CLV61x bar code scanner, 8015592 - SICK Germany | SICK

52
TECHNICAL INFORMATION Supplement to the operating instructions. For mounting and electrical installation. CLV61x Barcodescanner

Transcript of CLV61x bar code scanner, 8015592 - SICK Germany | SICK

Page 1: CLV61x bar code scanner, 8015592 - SICK Germany | SICK

T E C H N I C A L I N F O R M AT I O N

Supplement to the operating instructions.For mounting and electrical installation.

CLV61xBarcodescanner

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Technical Information

CLV61x bar code scanner

2 © SICK AG · Germany · All rights reserved · Subject to change without notice 8015592/ZNI9/2017-06-13

Copyright

Copyright 2013 -2017

SICK AGErwin-Sick-Str. 179183 WaldkirchGermany

Trademarks

Windows 2000TM, XPTM, VistaTM, Windows 7TM are registered trademarks or trademarks of the Microsoft Corporation in the USA and other countries.

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Technical Information

CLV61x

Contents

8015592/ZNI9/2017-06-13 © SICK AG · Germany · All rights reserved · Subject to change without notice 3

Table of contents1 About this document..................................................................................................... 51.1 Purpose....................................................................................................................... 51.2 Target Group............................................................................................................... 51.3 Further Sources for Obtaining Information .............................................................. 51.4 Symbols used ............................................................................................................. 62 Safety Information ........................................................................................................ 72.1 General Notes............................................................................................................. 72.2 Categories of Safety Notes ........................................................................................ 72.3 Laser Warning ............................................................................................................ 83 Mounting.......................................................................................................................113.1 Notes on Mounting...................................................................................................113.2 Optional Accessories................................................................................................113.3 Mounting the CDB620-001/ CDM420-0001 Connection Module.......................164 Electrical installation ..................................................................................................174.1 Notes on the Electrical Installation.........................................................................174.2 Overview of all lnterfaces and Connection Options ...............................................184.3 Pin Assignments of the 15-pin D-Sub HD Plug (Connection Cable) .....................194.4 Pin Assignments and Lead Color Assignments of Cables .....................................204.5 Prerequisites for the Safe Operation of the CLV61x in a System .........................214.6 Installation steps......................................................................................................244.7 Using the CDB620-001 Connection Module..........................................................294.8 Using the CDM420-0001 Connection Module.......................................................40

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Operating Instructions

CLV61x bar code scanner

4 © SICK AG · Germany · All rights reserved · Subject to change without notice 8015592/ZNI9/2017-06-13

Contents

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Technical Information Chapter 1

CLV61x

About this document

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1 About this document

1.1 Purpose

Supplement to theOperating Instructions

This document summarizes information about mounting and electrical installation which complete the "CLV61x bar code scanner" operating instructions (no. 8015559):

Optional mounting accessories (brackets)

Prevention of ground potential equalization currents in applications with widely distrib-uted systems

Pin and lead color assignments of cables

Electrical wiring diagrams for the CDB620-001 and CDM420-0001 connection mod-ules relating to the CLV61x

The document is valid for all CLV61x variants in the following series:

CLV61x ECO

CLV61x CAN

CLV61x FIELDBUS

In the following the CLV61x bar code scanner is referred to in simplified form as "CLV61x", except where a distinction is necessary.

1.2 Target Group

This document is intended for qualified and technical staff, authorized for mounting and electrical installation.

1.3 Further Sources for Obtaining Information

"CLV61x bar code scanner" Operating Instructions“ (no. 8015559)

Notes on intended use, scope of delivery, mounting and electrical installation in principle, commissioning, configuration with SOPAS ET, maintenance, transport and storage as well as on repair is included in the "CLV61x bar code scanner" operating instructions.

Internet Product Page of the CLV61x

www.sick.com/CLV61x

Detailed technical data in the online data sheet (PDF)

Dimensional drawing and 3D CAD dimension models in various electronic formats

Reading field diagrams (PDF)

EC Declaration of Conformity (PDF)

SOPAS ET configuration software with online help function

CLV6 Series Product Information with an overview of the accessories (PDF)

CLV61x bar code scanner Operating Instructions (PDF)

This technical information (PDF)

Support is also available from your sales partner to be found under www.sick.com/worldwide.

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CLV61x bar code scanner

6 © SICK AG · Germany · All rights reserved · Subject to change without notice 8015592/ZNI9/2017-06-13

About this document

1.4 Symbols used

Some information in this document is highlighted as follows to facilitate quick access to this information.

1.4.1 Design of Safety Notes

Safety notes are marked by symbols. The safety notes are introduced by signal words in cap-ital letters that indicate the extent of the danger.

WARNINGRisk of Injury or Risk of Damage!

A warning refers to specific or potential dangers to the physical safety of the user. It is there to protect the user against accidents.

The safety mark next to the warning, on the left, refers to the type of accident risk, e.g. elec-tricity-related. The ascending warning levels (CAUTION, WARNING, DANGER) refer to the se-verity of the possible danger.

Always read the warnings carefully and make sure you comply with them.

1.4.2 Further Markings

Important! This important note is there to advise you on special aspects.

DATA PROCESSING This type of script denotes a term in the user interface of the SOPAS ET configuration soft-ware.

This symbol refers to supplementary technical documentation.

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Technical Information Chapter 2

CLV61x

Safety Information

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2 Safety Information

2.1 General Notes

This chapter is about the safety of commissioning personnel, as well as operators of the system in which the CLV61x is integrated.

Read the CLV61x operating instructions (no. 8015559) carefully before starting any work on the CLV61x in order to familiarize yourself with the device and its functions. The operating instructions are considered a part of the device and must be kept in an accessible location in the immediate vicinity of the CLV61x at all times!

Read additionally the notes on mounting and the electrical installation in this technical information as supplement to the operating instructions.

Opening the screws of the CLV61x housing will invalidate any warranty claims against SICK AG. For further warranty provisions, see the General Terms and Conditions of SICK AG, e.g., on the delivery note of the CLV61x.

Repair work on the CLV61x may only be performed by qualified and authorized service personnel from SICK AG.

2.2 Categories of Safety Notes

DANGERRisk of Injury!

The combination of symbol and signal word indicates a situation of imminent danger, which will lead to a fatality or serious injuries if not prevented.

WARNINGRisk of Injury!

The combination of symbol and signal word indicates a potentially dangerous situation, which may lead to a fatality or serious injuries if not prevented.

CAUTIONRisk of Injury!

The combination of symbol and signal word indicates a potentially dangerous situation, which may lead to minor/slight injuries if not prevented.

NOTICERisk of Damage!

A note indicates a potential risk of damage or impair on the functionality of the CLV61x bar code scanner or other connected devices.

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Safety Information

2.3 Laser Warning

CAUTIONOptical radiation: Laser class 2

The CLV61x uses a red light laser diode and corresponds to laser class 2.

The entire reading window is a laser output aperture.

The human eye is not at risk when briefly exposed to the radiation for up to 0.25 seconds. Exposure to the laser beam for longer periods of time may cause damage to the retina. The laser radiation is harmless to human skin.

