110308T00815ME 110308ME ● ● ● ● ●

TPGB 160304T00815ME -T00815

● ● ● ● ●

160308T00815ME - ● ● ● ● ●

Multi Edge/Tough

A T

α

rεS

ød

TPGB 110302S01035MET -

S01035

● ● ●

110304S01035MET - ● ● ●

110308S01035MET - ● ● ●

TPGB 160304S01035MET TPGB 160304ME-TS01035

● ● ●

160308S01035MET 160308ME-T ● ● ●

Small Edge

A T

α

rεS

ød

TPGB 080202T00815SE TPGB 080202SET00815

● ●

080204T00815SE 080204SE ● ●

TPGB 090202T00815SE TPGB 090202SET00815

● ●

090204T00815SE 090204SE ● ●

TPGB 110302T00815SE TPGB 110302SET00815

●

110304T00815SE 110304SE ●

TPGB 160302T00815SE TPGB 160302SET00815

●

160304T00815SE 160304SE ●

Small Edge/Tough

A T

α

rεS

ød

TPGB 080202S01035SET -

S01035

● ●

080204S01035SET TPGB 080204SE-T ● ●

TPGB 090202S01035SET - ● ●

090204S01035SET TPGB 090204SE-T ● ●

Multi Edge

rεS

A

α

T

ød

TPGW 160404T00815ME -

T00815

● ●

160408T00815ME - ● ●

Multi Edge/Tough

rεS

A

α

T

ød

TPGW 160404S01035MET TPGW 160404ME-T

S01035

● ●

160408S01035MET 160408ME-T ● ●

Small Edge

rεS

A

α

T

ød TPGW 160408T00815SE TPGW 160408SE T00815

Multi Edge

A

Srε 35° α

ød

T

VBGW 110302T00815ME VBGW 110302ME

T00815

● ● ● ● ●

110304T00815ME 110304ME ● ● ● ● ● ● ● ●

110308T00815ME 110308ME ● ● ● ● ● ● □ ●

VBGW 160402T00815ME VBGW 160402ME

T00815

● ● ● ● ●

160404T00815ME 160404ME ● ● ● ● ● ● ● ●

160408T00815ME 160408ME ● ● ● ● ● ● ● ●

Multi Edge/Tough

A

Srε 35° α

ød

T

VBGW 110302S01035MET -

S01035

● ● ●

110304S01035MET VBGW 110304ME-T ● ● ●

110308S01035MET - ● ● ●

VBGW 160402S01035MET -

S01035

● ● ●

160404S01035MET VBGW 160404ME-T ● ● ●

160408S01035MET - ● ● ●


●

□: Check Availability

11

A T ød α

VB_1103_

VB_1604_

VC_0802_

A T ød α

WB_0601_

WB_0802_

TB_0601_ -


KCast Iron ●



H


TChamfered

Cutting EdgeT01215


SChamfered+Honed

Cutting EdgeS01035

Chamfered+Honed



Edg

e P

repa

ratio

n imension

No.

