CNC 5-axis bridge saws - SCM Group new...CNC 5-AXIS BRIDGE SAW Numerically Controlled 5...

brembana impact | brembana formaxbrembana sprint | brembana gixaST

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CNC 5-axis bridge saws

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brembana impact | brembana formaxbrembana sprint | brembana gixa

CMS is part of SCM Group, a technological world leader in processing a wide range of materials: wood, plastic, glass, stone, metal and composites. The Group companies, operating throughout the world, are reliable partners of leading manufacturing industries in various market sectors, including the furniture, construction, automotive, aerospace, ship-building and plastic processing industries. SCM Group coordinates, supports and develops a system of industrial excellence in 3 large highly specialized production centres employing more than 4,000 workers and operating in all 5 continents. SCM Group: the most advanced skills and know-how in the fields of industrial machinery and components.

CMS SpA manufactures machinery and systems for the machining of composite materials, carbon fibre, aluminium, light alloys, plastic, glass, stone and metals. It was established in 1969 by Mr Pietro Aceti with the aim of offering customized and state-of-the-art solutions, based on the in-depth understanding of the customer’s production needs. Significant technological innovations, originating from substantial investments in research and development and take-overs of premium companies, have enabled constant growth in the various sectors of reference.

CMS Stone Technology realizes avant-garde solutions for the working of marble, natural stones and composite stones. Under the brand name Brembana Macchine, CMS Stone Technology was in the 80’s the first manufacturer of a stone machining centre, thanks to an idea of its founder Mr Pietro Aceti. CMS Stone Technology has always been a reliable technological partner in designing unique solutions, for any need, in the world of building, architecture, interior and exterior decoration and wherever the use of stone and marble products is required.

APPLICATIONS 4-5

BREMBANA IMPACTTECHNOLOGICAL BENEFITS 6-7

BREMBANA FORMAXTECHNOLOGICAL BENEFITS 8-9

BREMBANA SPRINTTECHNOLOGICAL BENEFITS 10-11

BREMBANA GIXATECHNOLOGICAL BENEFITS 12-13

SAW JET MACHINESTECHNOLOGICAL BENEFITS 14-15

ACCESSORIES 16-21

SPECIAL SOLUTIONS 22-23

SOFTWARE 24-25

TECHNICAL DATA 26-31

CMS CONNECT 32

CMS ACTIVE 33

THE RANGE 34-35

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BREMBANA IMPACTTECHNOLOGICAL BENEFITS

MONOBLOCK 5-AXIS CNC BRIDGE SAWBrembana impact is the right choice for workshops that require a complete machine with minimal investment. It can carry out rectangular, shaped, vertical or inclined cuts, 3D profiling, pocketing, and lettering operations.This machine is popularly used for cutting marble slabs, granite, synthetic stone, ceramic, and solid stone blocks as well. The monoblock support structure does not require any foundations, which minimizes both the installation and set-up cost.The weight of the machine, up to 5.7 tons, ensure perfect rigidity for the production of:

• kitchen countertops• vanity tops• wall panels for interiors and exteriors• flooring• doorsteps, staircases and thresholds• street furniture

KEY BUYER BENEFITS+ Unrivalled mechanics: The weight of the machine up to 5.700 kg ensures the optimal absorption of the stresses deriving from

machining, guaranteeing a high constant precision over time. The machine base fixed directly to the ground, without the need of building work, increases the machine stability and performance.

+ Motion accuracy: All movements are powered by brushless motors coupled with a precision reduction gear and transmitted through a rectified and tempered guides and ball bearings.

+ Maximum freedom for your projects: Rotary axes are fully interpolated with linear axes: the machine can therefore be transformed into a 5-axis machining center if necessary.

+ +33% productivity without manual movements: Thanks to the vacuum manipulator, it is possible to automatically move the cut pieces to optimize the slab cutting and reduce waste processing.