Do not look into the laser beam intentionally.

Never point the laser beam at people's eyes.

If it is not possible to avoid looking directly into the laser beam, e.g., during commission-ing and maintenance work, suitable eye protection must be worn.

Avoid laser beam reflections caused by reflective surfaces. Be particularly careful dur-ing mounting and alignment work.

Do not open the housing. Opening the housing will not switch off the laser. Opening the housing may increase the level of risk.

Current national regulations regarding laser protection must be observed.

Caution – incorrect use can lead to the user being exposed to dangerous radiation.

Important! Maintenance is not necessary to ensure compliance with laser class 2.

Housing withfront reading window

Housing withlateral reading window

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Safety Information

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Laser Warning and Laser Specifications Labels

Installation site and design of the combination of black and yellow laser warning label and type label with laser performance data:

Meaning of the laser warning label: Laser radiation - Do not look into the laser beam - laser class 2.

Controlling the Laser Diode

In real operation (triggered reading mode), the CLV61x switches the laser diode on and off again with the trigger signals of the conveyor system (object in reading range). Triggering oc-curs here via the switching inputs of the CLV61x or by a command via one of the data inter-faces.

A laser timeout configured with SOPAS ET (device page ILLUMINATION CONTROL) can be used to automatically switch off the laser diode for this type of object trigger control if the pulse has stopped for too long (e.g., conveyor system has stopped). The current internal reading interval of the CLV61x remains open. If the function is activated, the laser timeout is 10 min in the default settings.

The laser diode is permanently or repeatedly switched on in the following device statuses:

In the "Percentage Evaluation" and "Auto Setup" operating modes (only used temporar-ily for configuration/diagnosis)

In reading operation in the pulsing types "Auto cycle" (adjustable pulse/pause ratio) or "free".

If timeout is activated, it will have no effect here.

Important! The CLV61x has no optical indicator (LED) for laser diode activity.

CLV610-C0000P/N: 1057125S/N: 1540 0001DC 10...30V2.8W Imax=700mA

D-79276 ReuteMade in Germany

Pmax=1.5mW= 655nmλ

Manufactured: October 2015

P<1.0mW averagePulse duration <300μs Laser performance data

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Safety Information

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Mounting

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3 Mounting

3.1 Notes on Mounting

The permitted ambient conditions for the operation of the CLV61x must be complied with e.g., temperature, radiated emission, ground potential in situ. See "CLV61x bar code scanner" operating instructions (no. 8015589)

The device must only be mounted to the optional SICK brackets using the pairs of threaded mounting holes provided for this purpose.

3.2 Optional Accessories

For fastening the CLV61x directly to a mounting device (base) 4 SICK brackets in all are available (see the following pages).

Brackets for optional Mirror Hood No. 2046811

Views and dimensions of the two corresponding brackets no. 2048633 and no. 2046822 for the CLV6xx optional mirror hood are shown in the fitting instructions for "External mirror hood for bar code scanners of the CLV6xx family " (no. 8013180, Ger./Engl. version).

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CLV61x bar code scanner

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Mounting

3.2.1 Dimensional Drawing of Quick Release Clamp No. 2025526

(19)

(3.5)

10

11

4(AF3)

38

10

48

1622 10

19

(M5)

(Ø 7.5)

2

1(SW3)

1

2

Quick release clamp no. 2025526 (parts 1 and 2), can be adjusted in 90°-steps

Bracket no. 2020410, each angle leg adjustable in 90° steps. Here shown as supplement.

Included to fix the bar code scanner to the quick release clamp:2 x cylinder head screws M5 x 8, with hexagon socket (AF3), self-locking

M5, screw-in depth max. 8 mm

All length measures in mm

Mounting sample

(Bracket no. 2020410 not included in delivery of quick release clamp)

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Mounting

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3.2.2 Dimensional Drawing of Bracket No. 2020410

Included to fix the bar code scanner to the bracket:2 x cylinder head screws M5 x 8, with hexagon socket (AF3), self-locking

43

60

4

90°

36.5

27

18

18.7

9.7

3.8

5.214

Elongated hole:

5.2

large:

small:

18

18.7

9.719.5

Mounting sample

All length measures in mm

Angle leg adjustable in 90°steps

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Mounting

3.2.3 Dimensional Drawing of the Bracket with Adapter Plate No. 2042902

Included to fix the bar code scanner to the adapter plate:2 x cylinder head screws M5 x 6, with hexagon head (AF3), self-locking

Mounting sample

All length measures in mm

Adapter plate can be swivelled and fixed freely at the angle

20.8

3

(7.3

)

43

21.5

5

28.3

26

60°

5.5

Ø 5.5

R 15

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Mounting

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3.2.4 Dimensional Drawing of the Bracket with Rod Clamp No. 2042802s

Ø 5. 4 R 10

5.4

53.5

Ø 32

Included to fix the bar code scanner to the bracket:2 x cylinder head screws M5 x 8, with hexagan socket (AF3), self-locking

Mounting sample

All length measures in mm

Bracket can be swivelled and fixed freely on the rod clamp

(rod not included in delivery)

33.3

38.3

69.5

Ø 20

Ø 12

M8

6469.8

2.5

7 x

45°

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Mounting

3.3 Mounting the CDB620-001 or CDM420-0001 Connection Module

The mounting location for the connection module (distance to CLV61x) depends on the physical design (RS-232) of the both serial data interfaces AUX and HOST and the transmis-sion rates used:

Recommended cable length between CLV61x and connection module: Max. 5 m when using max. data transmission rate 115.2 kBd of the HOST interface.(fixed data transmission of AUX interface: 57.6 kBd)

For detailed information on mounting and the electrical installation of the connection mod-ule, please see:

"CDB620 connection module" operating instructions (part no. 8012119, Ger./Engl. version) e.g. via www.sick.com/CDB

"CDM420-0001 connection module" operating instructions (part no. 8010004, Ger./Engl. version) e.g. via www.sick.com/CDM

The corresponding operating instructions are enclosed in printed form with the connection modules.

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Technical Information Chapter 4

CLV61x

Electrical installation

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4 Electrical installation

4.1 Notes on the Electrical Installation

The electrical installation must only be performed by qualified electricians.

The currently applicable safety regulations must be observed when working in electri-cal systems!

Electrical connections between the CLV61x and other devices must only be created and disconnected when there is no power to the system. Otherwise, the devices may be damaged.

When using extension cables with open ends, ensure that bare wire ends do not come into contact with each other (risk of short-circuit when supply voltage is switched on!). Wires must be appropriately insulated from each other.

Wire cross sections of the supply cable from the customer's power system should be designed in accordance with the applicable standards.

In order to retain the IP 65 enclosure rating for the CLV61x connecting cable even when using an extension cable (e.g., no. 2043413, 2 m), insert rubber seal no. 4038847 be-tween the plug and socket of the D-Sub plug connection of the cables and screw in the plug connection.

Circuits connected to the CLV61x must be designed as SELV circuits (SELV = Safety Extra Low Voltage).

