CNC 61.00 CNC 0610510/12 Hardware Description

Title

CNC 61.00CNC 0610510/12

Hardware Description

SIEB & MEYER AGAuf dem Schmaarkamp 21 * D-21339 Lüneburg * (Germany)

Telephone +049 - 4131 - 203 - 0 * Telefax: +049 - 4131 - 203 - 2000E-Mail: [email protected]

Internet: http://www.sieb-meyer.com

CNC 61.00 Hardware Description CNC 0610510/12

WebAdresse http://www.sieb-meyer.com

Copyright

Translation of the original instructions, Copyright © 2009 SIEB & MEYER AG. All rights reserved.

This manual or extracts thereof may only be copied with the explicit authorization by SIEB & MEYER AG.

Trademarks

All product, font and company names mentioned in this manual may be trademarks or registered trademarksof their respective companies.

Identification Key

061-CNC_tec_610510/12/R006-SM-EN-hg/tm/ac/she/sü/uhJanuary 14, 2009

CNC 0610510/12 CNC 61.00

Content

Content

1 Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2 Safety Instruction and Application Advice. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92.2 Appropriate Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102.3 Transport and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102.4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112.5 Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112.6 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122.7 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122.8 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122.9 Guarantee. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3 Unit Assembly Complying EMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153.1 Emission of Line and Field Interferences According to Category C3 . . . . . . . . . . . . . . . . . . . . . 15

4 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

5 Automation System CNC 61.00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195.1 Hardware Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195.2 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205.3 Performance Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205.4 View of the Device 0610510. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225.5 View of the Device 0610512. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

6 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256.1 Module Type 0610510 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256.2 Module Type 0610512 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266.3 Connections for Module Type 0610510 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276.4 Connections for Module Type 0610512 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286.5 Type Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306.6 Module designation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

7 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337.1 Supply Voltage 230 VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337.2 Supply Voltage 400 VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

8 Functional Description of the Connectors/Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 378.1 Front Panel 0610512 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 378.2 Pin Assignment and Interfaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 408.2.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 408.2.2 X1 - Connection of Motor Measuring System (Feedback) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 408.2.2.1 Resolver Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 418.2.2.2 Hall Effect Sensor Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 428.2.2.3 Optical or Magnetical Length Measuring System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 438.2.3 X2 - COM, Connection for Terminal or Programming Device. . . . . . . . . . . . . . . . . . . . . . . . . . . 448.2.4 X3 - ENCO, Angle Pulse Output/SSI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 448.2.5 Angle Pulse Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 458.2.5.1 X4 - ENC1, Angle Pulse Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 458.2.5.2 X5 - ENC2 - Angle Pulse Input/SSI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 458.2.6 X6 - SIO, I/O Expansion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 468.2.7 Connection to the Bus System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 468.2.7.1 X7 - MODLINK, ETHERNET, CAN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 478.2.7.2 X8 - MODLINK, CAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 478.2.7.3 X9 - CAN, Analog Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 478.2.8 X20 - Motor Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 488.2.9 X30 - Power Supply, X31/X32 Ballast Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 498.2.9.1 Connection Example for Three-Phase Supply with/without Transformer . . . . . . . . . . . . . . . . . . 498.2.9.2 Connection Example for Single-Phase Supply up to max. 230 VAC . . . . . . . . . . . . . . . . . . . . . 508.2.10 Inputs and Outputs of the Logic Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

CNC 61 Hardware Description CNC 0610510/12 3

Content

8.2.10.1 X50 - Internal Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 518.2.10.2 X51 - Internal Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 518.2.11 X52 - 24 V Supply/Thermal Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Wiring of 24 V (internal/external) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 538.3 Error Indications FC0 to FC3 ( Red Flashing) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 548.3.1 Status Indications FC0 to FC3 (green and red) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 568.3.2 Indication of Malfunctions - RIO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 568.3.3 Status of Controller - RON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 568.3.4 Operation Indication - CNC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 568.3.5 Indication "Remote Control“ - REM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 568.3.6 Status Indication/Error Messages of Bus Systems - STX/SRX/SRR . . . . . . . . . . . . . . . . . . . . . 578.3.7 Test Pins - MP/GND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 578.3.8 Coding Selector - ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 588.4 Layout Plan of the Output Stage 036050001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 598.5 Layput Plan of the Output Stage 036050001.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

9 General Information Regarding the Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 619.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 619.2 Difficulties of Ground Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 639.3 Motor Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 649.4 Cables for the Rotor Position Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 659.5 Cables for External Ballast Resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

10 Option Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6710.1 Option Module 061020043X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6710.1.1 Two Serial Interfaces with RS232/RS485 Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6910.1.2 X10 - PROFIBUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6910.1.2.1 Bus Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7010.1.2.2 Assignment of the Module Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7110.1.3 X13/X14 - Two Active Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7210.1.4 X13/X14 - Two Passive Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7410.1.5 X13/X14 - Two Analog Inputs (12 bits) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7610.1.6 Battery-buffered RAM and Real-Time Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7710.2 Option Module 061020044X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7810.2.1 X17/X18 - Analog Output 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7910.2.2 X19 - Analog Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8010.2.3 X10 - PROFIBUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8010.2.3.1 Bus Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8110.2.3.2 Assignment of the Module Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8210.3 Option Module 061020045X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8310.3.1 X11/X12 - INTERBUS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8410.3.1.1 Meaning of the ID code. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8510.3.2 X13/X14 - Two Active Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8610.3.3 X13/X14 - Two Passive Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8810.3.4 Two Serial Interfaces with RS232/RS485 Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9010.3.5 X13/X14 - Two Analog Inputs (12 bits) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9110.3.6 Battery-buffered RAM and Real-Time Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

11 Electric Performance Dimensioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9311.1 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9311.1.1 Output Stage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9311.1.2 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9311.1.3 Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9411.2 Power Consumption of a Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

12 Appendix: Manufacturers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9712.1 PHOENIX Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9712.1.1 Order Key for PHOENIX Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9712.1.2 Overvoltage Protection FLASHTRAB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9812.1.3 Shield Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9912.2 SIBA fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9912.3 TOSHIBA - Fiber Optic Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

4 Hardware Description CNC 0610510/12 CNC 61

Content

13 Appendix: Revisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

CNC 61 Hardware Description CNC 0610510/12 5

Content

6 Hardware Description CNC 0610510/12 CNC 61

Symbols

1 Symbols

The following table explains the symbols used in this manual for describing purpo-ses. Technical symbols and signs are supposed to be known and therefore not ex-plained.

Symbol Meaning

Warning: danger

Warning: electrostatically sensitice devices (ESD)

Warning: dangerous voltage

Warning: hot surfaces

L Indicates general notes, to which special attention should be paid to.

1 Indicates measures or steps to be taken by the user.

LEDs indicating the module status

LED on

LED off

LED flashes

Earthing

PE-connector (protective earth connector)

Ground (GND)

Symbols 7

Symbols

8 Symbols

Safety Instruction and Application Advice

2 Safety Instruction and Application Advice

2.1 General Information

According to Low-Voltage Directive 2006/95/ECMachine Guideline 2006/42/ECElectromagnetic Compatibility 89/336/EEC

WarningIn principle, the complete installation, the initial operation and themaintenance must only be carried out by specialized staff!

Specialized staff, according to this fundamental safety instruction,are persons, familiar with the installation, mounting, initial and per-manent operation of the product and, are qualified appropriately forthe work. The standards DIN VDE 0100 and DIN VDE 0110 andalso the legal national rules for prevention of accidents must be paidattention to.

WarningDuring operation the devices can have hot surfaces according totheir protection system.

When ferrite rings are used temperatures may reach values over80°C. Only use wires suitable for temperatures over 80°C. Thismeets the flammability class UL 94V-0, RTI 105°C.

Consider the corresponding notes in the manual.

WarningSubjects can be damaged and persons be injured

when covers are removed illegally,during any improper use,when either the installation or the operation is incorrect.

WarningConsult SIEB & MEYER before carrying out any modificationswithin the unit.

WarningIncorrect or insufficient connection of the system to ground maycause dangerous currents.

Safety Instruction and Application Advice 9


2.2 Appropriate Use

Definition of the concepts acc. to IEC / EN 61800 - 3.

Before initial operation, make sure that the machine will not expose danger (e.g. un-controlled moves). The conformity according to the safety standard EN 60204-1 andEN 61800-5-1 must have been proven.

The manufacturer of the system or the machine has to meet the requirements of thelegal values regarding the Electromagnetic Compatibility (EMC). SIEB & MEYER´sunits can be operated in industrial areas, provided that the attached EMC informationhas been taken into consideration.

SIEB & MEYER takes care in its own EMC laboratory over their products to meet therespective standards, when they are installed properly.

Deviations of the construction and the installation, described in the documentationand in the manual "Unit Assembly Complying EMC" require new measurements ofthe system or machine by the machine manufacturer to meet the statutory require-ments.

Appropriate proceedings according to the EMC Product Standard (PDS) DIN/EN 61800-3 ensure the use in industrial areas.

Products, not equipped with an AC supply line filter must be operated with a se-ries connected mains filter! Detailed information can be found in the chapter"Unit Assembly Complying EMC".

If using the drive systems in residential areas, in business and commercial areas aswell as in small trade, the user has to take additional and larger filter measurements.

SIEB & MEYER products meet the requirements of the Low-Voltage Directive 2006/95/EC. The coordinated standards of the series IEC / EN 50178 and IEC / EN 60 204-1 in combination with IEC / EN 60 947 and IEC / EN 61800-5-1 are strictly used forthe products.

Technical data and the connection specification can be found in the respective prod-uct documents.

2.3 Transport and Storage

Make sure, that the unit is correctly used. The following points must especially be tak-en into consideration:

Protection against mechanical damage (transport, handling, etc.)!Protection against dirt and humidity!Dry and well-ventilated storage area!No storage in the open!Storage temperature between -25°C to +55°C (-13°F to +131°F)! Shortly it maybe +70°C (+158°F).Protection against contact with electronic components (electrostatic discharge)!No modification of insulating distances!



2.4 Installation

The drive components are designed for fulfilling the degree of pollution 2 accordingto IEC 61800-1 / DIN EN 50178.

The units can be loaded to their maximum up to a height of 1,000 m M.S.L(3,281 ft M.S.L.) For an operation in areas higher than 1,000 m M.S.L. (3,281 ft M.S.L.) the ca-pacity must be reduced by 15 % per 1,000 m (3,281 ft.)The ambient air must not contain aggressive, electrically conductive or flamma-ble substances and must not contain any amount of dust.The maximum relative humidity is approx. 95 % (no condensation).The admissible ambient temperature during operation is between +5°C and+40°C (+41°F and +104°F).At temperatures higher than 40°C (104°F) the capacity must be reduced by -1.5% per 1°C. Annotation: F = C × 9/5+ 32; C = (F- 32) × 5/9Make sure that the fans installed in the units have sufficient space to take in andexhaust the cooling air! In addition pay attention to the direction of air flowthrough internally installed fans! Do not touch electronic components.

2.5 Electrical Connection

The electrical installation must be carried out according to the relevant electricalcodes (e.g. appropriate wire gauges, fuse protection and connections of ground con-ductors must be considered).

Recommendations for the installation according to the EMC (e.g. shields, connectionto earth and line installations) can be found in the technical documents of the unit(only for machine manufacturers). The manufacturer of the system or machine hasto meet the requirements of the legislation regarding the EMC.