of E

dge

MEGACOAT CBN

rε S

KB

N05

M

KB

N10

M

KB

N25

M

KB

N30

M

KB

N35

M

KB

N60

M

KB

N65

M

KB

N70

M

Small Edge

A

S

rε

35° α

ød

T

VBGW 110302T00815SE VBGW 110302SE

T00815

● ●

110304T00815SE 110304SE ● ●

110308T00815SE 110308SE ● □VBGW 160404T00815SE VBGW 160404SE T00815 ●

Small Edge/Tough

A

Srε 35° α

ød

T

VBGW 110308S01035SET VBGW 110308SE-T S01035 ●

Multi Edge

A

Srε 35° α

ød

T

VCGW 080202T00815ME VCGW 080202ME

T00815

● ● ● ● ●

080204T00815ME 080204ME ● ● ● ● ●

080208T00815ME 080208ME ● ● ● ● ●

Multi Edge/Tough

A

Srε 35° α

ød

T

VCGW 080202S01035MET -

S01035

● ● ●

080204S01035MET - ● ● ●

080208S01035MET - ● ● ●

Small Edge

A

S

rε

35° α

ød

T

VCGW 080202T00815SE VCGW 080202SE

T00815

● ●

080204T00815SE 080204SE ●

Small Edge/Tough

A

Srε 35° α

ød

T

VCGW 080208S01035SET VCGW 080208SE-T S01035

Small Edge

S

A

80°rε

α

ød

T

WBGW 060102T00815 -SE WBGW060102 -

SET00815

L L

060104T00815 -SE060104 -

SEL L

WBGW 080202T00815 -SE WBGW080202 -

SET00815

L L

080204T00815 -SE080204 -

SEL L

Small Edge/Tough

S

A

80°rε

α

ød

T

WBGW 060102S01035 SET -

S01035

L L

060104S01035 SET WBGW060104 -SE-

TL L

WBGW 080202S01035 SET -

S01035

L L

080204S01035 SET WBGW080204 -SE-

TL L

CBN surface type

ε

αTBGN 060102T00815 TBGN 060102

T00815 -

●

060104T00815 060104 ●

060108T00815 060108 ●

●: Standard Item 1 pc/boxes 　L: L hand Only □: Check Availability

●

KYOCERA Fineceramics SAS.Cutting Tool DivisionParc Tertiaire Silic, 21 Rue de VilleneuveBP 90439, 94528 Rungis Cedex, FrancePhone: +33 (0) 1 45 12 06 93 Fax: +33 (0) 1 56 72 18 94www.kyocera.fr

KYOCERA Fineceramics GmbH Poland Branch OfficeCutting Tool DivisionLeg. ul.Europejska 4, 55-220, Jelcz-Laskowice, PolandPhone: +48-(0) 71-381-12-15 Fax: +48-(0) 71-381-12-16www.kyocera.eu

KYOCERA Fineceramics GmbH Spain Branch OfficeCutting Tool DivisionAvenida Manacor 4, 28290 Las Matas, Madrid, SpainPhone: +34-91-631-83-92-802 Fax: +34-91-631-82-19www.kyocera.es

KYOCERA Fineceramics GmbH Italy Branch OfficeCutting Tool DivisionVia Torino 51, 20123 Milan, ItalyPhone: +39-02 00620 845 Fax: +39-02 00620 848www.kyocera.it

KYOCERA Fineceramics GmbHCutting Tool DivisionHammfelddamm 6, 41460 Neuss, GermanyPhone: +49 (0) 2131 1637-115Fax: +49 (0) 2131 1637-152www.kyocera.de / [email protected]

Workpiece Material Hardness

ApplicationInsert Grade

Cutting Conditions

Vcm/min

apmm

fmm/rev●

Heat Treated Steel

Over55HRC

● KBN05M 100 150 200 0.05 0.3 0.5 0.05 0.08 0.1

● KBN10M 90 140 180 0.05 0.3 0.5 0.05 0.08 0.1

● KBN25M 80 120 160 0.05 0.3 0.5 0.05 0.08 0.1

KBN30M 70 100 160 0.05 0.2 0.4 0.05 0.08 0.1

KBN35M 60 100 150 0.05 0.2 0.4 0.05 0.08 0.1

Gray Cast Iron

Under250HB

● KBN60M 300 600 800 0.05 0.2 0.5 0.03 0.05 0.1

● KBN900 500 800 1200 0.1 1.5 3.0 0.05 0.2 0.5

Roll Materials Chilled Cast Iron

Over55HRC

● KBN25M 80 120 160 0.05 0.3 0.5 0.05 0.08 0.1

● KBN900 70 90 110 0.3 0.7 1.0 0.05 0.1 0.15

Sintered steelUnder 35HRC ● KBN65M 50 150 200 0.05 0.2 0.3 0.05 0.1 0.2

Over 35HRC ● KBN70M 100 200 250 0.05 0.2 0.3 0.05 0.1 0.2

■ Recommended Cutting Conditions Conditions de coupe recommandée Parametri di Taglio Consigliati Condiciones de corte recomendadas

Hardened Material: KBN05M KBN10M KBN25M KBN30M KBN35M

Sintered Metal: KBN70M KBN65M(Iron Based)

Gray Cast Iron: KBN60M

MEGACOAT CBN

Coated CBN for high speed and various materials. · Coated CBN for high speed and various...

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Transcript of Coated CBN for high speed and various materials. · Coated CBN for high speed and various...