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BREMBANA FORMAXTECHNOLOGICAL BENEFITS

5-AXIS BRIDGE SAW Brembana formax is a numerically controlled 5 interpolated-axis bridge saw equipped with a tilting head and fixed table. It can carry out any type of machining, cutting (straight or shaped, vertical or inclined), 3D profiling, and milling operations on marble, granite, composite stone and ceramic as well as stone blocks.This machine can be customized to the customer’s needs, it is the winning solution for every fabshop:


KEY BUYER BENEFITS+ Unrivalled mechanics: Open frame version, to install on concrete or carpentry shoulders guaranteeing stability and rigidity to accomplish

the most difficult processing and to ensure long longevity.

+ Motion accuracy: As a guarantee of quality all movements are powered by brushless motors coupled with a precision reduction gear and transmitted through a rectified and tempered guides and ball bearings.

+ Limitless technology: The machine can be equipped with a powerful ISO 50 electrospindle which, together with the interpolated-axis, transforms the machine into a modern and complete 5-axis machining center.

+ +33% productivity without manual movements: Thanks to the vacuum manipulator, it is possible to automatically move the cut pieces to optimize slab cutting and reduce waste processing.

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CNC 5-AXIS BRIDGE SAW Numerically Controlled 5 interpolated-axis bridge saw equipped with tilting head and fixed table to carry out any type of machining, cutting (straight or shaped, vertical or inclined), 3D profiling and milling operations, on slabs and stone blocks. The machine can work one shot or step by step to shape marble, granite, composite stone, and ceramic pieces. The 4.250 mm stroke of the bridge guarantees an easy machining of large sized slabs or stone blocks.This machine can be very customized, it is the best solution for large sized fabshops with high production of:


BREMBANA SPRINTTECHNOLOGICAL BENEFITS




+ Limitless technology: The machine can be equipped with a powerful ISO 50 electrospindle which, together with the 5 interpolated-axis, transforms the machine into a modern and complete 5-axis machining center.

+ +33% productivity without manual movements: Thanks to the vacuum manipulator, it is possible to automatically move the cut pieces to optimize the slab cutting and reduce waste processing.

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LARGE SIZED 5-AXIS CNC BRIDGE SAW Numerically controlled 5 interpolated-axis bridge saw equipped with tilting head and fixed table to carry out any type of machining, cutting (straight or shaped, vertical or inclined), 3D profiling and milling operations, on slabs and stone blocks.The machine can work one shot or step by step to shape marble, granite, composite stone and ceramic pieces. The 4.250 mm stroke of the bridge guarantees an easy machining of large sized slabs or stone blocks. Its extraordinary stability allows to reach a Z-stroke of 1.400 mm with disks with a diameter up to 1.200 mm; representing industry leading features.

BREMBANA GIXATECHNOLOGICAL BENEFITS




+ Limitless technology: The machine can be equipped with a powerful ISO 50 electrospindle which, together with the 5 interpolated-axis, transforms the machine into a modern and complete 5-axis machining center.

+ The best solution for block machining: Its extraordinary stability allows to reach a Z-stroke of 1.400 mm with disks with a diameter up to 1.200 mm; representing industry leading features.

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The CMS Saw jets machines are Numerically Controlled 5 interpolated-axis bridge saw equipped with a tilting head and fixed table. They can carry out any type of machining, cutting (straight or shaped, vertical or inclined), 3D profiling and milling operations on marble, granite, composite stone and ceramic as well as stone blocks.Those machines are equipped with an abrasive waterjet cutting head that, working in combination with the diamond disk, enables automating natural and composite stone slab cutting operations when interfering cuts and internal angles are the factor. The AWJ head, integral with the main head, allows variable and small radius cutting, which would be impossible with just the diamond disk. Saw jet machines can be customized to the customer needs, it is the winning solution for every fabshop.

SAW JET MACHINESTECHNOLOGICAL BENEFITS



+ Easy maintenance: 93% less cost for exhausted abrasive removal: The catch tank with special anti-rust ceramic painting is designed to fit the new Evo4 chain dredge for exhausted abrasive removal even later after installation, with 93% less maintenance costs.

+ Limitless technology: 5-axis cutting head with IKC technology. Effective head motion to carry out perfect miter cutting through the cut conicity and deflection control.

