CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

download CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

of 44

Transcript of CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

  • 7/31/2019 CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

    1/44

    www.slb.com/carbonservices

    CO2 Storage Process

    Dwight [email protected]

    6 June 2012

    RECS 2012

    Pre Selection

    Appraisal

    Development

    CO2 Injection

    Closure

    Post closure

    Post liability transfer

    Performance Management

    & Risk Control

    Pre-injection Injection Post-injection

  • 7/31/2019 CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

    2/44

    Potential Saline Storage Basins

  • 7/31/2019 CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

    3/44

    Decades ago, potential oil & gas fields were mappedin a similar way that potential storage sites are beingmapped today

    An Oil & Gas Analogy

  • 7/31/2019 CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

    4/44

    Heres what we learned after decades of oil &gas related data collection

    The Importance of Data

  • 7/31/2019 CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

    5/44

  • 7/31/2019 CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

    6/44

    Porosity and Permeability are Key

    Big Grains= high permeability Small Grains= low permeability

    These have the same porosity (40%) but different permeability

    SAND

  • 7/31/2019 CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

    7/44

    Comparing Geologic Site Characteristics

    RoughDepiction

    ForComparison

    2000F

    eet

    30% 0% 1D .1MD

    Porosity

    Scale

    Perm

    Scale

    SLEIPNER ILLINOIS MISSISSIPPI W.VIRGINIA

    30% 0%

    1D .1MD

    GULF COAST APPALACHIAMIDWESTSLEIPNER

    7

  • 7/31/2019 CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

    8/44

    Scenario A

    Scenario BScenario C

    Scenario A

    Scenario BScenario C

    Scenario B

    Scenario A

    Scenario C

    Scenario B

    Scenario A

    Scenario C

    Injected CO2:

    400,000 tonnesover 4 years

    Monitoring:

    46 years after injectionstops

    Injection zone:bottom 20 feet offormation

    t = 50 years

    Reducing Uncertainty

    8

  • 7/31/2019 CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

    9/44

    (Johnston and Terrell, 2006)

    Data Scales

    9

  • 7/31/2019 CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

    10/44

    Conventional Data vs Hi-Resolution Data

    Conventional data

    Producer

    Injector

    Single-sensor data

    Producer

    Injector

  • 7/31/2019 CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

    11/44

    Data Integration

    11

  • 7/31/2019 CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

    12/44

    Current Knowledge

    Scientific work has identified many potential storage sites in the US and rest of worldOnly some of these sites can provide low risk, low cost commercial storageInjection pilots build acceptance but leave many unknowns about commercialityToday s best practices manuals have been derived from small scale experiencesMany important pilot project experiences are not completely understoodScale-up will require commercial processes adapted from the oil and gas industry.

  • 7/31/2019 CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

    13/44

    Project Needs

    Modelling and Data Acquisition: Coupled non-linear geological, geomechanical and geochemical processes Thermodynamics of complex fluids and solids Monitoring - > Dynamic imaging of plume, integration Visualization for non-technical actors Basin water system modeling Geophysics

    Design and Implementation: Field Development Plans / Economics (preliminary and advanced) Controlling plume Migration Well designs to improve injection dynamics + Well Integrity stability assessment Upstream operational integration with partners

    Commercial: Contractual models Risk tolerance & decision making under risk and uncertainty

    Community acceptance Optimization of CO2 Sequestration & CO2-EOR combined

  • 7/31/2019 CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

    14/44

    Construction Injection Equalization Closure

    Risk Control & Performance Assessment

    Possible site Probable site Appoved site

    5 yrs 100+0 30 yrs 35 yrs

    Uncertainty

    Commercialization timeline, costs and uncertainty

    * Per ton estimates and total costs (in current day $USD) are based on 100Mton lifetime storage volume

    Cume Cost

  • 7/31/2019 CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

    15/44

    Construction Injection Equalization Closure

    Risk Control & Performance Assessment

    Possible site Probable site Appoved site

    5 yrs 100+0 30 yrs 35 yrs

    UncertaintyDesktopStudies

    (penniesp

    erton)

    1-Study existing data and start risk methodology

    * Per ton estimates and total costs (in current day $USD) are based on 100Mton lifetime storage volume