All work at and within the units must only be carried out, when the units areturned off, the mains supply is cut and the DC bus is completely discharged!The mains supply must be protected via an overload release with restricted guid-ance for each mains phase.The mains line should only be connected, when the work is completed!Before turning on the unit the first time, make sure that the connected machinewill not have runaway axes!After turning off the unit hazardous voltages may still exist for up to 3 minutes inthe power supply (due to capacitors).Capacitive loads must not be connected to the output phases of the servo am-plifiers and frequency converters.Prevent cable loops. Therefore, the units must only be connected to earth at theprovided PE connection for the mains supply line and the racks only at the pro-vided earth screw.

SIEB & MEYER products contain electrostatically sensitivecomponents that may easily be damaged by improper han-dling.

The valid rules for prevention of accidents (e.g. VBG 1 andVBG 4) should be paid attention to, when working at current-carrying units.



In general, the operation can be made with residual current operated devices. Nev-ertheless, like all clocked units of the power electronics, also SIEB & MEYER´s prod-ucts can lead leakage currents via the earth system. Depending on the sensitivity ofthe residual current operated device and the installation type, the operation alongwith the device may arise problems. The following points should be taken into con-sideration:

Use shortest motor leads possible.Do not connect additional consumers to the same residual current operated de-vice.Use a residual current operated device with high response threshold for the sep-arate power supply, e.g. 300 mA.

2.6 Operation

Systems, into which servo amplifiers and frequency converters are mounted, possi-bly must be equipped with additional protective devices according to the valid safetyinstructions (e.g. law about technical material, rules for prevention of accidents,etc.).

All doors and covers must be closed during the operation.

2.7 Maintenance

The unit, especially the fan, must be checked regularly for cleanness and functiondepending on the ambient pollution.

2.8 Disposal

SIEB & MEYER products fulfill the requirements covered in the Directive2002/95/EC on the restriction of the use of hazardous substances in electricaland electronic equipment (RoHS Directive).

Make sure that the country-specific waste and disposal laws and statutes are con-sidered for the disposal of packing material and irreparable devices.

WarningIn order to ensure a trouble-free operation of the installation, the fix-ing all front panels and housing parts must always be tightened!



2.9 Guarantee

The guarantee is only granted when the points 2.1 to 2.7 are taken into consider-ation.This Safety Instruction and Application Advice does not assure any features.

WarningA first programming carried out by SIEB & MEYER does not releasethe user from his duty to check programmed values for their correct-ness!

These safety instructions must be kept!


Unit Assembly Complying EMC

3 Unit Assembly Complying EMC

The manual “Unit Assembly Complying EMC“ is available in German and Englishand comprises

the EMC guidelinesInformation regarding the professional grounding and wiringSafety-Relevant AspectsExtracts from the EMC product standardPossibilities for the connection to different supply system types

Availability:Hard copy version directly from SIEB & MEYERPDF file on CD-ROM directly from SIEB & MEYERPDF file in the Internet under www.sieb-meyer.de

3.1 Emission of Line and Field Interferences According to Category C3

According to the EMC product standard DIN EN 61800-3, chapter 6 (emission of lineinterferences), this device meets the restrictions towards interference values of thecategory C3. More detailed information on the installation and the use of line filterscan be found in the manuals “Unit Assembly Complying EMC“.

WarningThe EC guidelines for the electromagnetic compatibility (EMC) mustbe taken into consideration for the initial operation of all SIEB & MEY-ER units!

WarningThis type of PDS is not intended for use in a public mains which sup-plies residential areas. If this device is operated in such mains, high-frequency interferences may occur.

EMC 15

http://www.sieb-meyer.de

Unit Assembly Complying EMC

16 EMC

General Information

4 General Information

This manual describes the digital servo amplifier with integrated control functions ofthe series CNC 61.00, product line 0610510/12. The following information is provid-ed:

Safety Instruction and Application AdviceUnit assembly complying EMCPossible connection possibilitiesTechnical data, dimensional drawings, type plateDescription of the device (general information, scope of supply, block diagram)Mounting (fixing of the back planes, replacement of modules)General information regarding the wiring (cables and line cross-sections)External protection, ballast circuitWiring examplesBack planes and pin assignmentStatus and error messages

Information for initial operation, parameterization and programming of the CNC61.00 can be downloaded from our website.

This manual is available in German and English as PDF file on CD ROM and printedversion or it can be downloaded from the Internet. The PDF files can be printed onstandard printers.

This manual has the following demands on the trained staff of machine manufactur-ers:

Transport → only by skilled employees familiar withhandling electrostatically sensitivecomponents.

Installation → only by experts with electrotechnicalexperience

Initial Operation → only by experts with experience in thefields of electrical engineering / drivetechnology

CNC 61.00 Hardware Description CNC 0610510/12 17

General Information

18 Hardware Description CNC 0610510/12 CNC 61.00

Automation System CNC 61.00

5 Automation System CNC 61.00

The CNC 61.00 is a digital control for high-dynamic servo drives. Synchronous andasynchronous AC servo motors can be driven.

The power and the control components of the CNC 61.00 form a compact unit. Thefields of application are, among others,

positioning applicationsvariable speed applicationstorque controlpress functionsnut setting functionselectronic shaftselectronic gearsdisk cam functions

Apart from the drive functions, the CNC 61.00 provides PLC functions and the pos-sibility to control dialogs via a control terminal.

The CNC 61.00 can be used independently or can be connected with a higher-rank-ing control (e.g. PLC, industrial PC, etc.). If several CNC 61.00 modules are net-worked, they can communicate with each other. Thus, the CNC 61.00 can be usedfor applications depending on each other such as electronic shafts, "flying shears",etc.

Complex control applications can be executed with the CNC 61.00. The large pro-gram memory permits programming and execution of extensive processes.

The CNC 61.00 of the series 61.05 is only available as compact unit.

5.1 Hardware Design

The CNC 61.00 combines servo and control functions in one module. The hardwareconsists of the following components:

digital speed and position controller with a sampling time of 500 :spowerful output stages for various motor types and performance rangesevaluation of either resolver, Hall effect sensors, incremental encoders or sine/cosine encodersserial interface with a level according to RS232/485eight galvanically separated inputs and outputsadditional analog inputtwo angle pulse inputs and one angle pulse output (also usable for SSI encod-ers)SIEB & MEYER IO interface for further 128 digital inputs/outputsoptional MODLINK interfaceoptional CAN busoptional Ethernet interface



The CNC 61.00 can be expanded by supplementary plug-in modules:

two analog inputs, 12 bitstwo analog outputs, 12 bitsINTERBUS interfacePROFIBUS interfacetwo serial interfacesconnection of two active/passive transducersbattery-buffered RAM expansion and real-time clock

Due to the digitization, nearly all parameters can be adjusted via the software.

Possible arising errors are indicated as error code by LEDs on the front panel. Eval-uated errors are, among others, overvoltage, undervoltage, tracking error, limitswitch and emergency stop.

5.2 Programming

Executable programs (application program) are created with the CNC 61.00 systemsoftware on a PC.

Machine functions are programmed in application programs consisting of commandsequences that specify, for example, movement, PLC functions or reactions to userinputs. The CNC 61.00 executes programmed commands while the application pro-gram is running.

The commands have a uniform structure and permit compact programming. Theuser will only need some commands due to the sophisticated command repertoire.

For parameterizing nut setting and pressing processes in a comfortable way, specialsoftware interfaces are available.

5.3 Performance Features

Emphasis is put on the following performance features of the SIEB & MEYER auto-mation system CNC 61.00:

single-phase power supply for lower motor powers in the 230 VACversion

galvanic separation between control and power components

extensive protective functions for motor and CNC module, such as evalu-ation of the thermal contact, I2t, etc.)

output for collective fault messages

short circuit-proof (phase to phase, phase to ground)

optimum evaluation of the encoder signals

highly constant running, even at low speeds

high dynamics

self-controlled resolver adaptation and adjustment of up to 1.024 anglepulses (version with resolver evaluation)



filter for eliminating possible arising mechanical vibrations (e.g. oscillat-ing couplings)

full operatability with cable lengths of up to 100 m between CNC moduleand motor

LEDs for diagnostic purposes

space and cost-saving solutions due to the compact system



5.4 View of the Device 0610510

L A description of the front panel can be found on page 37.



5.5 View of the Device 0610512

L A description of the front panel can be found on page 37.


Dimensions

6 Dimensions

6.1 Module Type 0610510

Dimensions in mm


Dimensions

6.2 Module Type 0610512

Dimensions in mm


Dimensions

6.3 Connections for Module Type 0610510


Dimensions

6.4 Connections for Module Type 0610512


Dimensions

X30 - power supply (see page 49)

X31/X32 - ballast resistor (see page 49)

X50 - internal inputs (see page 51)

X51 - internal outputs (see page 51)

X52 - 24 V supply/thermal contact (see page 52)

X7, X8, X9 - connections to the bus system (see page 46)

X20 - motor connection (see page 48)


Dimensions

6.5 Type Plate

Side view from the right side

No. Meaning

Module designation (0610512DF) with indication of the option module (1000), see page 67

Mains voltage

System of protection

rated current/peak current

serial number

SIEB & MEYER AGType:

Power Supply:

Current:

Tel: +49-41312030 Web:http://www.sieb-meyer.de

0610512DF1000480 V-AC7A/20A

IP 20

Ser.-No.

SIEB & MEYER AG

Type:

Power Supply:

Current:

Tel: +49-41312030 Web:http://www.sieb-meyer.de

0610512DF1000

480 V-AC

7A/20A

IP 20

Ser.-No.