+ +33% productivity without manual movements: Thanks to the vacuum manipulator, it is possible to automatically move the cut pieces to optimize slab cutting and reduce waste processing.

SAW JET MACHINE ACCESSORIES

Tilting table to ease the vertical loading of the slabs

5-axis cutting head with IKC technology - Intelligent Kerf Compensation -. Effective head motion to carry out bevel cutting and control the cut conicity.

Dredging system for “no maintenance” abrasive removal. The removal system inside the tank is protected both by baskets for collecting scraps and by a metal cage. The tank is ready to install a dredge system for the abrasive removal

Pressurized abrasive feeding system with 330 kg capacity equipped with two tanks: one with a 330 kg capacity and another – pressurized – to supply the cutting head (electronic hopper). It is also available a 2-stage abrasive supply system with a 2000 kg capacity to complete long cutting jobs without interruptions due to a lack of abrasive and risks of damaging the material.

Electronic hopper that automatically controls the abrasive flow. If the abrasive flow is interrupted for any reason, the system will automatically stop cutting to prevent damage and scrape materials. In addition, a vacuum sensor connect to the mixing chamber constantly detect the abrasive amount and flow, providing complete real-time information on the state of wear o the cutting head.

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ACCESSORIES

Electrospindle powered by an inverter to regulate therpm from 0 up to 6000. It allows the use of diamondtools. The tools chance is manual

Magnetic tool changer for core drills, with 6 stationsholder rack.

Powerful electrosondle ISO 50 – 13 kW with automatictool changer (only for Brembana Formax and BrembanaSprint model) to litterally transform the saw in a very versatileuniversal CNC machining center.

Diamond discks with a diameter up to 1.200 mm ( only for Brembana Gixa model).

Automatic suction cup loader, sliding on rails, for slab pickupfrom a vertical slab holder pallet and following overturning inhorizontal position for feeding the workpiece in the machiningline. Solution applicable for belt versions too.

Z axes up to 1.400 mm to ensure the machining alsoof pieces with very high thickness ( only for BrembanaGixa model).

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ACCESSORIES

Steel supports.

Vacuum manipulator with maximun load capacity up to500 kg ( on Brembana Gixa and Brembana Sprint modelsoptional also up to 1.000 kg). It allows the move ofhigh thickness pieces.

Wide range of working tables available: fixed, tilting,with working surface in wood, rubber and aluminum.

Wide range of lathes: Ø 700 mm – 700 kg / Ø 1.200mm – 5.000 kg / Ø 1.500 mm – 10.000 kg.

Thickness touch proble to measure automatucally thethickness of the piece.

Ø 300 Frankfurt plates for natural stine surfaces treatment.

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ACCESSORIES

Presetter to measure the blade diameter and core drills/milling lenght.

Cross laser to obtain a two-dimensional template to beused for the following machining processes.

Remote control unit for driving up to 6 axes; it allowsyou to operate close to the cutting table and set multiplestarting points.

Slab and work table cleaning unit.

Unit for lower part cut to engrave the lower side oftheslab; it allows to insert countertops supports. It can beequipped with drilling unit to realize holes to fix kitchen/bath countertops. The operations are managed automaticallyby the machine and need the use of the vacuummanipulator.

System to obtain images of the wotking table, to makethe pieces positioning faster and to notice possible problems on the slab.

Bar code reader equipped with a dedicated software for thecode reading and to set the machining program.

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SPECIAL SOLUTIONS

SOLUTION FOR PENDULAR MACHINING(Brembana Formax / Brembana Sprint / Brembana Gixa): Thebridge saw is positioned on strokes with a lenght that fits thecustomer needs, so the machine can work in one side whilethe operator in the other side the machine in a complete safecondition. With this loadind and unloading system the timingis reduced to increase the machine’s productivity.

SOLUTION FOR THE AUTOMATIC UNLOAD OF THE PIECES(Brembana Formax / Brembana Sprint / Brembana Gixa): Afterthe machining, the bridge saw , with the vacuum manipulator,takes automatically the pieces and unload them on the backroller to move them forward in the protucion line to the nextprocessings. This solution is available also on combinedmachines.