    Cume Cost

  • 7/31/2019 CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

    16/44

    Construction Injection Equalization Closure

    Risk Control & Performance Assessment

    Possible site Probable site Appoved site

    5 yrs 100+0 30 yrs 35 yrs

    UncertaintyDesktopStudies

    (penniesp

    erton)

    Collect Data

    Build Models( ~50 cents / ton )

    wells and seismic

    models

    2-Collect and analyze new data

    * Per ton estimates and total costs (in current day $USD) are based on 100Mton lifetime storage volume

    Cume Cost

  • 7/31/2019 CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

    17/44

    Construction Injection Equalization Closure

    Risk Control & Performance Assessment

    Possible site Probable site Appoved site

    5 yrs 100+0 30 yrs 35 yrs

    UncertaintyDesktopStudies

    (penniesp

    erton)

    Collect Data

    Build Models(~50 cents / ton)

    Design and

    Permit(

  • 7/31/2019 CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

    18/44

    Design and

    Permit(

  • 7/31/2019 CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

    19/44

    Design and

    Permit(

  • 7/31/2019 CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

    20/44

    Design and

    Permit(

  • 7/31/2019 CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

    21/44

    CO2 Monitoring Dependence on Wells

    Boundaries

    Containment

    Watch stored CO2

    Watch possible leakage paths

    Well Integrity

    Sealed fault

    Monitoringwell

    Abandonedwell

    Monitoringwell

    CO2injection

    well

    Freshwateraquifer

    21

  • 7/31/2019 CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

    22/44

    CO2 Injection Well

    Wellhead

    Cement

    Surface casing

    Cement

    Long-string casing

    Pressurized annulus

    Packer

    Perforations

    C

    O

    2

    Injection tubing

    Injection Zone

    Confining zone

    Lowest USDW

    22

  • 7/31/2019 CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

    23/44

    Why monitor?

    Stakeholder acceptance and support HSE: health, safety, environment

    Risk mitigationRegulatory complianceAccountingCost control

    If part of utilization activity - dont waste CO2EOR effectiveness more oil

    CO2 goes where you want it to go CO2 behaves as per plan

  • 7/31/2019 CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

    24/44

    Types of Monitoring

    Operational monitoringVerification monitoringEnvironmental monitoring

  • 7/31/2019 CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

    25/44

    Operational monitoring

    Basic HSE alerts/alarmsHigh frequency

    pressure temperature volume rate

  • 7/31/2019 CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

    26/44

    Verification monitoring

    To ensure that the projectstays in its stakeholdersacceptable risk frameworkover time

    Stakeholders must agree onan acceptable risk profilefrom the start

    Hazard Analysis and Risk Control

    Standard SLB-QHSE-S020

  • 7/31/2019 CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

    27/44

    Risk informed action

    Collect more data to reduce uncertainty reduce likelihood of a negative event

    Create an operational plan that can be adapted over time, includes: which measurements (site related) what resolution (level of detail) when (time interval: short, medium, long) where (3-D placement)

    Change plan based on new information (must history match)

  • 7/31/2019 CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

    28/44

    Verification monitoring types

    Plume monitoringStorage integrity monitoring:

    caprock wells

  • 7/31/2019 CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

    29/44

    Monitoring quality - resolution

    narrow azimuth 15k ft aperturewide azimuth 34k ft aperture

  • 7/31/2019 CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

    30/44

    Baseline data requirements

    Static models (original state)Dynamic models (make predictions about future))

  • 7/31/2019 CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

    31/44

    Predicting the monitoring response

  • 7/31/2019 CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

    32/44

    Environmental monitoring

    Also requires baseline dataLooking for impacts. No anomaly is

    good news.

    Types: soil sampling water sampling atmospheric monitoring cement sampling

  • 7/31/2019 CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

    33/44

    Costs

    Operational monitoring (very small pennies per ton)Environmental monitoring (very small pennies per ton)Verification monitoring (small relative to CCS - dollars per ton ?)

    depends on site driven by risk tolerance -risk informed decisions overlaps with characterization and operational costs (baselines needed)

  • 7/31/2019 CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

    34/44

    Why Worry About Wellbore Integrity

    CO2 Volumes

    The volume of CO2 is so large that there will need to be thousands ofinjection and monitoring wells and the injected CO2 will interact withexisting wells