Dimensions


Dimensions

6.6 Module designation

06105NN.AB. X Y ZZ. MMM

Bussystem (auf der Grundkarte)0 = ohne Bussystem1 = CAN2 = Ethernet3 = MODLINK

entspricht dem mit-gelieferten Optionsmodul, z.B. 43A für 061020043A (siehe Kap. “Optionsmodule”)

Primäres Messsystem1 = Resolver2 = Sin/Cos-Geber3 = Hallsensor4 = Inkrementalgeber

Strom-/SpannungsklasseDC = 10A Nennstrom / 20A Spitzenstrom bei 230 VAC EinspeisespannungEC = 10A Nennstrom / 40A Spitzenstrom bei 230 VAC EinspeisespannungSC = 10A Nennstrom / 60A Spitzenstrom bei 230 VAC EinspeisespannungDF = 7A Nennstrom / 20A Spitzenstrom bei 400 VAC EinspeisespannungEF = 7A Nennstrom / 40A Spitzenstrom bei 400 VAC EinspeisespannungSF = 7A Nennstrom / 60A Spitzenstrom bei 400 VAC Einspeisespannung

zur Zeit immer 00

Gehäuseart (10) Blechgehäuse 6 HE, 65mm breit (Standard)

Gehäuseart (12)Blechgehäuse 6 HE, 85mm breit (erweiterbar)


Technical Data

7 Technical Data

7.1 Supply Voltage 230 VAC

Module Type 0610510/12xx1

Current range/voltage range DC EC SC

Main supply2 3 x 230 VAC -33% / +10%; 50 Hz / 60 Hz1 x 230 VAC -33% / +10%; 50 Hz / 60 Hz

Logic supply2 2 x 230 VAC -33% / +10%; 50 Hz / 60 Hzsame potential as main supply

Max. voltage phase/ground 250 VAC

Resultant intermediate circuit voltage 325 VDC -33% / +10%

Rated current of the ventilated output stage3,4 10 AS7 Aeff

10 AS7 Aeff

10 AS7 Aeff

Max. values of the output stage at rated current 3 x 230 VAC at 0 to 1600 Hz

Peak current of the output stage for max. 5 s 20 AS 40 AS 60 AS

Switch-off temperature of the output stage 75 °C

Rated direct current of the integrated power module, single-phase supply

4 A

Rated direct curren of the integrated power mod-ule, three-phase supply

7 A

Peak direct current of the integrated power mod-ule, three-phase supply f > 15Hz

50 A for max. 1 s

Mains power of the integrated power module, 230 VAC single-phase supply

0.9 kVA

Mains power of the integrated power module, 230 VAC three-phase supply

1.6 kVA

Power consumption Logical unit max. 20 W

Power unit max. 5 % of the electrical rated power of the motor, but minimum 20 W

External protection 6 A gL/gG

Internal ballast resistor 20 Ω / 10 W

Min. external ballast resistor 15 Ω

Max. activation time of the ballast circuit 750 ms

Overvoltage turn-off limit 410 VDC

Undervoltage turn-off limit 40 VDC

Chopper turn-off limit 380 VDC

Temperature range 5°C to 60°C at a maximum of 95 % relative humidity (no moisture conden-sation) 100 % rated current up to 40°C

System of protection IP20

Nominal current reduction:at ambient temperatures >40° Cat heights > 1,000 m above mean sea level

-1.5% per 1° C-15% per 1,000 m

Weight 3.2 kg (0610510xx); 3.6 kg (0610512xx)

Width 65.00 mm (0610510xx); 85 mm (0610512xx)

Height (mounting device included) 318.00 mm

Depth 173.00 mm


Technical Data

1 xx is replaced by the respective code letter of the current range and voltage range (e.g. DC)2 single-phase or three-phase supply is possible (see documentation "Unit Assembly Complying EMC", chapter "Connection to

different Supply System Types")3 chopper not active4 at heights < 1,000 m (3.281 ft) above M.S.L.

L Rated and peak currents are sine crest values. Specifications applyfor 8 kHz operating frequency of the output stage.

L The device must be mounted in a vertical position!


Technical Data

7.2 Supply Voltage 400 VAC

Module Type 0610510/12xx1

Current range/voltage range DF EF SF

Main supply2 3 x 400 VAC -10% / +26%; 50 Hz / 60 Hz

Logic supply two-phase, 400 VAC -10% / +26%; 50 Hz / 60 Hzsame potential as main supply

Max. voltage phase/ground 280 VAC

Resultant intermediate circuit voltage 565 VDC -10% / +26%

Rated current of the ventilated output stage3, 4 7 AS5 Aeff

7 AS5 Aeff

7 AS5 Aeff

Max. values of the output stage at rated current 3 x 400 VAC +26% at 0 to 1600 Hz

Peak current3 of the output stage for max. 5 s 20 AS 40 AS 60 AS

Switch-off temperature of the output stage 75 °C

Rated direct current of the integrated power module, single-phase supply

not possible

Rated direct current of the integrated power module, three-phase supply

7 A

Peak direct current of the integrated power mod-ule, three-phase supply f > 15Hz

50 A for max. 1 s

Mains connection power of the integrated power module, 400 VAC single-phase supply

not possible

Mains connection power of the integrated power module, 400 VAC three-phase supply

2.8 kVA

Power consumption logical unit max. 20 W

power Unit max. 5 % of the electrical rated power of the motor, but minimum 20 W

External protection 6 A gL/gG

Internal ballast resistor 44 Ω / 10 W

Min. external ballast resistor 33 Ω

Max. activation time of the ballast circuit 750 ms

Temperature range 5°C to 60°C at a maximum of 95 % relative humidity (no moisture conden-sation) 100 % rated current up to 40°C

Overvoltage turn-off limit 850 VDC

Undervoltage turn-off limit 40 VDC

Chopper turn-off limit 800 VDC

System of protection IP20

Nominal current reduction:at ambient temperatures >40° Cat heights > 1,000 m above mean sea level

-1.5% per 1° C-15% per 1,000 m

Weight 3.2 kg (0610510xx); 3.6 kg (0610512xx)

Width 65.00 mm (0610510xx); 85 mm (0610512xx)

Height (mounting device included) 318.00 mm

Depth 173.00 mm

1 xx is replaced by the respective code letter of the current range and voltage range (e.g. DF)2 only three-phase supply at directly grounded mains (see documentation "Unit Assembly Complying EMC", chapter "Connec-

tion to different Supply System Types")3 chopper not active4 at heights < 1,000 m (3.281 ft) M.S.L.


Technical Data

L Rated and peak currents are sine crest values. Specifications applyfor 8 kHz operating frequency of the output stage.

L The device must be mounted in a vertical position!


Functional Description of the Connectors/Interfaces

8 Functional Description of the Connectors/Interfaces

8.1 Front Panel 0610512

Connector Meaning Description

LEDs status indications page 54

pins measuring point page 57

X2 COM, connector for terminal or pro-gramming device

page 44

LEDs for status indications of the inputs/out-puts

page 51

X6 SIO, connector for serial input and outputmodules

page 46

X5 angle pulse input, SSI page 45

X4 angle pulse input page 45

X3 ENCO, angle pulse output/SSI page 44

X1 Feedback, connector for the first motormeasuring system

page 40

ID switch coding selector for the axis address ofthe module

page 58

* The front panels of the different option modules are shown in the chapter "Option modules“,page 67. (The option modules are only available for the series 0610512, and are not available for0610510).

L According to the variant, the connectors and the assignment on theslot of the option module can vary! The variant of the option modulemust be specified when ordering the module. A later upgrading of theindividual option modules is not possible!

FC0 FC1FC2 FC3RIO RONCNCSTXSRRMP

REMSRX

GND

I0 O0I1 O1I2 O2I3I4I5I6

O3O4

O6I7

O5

O7

X2

X6

X5

X4

X3

X1

LEDs

Pins

X1

Module Slot -Option Module*




X31/X32 switch-over bridge, ballast resistor internal / external

page 49

X30 power supply page 49

X50 internal inputs page 51

X51 internal outputs page 51

X52 24 V supply/thermal contact page 52


X20 motor connection page 48

X7, X8, X9 connectors to the bus system page 46




J9 / J10 Adjustment of the ballast monitoring page 49



8.2 Pin Assignment and Interfaces

8.2.1 General Information

RJ45 - connection with 8-pole female connector

In the following section, the male RJ45 connector and the female connector used forSIEB & MEYER modules are shown.

For the connection, a shielded and twisted in pairs CAT5 cable of high quality mustbe used.

8.2.2 X1 - Connection of Motor Measuring System (Feedback)

15-pole female Submin D connector

The shield must be connected to the metal shell of the 15-pole Submin D connectorand, if possible, to the motor connector.

WarningWires which are not used must be isolated when fabricating the ca-ble. Otherwise, a short circuit may occur.

8 7 6 5 4 3 2 1

1 2 3 4 5 6 7 8Pin

Kabelschirm/cable shield



8.2.2.1 Resolver Evaluation

Use a shielded cable with six leads, each 2 must be twisted. Twist mode: sine/sine,cosine/cosine, rotor/rotor; designation of the line, e.g. LIYCY 3 × 2 × 0.14. If the ther-mal contact is evaluated a shielded cable with 8 leads (4x2 twisted-pairs of wires)must be used.

Pin I/O Function

1 O 0 V1

2 I S1 sine

3 0 V1

4 I S4 cosine

5 0 V1

6 O R3 rotor

7 I thermal motor protection2

8 0 V1

9 I S3 sine

10 0 V1

11 I S2 cosine

12 0 V1

13 O R1 rotor

14 0 V1

15 O thermal motor protection (24 V)2

1 is connected to GND by the servo amplifier2 If no thermal motor protection is connected, pin 15 and pin 7 must be bridged.

1

8

9

15



8.2.2.2 Hall Effect Sensor Evaluation

Use a shielded cable. Connect the shield with largest surface to the connector shell.

Pin I/O Function

1 O 0 V

2 I sensor A

3 not to be connected



6 n.c.


8 O GND

9 I sensor C

10 I sensor B



13 O +24 V for Hall effect sensor

14 O GND

15 O thermal motor protection (24 V)1

1 If no thermal motor protection is connected, pin 15 and pin 7 must be bridged.

1

8

9

15



8.2.2.3 Optical or Magnetical Length Measuring System

Use a shielded cable with six leads, each 2 must be twisted. Twist mode: /0°, /90°, ref.+/ref.- and +5 V/0 V. If the thermal contact is evaluated, a shielded twistedpair cable with 5 pairs of wires must be used.

For incremental encoders without difference voltage signal, the pins 9 and 11 mustbe supplied with 5 V (pin 8).

Connect the shield with largest surface to the connector shell.

Pin I/O Function

1 O 0 V

2 I

3 O 0 V

4 I

5 O 0 V

6 O Ref.-


8 O +5 V

9 I 0°

10 O 0 V

11 I 90°

12 O 0 V

13 O Ref.+

14 O 0 V

15 O thermal motor protection1

1 If no thermal motor protection is connected, pin 15 and pin 7 must be bridged.

1

8

9

15

0°

90°

0° 90°



8.2.3 X2 - COM, Connection for Terminal or Programming Device

female RJ45 connector

Regarding the levels the signals RxD, TxD, CTS and RTS correspond to the RS 232specification.

8.2.4 X3 - ENCO, Angle Pulse Output/SSI


The module provides the angle pulses of the first measuring system externally. Thefirst measuring system is required if e.g. two axes must be synchronized (electronicgear).

Pin Designation Function

1 TxD Transmit data: transmit data

2 RxD Receive data: receive data

3 CTS Clear to send: clear to send

4 D+RS 485 data bus

5 D-

6 RTS Request to send: Transmitting unit ON

7 VCC Supply for terminating resistors

8 GND Ground

8 7 6 5 4 3 2 1


Angle pulse output SSI

1 UA0+First differential signal pair First differential signal pair

2 UA0-

3 UB0+ In combination with UB0- second differ-ential signal pair shifted by 90°

In combination with UB0- second differ-ential signal pair shifted by 90°

4 UN0+Zero pulse

SSI clock -

5 UN0- SSI clock +

6 UB0- In combination with UB0+ second dif-ferential signal pair shifted by 90°

In combination with UB0+ second dif-ferential signal pair shifted by 90°

7 NC Not assigned Not assigned

8 GND Ground Ground

8 7 6 5 4 3 2 1



8.2.5 Angle Pulse Inputs

The module permits connection of two incremental encoders (2./3. measuring sys-tem) to the CNC 61.00. Incremental encoders with 5 V output level can be used. Forthe 2./3. measuring system an external supply is required.