Do not switch on the supply voltage for the CLV61x/the CDB620-001/CDM420-0001 connection module until the connection work has been completed and the wiring work has been tested thoroughly.

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Electrical installation

4.2 Overview of all lnterfaces and Connection Options

CLV61x ECO/CAN

CLV61x FIELDBUS

Using the Data Interfaces

Input 2(e.g. incremental encoder, Teach-in matchcode)

Input 1(e.g. external reading clock)

Output 1(e.g. indicator lamp)

Output 2(e.g. indicator lamp)

CLV61x ECO/CAN

CDB620Connection module

SerialSerial

ConfigurationDiagnostics

SOPASSOPASSerialSerial

“HOST (RS-232)/AUX (RS-232)/

I/O”

...

...1 2

DC 10 V ... 30 VGND

HOST

PC

Further dataprocessing

e.g. cable no. 2014054 (2 m)

“AUX” (RS-232)

DC 10 V ... 30 V

Switching inputs/outputs = digital

“HOST” (RS-232) Reading result

“CAN” (CLV61x CAN only) CAN Sensor Network

ConfigurationDiagnostics

SOPASSOPAS

“AUX (RS-232)/CAN/DC 10 V ... 30 V”

PLC

PC

Further dataprocessing

e.g. cable no. 6036106

(2 m)

DC 10 V ... 30 V

“AUX” (USB)

Reading result

CLV61 FIELDBUS

CAN Sensor Network

PROFIBUS PROFIBUS

CDF600-21xxPROFIBUS

Fieldbus module

Input 1(e.g. external reading clock)

CLV61x

Aux

RS-232

RS-232

CAN*)

SOPAS ETConfiguration

Software

Further data processing

Host

PC

HOST

*) CLV61x CAN and FIELDBUS series

◂ Configuration/data output ▸

◂ Configuration/data output ▸

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Important Only one of several selectable functions can be allocated to each interface.

4.3 Pin Assignments of the 15-pin D-Sub HD Plug (Connection Cable)

Possible interface HOST AUX

Assignable function

RS-232 RS-232

Read result output (format 1)

Read result output (format 2)

Read diagnosis output (fixed format)

Monitoring of HOST interface traffic

Communication with fieldbus module CDF600-21xx PROFIBUS

Configuration (SOPAS, commands)

= Output of the same function simultaneously possible via the interfaces= Access only via one of the interfaces (CLV61x FIELDBUS serie)= Access only makes practical sense via one of the interfaces (risk of collision)

15-pin D-Sub HD plug

CLV61x ECO

N.C.

N.C.

N.C.

TxD (RS-232), HOST

DC 10 V ... 30 V

TxD (RS-232), AUX

RxD (RS-232), AUX

N.C.

GND

RxD (RS-232), HOST

Result 1 (switching output)

Result 2 (switching output)

7

6

Sensor 2 (switching input)

Sensor 1 (switching input)

SensGND

4

3

2

1

5

8

9

10

11

12

13

14

15

6 1 105

11 15

15-pin D-Sub HD plug

CLV61x CAN / FIELDBUS

CAN_L

CAN_H

N.C.

TxD (RS-232), HOST

DC 10 V ... 30 V

TxD (RS-232), AUX

RxD (RS-232), AUX

N.C.

GND

RxD (RS-232), HOST

Result 1 (switching output)

Result 2 (switching output)

7

6

Sensor 2 (switching input)

Sensor 1 (switching input)

SensGND

4

3

2

1

5

8

9

10

11

12

13

14

15

6 1 105

11 15

N.C. = not connected

Shield of the CLV61x contacted with metal housing of 15-pin D-Sub HD plug.

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Electrical installation

4.4 Pin Assignments and Lead Color Assignments of Cables

4.4.1 Connection: CLV61x to a customer-specific Connection Box

Extension Cable No. 2043413 (2 m), open endss

4.4.2 Connection: CDB620-001 Connection Module to PC (HOST interface RS-232)

RS-232 Data Cable No. 2030319 (3 m), open end

Pin Signal Function Color of lead

1 DC 10 V ... 30 V Supply voltage Red

2 RxD (RS-232), Aux AUX interface (receiver) Purple

3 TxD (RS-232), Aux AUX interface (transmitter) Yellow

4 Sensor 2 Switching input 2 Red + black

5 GND Ground Black

6 N.c. – Light blue

7 RxD (RS-232), Host HOST interface (receiver) Blue

8 N.c. – Light gray or turquoise

9 TxD (RS-232), Host Host interface (transmitter) Green

10 CAN H*) CAN-Bus (IN/OUT) Gray

11 CAN L*) CAN-Bus (IN/OUT) Pink

12 Result 1 Switching output 1 Brown

13 Result 2 Switching output 2 Orange

14 Sensor 1 Switching input 1 White

15 SensGND Common ground for all switch-ing inputs

White + black

*) Only with CLV61x CAN and CLV61x FIELDBUS series

Pin Signal Function Color of lead CDB620-001 terminals/CDM420-0001 terminal

1 – – – –

2 RxD (RS-232) Host interface (receiver) Brown 43 / 34 (TxD Host)

3 TxD (RS-232) Host interface (transmitter) Blue 44 / 35 (RxD Host)

4 – – – –

5 GND Ground Black 42 / 36 (GND)

6 ... 9 – – – –

15-pin D-Sub HD socket(front view)

Braid shield contacted with metal housing of socket.

110

15

6

11

5

9-pin D-Sub socket(front view)

5 1

9 6

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4.5 Prerequisites for the Safe Operation of the CLV61x in a System

DANGERRisk of Injury/Risk of Damage due to Electrical Current!

Incorrect grounding of the CLV61x can, due to equipotential bonding currents between the CLV61x and other grounded devices in the system, place the metal housing under a dan-gerous voltage, cause malfunction and destruction of devices as well as damage to the ca-ble shielding through heating, and thus cause cable fires.

Work on the electrical system must only be performed by qualified electricians.

Ensure ground potential at all grounding points.

In the event of damage to the cable insulation, immediately switch off the power supply and have the damage repaired.

Where local conditions are unfavorable and thus do not meet conditions for a safe earthing method (same ground potential at all grounding points), take measures in accordance with the following explanations.

The CLV61x is designed and tested for electrical safety according to EN 60950-1: 2011-01. It is connected to the peripheral devices (power supply, reading pulse sensor(s), PLC, Host etc.) via shielded cables. The cable shield, for example, for the data cable rests against the metal housing of the CLV61x. The device can either be grounded through the cable shield or through one of the threaded blind holes.

If the peripheral devices have metal housings and if the cable shields also lie on their hous-ings, it is assumed that all devices involved in the installation have the same ground poten-tial.

This is achieved for instance by complying with the following conditions:

Mounting the devices on conductive metal surfaces

Correctly grounding the devices/metal surfaces in the system

If necessary, low-impedance and current carrying equipotential bonding between areas with different ground potentials.

