PCFCT Ver.1.0 1/15

Annexure 1

CNC OPERATOR LEVEL 4

SYLLABUS

Submitted by

PREMIER CENTER FOR COMPETENCY

TRAINING (PCFCT)

PCFCT Ver.1.0 2/15

Table of Contents

1. Introduction to the Course................................................................................

2. Synopsis of Course Duration ...........................................................................

3. Detailed Syllabus .............................................................................................

4. Minimum General Requirements to conduct practical ………………………

5. Internship ..........................................................................................................

6. Qualification and Experience of existing SDE ................................................

7. Training Calendars ...........................................................................................

PCFCT Ver.1.0 3/15

1. Introduction to the Course

Course Specifications

CNC OPERATOR

Qualification Pack & NOS:

ASC/N 1903, ASC/N 0001, ASC/N 0002

ASC/N 0003

AUTOMOTIVE TSP: PCFCT

On completion of the course the candidates will have skills and competencies to work as

CNC OPERATOR in Manufacturing industry.

The course lays foundation for diverse kinds of skills and competencies relevant for the

specific job-role. The course is designed as per standards set by industry National Skill

Development Corporation (NSDC) / Sector Skill Council / ASAP (Tick as applicable).

Key Objectives of the Course: Core skills / Generic: Ability to communicate in writing, reading to understand Instructions.

To read work order. Good working. Relationship with colleagues and superiors.

Technical Skills

(Conventional M/Cs & Processes): To possess Basic knowledge about Engg. Drg.,

Dimensions, tolerances and symbol basic knowledge. about the various machines and the

machining processes and Cutting tools, Jigs & Fixtures

Technical Skills-CNC: To have the knowledge in CNC settings & programs and to take the

help of the Supervisors. To inspect for conformance. Tool change, adjust M/c controls, Load

parts, enter commands, mount, install, align, detect malfunctions and solve.

Organisational Requirements: To have Knowledge and understanding SOP, Documentation

requirements for each procedures and maintains 5S and Professional code of ethics and standards

of practice. Awareness in Safety, Discipline and Maintenance Activities at work place.

Process Inspection Skills: Understanding of the tolerances and selection of instrument / Gauges.

Understanding of Calibration. Understanding the frequency of inspection, Selection of

Instrument / Gauges, Ability to measure accurately. Application of control charts interpretation

of control charts.

Post Inspection Skills: Preparing Inspection reports. Deciding the status of the inspected parts.

Keeping the inspected parts with proper identification. Importance of keeping it free from

damages during packing, storing and delivery.

Team work: To work positively in groups and respecting everyone's view.

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Key competencies to be developed

To have the ability to operate CNC machine

To have ability to handle basic Measuring Instruments

To work as part of a team to achieve required target

Particulars Description

Course name as assigned by ASAP CNC OPERATOR

Code of course assigned by ASAP 18

Duration of the course

310 hrs

QP reference

ASC/N 1903

ASC/N 0001

ASC/N 0002

ASC/N 0003

Level of the Course

[as per National Skill Qualification

Framework (NSQF)]

Level 4

Job role after training

[as per NOS]

1. To Operate the CNC machine.

2. To measure the job using Gauges and measuring

Instruments.

3. To understand the schedules and preventive

maintenance of the CNC M/c

4. To work as part of the Team to achieve required

target

Eligibility criteria for admission

1.Minimum Educational Qualification: Xth std

2.Minimum age: 16 Years

3.Experience: Not Required

Training delivery model

1.Activity based model

2.Analysis, Design, Development, Implementation,

Evaluation [ADDIE] model

3.Embedded model

4. Any other model [please specify]

Assessment of trainees

[to be in conformity with quality

framework of ASAP]

Please refer annexure no. II for

quality framework of ASAP

1. Methodology

2. Tools

3.Weightages

Internal Assessment As given in the Assessment Guide

External Assessment As given in the Assessment Guide

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Further learning opportunities

List of courses which the students may be able to join after successful completion of

the present training:

1. CNC Operator

2. CNC Part Program

Further Job opportunities / Occupations

List the existing and emerging job opportunities / occupations which students will be

able to join:

1. To Operate the CNC machine.

2. To measure the job using Gauges and measuring Instruments.

3. To maintain good housekeeping and following safety precautions.

4. To have the good understanding of the CNC M/c, required Tools and equipments.

5. To perform minor service related activities of the machine.

6. To understand the schedules and preventive maintenance of the CNC M/c

7. To work as part of the Team to achieve required target.

2. Synopsis of Course Duration

Particulars Duration (hrs)

Institution-based training:

1. Theory Sessions 70

2. Practical Sessions 90

Industry-based training:

3. Internship 150

Total 310

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3. Detailed Syllabus

The syllabus is to be provided in detail in the table given below.