8.2.5.1 X4 - ENC1, Angle Pulse Input


8.2.5.2 X5 - ENC2 - Angle Pulse Input/SSI



1 UA1+First differential signal pair

2 UA1-

3 UB1+ In combination with UB1- second differential signal pairshifted by 90°

4 UN1+zero pulse

5 UN1-

6 UB1- In combination with UB1+ second differential signal pairshifted by 90°

7 NC Not assigned

8 GND Ground

8 7 6 5 4 3 2 1


Angle pulse input SSI

1 UA2+First differential signal pair First differential signal pair

2 UA2-

3 UB2+ In combination with UB2- second differ-ential signal pair shifted by 90°

In combination with UB2- second differ-ential signal pair shifted by 90°

4 UN2+Zero pulse

SSI data -

5 UN2- SSI data +

6 UB2- In combination with UB2+ second dif-ferential signal pair shifted by 90°

In combination with UB2+ second dif-ferential signal pair shifted by 90°

7 NC Not assigned Not assigned

8 GND Ground Ground

8 7 6 5 4 3 2 1



8.2.6 X6 - SIO, I/O Expansion


The module provides a connector for an I/O expansion of additional 128 inputs andoutputs. The I/O expansion interface establishes the connection to the following ba-sic module. Further input modules and output modules can be connected to the men-tioned modules in any order.

8.2.7 Connection to the Bus System

The connectors for the connection of the bus system are on the bottom side of themodule. These female connectors provide different connection possibilities (doubleassignment), e.g. CAN bus, MODLINK, Ethernet etc.


1 DO+ Data Out+ = positive data output signal

2 DO- Data Out- = negative data output signal

3 CLK+ Clock+ = positive clock signal

4 LD + Load Data+

5 LD – Load Data-

6 CLK - Clock- = negative clock signal

7 DI+ Data In+ = positive data input signal

8 DI- Data In- = negative data input signal

8 7 6 5 4 3 2 1

Connector Possible connections

X7 MODLINK, ETHERNET, CAN

X8 MODLINK, CAN

X9 CAN, analog input

View of the module, see page 22

L The desired bus system must be specified when ordering the mod-ule. A later upgrading of the option module is not possible!



8.2.7.1 X7 - MODLINK, ETHERNET, CAN


8.2.7.2 X8 - MODLINK, CAN


8.2.7.3 X9 - CAN, Analog Input



1 Ethernet_Tx+Ethernet transmission signal

2 Ethernet_Tx-

3 Ethernet_Rx+ positive Ethernet receiving signal

4 CAN+Data signal

5 CAN-

6 Ethernet_Rx- negative Ethernet receiving signal

7 MODLINKIn+MODLINK input signal

8 MODLINKIn-

8 7 6 5 4 3 2 1


1 NC Not assigned

2 VCC_EXT Supply for terminating resistors

3 GND_EXT Ground

4 CAN+Data signal

5 CAN-

6 NC Not assigned

7 MODLINKOut+MODLINK output signal

8 MODLINKOut-

8 7 6 5 4 3 2 1


1 VCC_EXT Supply for terminating resistors

2 NC Not assigned

3 AnalogIN+ Positive analog input signal

4 CAN+Data signal

5 CAN-

6 AnalogIN- Negative analog input signal

7 NC Not assigned

8 GND_EXT Ground

8 7 6 5 4 3 2 1



8.2.8 X20 - Motor Connector

4 pole Power CombiCon

Requirements to the motor cable:

The maximum admissible length of the motor cable is 100m. The capacity must notexceed 5.2nF.

Example: If the cable capacity is 0.26nF per meter, the maximum admissible lengthof the motor cable is 20m.

Pin Designation

1 motor phase U

2 motor phase V

3 motor phase W

4 PE

L Please refer to the documentation „Unit Assembly Complying EMC“for detailed information about motor connection and grounding.

WarningThe maximum cable capacity is 5.2 nF.The maximum cable length is 100m.



8.2.9 X30 - Power Supply, X31/X32 Ballast Resistor

8.2.9.1 Connection Example for Three-Phase Supply with/without Transformer


Pin Designation

1 L1

Main voltage supply (see "Technical Data“, page 33)2 L2

3 L3

4 PE earth conductor

5 LL1 Logic voltage supply. The logic voltage supply must always be connected (same poten-tial as main supply, see "Technical Data“ page 33)6 LL2

7 -UBIntermediate circuit voltage !

8 -UB

9 +UBIntermediate circuit voltage +

10 +UB

11 REX External ballast resistor1

1 Up to device version 001:If an external ballast resistor is used, the fuse F1 on the power supply card 036050001 must be re-moved (page 59). The external ballast resistor is connected between +UB and REX.

From device version 002:X31/X32: switch-over for internal/external ballast resistor

wire bridge between X31 and X32 = internal ballast resistor activewire bridge between X31 and X32 removed = external ballast resistor active

Adjustment of the ballast circuirt vie the jumpers J9/J10. The jumper can be accessed from the backside of the device.J9/J10 J9 plugged = internal ballast resistor (default state when devive is delivered)

J10 plugged = external ballast resistor

WarningPlease consider that an intermediate circuit voltage of up to 600 VDCmay result!

WarningFor devices which are designed for a high power but low intermediatecircuit voltage, an autotransformer is required in order to reduce thesupply voltage.

WarningThe inputs LL1 and LL2 must always be connected. The angle puls-es and error messages are kept in case of an EMERGENCY STOPsituation. If the main voltage supply is turned off, make sure that allthree mains phases are also turned off! For this reason a main con-tactor with positively driven contacts must be used.



8.2.9.2 Connection Example for Single-Phase Supply up to max. 230 VAC


Pin Designation

1 N

Main voltage supply (see "Technical Data“, page 33)2 L1

3 -

4 PE earth conductor

5 NN1 Logic voltage supply. The logic voltage supply must always be connected. The phaseposition must coincide with the phase position of the main voltage supply!(see "Technical Data“, page 33).

6 LL1

7 -UB

Intermediate circuit voltage - High d.c. voltage is generated!

8 -UB

9 +UB

Intermediate circuit voltage + High d.c. voltage is generated!

10 +UB

11 RE External ballast resistor. This must not be lower than 22 Ω . If required, the external bal-last resistor is connected between +UB and RE.

WarningPlease consider that an intermediate circuit voltage of up to 300 VDCmay result!

WarningThe inputs NN1 and LL1 must always be connected. The angle puls-es and error messages are kept in case of an EMERGENCY STOPsituation. If the main voltage supply is turned off, make sure that allthree mains phases are also turned off! For this reason a main con-tactor with positively driven contacts must be used.



8.2.10 Inputs and Outputs of the Logic Signals

All inputs and outputs work with a level of 24 V. The total load of all outputs must notexceed 350 mA. Please consider that some inputs and outputs have alternatingmeanings according to the configuration. If, for example, the function "Motor brake"has been activated in the parameter editor (IP_E_BRAKE=ON), the output o1 will au-tomatically be identical with the function "Motor brake".

8.2.10.1 X50 - Internal Inputs

10-pole Mini CombiCon (PHOENIX)

8.2.10.2 X51 - Internal Outputs


Pin Designation Function "Normal“ Function "Nut runner“

1 24 V are applied

2 0 V

3* IN7

4 IN6

5 IN5

6 IN4

7 IN3

8 IN2 limit switch -, if IP_E_END = ON first variant

9 IN1 limit switch +, if IP_E_END = ON start

10 IN0 always emergency stop always emergency stop

* Pin 3 is coded.

Pin Designation Function "Normal“ Function "Nut runner“

11 OUT7

12 OUT6

13 OUT5

14 OUT4

15 OUT3 NIO

16 OUT2 IO

17 OUT1 motor brake, if IP_E_BRAKE = ON ready

18* OUT0 controller OK controller OK

19 RIO- potential-free contact switches synchro-nously to OUT 0

potential-free contact switches synchro-nously to OUT 020 RIO+

* Pin 18 is coded.

L The assignment of the inputs and outputs depends on the applicationand on the function (Normal/nut runner). Predefined inputs and out-puts, such as emergency stop, or the inputs Start, IO and NIO of thenut runner, should not be programmed differently in the application.



The internal outputs are protected by a so-called multifuseTM. In contrast to a safetyfuse, this kind of fuse will independently cut in again in the case of an overload aftera certain period (thermal time constant), i.e. the impedance becomes very low again.

8.2.11 X52 - 24 V Supply/Thermal Contact


Using the internal 24 V supply

The CNC module generates an internal voltage of 24 V which can be used for smallloads (max. 350 mA).

Using an external supply

1 Apply a voltage of 24 V to pin 23 and pin 24 by connecting an external powersupply. Pin 22 must not be used/assigned.

A diagram showing the wiring of the 24 V (internal/external) can be found in the chap-ter "Wiring of 24 V (internal/external)“, page 53.

Pin Designation

21 thermal contact

22 24 Vinternal*

23 24 Vexternal

24 0 V

* only auxiliary voltage in order to supply, for example, the thermal contact



Wiring of 24 V (internal/external)

WarningThe supply voltage of 24 V of the connectors for the internal inputsand outputs may only be used for supplying thermal contacts, LEDs,switches or similar components.Never connect the lines of 24 V of the individual axes!

24 V internal 24 V external

21 22 23 24

max. 350 mA

Relay

LED

ThermalContact

24 Vint.

24 Vext. 0 V

Relay

Supply voltage forthe incremental

encoder

24 V Power Supply

LED

ThermalContact

24 Vint.

24 Vext. 0 V

21 22 23 24



8.3 Error Indications FC0 to FC3 ( Red Flashing)

LED is continuously red: permanent error, e.g. emergency stopLED is flashing red: error occurred and must be reset via the software

LED is offLED flashesLED is on:

LEDs Code* error Reaction Possible reason

0 no error no

129 active monitor-ing of travel area

reference position = actualpositionreference speed = 0

this error occurs if the limit switches of the softwareare activated in the parameter file.

The limit switches of the software in the para-meter file are incorrectly parameterized.

130 14 V not provid-ed

reference speed = 0 andcontroller OFF1

possibly the option module has not been moun-ted correctly.

131 -14 V not provid-ed

reference speed = 0 and controller OFF1

possibly the option module has not been moun-ted correctly.