CLV61x

closed current loop with equalizing currents via cable shield

grounding point 2grounding point 1

grounding potential difference

PLC Reading clocksensor

I

U

CDB620-001

= metal housing = plastic housing

= shielded electrical cable

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Electrical installation

If these conditions are not met, e.g. on devices in a widely distributed system over several buildings, potential equalization currents may, due to different ground potentials, flow along the cable shields between the devices, which can lead to hazards.

Remedial Measures

The most common solution to prevent potential equalization currents on cable shields is to ensure low-impedance and current carrying equipotential bonding. If this is not possible, the following solution approaches serve as a suggestion.

Important! We expressly advise against opening up the cable shields. Doing this means that the EMC limit values can no longer be complied with and that the safe operation of the device data interfaces can no longer be guaranteed.

a) Measures for widely distributed System Installations

On widely distributed system installations with correspondingly large potential differences, we recommend setting up local islands and connecting them using commercially available electro-optical signal isolators. This measure achieves a high degree of resistance to elec-tromagnetic interference while at the same time complying with all the requirements of EN 60950-1.

The ground loop is isolated by using the electro-optical signal isolator between the islands. Within the islands, a stable equipotential bonding prevents equalizing currents at the cable shields.

grounding point 1

Electro-opticalsignal

isolator

Electro-opticalsignal

isolator

PLC Reading clock sensor

grounding point 2

CLV61x

shielded electrial cablemetal housing fiber optic cable

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Electrical installation

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b) Measures for small System Installations

For smaller installations with only slight potential differences, insulated installation of the CLV61x and of peripheral devices may be a sufficient solution.

Even in the event of large differences in the ground potential, ground loops are effectively prevented, meaning that equalizing currents can no longer flow via the cable shields and metal housing.

Important! The power supply for the CLV61x and the connected peripheral devices must also guaran-tee the required level of insulation.

Under certain circumstances, a tangible potential can develop between the insulated metal housings and the local ground potential.

Special national Regulations for Sweden and Norway

Varning och atjarder

Utrustning som ar kopplad till skyddsjord via jordat vagguttag och/eller via annan utrustning och samtidigt ar kopplad till kabel-TV nat kan i vissa fall medfora risk for brand.

For att undvika detta skall vid anslutning av utrustningen till kabel-TV nat galvanisk iso-lator finnas mellan utrustningen och kabel-TV natet.

Advarsel og tiltaker

Utstyr som er koplet til beskyttelsesjord via nettplugg og/eller via annet jordtilkoplet utstyr - og er tilkoplet et kabel - TV nett, kan forarsake brannfare.

For a unnga dette skal det ved tilkopling av utstyret til kabel-TV nettet installeres en gal-vanisk isolator mellom utstyret og kabel-TV nettet.

Corresponding English Translation

Devices which are connected to the electrical system PE of the building via a mains connec-tion or other devices with a connection to the PE, and which are connected to a cable distri-bution system with coaxial cables, can under certain circumstances cause a risk of fire.

Connections to a cable distribution system must therefore be made such that electrical insulation is offered below a certain frequency range (galvanic separating link).

electrically insulatetd

grounding point 2 grounding point 3grounding point 1

grounding potential difference

U

shielded electrial cable

PLC Reading clocksensorCLV61x

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Electrical installation

4.6 Installation steps

4.6.1 Block diagram: Wiring the CDB620-001/CDM420-0001 Connection Module

The commissioning/configuration of the connection modules as well as the technical data are described in the:

"CDB620 connection module" operating instructions (part no. 8012119, Ger./Engl. version) e.g. via www.sick.com/CDB

"CDM420-0001 connection module" operating instructions (part no. 8010004, Ger./Engl. version) e.g. via www.sick.com/CDM.

The corresponding operating instructions are enclosed in printed form with the connection modules.

Important! Wiring the Signals without SICK Connection Module

If a customer-specific connection box is used, the wiring in principle of the data interfaces and switching interfaces signals can be designed according to the following wiring diagrams for the SICK connection modules (from page 29 on).

If the 15-pin D-Sub HD plug of the CLV61x is not compatible with the customer-specific con-nection box, the extension cable no. 2043413 (2 m) with corresponding socket and open leads is available. See Chapter 4.4.1 Connection: CLV61x to a customer-specific Connec-tion Box, Page 20.

“DC 10 V ... 30 V”

“Sensor 2”

“Host 1” (serial)“Aux 1” (serial)

“Result 2”“Result 1”“CAN”1)

“Sensor 2”

“Sensor 1”

“External input 2”2)

“External input 1”2)

“Sensor 1”

DC 10 V ... 30 V

Application

Scanner

Interfaces“AUX” PC

HOST/PLC

PLC

CAN bus1)

PLC

“Result 1”“Result 2”

PLCPLC

“External output 1”2)

“External output 2”2)

CDB620-001/CDM420-0001Connection module

CLV61x

Photo-electric switchReading clock

Incremental encoderPath increment

Further functions

“HOST” (serial)

“AUX” (serial)

RS-232

RS-232

CMC600

1) NOT for CLV61x ECO series2) An optional CMC600 Parameter Cloning Module is required to provide the additional switching inputs and outputs

Futher data processing

ConfigurationDiagnosis

2)

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4.6.2 Connecting the Supply Voltage

The CLV61x requires a power supply unit with the following characteristics:

Supply voltage DC 10 V to 30 V (stabilized safety extra-low voltage [SELV]). The power supply unit must satisfy the requirements of SELV in accordance with the currently applicable EN 60950-1.

The power source must be able to provide at least 3.5 W output or max. 700 mA.

Additional 0.5 W output power when using the optional CMC600 parameter cloning module in the CDB620-001 or CDM420-0001 connection module.

Protection of Supply Cables

To ensure protection against short-circuits/overload in the supply cables from the custom-er's power system, the lead cross sections used have to be selected and protected according to the national standards.

The supply voltage is fed via the connection module, for to do so please see:

The connection modules have each one fuse (0.8 A slow blow) in the electrical circuit down-stream of the S1 switch.

Wiring without SICK Connection Module

The CLV61x must be protected using a separate fuse of max. 2 A slow blow, in the supplying circuit at the start of the supply cable.

Connection module Interface Chapter

CDB620-001 Supply voltage Chapter 4.7.2 Wiring the Supply Voltage in the CDB620-001 Connection Module, Page 30

CDM420-0001 Supply voltage Chapter 4.8.2 Wiring the Supply Voltage in the CDM420-0001 Connection Module, Page 41

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4.6.3 Wiring serial Data Interfaces

The maximum data transmission rate for the serial interface depends on the cable length and on the type of interface (RS-232). The following recommendations apply:

NOTICERisk of Damage to Internal Interface Module

If the serial data interfaces are wired incorrectly, then electronic components of the CLV61x could get damaged.

Observe the information on wiring.

Carefully check the wiring prior to switching on the CLV61x.

The wiring is done using the connection module, for to do so please see:

Recommendation Use shielded data cables (twisted pair leads).

To prevent interference factors, do not lay data cables over a longer route in parallel with power supply cables and motor cables, in cable channels, for example.