SOLUTION WITH PALLET CHANGE FOR SAW JET MACHINES(Brembana Formax Jet / Brembana Sprint Jet PT): Cutting line made up of an automatic exchange system of the workbenches, that means a slab ready to be cut can be loaded outside while the machine is cutting another slab. This system reduces loading/unloading times, and increases the machine’s productivity

PRODUCTIVITY COMPARISON (8 WORKING HOURS)

SQUARE METRES CUT CUT SLABS

BREMBANA FORMAX JET / SPRINT JET 81 15

BREMBANA FORMAX JET / SPRINT JET PT 151 28

Data are not binding and may be changed according to the material, thickness, disc, HP pump and other factors not directly related to the machine

SOLUTION WITH PALLET CHANGE FOR BRIDGE SAWS(Brembana Formax / Brembana Sprint DUAL): Cutting line made up of an automatic exchange system of the workbenches, that means a slab ready to be cut can be loaded outside while the machine is cutting another slab. This system reduces loading/unloading times, and increases the machine’s productivity

PRODUCTIVITY COMPARISON (8 WORKING HOURS)

SQUARE METRES CUT CUT SLABS

BREMBANA FORMAX / SPRINT 124 23

BREMBANA FORMAX / SPRINT DUAL 211 39

BREMBANA FORMAX / SPRINT BT 243 45

Data are not binding and may be changed according to the material, thickness, disc, HP pump and other factors not directly related to the machine

SOLUTION WITH BELT(Brembana Formax / Brembana Sprint BT): Cutting line equipped with a belt working table. It can be configurated with automatic loading/unloading systems for a fully automated process, to increase the machine’s productivity.

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CMS bridge sawing machines are programmed and operated thanks to SMART SAW AND EASY STONE software packages.

SMART SAWInstalled on the PC as operator’s interface it enables using the machine in manual, semiautomatic and automatic mode. By means of simple and user friendly controls it is possible to operate various types of cuts: single, multiple, circular, horizontal and parametric; there are also special functions for the automatic cutting of tiles, mitered borders (both at 90° and 45°), copyng of templates and flattering.Additional moduls allow advanced machining operation such as milling, 3D profiling (linear or curved) and slab polishingThe machine can be combined with an automatic slab photo system, which places the pieces directly on the slab for nesting. If the machine is equipped with a vaccum manipulator, the software allows an optimising cutting sequence in order to reduce machining waste and.

EASYSTONEEasySTONE is a powerful CAD/CAM software, customized for CMS machinin centers and fully dedicated to the stone processing sector After defining the slab to be machined, it enables designing the workpiece to cut freely or importing 2D and 3D files in various formats: DXF, IGES, STL, STEP, SAT e RHINO. You can choose between a lot of different processing such as drilling, milling,profiling, polishing, engraving and writing using a disk or a tool; the system creates a 3D simulation of the work to show all the machine movements during the processing, so the operator can check ans see before he starts the machining that has to be done. The DDX Photo software application, installed onboard the machine PC, acquires the real image of the slab, to be positioned inside the machine or on the external loading roller, through digital cameras. The program enables defining the useful cutting area of the slab (external perimeter), highlighting the material defects in order for the operator to isolate such areas from the workpieces and to control vein continuity. Underneath cutting and drilling unit are controlled by a specific software.

BREMBANA IMPACT / FORMAX / SPRINT / GIXASOFTWARE

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BREMBANA IMPACT: TECHNICAL DATA

X AXIS STROKE 3800 mm / 150 in

Y AXIS STROKE 2240 mm / 88 in

Z AXIS STROKE 400 mm / 16 in

DISK DIAMETER 350 ÷ 625 mm / 14 ÷ 25 in

MOTOR14,3 kW / 19.5 HP -

18,5 kW / 25 HP

MOTOR REVOLUTION 0÷5000 rpm (optional 0÷6000 rpm)

MAXIMUM WORKING THICKNESS (WITH 90° DISK Ø 625 MM)