132 short circuitreference speed = 0 and controller OFF1

double peak current flows via the measuring shuntinto the output stage.

error when wiring the motor cablesa motor cable is parted or the motor cables arepinched (especially a ground cable)if the motor cables are pulled off the backpanel,the output stage of the CNC61 is defective

133 reserved no

134 overvoltage/undervoltage

ref. speed = 0 and controlleroff1,2

overvoltage:230 VAC method = cutoff threshold 385 V400 VAC method = cutoff threshold 810 V

the external supply of 24 V is faultythe main voltage supply of the power module isfaulty (the voltage is too high)the ballast resistor is not connected correctlythe braking power of the power module is ex-ceeded

undervoltage: voltage < 42 V24 V are not provided24 V internal:

- overvoltage protection has responded24 V external:

- 24 V are not providedthe external supply of 24 V is faultyprotective circuit of 24 V in the CNC61 has re-spondedthe main voltage supply of the power module isfaulty (the voltage is too low)

135error of first measuring sys-tem


a cable of the measuring system is parted or thecables are pinched (especially a ground cable)the connector of the first measuring system (X1)is not connected or not correctly connectedthe wiring of connector X1 at the backpanel orof the resolver connector at the motor is faulty

136 motor-Temperature


the motor is too hotdue to overload, the motor became to hotPTC (NTC) is not correctly connectedthe connection from the CNC61 to the PTC is in-terrupted



137 heat sink-temperature


the heat sink is too hot.the ambient temperature of the CNC61 is toohot

138 I2t loadreference speed = 0 and controller OFF1

the adjusted rated current in the servo amplifier hasbeen exceeded for quite some time or the motor be-came too hot.

the machine has become more sluggish me-chanicallythe parameter of the traveling speed/accelerati-on is too higherror when wiring the motor phases

140 emergency stopdeceleration with the parameter "quick delay“

emergency stop is releasedinput 0 of the CNC61 is not correctly wired

141 positive limit switch


the machine has reached the limitthe limit switch or its wiring is faultyinput 1 of the CNC61 is not correctly wired

142 negative limit switch


the machine has reached the limitthe limit switch or its wiring is faultyinput 2 of the CNC61 is not correctly wired

143 power fail

deceleration with the parameter "quick delay“ and afterwardsref. speed = 0 and controlleroff1

main supply is not providedthe protective circuit of 24 V has respondedthe external supply of 24 V is faultyemergency stop is releasedthe main voltage supply of the power module isnot provided

144 tracking error

deceleration with the parameter "quick delay“ and afterwardsref. speed = 0 or controlleroff1 (acc. to the settings inthe parameter file)

the machine has become very sluggish mecha-nically

error when wiring the motor phasesthe motor accelerates or decelerates too fast

* error variable in the software1 the output stage is released and the motor coasts to standstill.2 this message is also created, if

[A] the CNC61 module is operated with the internal 24 volts and the overvoltage protection (on theprocessor card of the CNC 61.00) has responded, or

[B] the CNC61 module is to be supplied with external 24 volts but this voltage is not applied. Rea-son: The internal or external 24 volts are used for generating the message/signal lines for thepower module. This means that if this voltage is not provided, 0 volt will be applied to the signallines which will be interpreted as overvoltage/undervoltage by the CNC 61.00!



8.3.1 Status Indications FC0 to FC3 (green and red)

8.3.2 Indication of Malfunctions - RIO

8.3.3 Status of Controller - RON

8.3.4 Operation Indication - CNC

8.3.5 Indication "Remote Control“ - REM

LEDs Status Possible reason

FC0 is green PI LIMIT and Controller On are active

FC0 to FC3 is alternately red and green no operating system (firmware) is provided

LED RIO Meaning

no controller error

controller error

LED RON Meaning

controller ON

controller Off

LED CNC Meaning

CNC operation

REMOTE operation

LED RIO Meaning

CNC operation

REMOTE operation



8.3.6 Status Indication/Error Messages of Bus Systems - STX/SRX/SRR

Bus System MODLINK

Bus System ETHERNET

8.3.7 Test Pins - MP/GND

between the measuring points MP and GND a voltage signal can be measured whichis proportional to the current speed value. This output can be useful in order to de-termine the resonance behavior of the machine.

LED Meaning

STX greentransmission signal is provided

no transmission signal is provided

SRX greenreceiving signal is provided

no receiving signal is provided

SRR orangetransmission error

no transmission error

* orange no meaning

* LED has no designation

LED Meaning

STX green no meaning

SRX green

connection to the ETHERNET is provided

input data

no connection to the ETHERNET is provided (or wrong firm-ware)

SRR orange no meaning

* orange no meaning

* LED has no designation



8.3.8 Coding Selector - ID

The coding selector serves for adjusting the axis address of the module. If the axisaddress is to be higher than 14, set the ID switch to F (15 decimal) and modify theaddress in the type plate of the axis by using the supplied software. In other cases,the axis address of the device is modified if the coding selector is set to a value un-equal F.



8.4 Layout Plan of the Output Stage 036050001

Designation Meaning Description


X20 motor phases page 48

F1 fuse for the internal ballast circuit, 1.6 A semi time-lag fuse. When using an external ballast resistor this fuse must be re-moved.

F2 fuse for the logic supply, 1 A semi time-lag fuse (0360510 SC+ SF); 0.63 A semi time-lag fuse (0360510 DC + DF + EC +EF).

Rex +UB -UB -UB LL2 LL1 PE L3 L2 L1

11 1

X30

X20

F1

U V W PE

+UB



8.5 Layput Plan of the Output Stage 036050001.3

X20

X30

J9

J10

Designation Meaning Description


X20 motor phases page 48

X31/X32 switch-over for internal/external ballast resistorwire bridge between X31 and X32 = internal ballast resistor activewire bridge between X31 and X32 removed = external ballast resistor active

page 49

J9/J10 Adjustment of the ballast circuirt vie the jumpers J9/J10. The jumper can be accessed from the back side of the device.J9 plugged = internal ballast resistor (default state when devive is delivered)J10 plugged = external ballast resistor

page 49

F3 fuse for the logic supply, 1 A semi time-lag fuse (0360510 SC + SF); 0.63 A semi time-lag fuse(0360510 DC + DF + EC + EF).


General Information Regarding the Wiring

9 General Information Regarding the Wiring

9.1 General Information

The cables described in this section correspond to the requirements, SIEB & MEYERAG demands for the correct function of the cable connection.

If cables are exposed to mechanical strain inside of the machine, e.g. in trailingchains or similar components, the machine manufacturer must take care for only us-ing adequate cables.

In general, the following principles apply for the cables (see also separate documen-tation "Unit Assembly Complying EMC and Supply System Types“):

Motor and signal cables must not be wired in the same cable protection hose!Motor cables must have a wire-meshed shield. They must be wired separatelyfrom signal cables.Signal lines must have a wire-meshed shield. Difference signals should only betransmitted via lines twisted in pairs. They must be wired separately from motorcables.The cable shields must be connected to the connector shell inside of the con-nectors. In the control cabinet they should be connected to a ground bus.Cable shields not ending in a connector inside of the control cabinet such as mo-tor cables must be connected to the ground bus.Both ends of the shield of shielded cables must generally be connected to theshell.

The line cross-sections should be selected carefully so that the maximum admissiblecurrent is not exceeded at the maximum ambient temperature (the maximum ambi-ent temperature of the servo module is 60°C). DIN EN 60204-1 defines the admissi-ble values for the separate line cross-sections which must absolutely be taken intoaccount.

The current carrying capacity in connection with the line cross-section of copper con-ductors isolated with PVC or cables according to DIN/EN 60204-1 for wiring type B2and an ambient temperature of + 40°C are indicated in the following table:

Conductor cross-section A [mm²]

Admissible current I [A]

0,75 7,60

1,00 9,60

1,50 12,20

2,50 16,50

4,00 23,00

6,00 29,00

10,00 40,00

16,00 53,00

25,00 67,00

35,00 83,00

Hardware Description CNC 0610510/12 61


The following correction factors are provided for deviating ambient temperatures:

Cross-sections of round conductors

The standard values of the cross-section of round copper conductors as well as theapproximate ratio of metric ISO and AWG/MCM values are shown in the followingtable.

Standardized cross-sections of round conductors

Ambient temperature T [°C] Correction factor

30 1,1535 1,0840 1,0045 0,9150 0,8255 0,7160 0,58

Annotation: The line corresponds to a value when the connection possibilitiesare taken into account.

AWG/MCM

ISO cross-section mm²

Value Equivalent cross-section in mm²

0,2 24 0,205

- 22 0,324

0,5 20 0,519

0,75 18 0,82

1,0 - -

1,5 16 1,3

2,5 14 2,1

4,0 12 3,3

6,0 10 5,3

10 8 8,4

16 6 13,3

25 4 21,2

35 2 33,6

50 0 53,5

70 00 67,4

95 000 85,0

- 0000 107,2

120 250 MCM 127

150 300 MCM 152

185 350 MCM 177

240 500 MCM 253

300 600 MCM 304

62 Hardware Description CNC 0610510/12


9.2 Difficulties of Ground Loop

Even if all ground points seem to have an identical potential, potential differences canbe produced in a ground system by coupling RF signals into a special machine com-ponent (e.g. motor lines clocked to high-frequency). The magnetic fields that are pro-duced can be the reason for interferences in the machine or in the control.

Connection InformationThe main requirements for a professional grounding according to DIN/EN 60 204-1(electrical equipment of machines) are :

Direct Connection of the Earth Conductor SystemAll assemblies of the electrical equipment and the machine(s)must be connected to the earth conductor system.

Only one PE point exists within the complete system!All ground connections are connected in a tree-type structureto the PE point.

Special information:The PE point is usually the connectingpoint of the PE conductor of the voltagesupply or the earth connector of a sepa-rate connection to earth of a complete sys-tem.If several points inside of the system arelabeled with PE, all labels except for oneshould be marked with the ground symbol

. Motors must be connected with least im-pedance to the ground points . Groundconnections to the outputs of the servoamplifiers must not be made! Connection example of a machine and the connected CNC with

grounding according to the EMC guidance

Motors mounted on an insulated machine component such as linear motors,handheld nut setting units, etc., must be connected to ground with largest sur-face.Earth conductors always must be connected with largest surface. Groundstraps consisting of many thin wires offer a larger surface in contrast to onlyone fixed core with thick cross-section. Ground conductors should be as shortas possible.

Motor X

Motor Y

PE

Servo X

Servo Y

FC

PE

Machine CNC

Power

Due to filters or the use of several servo amplifiers, higher leakagecurrents (> 3.5 mA) can occur in the earth conductor (PE). In thiscase, possibly a residual current operate device cannot be used. Ac-cording to DIN/EN 50178 - VDE 160 the electronic component mustbe equipped with a fixed connector in this case. Besides, warningsmust be provided in the documentation and on the device.Additionally, an earth connector of at least 10 mm² cross-sectionmust be used or a second earth connector must be connected inparallel to the earth connector with separate terminals.

Annotation: The minimum cross-section has been chosen considering its me-chanical stability.



9.3 Motor Cable

Use shielded conductors for the motor in order to keep interference as low as possi-ble (line cross-section according to the table). If possible, the shield should be con-nected with both ends and largest surface. If this is not possible, the shield should beconnected with one end to the shield bar which can be supplied by SIEB & MEYER.

Requirements to the motor cable:

The maximum admissible length of the motor cable is 100m. The capacity must notexceed 5.2nF.

Example: If the cable capacity is 0.26nF per meter, the maximum admissible lengthof the motor cable is 20m.

WarningEarth conductors additionally lead in motor cables must directly beput to the earth shield and be marked with .If the procedure turns out to be impracticable, omit the earth conduc-tor connection in the motor cables and wire a separate earth conduc-tor in parallel to the motor cables preventing disturbing ground loops.

WarningThe maximum cable capacity is 5.2 nF.The maximum cable length is 100m.

connect with best conductivityand with largest surface to bothcabinet sides!

shield connection, e. g.Bettermann mounting clip

shield bar

cable clamp barshield also from machine side

PE

ground star point



9.4 Cables for the Rotor Position Detection

Use shielded lines and shielded Submin D shells for wiring the different measuringsystems. The shield must be connected to the Submin D shell at the servo moduleside and to the housing of the measuring system.

Examples for the use of conductors:

Motors with resolverLIYCY 3 x 2 x 0.14 or 4 x 2 x 0.14 for motors with integrated thermal contact. Conductors: shielded, twisted in pairs. Twist mode: sine/sine, cosine/cosine, ro-tor/rotor and, if necessary, thermal contact/thermal contact.For delicate applications we recommend to additionally shield the separatepairs.