4.6.4 Wiring the Digital Switching Inputs

The two physical switching inputs "Sensor 1" and "Sensor 2" of the CLV61x can be used for starting and/or ending the reading clock or for connecting an incremental signal.

Expansion: Additional logical switching inputs in the CLV61x converted to physical "exter-nal“ switching inputs in the optional connection module

Thanks to the optional CMC600 parameter cloning module in combination with the CDB620-001/CDM420-0001 connection module, the two additional switching inputs "External input 1" and "External input 2" on the terminals in the connection module are avail-able.

Important! These two external switching inputs are not suitable for time critical applications.

The wiring of the switching inputs is done using the connection module, please see:

Type of interface Data transmission rate Distance to the target computer (Host)

RS-232 Up to 19.2 kBd38.4 kBd ... 115.2 kBd

Max. 10 mMax. 5 m

Connection module Data interface Chapter

CDB620-001 RS-232 Chapter 4.7.3 Wiring the RS-232 serial Host Data Inter-face in the CDB620-001 Connection Module, Page 30

CDM420-0001 RS-232 Chapter 4.8.3 Wiring the RS-232 Serial Host Data Inter-face in the CDM420-0001 Connection Module, Page 41

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4.6.5 Wiring the Digital Switching Outputs

The two physical switching outputs "Result 1" and "Result 2" of the CLV61x can be allocated independently of each other with various functions for the output of events in the reading process. If the allocated event occurs, the corresponding switching output is live after the end of the reading clock for the selected pulse duration.

Expansion: Additional logical switching outputs in the CLV61x converted to physical "exter-nal“ switching outputs in the optional connection module

Thanks to the optional CMC600 parameter cloning module in combination with the CDB620-001/CDM420-0001 connection module, the two additional switching outputs "External output 1" and "External output 2" on the terminals in the connection module are available.

Important! These two external switching outputs are not suitable for time critical applications.

The wiring of the switching outputs is done using the connection module, please see:

Connection module Switching input Chapter

CDB620-001 Sensor 1 Chapter 4.7.5 Wiring the "Sensor 1" Switching Input in the CDB620-001 Connection Module, Page 32

Sensor 2 Chapter 4.7.6 Wiring the "Sensor 2" Switching Input in the CDB620-001 Connection Module, Page 33

External input 1(„Ext. In 1“)

Chapter 4.7.7 Wiring the "External input 1" Switching Input in the CDB620-001 Connection Module, Page 34

External input 2(„Ext. In 2“)

Chapter 4.7.8 Wiring the "External input 2" Switching Input in the CDB620-001 Connection Module, Page 35

CDM420-0001 Sensor 1 Chapter 4.8.5 Wiring the "Sensor 1" Switching Input in the CDM420-0001 Connection Module, Page 43

Sensor 2 Chapter 4.8.6 Wiring the "Sensor 2" Switching Input in the CDM420-0001 Connection Module, Page 44

External input 1(„Aux In 1“)

Chapter 4.8.7 Wiring the "External input 1" Switching Input in the CDM420-0001 Connection Module, Page 45

External input 2(„Aux In 2“)

Chapter 4.8.8 Wiring the "External input 2" Switching Input in the CDM420-0001 Connection Module, Page 46

Connection module Switching output Chapter

CDB620-001 Result 1 Chapter 4.7.9 Wiring the "Result 1" Switching Output in the CDB620-001 Connection Module, Page 36

Result 2 Chapter 4.7.10 Wiring the "Result 2" Switching Output in the CDB620-001 Connection Module, Page 37

External output 1(„Ext. Out 1“)

Chapter 4.7.11 Wiring the "External output 1" Switch-ing Output in the CDB620-001 Connection Module, Page 38

External output 2(„Ext. Out 2“)

Chapter 4.7.12 Wiring the "External output 2" Switch-ing Output in the CDB620-001 connection module, Page 39

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Electrical installation

Important! Capacitive loads on the switching outputs have an effect on the switch-on and switch-off behavior. The maximum capacity of 100 nF is a limit value.

CDM420-0001 Result 1 Chapter 4.8.9 Wiring the "Result 1" Switching Output in the CDM420-0001 Connection Module, Page 47

Result 2 Chapter 4.8.10 Wiring the "Result 2" Switching Output in the CDM420-0001 Connection Module, Page 48

External Input 1 („Aux Out 1“)

Chapter 4.8.11 Wiring the "External output 1" Switch-ing Output in the CDM420-0001 Connection Module, Page 49

External Input 2(„Aux Out 2“)

Chapter 4.8.12 Wiring the "External output 2" Switch-ing Output in the CDM420-0001 Connection Module, Page 50

Connection module Switching output Chapter

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4.7 Using the CDB620-001 Connection Module

4.7.1 Wiring overview (one switching input used)

CDB620-001 Connection Module

CMC600 parameter cloning module(optional)

ONOFF

POWER

S1

0.8

A T

Term CAN

Term 485RS

SGND - GND

422 485

ONOFF NO

YES

ONOFF

ONOFF

S2 S3

S7S6S4

CMC

10 11 12 13 14 15 16 17 18

Sens

1

In 1

In 2

U IN*

U IN*

Sens

2

SGN

D

SGN

D

SGN

D

LEDs

20 21 22 23 24

Res

1

Res

2

Out 1

Out 2

GN

D

30 31 32 33 34

CAN

_H

CAN

_L

T+ R+GN

D

40 41 42 43 44CA

N_H

CAN

_L

T‒/T

xD

R‒/R

xD

GN

D SCANNER

AUX

inte

rfac

e

6110 5

1115

5

1

9

6

U IN U IN GN

D

GN

D

Shie

ld

Shie

ld

Shie

ld

Shie

ld

1 2 3 4 5 6 7 8

= an CMC600 is required to provide the additional switching inputs and outputs

DC 10 V ... 30 V

External reading clock sensor(e.g. photo- electric switch)

VS

Out

GND

Result 1

PLC

GND

Result 2

to PC

toCLV61x

Pin2: RxD3: TxD5: GND

Host

RS-232

TxD

RxD

GND

VS = DC 10 V ... 30 V on terminal UIN = UIN* after fuse F and switch S1

F

RS-232

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Electrical installation

4.7.2 Wiring the Supply Voltage in the CDB620-001 Connection Module

4.7.3 Wiring the RS-232 serial Host Data Interface in the CDB620-001 Connection Module

6 1 105

11 15

CLV61xCDB620

VS VS 1

55 Shield

1 UIN

2 GND

UIN*

GND

S1

F

Shield

D-Sub HD plug, 15-pin

GND

.

.

.

.

.

.

ONOFF

S1 : POWER

DC 10 V to 30 V

UIN*

Switch S1:ON: Power supply voltage UIN switched to UIN* via fuse to CDB620 and CLV61x. Power supply voltage UIN* additionally available on terminals 11 and 14.OFF: CDB620 and CLV61x disconnected from power supply voltage.Recommended position during all electrical installation work.