Sl.

No

.

Module and

Units

Theory

/

Practica

l

Content in

terms of Key

Learning

Outcomes*

Theory

[hrs]

Practical

[hrs]

Total

duratio

n [hrs]

NOS code

1 Core skills /

Generic

Core skills /

Generic

Theory Communicate

clearly so that

the Receiver

understands

clearly.

1 - 1 ASC/N 1903

2 Conventional

Machines &

Processes

Conventional

Machines &

Processes

Theory Exposure to

Drilling &

Turning

Machine

components &

Processes

Exposure to

Milling

Processes

3

-

3

ASC/N 1903

ASC/N 0001

ASC/N 0002

ASC/N 0003

Cutting tools

Theory Knowledge in

various Drills,

Turning tools

and Milling

cutters.

1

-

1

ASC/N 1903

ASC/N 0001

ASC/N 0002

ASC/N 0003

Cutting fluids

& Coolants

Theory Lubricants and

cutting fluids

and selection

based on

requirement.

1

-

1

ASC/N 1903

ASC/N 0001

ASC/N 0002

ASC/N 0003

Jigs & Fixtures

Theory Knowledge

about Jigs &

Fixtures,

applications

and benefits

3

-

3

ASC/N 1903

ASC/N 0001

ASC/N 0002

ASC/N 0003

Engineering Theory Knowledge

ASC/N 1903

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Drawing about

Engineering

Drawing. To

understand the

requirements

in the

drawings,

Views,

Symbols &

Tolerances

3 - 3 ASC/N 0001

ASC/N 0002

ASC/N 0003

Engineering

Drawing Practical Ability to

produce a part

as per the

given drawing

in a

conventional

machine.

-

10

10

ASC/N 1903

ASC/N 0001

ASC/N 0002

ASC/N 0003

3 Technical

skills

CNC Machines

CNC machines

-Introduction

Theory Acquiring

knowledge

about the

History and

Evolution of

CNC

machines,

various CNC

applications

1

-

1

ASC/N 1903

CNC Machines

Configuration

Theory Ability in

Reading of

Typical

Machine

specifications,

Exposure in

Machine

Construction,

Components &

Accessories

2

-

2

ASC/N 1903

Functions of

various M -

PCFCT Ver.1.0 8/15

CNC

programming

Theory codes.

Introduction

program

formats and

Address used

in part

programs. G

code

functions,

Listing of

various codes

3

-

3

ASC/N 1903

Dimensioning

system

Theory Introduction to

Zero points and

Reference

points. Introduction to

Dimensioning

system -

Continue

Introduction to

Dimensioning

system Axes

convention of

CNC lathe

4

-

4

ASC/N 1903

Basic motion

commands

Theory Applications of

Basic motion

commands-

Rapid traverse.

Applications of

Basic motion

commands-

Linear

interpolation.

Applications of

Basic motion

commands-

Circular

interpolation

7

-

7

ASC/N 1903

Introduction to

Part program

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CNC Part

programming

Theory preparation,

How to create

program Header and

Footer of CNC

program

Program start-

up.

Program end

Introduction to

Part program

preparation,

How to create

program Header and

Footer of CNC

program

Program start-

up

Program end

3

-

3

ASC/N 1903

CNC Part

Programming

Theory Stock removal

cycle – G71

Stock removal

cycle – G72

4

-

4

ASC/N 1903

CNC Part

Programming

Practical Part program

preparation of

Turning,

Facing and

Taper turning

cycles

Simulation and

Machine

operations

-

16

16

ASC/N 1903

PCFCT Ver.1.0 10/15

CNC Part

Programming

Theory Thread cutting

cycle – G76

Grooving cycle

– G75 Drilling Cycle –

G74

4

-

4

ASC/N 1903

CNC Part

Programming

Practical Part program

preparation of

Threading,

Grooving, and

Drilling cycles

Simulation and

Machine

operations

-

16

16

ASC/N 1903

Introduction

to CNC

milling:

Theory

Milling machine

configuration

and its axes

convention

1

-

1

ASC/N 1903

Introduction

to CNC

programmin

g

Theory G code and M

codes functions.

Listing of

various codes.

Functions of

various

M -codes.