Motors with incremental encoderLIYCY 5 x 0.14 or 7 x 0.14 for motors with integrated thermal contact

Motors with Hall effect sensor and tacho generatorLIYCY 9 x 0.14 or 12 x 0.14 for motors with integrated thermal contact.

9.5 Cables for External Ballast Resistors

The cables of the external ballast resistor of REX and +UB must be twisted. If the ca-ble is longer than 20 cm a shielded cable must be used.


Option Modules

10 Option Modules

10.1 Option Module 061020043X

The option module 061020043X can comprise the following functionality and/or theircombination:

two additional serial interfaces with RS232 specification; one of these also withRS485 specificationPROFIBUS interfacetwo independent transducer inputs for passive transducers (350/700 Ω, 1 mV/Vor 2 mV/V)two independent transducer inputs for active transducers (± 12 V supply,max.200 mA, ± 3.5 V, ± 5 V and ± 10 V, calibration outputs with TTL level)two independent analog inputs (± 10 volts input voltage, 12 bits resolution)128 kByte battery-buffered RAM and real-time clock

The following table shows the combinations which are available at the moment:

Option

2 x

CO

M

(RS2

32)

2 tr

ansd

ucer

s pa

ssiv

e 1/

2mV/

V 2 tr

ansd

ucer

s ac

tive "

5 V

2 tr

ansd

ucer

s ac

tive "

3,5

V

2 tr

ansd

ucer

s ac

tive "

10 V

2 an

alog

-in

puts

"10

V

PRO

FIB

US

RA

M a

nd R

TC

Variant

61020043 A x x x x

61020043B x x x x

61020043E x

61020043F x x

61020043G x

61020043H x x

61020043 I x x x x

61020043J x x x x

L Please take into account that a later upgrading of the option moduleswon't be possible.


Option Modules

On the front panel of the option module, only the connections required for the respec-tive variant are provided.

LEDs

X14X13

connections for two active/passive transducers (beginning onpage 72), or two analog inputs (page 76).

switch sensitivity 1 mV/V, 2 mV/V for X13 / X14 (page 74)

COM3COM2

serial interface, page 69

X10 PROFIBUS connection, page 69

X14

X13

COM3

COM2

X10

switch

switch


Option Modules

10.1.1 Two Serial Interfaces with RS232/RS485 Specification

RJ45 connector

Two additional serial interfaces with RS232/485 specification in order to connectprinters, barcode scanners etc., which can be initiated by the application program.

Software Access

In the application program the interfaces can be operated via the commands ARD,AWL, AWR and Atxt (COM2) as well as BRD, BWL, BWR and Btxt (COM3).

10.1.2 X10 - PROFIBUS

The Profibus interface establishes the connection to the Profibus. It is galvanicallyisolated from the bus and can be operated up to a maximum of 12 MBaud. The link-ing to the software, which is independent on the used bus system is realized in thefirmware, and is accessible to the user via the application program. Detailed informa-tion can be found in the manual "Communication protocol DNC 61.00 for Bus Con-nections". The status of the bus is displayed via the LED on the front panel of theoption module:

COM2 Pin I/O Designation Function

1 O TxD2 transmit data

2 I RxD2 receive data

3 I CTS2 clear to send

4I/O

RS 485+RS 485 data bus for COM2

5 RS 485-

6 O RTS2 Transmitting unit ON


8 GND Ground

COM3 Pin Designation Function

1 O TxD3 Transmit data

2 I RxD3 Receive data

3 I CTS3 Clear to send

4 NC Not assigned

5 NC Not assigned



8 GND Ground

LED Meaning

Pb green Profibus active

8 7 6 5 4 3 2 1

8 7 6 5 4 3 2 1


Option Modules

Pin assignment


10.1.2.1 Bus Termination

The Profibus must be terminated electrically in order to prevent interferences. Forthis reason each bus "participant" permits "passive" termination of the bus (see figurebelow). Usually, this terminal is integrated into the connector of the cable of the Profi-bus (connectors from ERNI or SIEMENS) and must be provided at both "sides" of thebus.

Pin I/O Function

1 Shield

2

3 I/O RxD/TxD-P (B)

4 O Request to send

5 Reference ground for the terminal of the bus

6 Supply voltage of 5 volts for the terminal of the bus

7

8 I/O RxD/TxD-N (A)

9

1

5

6

9

390 S

220 S

390 S

Pin 6

Pin 5

Pin 3

Pin 8

Master CNC61 CNC61 CNC61

Busabschluss Busabschluss

z. B. SPS, PC

Stecker für denBusabschluss


Option Modules

10.1.2.2 Assignment of the Module Numbers

In the Profibus bus system the modules are counted as follows:

The master module receives the number 1, the first slave module starts with number3, i.e. there is an offset of 3 in the address assignment (address in the type plate) inthe S&M components prepared for bus systems.

Software

Detailed information on the software can be found in the manual "CommunicationProtocol DNC 61.00 for Bus Connections".

Master S&MKomponente

S&MKomponente

S&MKomponente

Adresse imProfibus: 1


Adresse imModul: 0


Adresse imModul: 1


Adresse imModul: 2


Option Modules

10.1.3 X13/X14 - Two Active Transducers

Active transducers serve for measuring torques and forces. In contrast to passivetransducers the evaluation electronics (amplifier) is integrated into the transducer.The CNC module provides the transducer with a supply voltage of ± 12 volts (max.200 mA) and can process optional signals of ± 3.5 volts, ± 5 volts or ± 10 volts. Forthe calibration of the transducers a TTL output (calibrating signal of 5 volts) is provid-ed.

X13 - Transducer 1/2 active


X14 - Transducer 2 active


Pin I/O Function

1 I Transducer input 1


3 Supply voltage of +12 V for transducer

4

5

6 O Calibrating signal

7

8 Supply voltage of -12 V for transducer

9 GND

Pin I/O Function


2


4

5

6

7


9 GND

1

5

6

9

1

5

6

9


Option Modules

Software (Example)

The active transducers can be addressed with five system variables.

T_ACT [-2048..2047], T_ACT2 [-2048..2047]The actual values of the first or second active transducer are provided.

T_Offset [-2048..2047], T_Offset2 [-2048..2047]These parameters define the offsets for both active transducers. A deviation to thezero point of the transducer can be compensated by entering the actual convertervalue (T_ACTx of the unloaded transducers) into this parameter.

T_ADJ [0..1]In order to calibrate the active transducers an output (calibrating signal, TTL level)can be set with this parameter. This parameter applies to both transducers.


Option Modules

10.1.4 X13/X14 - Two Passive Transducers

This option provides two passive transducer inputs which are independent of eachother (measuring bridges for measuring torques/forces). The option module providesthe supply voltage for the measuring bridge (± 5 volts, max. 400 mA for both trans-ducers) and an integrated measurement amplifier. Using the externally accessibleswitches the sensitivity of the integrated measurement amplifier can be adjusted.The corresponding signals are digitized by a 12 bits AD converter.

X13 - Transducer 1/2 passive


X14 - Transducer 2 passive


Pin I/O Function


2 I Transducer input 2-


4

5

6 I Transducer input 1+



9 GND

Pin I/O Function

1 I Transducer input 2-

2


4

5


7


9 GND

1

5

6

9

1

5

6

9


Option Modules

Software (Example)

The passive transducers can be addressed with five system variables.

T_ACT [-2048..2047], T_ACT2 [-2048..2047]The torque values of the first or second passive transducer are provided.

T_Offset [-2048..2047], T_Offset2 [-2048..2047]These parameters define the offsets for both passive transducers. A deviation to thezero point of the transducer can be compensated by entering the actual convertervalue (T_ACTx of the unloaded transducers) into this parameter.

T_ADJ [0..15]In order to connect different calibrating resistances to the measuring bridge (detun-ing), values between 0 and 15 can be entered in this parameter.

Via the variable T_ADJ both passive transducers are tuned simultaneously.

1 lowest load of the bridge15 highest detuning of the bridge0 no detuning


Option Modules

10.1.5 X13/X14 - Two Analog Inputs (12 bits)

This option provides two independent analog inputs with a resolution of 12 bits (11bits plus sign), which can be used in the software (application program).

X13 - Analog Input 1/2


Input resistance approx. 5 kΩInput voltage from -10 V to +10 V (reference ground)

X14 - Analog Input 2


Software (Example)

The analog inputs can be addressed with four system variables.

T_ACT [-2048..2047], T_ACT2 [-2048..2047]The analog input values are mapped on these parameters. –10 volts at the input cor-respond to T_ACT=-2048; +10 volts at the input correspond to T_ACT=+2047.

T_Offset [-2048..2047], T_Offset2 [-2048..2047]These parameters define the offsets for both analog inputs. A deviation to the zeropoint of the analog input value can be compensated by entering the actual convertervalue (T_ACTx of the unloaded inputs) into this parameter.

Pin I/O Function

1 I Analog input 1

2 I Analog input 2

3

4

5

6

7

8

9 GND

Pin I/O Function

1 I Analog input 2

2

3

4

5

6

7

8

9 GND

1

5

6

9

1

5

6

9


Option Modules

10.1.6 Battery-buffered RAM and Real-Time Clock

This module provides the user with a RAM of 128 kByte that may be used for theuser-specific management. This area is battery-buffered which means the data willnot get lost when the supply voltage is turned off. Additionally, this option includes areal-time clock (RTC) that of course keeps running after turning off the supply volt-age.

Software (Example)

Access to time/date:The two system variables TIME/DATE are provided for the user for reading inthe actual time and date.

SET TIME, NA; transmits the actual time into the accumulatorFormat: (hours × 65536) + (minutes × 256) + seconds = numerical accumulator

SET DATE, NA; transmits the actual date into the accumulatorFormat: (year × 65536) + (month × 256) + day = numerical accumulator

Access to the battery-buffered RAM: TBL4: access byte by

byte(8 bits)

TBL5: access word byword

(16 bits)

TBL6: access to a longword

(32 bits)

TBL7: access to a truevalue

(64 bits)

SET NA, TBL5[0]

;writes the content of the numerical accumu-lator;into the field with index 0 of the;word-oriented table 5 (16 bits)


Option Modules


The option module 061020044X can comprise the following functionality and/or theircombinations:

one analog input (12 bits resolution, ± 10 V input voltage)two independent analog inputs (12 bits resolution, ± 10 volts output voltage)one reference voltage source (10 volts, max. 20 mA load)PROFIBUS interface

The following table shows the connections provided on the different variants.


Option

PRO

FIB

US

Ref

eren

cevo

ltage

sou

rce

1 an

alog

In

put

2 an

alog

In

putsVariant

61020044 A x x x

61020044B x x x x


LEDs

X17X18

Analog outputs, page page 79

X19

X10

Analog input, page page 80

PROFIBUS connection, page page 80

X17

X18

X19

X10

PB


Option Modules

10.2.1 X17/X18 - Analog Output 1/2

This option provides two output voltages independent of each other on X17 and X18.The output voltage can be controlled by the application program via a resolution of12 bits from –10 volts to +10 volts.