POWER

VS = DC 10 V to 30 V on terminal UIN = UIN* after fuse F and switch S1

6 1 105

11 15

CLV61x CDB620 Host

D-Sub HD plug, 15-pin

5

.

.

.

TxD

RxD

RxD

TxD

GND

GNDGND

9

7

43T‒/TxD

44R‒/RxD

42GND

6ShieldRS-232 RS-232

422485

S6 : RSONOFF

S7: Term 485

S6

422485

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4.7.4 Wiring the CAN Data Interface in the CDB620-001 Connection Module

amongst others CAN

amongst others CAN

amongst others CAN

Host

Shield

30 31 32 6

30 31 32 6

30 31 32 6

33

34

43

44

6

30 31 32 6

40 41 42 7

40 41 42 7

CDB620

CDB620

CDB620

(Slave)

(Slave)

(Slave)

GN = 01

CLV61x CANCLV61x FIELDBUS

CLV61x CANCLV61x FIELDBUS

CLV61x CANCLV61x FIELDBUS

CLV61x CANCLV61x FIELDBUS

(Master)

GN = 63

GN = 02

GN = 03

(max. 32 participants)

Switch

ONOFF

S2 (TermCAN):

Switch

ONOFF

S2 (TermCAN):

Switch

ONOFF

S2 (TermCAN):

21 22 23 6

31 32 33 7

CDM420

Switch

ONOFF

S4 (TermCAN):

CAN

_H

CAN

_L

Shie

ld

GN

D

CAN

_H

CAN

_L

Shie

ld

GN

D

CAN

_H

CAN

_L

Shie

ld

GN

D

CAN

_H

CAN

_L

Shie

ld

GN

D

CAN

_H

CAN

_L

Shie

ld

GN

D

GNDGND

RxD

TxD

RS-232

T‒/TxD

R‒/RxD

T+

R+ CDB620

42

CAN

CAN

CAN

amongst others CAN

Connection of power supplies as well as of reading clock sensor e.g. to the master here not shown.

Switch

ONOFF

S2 (TermCAN):

Serial Host interface

Alternative connection module:

422485

S6 (RS):

GN = Device number

Stub

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4.7.5 Wiring the "Sensor 1" Switching Input in the CDB620-001 Connection Module

6 1 105

11 15

CLV61xCDB620

PNP sensor

VSVS

VS

GNDSensGND

3.32 K

6.64 K

Sensor 1

Vin

UIN* = DC 10 V to 30 V

a) Sensor supplied by CDB620

b) Sensor connected electrically isolated/externally supplied

d) Switch connected electrically isolated/externally supplied

c) Switch supplied by CDB620

14

15

1

5

12 SGND

6 Shield

11 UIN*

10 Sens 1Out

UIN*

GND

S3

e.g. photo-electric switch

CDB620

PNP sensor

VS

GND

Connect the switch as shown in b)

12 SGND

6 Shield

11 UIN*

10 Sens 1Out

UIN*

GND

S3

e.g. photo-electric switch

Function assignment to "Sensor 1" switching input via SOPAS ("Sensor/Input 1"):- Start of reading clock- Stop of reading clock- Start teach-in matchcode/start code comparison- Increment input- if required further functions in the future

UIN*

CDB620

12 SGND

6 Shield

11 UIN*

10 Sens 1

GND

S3

ONOFF

S3 : SGND-GND

ONOFF

S3 : SGND-GND

ONOFF

S3 : SGND-GND

VS ext

Shield

D-Sub HD plug, 15-pin

GND

.

.

.

Shield

Shield

Vin = max. 32 V

Ratings for "Sensor 1" switching input

Power fed to the input starts the assigned function, e.g. start of reading clock.(default setting: logic not inverted [active high], debouncing 10 ms)– Optodecoupled, reverse polarity protected– Can be wired with the PNP output of a sensor– SensGND reference potential valid for all switching inputsLow: Vin ≤ 2 V; Iin ≤ 0.3 mAHigh: 6 V ≤ Vin ≤ 32 V; 0.7 mA ≤ Iin ≤ 5 mA

Switching behavior

Features

Electrical values

Switch S3: SGND-GNDON: GND of the sensor connected to GND of CDB620/CLV61x. OFF: GND of the sensor connected to SensGND of CDB620/CLV61x (Sensor connected electrically isolated to the CDB620/CLV61x). Selected reference potential valid for all switching inputs ("Sensor 1/2" and "In 1/2")

SensGND

GND

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4.7.6 Wiring the "Sensor 2" Switching Input in the CDB620-001 Connection Module

Power fed to the input starts the assigned function, e.g. stop of reading clock.(default setting: logic not inverted [active high], debouncing 10 ms)– Optodecoupled, reverse polarity protected– Can be wired with the PNP output of a sensor– SensGND reference potential valid for all switching inputsLow: Vin ≤ 2 V; Iin ≤ 0.3 mAHigh: 6 V ≤ Vin ≤ 32 V; 0.7 mA ≤ Iin ≤ 5 mA

Switching behavior

Features

Electrical values

6 1 105

11 15

CLV61xCDB620

PNP sensor

VSVS

VS

GNDSensGND

3.32 K

6.64 K

Sensor 2

Vin

UIN* = DC 10 V to 30 V

a) Sensor supplied by CDB620

b) Sensor connected electrically isolated/externally supplied

d) Switch connected electrically isolated/externally supplied

c) Switch supplied by CDB620

4

15

1

5

15 SGND

7 Shield

14 UIN*

13 Sens 2Out

UIN*

GND

S3

e.g. photo-electric switch

CDB620

PNP sensor

VS

GND

Connect the switch as shown in b)

15 SGND

7 Shield

14 UIN*

13 Sens 2Out

UIN*

GND

S3

e.g. photo-electric switch

Function assignment to "Sensor 2" switching input via SOPAS ("Sensor/Input 2"):- Start of reading clock- Stop of reading clock- Start teach-in matchcode/start code comparison- Increment input- if required further functions in the future

UIN*

CDB620

15 SGND

7 Shield

14 UIN*

13 Sens 2

GND

S3

ONOFF

S3 : SGND-GND

ONOFF

S3 : SGND-GND

ONOFF

S3 : SGND-GND

VS ext

Shield

D-Sub HD plug, 15-pin

GND

.

.

.