200 mm / 8 in


130 mm / 5 in

HEAD REVOLUTION (4TH AXIS) ± 270° (540°)

HEAD INCLINATION (5TH AXIS) +8° -90°

WORKBENCH DIMENSIONS 3600x2500 mm / 142x98 in

MINIMUM SPACE REQUIRED FOR INSTALLATION 6300*x4000x3100 mm / 248*x157x122 in

OVERALL MACHINE WEIGHT Up to 5.700 Kg / 12500 lb

* = Bigger sizes available on request

BREMBANA FORMAX: TECHNICAL DATA


Y AXIS STROKE 2550 ÷ 7200 mm / 100 ÷ 283 in*

Z AXIS STROKE 700 mm / 27 in

DISK DIAMETER 350 ÷ 725 mm (optional 825 mm) / 14 ÷ 28 in (optional 32 in)

MOTOR18,5 kW / 25 HP - 25,5 kW / 34 HP

MOTOR REVOLUTION 0÷5000 rpm (optional 0÷6000 giri/min)

ELECTROSPINDLE (OPTIONAL)13 kw / 18 HP - 0÷8000 rpm

ISO 50


200 mm / 8 in


130 mm / 5 in



WORKBENCH DIMENSIONS 3600x2500 mm / 142x98 in*

MINIMUM SPACE REQUIRED FOR INSTALLATION 6560x4680x3490 mm / 258x184x137 in *


TECHNICAL DATA BREMBANA SPRINT: TECHNICAL DATA


Y AXIS STROKE 2550 ÷ 7200 mm / 100 ÷ 283 in *

Z AXIS STROKE 600 ÷ 900 mm / 24 ÷ 35 in


MOTOR 18,5 kW / 25 HP


ELECTROSPINDLE (OPTIONAL)13 kW / 18 HP - 0÷8000 rpm

ISO 50


200 mm / 8 in

MAXIMUM WORKABLE THICKNESS (WITH 45° DISK Ø 625 MM)

130 mm / 5 in



WORK BENCH DIMENSIONS 4200x2500 mm / 165x98 in*



BREMBANA GIXA: TECHNICAL DATA


Y AXIS STROKE 3000 ÷ 7000 mm / 118 ÷ 276 in

Z AXIS STROKE 900 ÷ 1400 mm / 35 ÷ 55 in


MOTOR25,5 kW / 34 HP - 28,5 kW / 38 HP - 31,2 kW / 42 HP



440 mm / 17 in


315 mm / 12 in



WORKBENCH DIMENSIONS 4200x2500 mm / 165x98 in*



SAW JET MACHINES

TECHNICAL DATA BREMBANA FORMAX JET BREMBANA SPRINT-JET

X AXIS STROKE 3800 mm / 150 in 4250 mm / 167 in

Y AXIS STROKE 3200 ÷ 7200 mm / 126 ÷ 283 in* 3200 ÷ 7200 mm / 126 ÷ 283 in*

Z AXIS STROKE 700 mm / 27 in 600 mm / 24 in

DISK DIAMETER 350 ÷ 625 mm / 14 ÷ 25 in 350 ÷ 625 mm / 14 ÷ 25 in

MOTOR 18,5 kW / 25 HP 18,5 kW / 25 HP

MOTOR REVOLUTION0÷5000 rpm

(optional 0÷6000 rpm)0÷5000 rpm

(optional 0÷6000 rpm)

MAXIMUM WORKING THICKNESS (WITH 90° DISK)

200 mm / 8 in 200 mm / 8 in

MAXIMUM WORKING THICKNESS (WITH 45° DISK)

130 mm / 5 in 130 mm / 5 in

HEAD REVOLUTION (4TH AXIS) ± 270° (540°) ± 270° (540°)

HEAD INCLINATION (5TH AXIS) +8° -90° +8° -90°

WORKBENCH DIMENSIONS 4000x2000 mm / 157x79 in* 4000x2000 mm / 157x79 in*

HIGH PRESSURE INTENSIFIER 22,5 kW ÷ 45 kW / 30 ÷ 60 HP 22,5 kW ÷ 45 kW / 30 ÷ 60 HP


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CMS connect the IoT platform perfectly integrated with the latest-generation CMS machinesCMS Connect is able to offer customised micro services through the use of IoT Apps that support the daily activities of industry operators - improving the availability and use of machines or systems. The platform displays, analyses and monitors all data from connected machines. The data collected by the machines in real time become useful information increase machine productivity, reduce operating and maintenance costs and cut energy costs.