X18 - Analog Output 1


X17 - Analog Output 2


Pin I/O Function

1 O Analog output 1

2

3

4

5

6

7

8

9 AGND (reference ground for analog output 1)

Pin I/O Function

1 O Analog output 2

2

3

4 Reference voltage +10 V

5

6

7

8

9 AGND (reference ground for analog output 2)

1

5

6

9

1

5

6

9


Option Modules

10.2.2 X19 - Analog Input

This option provides an analog input with a resolution of 12 bits. The input is de-signed as input for differential voltages covering the voltage range from –10 volts to+10 volts.


Software (Example):

When applying a voltage against AGND via AIN+ (AIN– open or on AGND), the cor-responding value can be processed via the system variable T_ACT (AIN = –10 volts→ T_ACT = –2048; AIN = +10 volts → T_ACT = 2047).

10.2.3 X10 - PROFIBUS

The Profibus interface establishes the connection to the Profibus. It is galvanicallyisolated from the bus and can be operated up to a maximum of 12 MBaud. The link-ing to the software, which is independent on the used bus system is realized in thefirmware, and is accessible to the user via the application program. Detailed informa-tion can be found in the manual "Communication protocol DNC 61.00 for Bus Con-nections". The status of the bus is displayed via the LED on the front panel of theoption module:

Pin I/O Function

1 I AIN+ (positive voltage input)

2

3

4 Reference voltage +10 V

5

6 I AIN- (negative voltage input)

7

8

9 AGND (reference ground)

LED Meaning

Pb green Profibus active

1

5

6

9


Option Modules

Pin assignment


10.2.3.1 Bus Termination

The Profibus must be terminated electrically in order to prevent interferences. Forthis reason each bus "participant" permits "passive" termination of the bus (see figurebelow). Usually, this terminal is integrated into the connector of the cable of the Profi-bus (connectors from ERNI or SIEMENS) and must be provided at both "sides" of thebus.

Pin I/O Function

1 Shield

2

3 I/O RxD/TxD-P (B)

4 O Request to send

5 Reference ground for the terminal of the bus

6 Supply voltage of 5 volts for the terminal of the bus

7

8 I/O RxD/TxD-N (A)

9

1

5

6

9

390 S

220 S

390 S

Pin 6

Pin 5

Pin 3

Pin 8

Master CNC61 CNC61 CNC61

Busabschluss Busabschluss

z. B. SPS, PC

Stecker für denBusabschluss


Option Modules

10.2.3.2 Assignment of the Module Numbers

In the Profibus bus system the modules are counted as follows:

The master module receives the number 1, the first slave module starts with number3, i.e. there is an offset of 3 in the address assignment (address in the type plate) inthe S&M components prepared for bus systems.

Software

Detailed information on the software can be found in the manual "CommunicationProtocol DNC 61.00 for Bus Connections".

Master S&MKomponente

S&MKomponente

S&MKomponente



Adresse imModul: 0


Adresse imModul: 1


Adresse imModul: 2


Option Modules


The option module 061020045X can comprise the following functionality and/or theircombination:

INTERBUS interfacetwo active transducers,two passive transducers,two serial interfacestwo analog inputs,battery-buffered RAM and real-time clock.

The following table shows the combinations which are available at the moment:


Option

2 x

CO

M

INTE

RB

US

500

kBit

INTE

RB

US

2 M

Bit

2 tr

ansd

ucer

s pa

ssiv

e 1/

2mV/

V 2 tr

ansd

ucer

s ac

tive "

5 V

2 an

alog

inpu

ts "

10 V

RA

M a

nd R

TC

Variant

61020045A x x x x

61020045B x x x x

61020045C x x

61020045D x x

61020045E x x x x


LEDs

X14X13

connections for two active/passive transducers (beginning onpage 86) and fortwo analog inputs (page 91)

COM3COM2

X12X11

serial interface,page 90

INTERBUS, page 84

X14

X13

COM3

COM2

X12

X11

CC

RDBA


Option Modules

10.3.1 X11/X12 - INTERBUS

The Interbus interface expands the CNC 61.00 as remote bus participant in the In-terbus. The interface occupies 4 words (64 bits) in the address range and is adjustedto ID=3 (identification). The status of the bus is displayed by three LEDs on the frontpanel of the module:

X12 - Interbus Input

9-pole male Submin D connector

X11 - Interbus Output


Pin 5 serves for supplying pin 9; detection whether further modules will follow.Further modules will follow if 5 V are applied to pin 9.Pin 5 and pin 9 not connected = no further modules;Pin 5 and pin 9 connected = further modules

LED Designation Meaning

cc green remote bus check monitoring of the remote bus cable of the input

ba green active bus bus connection is completed

RD red Error module error / no active master

Pin I/O Function

1 O DO 1+

2 I DI 1+

3 GND

4

5

6 O DO 1-

7 I DI 1-

8

9 5V

Pin I/O Function

1 O DO 2+

2 I DI 2+

3 GND

4

5 5V

6 O DO 2-

7 I DI 2-

8

9 I RBST

59

16

1

5

6

9


Option Modules

10.3.1.1 Meaning of the ID code

The ID code of an Interbus participant provides information on the function of the In-terbus participant. This means, the ID code serves for specifying the functionality ofthe module and describes how it is initiated.

Examples:

The cables for the connection of the Interbus can be ordered at SIEB & MEYER (or-der number K61.08.xxx).

ID code Meaning

ID=3 digital IO module

ID=127 analog input module/output module

ID=227 DRIVECOM module with PCP channel


Option Modules

10.3.2 X13/X14 - Two Active Transducers

Active transducers serve for measuring torques and forces. In contrast to passivetransducers the evaluation electronics (amplifier) is integrated into the transducer.The CNC module provides the transducer with a supply voltage of ± 12 volts (max.200 mA) and can process optional signals of ± 3.5 volts, ± 5 volts or ± 10 volts. Forthe calibration of the transducers a TTL output (calibrating signal of 5 volts) is provid-ed.

X13 - Transducer 1/2 active


X14 - Transducer 2 active


Pin I/O Function

1 I transducer input 1

2 E transducer input 2

3 supply voltage of +12 V for transducer

4

5

6 O calibrating signal

7

8 supply voltage of -12 V for transducer

9 GND

Pin I/O Function

1 E transducer input 2

2


4

5

6

7


9 GND

1

5

6

9

1

5

6

9


Option Modules

Software (Example)

The active transducers can be addressed with five system variables.

T_ACT [-2048..2047], T_ACT2 [-2048..2047]The actual values of the first or second active transducer are provided.

T_Offset [-2048..2047], T_Offset2 [-2048..2047]These parameters define the offsets for both active transducers. A deviation to thezero point of the transducer can be compensated by entering the actual convertervalue (T_ACTx of the unloaded transducers) into this parameter.

T_ADJ [0..1]In order to calibrate the active transducers an output (calibrating signal, TTL level)can be set with this parameter. This parameter applies to both transducers.


Option Modules

10.3.3 X13/X14 - Two Passive Transducers

This option provides two passive transducer inputs which are independent of eachother (measuring bridges for measuring torques/forces). The option module providesthe supply voltage for the measuring bridge (± 5 volts, max. 400 mA for both trans-ducers), and a measurement amplifier for the arriving analog signals (adjustable viasoldered jumpers) as well as a 12 bits AD converter for data transmission is integrat-ed into the option module.

X13 - Transducer 1/2 passive


X14 - Transducer 2 passive


Pin I/O Function

1 I transducer input 1

2 I transducer input 2-


4

5

6 I transducer input 1+



9 GND

Pin I/O Function

1 I transducer input 2-

2


4

5


7


9 GND

1

5

6

9

1

5

6

9


Option Modules

Software (Example)

The passive transducers can be addressed with five system variables.

T_ACT [-2048..2047], T_ACT2 [-2048..2047]The actual values of the first or second passive transducer are provided.

T_Offset [-2048..2047], T_Offset2 [-2048..2047]These parameters define the offsets for both passive transducers. A deviation to thezero point of the transducer can be compensated by entering the actual convertervalue (T_ACTx of the unloaded transducers) into this parameter.

T_ADJ [0..15]In order to connect different calibrating resistances to the measuring bridge (detun-ing), values between 0 and 15 can be entered in this parameter.

Via the variable T_ADJ both passive transducers are tuned simultaneously.

1 lowest load of the bridge15 highest detuning of the bridge0 no detuning


Option Modules

10.3.4 Two Serial Interfaces with RS232/RS485 Specification

RJ45 connector

Two additional serial interfaces with RS232/485 specification in order to connectprinters, barcode scanners etc., which can be initiated by the application program.

Software Access

In the application program the interfaces can be operated via the commands ARD,AWL, AWR and Atxt (COM2) as well as BRD, BWL, BWR and Btxt (COM3).

COM2 Pin I/O Designation Function




4I/O

RS 485+RS 485 data bus for COM2

5 RS 485-



8 GND Ground

COM3 Pin Designation Function




4 NC Not assigned

5 NC Not assigned



8 GND Ground

8 7 6 5 4 3 2 1

8 7 6 5 4 3 2 1


Option Modules

10.3.5 X13/X14 - Two Analog Inputs (12 bits)

This option provides two independent analog inputs with a resolution of 12 bits (11bits plus sign), which can be used in the software (application program).

X13 - Analog Input 1/2


Input resistance approx. 5 kΩInput voltage from -10 V to +10 V (reference ground)

X14 - Analog Input 2


Software (Example)

The analog inputs can be addressed with four system variables.

T_ACT [-2048..2047], T_ACT2 [-2048..2047]The analog input values are mapped on these parameters. –10 volts at the input cor-respond to T_ACT=-2048; +10 volts at the input correspond to T_ACT=+2047.

T_Offset [-2048..2047], T_Offset2 [-2048..2047]These parameters define the offsets for both analog inputs. A deviation to the zeropoint of the analog input value can be compensated by entering the actual convertervalue (T_ACTx of the unloaded inputs) into this parameter.

Pin I/O Function

1 I analog input 1

2 I analog input 2

3

4

5

6

7

8

9 GND

Pin I/O Function

1 I analog input 2

2

3

4

5

6

7

8

9 GND

1

5

6

9

1

5

6

9


Option Modules

10.3.6 Battery-buffered RAM and Real-Time Clock

This module provides the user with a RAM of 128 kByte that may be used for theuser-specific management. This area is battery-buffered which means the data willnot get lost when the supply voltage is turned off. Additionally, this option includes areal-time clock (RTC) that of course keeps running after turning off the supply volt-age.

Software (Example)

Access to time/date:The two system variables TIME/DATE are provided for the user for reading inthe actual time and date.

SET TIME, NA; transmits the actual time into the accumulatorFormat: (hours × 65536) + (minutes × 256) + seconds = numerical accumulator

SET DATE, NA ;transmits the actual date into the accumulatorFormat: (year × 65536) + (month × 256) + day = numerical accumulator

Access to the battery-buffered RAM: TBL4: access byte by

byte(8 bits)

TBL5: access word byword

(16 bits)

TBL6: access to a longword

(32 bits)

TBL7: access to a truevalue

(64 bits)

SET NA, TBL5[0]

;writes the content of the numerical accumu-lator;into the field with index 0 of the;word-oriented table 5 (16 bits)


Electric Performance Dimensioning

11 Electric Performance Dimensioning

Experience shows that questions arise during the dimensioning of a drive when se-lecting output stages and power supplies. This chapter shall make clear the physicalbackground and shall help to dimension correctly the electronic components.