Shield

Shield

Vin = max. 32 V

Ratings for "Sensor 2" switching input

SensGND

Switch S3: SGND-GNDON: GND of the sensor connected to GND of CDB620/CLV61x. OFF: GND of the sensor connected to SensGND of CDB620/CLV61x (Sensor connected electrically isolated to the CDB620/CLV61x). Selected reference potential valid for all switching inputs ("Sensor 1/2" and "In 1/2")

GND

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Electrical installation

4.7.7 Wiring the "External input 1" Switching Input in the CDB620-001 Connection Module

CDB620

18 SGND

8 Shield

11 UIN*

16 In 1

CDB620

PNP sensor

VS

GND 18 SGND

8 Shield

11 UIN*

16 In 1Out

GND

S3

e.g. photo-electric switch VS ext

CLV61xCDB620

PNP sensor

VS

GND

3.32 K

6.64 K

UIN* = DC 10 V to 30 V Vin = max. 32 V

18 SGND

8 Shield

11 UIN*

16 In 1Out

GND

S3

e.g. photo-electric switch

CMC600UIN*

GND

S3

UIN*

CMC600

CMC600

UIN*

a) Sensor supplied by CDB620

b) Sensor connected electrically isolated and externally supplied

d) Switch connected electrically isolated and externally supplied

c) Switch supplied by CDB620

Connect the switch as shown in b)

Serial Aux(RS-232)

Function assignment to "External input 1" via SOPAS:- Start of reading clock- Stop of reading clock- Start teach-in matchcode/start code comparison- if required further functions in the future

Switch S3: SGND-GNDON: GND of the sensor connected to GND of CDB620/CMC600. OFF: GND of the sensor connected to SensGND of CDB620/CMC600 (Sensor connected electrically isolated to the CDB620/CMC600). Selected reference potential valid for all switching inputs ("Sensor 1/2" and "In 1/2")

ONOFF

S3 : SGND-GNDNoYES

S4 : CMC

ONOFF

S3 : SGND-GNDNoYES

S4 : CMC

NoYES

S4 : CMCONOFF

S3 : SGND-GND

Vin

Vin

Vin

Software-controlled, the CMC600 transfers the switching status of its physical "In 1" input automatically via the cable to the serial Aux data interface of the CLV61x. The CLV61x converts the status internally to its logical "External input 1“.

"External input 1"

Ratings for "External input 1" ("In 1“ switching input)

Power fed to the input starts the assigned function, e.g. start of reading clock. (default setting: logic not inverted [active high], debouncing 10 ms)– Optodecoupled, reverse polarity protected– Can be wired with the PNP output of a sensor– SensGND reference potential valid for all switching inputsLow: Vin ≤ 2 V; Iin ≤ 0.3 mAHigh: 6 V ≤ Vin ≤ 32 V; 0.7 mA ≤ Iin ≤ 5 mA

Switching behavior

Features

Electrical values

SensGND

SensGND

SensGND

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4.7.8 Wiring the "External input 2" Switching Input in the CDB620-001 Connection Module

CDB620

18 SGND

8 Shield

14 UIN*

17 In 2

CDB620

PNP sensor

VS

GND 18 SGND

8 Shield

14 UIN*

17 In 2Out

GND

S3

e.g. photo-electric switch VS ext

CLV61xCDB620

PNP sensor

VS

GND

3.32 K

6.64 K

UIN* = DC 10 V to 30 V Vin = max. 32 V

18 SGND

8 Shield

14 UIN*

17 In 2Out

GND

S3

e.g. photo-electric switch

CMC600UIN*

GND

S3

UIN*

CMC600

CMC600

UIN*

a) Sensor supplied by CDB620

b) Sensor connected electrically isolated and externally supplied

d) Switch connected electrically isolated and externally supplied

c) Switch supplied by CDB620

Connect the switch as shown in b)

Serial Aux(RS-232)

Function assignment to "External input 2" via SOPAS:- Start of reading clock- Stop of reading clock- Start teach-in matchcode/start code comparison- if required further functions in the future

Ratings for "External input 2" ("In 2“ switching input)

Power fed to the input starts the assigned function, e.g. stop of reading clock. (default setting: logic not inverted [active high], debouncing 10 ms)– Optodecoupled, reverse polarity protected– Can be wired with the PNP output of a sensor– SensGND reference potential valid for all switching inputsLow: Vin ≤ 2 V; Iin ≤ 0.3 mAHigh: 6 V ≤ Vin ≤ 32 V; 0.7 mA ≤ Iin ≤ 5 mA

Switching behavior

Features

Electrical values

ONOFF

S3 : SGND-GNDNoYES

S4 : CMC

ONOFF

S3 : SGND-GNDNoYES

S4 : CMC

NoYES

S4 : CMCONOFF

S3 : SGND-GND

Vin

Vin

Vin

Software-controlled, the CMC600 transfers the switching status of its physical "In 2" input automatically via the cable to the serial Aux data interface of the CLV61x. The CLV61x converts the status internally to its logical "External input 2“.

"External input 2"

Switch S3: SGND-GNDON: GND of the sensor connected to GND of CDB620/CMC600. OFF: GND of the sensor connected to SensGND of CDB620/CMC600 (Sensor connected electrically isolated to the CDB620/CMC600). Selected reference potential valid for all switching inputs ("Sensor 1/2" and "In 1/2")

SensGND

SensGND

SensGND

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4.7.9 Wiring the "Result 1" Switching Output in the CDB620-001 Connection Module

6 1 105

11 15

CLV61x CDB620

UIN* = DC 10 V to 30 V

Load (e.g. PLC)

D-Sub HD plug, 15-pin

12

5

.

.

.

20Res 1

22GND

5Shield

UIN*VS

GND

Quenching circuit:Install an anti-surge diode directly at the load!

For inductive load:

Vout

Result 1

GND

1

Ratings for "Result 1" switching output

PNP switching against the supply voltage VS(default setting: Device Ready (static), logic: not inverted [active high])– Short-circuit proof + temperature protected– Galvanically not separated from VS

0 V ≤ Vout ≤ VSGuaranteed: (VS − 1.5 V) ≤ Vout ≤ VS with Iout ≤ 100 mA

Switching behavior

Features Electrical values

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4.7.10 Wiring the "Result 2" Switching Output in the CDB620-001 Connection Module

6 1 105

11 15

PNP switching against the supply voltage VS(default setting: Good Read, 100 ms, logic: not inverted [active high])– Short-circuit proof + temperature protected– Galvanically not separated from VS

0 V ≤ Vout ≤ VSGuaranteed: (VS − 1.5 V) ≤ Vout ≤ VS with Iout ≤ 100 mA

Switching behavior

Features Electrical values

CLV61x CDB620

UIN* = DC 10 V to 30 V

Load (e.g. PLC)

D-Sub HD plug, 15-pin

13

5

.

.

.

21Res 2

22GND

5Shield

UIN*VS

GND

Quenching circuit:Install an anti-surge diode directly at the load!

For inductive load:

Vout

Result 2

GND

1

Ratings for "Result 2" switching output

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Chapter 4 Technical Information

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38 © SICK AG · Germany · All rights reserved · Subject to change without notice 8015592/ZNI9/2017-06-13

Electrical installation

4.7.11 Wiring the "External output 1" Switching Output in the CDB620-001 Connection Module

Load (e.g. PLC)

GND

Quenching circuit:Install an anti-surge diode directly at the load!

For inductive load:

Vout

Ratings for "External output 1" ("Out 1“ switching output)

PNP switching against the supply voltage UIN*(default setting: no function/disabled, logic: not inverted [active high])– Short-circuit proof + temperature protected– Galvanically not separated from UIN*0 V ≤ Vout ≤ UIN*Guaranteed: (UIN* −1.5 V) ≤ Vout ≤ UIN* with Iout ≤ 100 mA

Switching behavior

Features Electrical values

CLV61x

Serial Aux(RS-232)

CDB620

UIN* = DC 10 V to 30 V

CMC600 UIN*

The CLV61x indicates the switching status of its logical "external output 1" via the serial Aux data interface. Software-controlled, the status is automatically taken over by the CMC600 via the cable and converted to the physical "Out 1" output in the CDB620.