    CO2 PropertiesAggressive nature of CO2 combined with its density may increase the

    risk of leakageWellbore Material Properties

    Typical wellbore materials are susceptible to degradation undertypical CO2 sequestration conditions

    Wellbore Construction Practices

    Poor wellbore construction practices can lead to increased risk ofleakage

  • 7/31/2019 CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

    35/44

    CONFINING LAYER

    SALINE AQUIFER

    INJECTION

    WELL

    LEAKAGE

    CO2

    BRINEABANDONED

    WELL

    Possible storage-leakage scenario

  • 7/31/2019 CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

    36/44

    Lowest USDW

    Conductor casing

    Surface Casing

    Long String Casing

    Injection Tubing

    Packer

    Cement

    Fluid Filled Annulus

    Well Construction

  • 7/31/2019 CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

    37/44

    Leading Causes of Cementing Failures

    Incomplete mud removalIrregular wellbore profileBreakdown of formation during cementingWell fluid flow during or after cement is placedInappropriate cement slurry designIncorrect downhole hardwareSurface execution problemsApparent failures that are not real

    37

  • 7/31/2019 CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

    38/44

    Well Integrity?

    38

  • 7/31/2019 CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

    39/44

    Injection Well Construction Requirements

    Casing and cement or other materials used in the construction of each Class VIwell must have sufficient structural strength and be designed for the life of the

    geologic sequestration project. All well materials must be compatible with fluidswith which the materials may be expected to come into contact

    Cement and cement additives must be compatible with the carbon dioxidestream and formation fluids and of sufficient quality and quantity to maintain

    integrity over the design life of the geologic sequestration project.At least one long string casing, using a sufficient number of centralizers, mustextend to the injection zone and must be cemented by circulating cement to thesurface in one or more stages

    Tubing and packer materials used in the construction of each Class VI wellmust be compatible with fluids with which the materials may be expected tocome into contact

    What about the mandatory in-zone monitor wells?39

  • 7/31/2019 CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

    40/44

    Evaluation: Well integrity evaluation ultrasonic

    USIT pulse-echo measurement Skin-deep (casing-cement interface) measure, like the CBLIsolation Scanner pitch-catch propagation measurement from 2006 Integrates USITProvides information on the condition of the casing and the condition of thematerial in the annulus

    Ultrasonic measurements (higher resolution, lower depth of penetration)around 250 kHz

    The Isolation Scanner delivers 3 independent measures Z (acoustic impedance): inverted from a normal incidence, pulse-echo

    measurement same as the USIT

    (flexural attenuation): measured from the arrival amplitude at two transducerof a flexural wave propagating along the casing

    v (annular velocity): migrated from the arrival time of the cement-formationinterface echo, knowing the caliper

  • 7/31/2019 CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

    41/44

    Well Log

    Perforation for VITtest

    Point permeabilitymeasurement

    CHDT Sample Point

    Sidewall Core Sample

    Fluid Sample Point

    VIT Interval

    Wellbore and casing walls

    Well Cement

    Geologic Formation

    LEGEND

    Cores

    Perfs

  • 7/31/2019 CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

    42/44

    Cement Bond Log

    Measurements provide information on casing-cement and cement-formation bonds. Measuresamplitude or attenuation of casing arrival andVDL

    Rule of thumb: 80% BI over given distance (5-18ft)

    Strongly affected by tool eccentering and fastformation

    Should be run along with an ultrasonic loggingtool to gain fullest picture of cement integrity

  • 7/31/2019 CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

    43/44

    Evaluation: CBL-type tools Bond Index

    The bond index is a measure ofthe measured attenuation dividedby the total possible attenuationachievable

    This could lead to zones withhydraulic pathways havingsufficient bond index values to beconsidered isolating

    In this example each row has thesame percentage (80%) ofbonded cement

    Red squares are unbonded sectionsGreen squares are bonded sections

  • 7/31/2019 CO2 Storage Process / Subsurface Monitoring and Wellbore Integrity

    44/44

    Lessons Learned Through Demonstrations

    Geologic uncertainty is scary to some (esp. engineers)CO2 moves farther, faster, and with fingeringCan monitor CO2 better than anticipatedNo chance of 100% accounting

    Old wells will need special focusLarge problem in depleted oil fields

    Need to consider the entire system or suffer the consequencesStudy the public mood before speaking to them

    44