11.1 Components

11.1.1 Output Stage

The output stage of a servo amplifier is specified by the following details:

Voltage rangeThe maximum intermediate circuit voltage is limited by the used transistors and ca-pacitors and the minimum space between the strip conductors.

When an output stage with a maximum admissible intermediate circuit voltage of325 VDC (class C) is used, i.e. with an AC power supply of 230 VAC, the componentswill have a dielectric strength of 600 VDC. The reserve is necessary in order to pre-vent damages in the case of voltage peaks and the intermediate circuit voltages dur-ing the deceleration.

Current rangeThe current range specifies the maximum admissible currents. Distinction is madebetween peak and rated current:

The peak current is only admissible for a short time (mostly 5 seconds) and de-pends on the used transistors and their number.The rated current can be provided continuously by the output stage. Its valuedepends on the cooling of the transistors, that means: the capacity of the usedheat sink and its ventilation.

11.1.2 Power Supply

The power supply is specified by the following details:

Voltage rangeThe maximum supply voltage is limited by the used transistors, diodes, and capaci-tors and the minimum space between the strip conductors.

Current rangeThe current range specifies the maximum admissible currents. Distinction is madebetween peak and rated current:

The peak current is only admissible for a short time (mostly 1 second) and de-pends on the used diodes and their number.The rated current can be provided continuously by the power supply unit. Itsvalue depends on the cooling of the diodes, that means: the capacity of the usedheat sink and its ventilation.

Performance Dimensioning 93


Output performanceIn practice, a maximum permanent power is specified for power supply units, sincethe supply voltage is assumed to be constant. As the limitation in the power supplyunit is determined by the load carrying capacity of the diodes, the maximum perma-nent power depends on the supply voltage and the type of supply.

Examples:

Power supply 230 VAC, 2 phases, max. permanent current of the diodes 6 A230 VAC x 2 x 6 A = 2.76 kW

Power supply 400 VAC, 3 phases, max. permanent current of the diodes 6 A400 VAC x 3 x 6 A = 7.20 kW

The maximum peak current depends on the type of diode used.

The protection is calculated as follows:

11.1.3 Motor

Among other things, the motor is specified by the following details:

Peak currentThe peak current defines the maximum admissible motor current. The peak currentis only admissible for a short time (between 1 and 30 seconds) and depends on theused magnetic material and the size of coil wire. The motor manufacturer generallyspecifies the peak current for standstill and for the rotating field. In general, the spec-ified values are r.m.s. values. Currents are indicated as sine crest values. In order toget r.m.s. values, the sine crest value must be divided by .

Rated currentThe rated current can permanently impressed to the motor. Its value depends on themotor cooling, the coils and the maximum admissible motor temperature. The motormanufacturer generally specifies the rated current for standstill and for the rotatingfield. In general, the specified values are r.m.s. values. Currents are indicated as sinecrest values. In order to get r.m.s. values, the sine crest value must be divided by

.

Voltage constantDue to the inductance of the motor, the motor generates a countervoltage during theoperation opposing the provided voltage. This voltage is proportional to the speedand is specified in volt per 1,000 revolutions. In general, the specified values arer.m.s. values and are measured between the connection terminals.

Example:Intermediate circuit voltage: 325 V, e.m.f.: 100 mV min-1

Only 225 V are provided at 1,000 RPM for controlling the motor. The theoretical max-imum speed of the motor is 3,250 RPM. At this speed no torque is provided since nocurrent can be impressed anymore.

PerformanceSupplyVoltage---------------------------------------------- 2 76kW,

230VAC----------------------- 12Aeff= =

2

2

94 Performance Dimensioning


Torque constant The torque constant specifies the ratio between the motor current and the motortorque (Nm/A). The torque constant is the result of the required maximum speed, dy-namics, the efficiency and the quality of the magnetic material.

Inductive coil resistance The inductive coil resistance (ωL) results from the number of windings of the coil. Atstandstill, it is zero. The resistance increases with the frequency.

Ohmic coil resistance The ohmic coil resistance R results from the length and size of wire. At standstill, itis the only value which determines the coil resistance.

Electric time constant The electric time constant results from the ohmic and the inductive resistance (y =L/R)

Nut setting motors Nut setting motors are usually high-dynamic motors with a high maximum speed,high maximum torque, a low inertia of masses and a low nominal torque. As a result,the voltage constant and the inductance are low, the wires of the coil are thin and therotor diameter is small. Due to the low inductance, nut setting motors are operatedwith a high pulse-width modulation frequency (PWM frequency 16 KHz) in order tokeep the current ripple low.

11.2 Power Consumption of a Drive

If a constant torque is taken from the drive, the power consumption will depend onthe current speed.

Examples:

From this results a motor current of

The motor requires a voltage of U = 1 Ω × 30 A = 30 V

0 RPM, standstillFrom this results a power of P = 30 V × 30 A = 0.9 kW.At an intermediate circuit voltage of 300 V an input current results from the supplyvoltage of I = P / 300 V = 3 A.Thus, considerably less current flows in the power supply unit than in the motor. Thiscalculation is very important especially for nut setting applications, since the hightorques and thus currents are only required for low speeds.

Preset torque: 30 NmIntermediate circuit voltage: 300 VVoltage constant: 50 mV min-1 (50 V / 1,000 RPM)Coil resistance: 1 ΩTorque constant: 1 Nm / A

I 30Nm1Nm / A-------------------------- 30A= =

Performance Dimensioning 95


2,000 RPMAt 2,000 RPM, the motor requires a voltage of U = R × I + e.m.f. × n = 1 Ω × 30 A +50 V / (1,000 RPM) × (2,000 RPM) = 130 V.From this results a power of P = 130 V × 30 A = 3.9 kW.At an intermediate circuit voltage of 300 V an input current results from the supplyvoltage of I = P / 300 V = 13 A.Thus, a considerable higher current flows in the power supply at 2,000 RPM than atstandstill.

5,400 RPMAt 5,400 RPM, the motor requires a voltage of U = R × I + e.m.f. × n = 1 Ω × 30 A +50 V / (1,000 RPM) × (5,400 RPM) = 300 V.From this results a power of P = 300 V × 30 A = 9 kW.At an intermediate circuit voltage of 300 V an input current results from the supplyvoltage of I = P / 300 V = 30 A.Thus, an identical current flows in the power supply unit at 5,400 RPM as in the mo-tor.

It must be considered that the currents flowing in the motor phases are lower by fac-

tor than the currents calculated above.

The examples clearly show that the expected motion profile must be consideredwhen dimensioning the power supply unit. An exact dimensioning can only beachieved by integrating the motion profile.

The same applies for conceiving the output stage and the motor.

3

96 Performance Dimensioning

Appendix: Manufacturers

12 Appendix: Manufacturers

12.1 PHOENIX Connectors

PHOENIX CONTACT GmbH & Co KGFlachsmarktstr. 8D-32825 BlombergTel.: +49 (5235) 300Fax: +49 (5235) 31200http://www.phoenixcontact.com

12.1.1 Order Key for PHOENIX Connectors

L A labeled connector set for the device is available at theSIEB & MEYER sales department.

Pitch3,81 = pitch for Mini-CombiCon5,08 = pitch for CombiCon7,62 = pitch for Power-CombiCon10,16 = pitch for Power-CombiCon

Connector typeSt = connector without flangeSTF = connector with flange

Pole number2 = 2-pole connector...

Cross-section1,5 = max. cross section 1.5 mm²2,5 = max. cross section 2.5 mm²4 = max. cross section 4 mm²6 = max. cross section 6 mm²25 = max. cross section 25 mm²

Type of housingMC = Mini-CombiConMSTB = CombiConFKC = CombiConPC = Power-CombiConHDFK = lead-through terminal

XXXX xx/ x XXX xxxx

List of Manufacturers 97

http://www.phoenixcontact.com


Examples:

12.1.2 Overvoltage Protection FLASHTRAB

Order key Description

MC 1,5 / 8-ST-3,81 8-pole Mini-CombiCon connector (without flange)

MSTB 2,5 / 3-STF-5,08 3-pole CombiCon connector (with flange)

FKC 2,5 / 18-ST-5,08 (1875917)

18-pole CombiCon plug-component with spring-cage connection

PC 4 / 3-STF-7,62 3-pole Power CombiCon connector (with flange)

PC 6 / 4-STF-10,16 4-pole Power CombiCon connector (with flange)

HDFK 25 lead-through terminal

PHOENIX-Material-No. FLT-CP-3C-350FLT-CP-1C-350FLT-CP-1S-350

28 59 72 528 59 74 128 59 73 8

98 List of Manufacturers


12.1.3 Shield Terminal Blocks

Shield terminal blocks for EMC busbar

Which one of the following shied terminal blocks is required is indicated below theaccording connectors in the chapter "Connector Pin Assignment".

12.2 SIBA fuses

SIBA Sicherungen - Bau GmbHBorker Str. 22D-44534 LünenTel.: +49 (23 06) 70 01-0FAX:+49 (23 06) 70 01-10E-Mail: [email protected]://www.siba.de

12.3 TOSHIBA - Fiber Optic Connectors

http://www.toshiba.com

Type PHOENIX-Material-No.

SK8 302 51 63

SK14 302 51 76

SK20 302 51 89

SK35 302 64 63

List of Manufacturers 99

http://www.siba.de


http://www.siba.de



100 List of Manufacturers

Appendix: Revisions


13 Appendix: Revisions

This appendix describes alterations in comparison with previous versions of the man-ual.

CNC 61.00 Series CNC 61.05.10/12 Hardware Description061-cnc-tec61.05.10/12/R001-SM-EN-hg/tm/ac/sheNovember 28, 2003

Separation of the documentation for the two devices 61.05.10/12 and 61.05.20 withadequate adaptation and modification of technical drawings and data.

Modification of nearly all the figures and technical drawings.

The chapter "Electric Performance Dimensioning” has been added.

CNC 61.00 Series CNC 61.05.10/12 Hardware Description061-cnc-tec61.05.10/12/R002-SM-EN-hg/tm/ac/sheJuly 15, 2005

The technical data have been modified. Completely revised.

CNC 61.00 Series CNC 0610510/12 Hardware Description061-cnc-tec61.05.10/12/R003-SM-EN-hg/tm/ac/sheFebruary 9, 2006

Completely revised.

CNC 61.00 Series CNC 0610510/12 Hardware Description061-cnc-tec61.05.10/12/R004-SM-EN-hg/tm/ac/she/sliDecember 12, 2006

The technical drawings and the technical data has been revised.

CNC 61.00 Series CNC 0610510/12 Hardware Description061-cnc-tec61.05.10/12/R005-SM-EN-hg/tm/ac/she/süOctober 17, 2007

Chapter „Functional Description of the Connectors and Interfaces“ /„General Information Regarding the Wiring“:The requirements towards the motor cable were added.

CNC 61.00 Series CNC 0610510/12 Hardware Description061-cnc-tec61.05.10/12/R005-SM-EN-hg/tm/ac/she/sü/uhJanuary 13, 2009

Option module 061020043X changed.

CNC 61.00 CNC 0610510/12 Hardware Description

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