1

-

1

ASC/N 1903

Introduction

to

Dimensionin

Theory

Applications of

dimensioning

system used in

milling.

How to use

feed, Speed and

Tool commands

Applications of

Basic motion

commands.

Basic steps to

7

-

7

ASC/N 1903

CNC Part

Programming

Practical Part program

preparation of

Stock removal

cycles

Simulation and

Machine

operations

-

16

16

ASC/N 1903

PCFCT Ver.1.0 11/15

g system

prepare part

program and

how to read blue

prints.

Basic steps to

prepare part

program and

how to read blue

prints.

Applications of

Basic motions

commands.

Cutter radius

compensation

formats and its

function.

Face milling

operations, how

it works,

parameters.

Climb and

Conventional

milling.

Cutter radius

compensation

formats and its

function.

Face milling

operations, how

it works,

parameters.

Climb and

Conventional

milling.

Part program

preparation of

Face milling,

basic motion

commands.

Simulation and

Machine

operations.

Introduction

Practical Spot drilling

- 16 16 ASC/N 1903

PCFCT Ver.1.0 12/15

to

Dimensionin

g system

operations, how it

works, parameters.

Canned cycle Theory Canned cycle -

Drilling

Operations

3

-

3

ASC/N 1903

Canned cycle Theory Sub program

commands

2

-

2

ASC/N 1903

Canned cycle

Simulation &

Practical

Practical

Part program

preparation of

Drilling

operations and

sub program

commands

Simulation and

Machine

operations

16

-

16

ASC/N 1903

4 Organisation

al

Requirement

s

SOP Theory Understanding

importance of

Standard

Operating

Procedure and

adhering.

1

-

1

ASC/N 1903

Documentatio

n

Theory Understand the

importance of

Documentation

1

-

1

ASC/N 1903

TPM and

Autonomous

Maintenance

Theory Inclination to

learn and

attend minor

1

-

1

ASC/N 1903

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Factory

Discipline

Theory Understand the

value of

Discipline

1

-

1

ASC/N 1903

Industrial

Safety

Theory Understand the

need and care

to follow

safety

instructions

1

-

1

ASC/N 1903

5 S

Theory Understand the

need and the

benefits of

Good

housekeeping.

1

-

1

ASC/N 1903

5. Process

Inspection

kills

Introduction to

Quality

Theory Understand the

meaning of

"Quality" and

the need to

respect for the

survival of any

Industry.

1

-

1

ASC/N 1903

Control

Charts

Theory Ability to

produce a part

as per the

given drawing

in a

conventional

machine.

1

-

1

ASC/N 1903

Avoidance of

Scrap &

Theory Understand the

importance

maintenance.

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Rework Waste

Control

cost involved

in scrap,

rework

Learned to

control Waste

that occurs in

many ways.

1 - 1 ASC/N 1903

6. Post

Inspection

Skills

Preparing the

Inspection

reports and

Decision on

Inspected

parts

Theory Understand

importance of

inspection

reports and the

need to prepare

it with care and

understand the

importance of

identification

of the

Accepted,

Rejected, and

the rework

able parts to

separately

1

-

1

ASC/N 0001

7 Team Work

Problem

Solving Tools

Theory Ability to

solve Problems

by working in

groups.

1

-

1

ASC/N 1903

ASC/N 0002

Problem

Solving

Methodology

Theory

Understanding

Problem

Solving

Methodology

1

-

1

ASC/N 1903

ASC/N 0002

QCC

Theory 1 - 1

ASC/N 1903

ASC/N 0002

4. Minimum General Requirements to conduct practical

Category Description

PCFCT Ver.1.0 15/15

Infrastructure

1. Classroom: Tables and Chairs to train minimum 20 to 30

students

2. Laboratory: CNC Lab & Manufacturing Lab

3. Workshop: CNC & Manufacturing

Equipment

Minimum three conventional lathe, Milling Machine

One CNC machine,

Measuring Instruments, ( vernier calliper; Micrometer, Height Gauge)

Teaching-

learning

material

Participant Handbook

Syllabus

Quality frame Work (NOS)

Trainers Guide

Assessment Guide

Board marker & Duster

Students Notebook & Pen

5. Internship

Particulars Description

Duration of internship 25 days

Prospective

organizations

[with whom

collaborative

arrangements are made

by TSP]

Sn. Organisation Product / Service

Job roles to be

included

Specific skills to be

focused

Mode of placement Full Day / Hourly / Shifts / / Any other [please specify]

Time of placement [ please specify whether vacation, during course, after

course, any other]