CMS active a revolutionary interaction with your CMS machineCms active is our new interface. The same operator can easily control different machines as the “CMS Active interfaces maintain the same look&feel, icons and iteration approach.

SMART MACHINE: Section designed for the continuous monitoring of machine operation, with information on:Status: machine status overviews. The representations provided allow machine availability to be checked - to identify possible bot-tlenecks in the production flow;Monitoring: instantaneous, live display of the operation of the machine and its components, of currently running programs and potentiometers;Production: list of machine programs run within a given timeframe with best time and average running time;Alarms: active and historical warnings.

SMART MAINTENANCEThis section provides a first approach to predictive maintenance by sending notifications when machine components indicate a poten- tially critical state associated with reaching a certain threshold. In this way, it is possible to take action and schedule maintenance services, without any down-time.

SMART MANAGEMENTSection designed for KPI presentation for all the machines connected to the platform. The indicators provided assess of the availability, productivity and. The indicators provided assess of the availability,

EASY OF USEThe new interface has been especially developed and optimized to be immediately used via touch screen. Graphics and icons have been redesigned for user-friendly and comfortable navigation.

ADVANCED ORGANIZATION OF PRODUCTION Cms Active enables configuring different users with different roles and responsibilities according to the operation mode of the machining centre (e.g.: operator, maintainance man, administrator, ...).

It is also possible to define the work shifts on the machining centre and then survey activities, productivity and events that have occurred in each shift.

ABSOLUTE QUALITY OF THE FINISHED WORKPIECE With CMS aActive the quality of the finished workpiece is no longer jeopardized by worn-out tools. The new Tool Life Determi-nation system of CMS Active sends warning messages when the tool life is running out and recommends its replacement at the most appropriate time.

TOOL SET-UP? NO PROBLEM! CMS Active guides the operator during the tool magazine set-up phase, also allowing for the programs to be run.

productivity and efficiency of the machine and the quality of the product.

MAXIMISED SECURITY CMS Connect uses the standard OPC-UA communication protocol, which guarantees the encryption of data at Edge interface level. CMS Connect’s Cloud and DataLake levels meet all state-of-theart cyber-security requirements. Customer data are encrypted and authenticated to ensure total protection of sensitive information.

ADVANTAGES

Optimisation of production performance

Diagnostics to support components warranty optimisation

Productivity increase and downtime reduction

Improvement of quality control

Maintenance costs down

APPLICATIONS

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THE RANGE OF CMS STONE TECHNOLOGY

FOR STONE PROCESSING

BREMBANA EASYLINE

BREMBANA MILESTONE S

BREMBANA SMARTLINE

BREMBANA IDROLINE S

WATERJET CUTTING MACHINES AND PRESSURE INTENSIFIERS

BREMBANA KOSMOSBREMBANA VENKON

BREMBANA FORMAX

BREMBANA FORMAX JET / SPRINT JET

BREMBANA SPRINT BREMBANA GIXA

BREMBANA IMPACT

BREMBANA KOSMOS JET

BREMBANA SPEED

BREMBANA MAXIMA

BREMBANA SPEED TR

BREMBANA G-REX

5 AXES BRIDGE SAWS AND 5 AXES SAW JET MACHINES

CNC MACHINING CENTERS

BREMBANA PROLINE

BREMBANA JET POWER EVOBREMBANA EASYPUMP BREMBANA GREENJET EVO

BREMBANA AQUATEC

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C.M.S. SPA via A. Locatelli, 123 - 24019 Zogno (BG) - ITTel. +39 0345 64111 [email protected] a company of

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CNC 5-axis bridge saws - SCM Group new...CNC 5-AXIS BRIDGE SAW Numerically Controlled 5...

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