"External output 1"

23Out 1

22GND

6Shield

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Technical Information Chapter 4

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Electrical installation

8015592/ZNI9/2017-06-13 © SICK AG · Germany · All rights reserved · Subject to change without notice 39

4.7.12 Wiring the "External output 2" Switching Output in the CDB620-001 connection module

Load (e.g. PLC)

GND

Quenching circuit:Install an anti-surge diode directly at the load!

For inductive load:

Vout

Ratings for "External output 2" ("Out 2“ switching output)

PNP switching against the supply voltage UIN*(default setting: no function/disabled, logic: not inverted [active high])– Short-circuit proof + temperature protected– Galvanically not separate from UIN*0 V ≤ Vout ≤ UIN*Guaranteed: (UIN* −1.5 V) ≤ Vout ≤ UIN* with Iout ≤ 100 mA

Switching behavior

Features Electrical values

CLV61x

Serial Aux(RS-232)

CDB620

UIN* = DC 10 V to 30 V

CMC600 UIN*

The CLV61x indicates the switching status of its logical "external output 2" via the serial Aux data interface. Software-controlled, the status is automatically taken over by the CMC600 via the cable and converted to the physical "Out 2" output in the CDB620.

"External output 2"

24Out 2

22GND

6Shield

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Chapter 4 Technical Information

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40 © SICK AG · Germany · All rights reserved · Subject to change without notice 8015592/ZNI9/2017-06-13

Electrical installation

4.8 Using the CDM420-0001 Connection Module

4.8.1 Wiring overview (one switching input used)

ON

OFF

ON

OFF

ON

OFF

CDM420-0001 Connection module

CMC600 parameter cloning module(optional)

0.8 A T

S8

No

CMC

->

SCANNER

AUX interface

6110 5

1115

LEDs

31 32 33 34 35 36 37 38 39 40

T‒/T

xD

R‒/R

xD

+24

V*

Sens

or 1

Aux

Out 1

GN

D

GN

D

SGN

D

CAN

_H

CAN

_L

11 12 13 14 15 16 17 18 19 20

Resu

lt 1

Resu

lt 2

Aux

In 2

Aux

In 1

SGN

D

GN

D

GN

D

SGN

D

inte

rnal

inte

rnal

21 22 23 24 25 26 27 28 29 30

T+ R+ +24

V*

Sens

or 2

Aux

Out 2

GN

D

GN

D

SGN

D

CAN

_H

CAN

_L

1 2 3 4

+24

V

+24

V

GN

D

GN

D

5 6 7 8

Shie

ld

Shie

ld

Shie

ld

Shie

ld

POW

ER

Sens

or 1

Sens

or 2

Resu

lt 1

Resu

lt 2

S1

POW

ER

ON

OFF

S2 S3 S4 S6

ON

OFF

ON

OFF

RS48

5

Term

422

Term

CAN

SGN

D

toCLV61x

1 5

6 9to PC

Pin2: RxD3: TxD5: GND

Result 1PLC

GNDResult 2

External reading clock sensor(e.g. photo- electric switch)

VS

Out

GND

TxD

Host

RxD

GND

RS-232

= An CMC600 is required to provide the additional switching inputs and outputs

VS = DC 10 V ... 30 V on terminal +24 V = +24 V* after fuse F and switch S1

F

VS = DC 10 V ... 30 V

RS-232

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Technical Information Chapter 4

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Electrical installation

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4.8.2 Wiring the Supply Voltage in the CDM420-0001 Connection Module

4.8.3 Wiring the RS-232 Serial Host Data Interface in the CDM420-0001 Connection Module

6 1 105

11 15

CLV61xCDM420-0001

VS VS

VS = DC 10 V to 30 V

1

55 Shield

1 +24 V

2 GND

+24 V*

GND

S1

F

Shield

D-Sub HD plug, 15-pin

GND

.

.

.

.

.

.

ONOFF

S1 : POWER

DC 10 V to 30 V

+24 V*

Switch S1:ON: Power supply voltage UV (+24 V) switched as UV (+24 V*) via fuse to CDM420-0001 and CLV61x. UV (+24 V*) additionally available on terminals 29 and 39.OFF: CDM420-0001 and CLV61x disconnected from power supply voltage. Recommended position during all electrical installation work.

POWER

VS on terminal "+24 V" complies with terminal "+24 V*" after fuse F and switch S1

6 1 105

11 15

CLV61x CDM420-0001 Host

D-Sub HD plug, 15-pin

5

.

.

.

TxD

RxD

RxD

TxD

GND

GNDGND

9

7

34T‒/TxD

35R‒/RxD

36GND

6ShieldRS-232 RS-232

ONOFF

S2 : RS 485ONOFF

S3: Term 422

S2

OFF485

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Chapter 4 Technical Information

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42 © SICK AG · Germany · All rights reserved · Subject to change without notice 8015592/ZNI9/2017-06-13

Electrical installation

4.8.4 Wiring the CAN Data Interface in the CDM420-0001 Connection module(CLV61x CAN and FIELDBUS series)

amongst others CAN

amongst others CAN

amongst others CAN

amongst others CAN

Shield

30 31 32 6

24

25

34

35

7

40 41 42 7

CDM420

CDM420

CDM420

(Slave)

(Slave)

(Slave)

GN = 01

(Master)

GN = 63

GN = 02

GN = 03

(max. 32 participants)

Stub

Switch

ONOFF

S4 (TermCAN):

Switch

ONOFF

S4 (TermCAN):

Switch

ONOFF

S4 (TermCAN):

21 22 23 6

21 22 23 6

31 32 33 7

21 22 23 6

21 22 23 6

31 32 33 7

CDB620

Switch

ONOFF

S2 (TermCAN):

CAN

_H

CAN

_L

Shie

ld

GN

D

CAN

_H

CAN

_L

Shie

ld

GN

D

CAN

_H

CAN

_L

Shie

ld

GN

D

CAN

_H

CAN

_L

Shie

ld

GN

D

CAN

_H

CAN

_L

Shie

ld

GN

DGND

Host

GND

RxD

TxD

RS-232

T‒/TxD

R‒/RxD

T+

R+ CDM420

26

CAN

CAN

CAN

Switch

ONOFF

S4 (TermCAN):

Serial Host interface

Alternative connection module:

ONOFF

S2 (RS485):

Connection of power supplies as well as of reading clock sensor e.g. to the master here not shown.

CLV61x CANCLV61x FIELDBUS

CLV61x CANCLV61x FIELDBUS

CLV61x CANCLV61x FIELDBUS

CLV61x CANCLV61x FIELDBUS

GN = Device number

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Electrical installation

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4.8.5 Wiring the "Sensor 1" Switching Input in the CDM420-0001 Connection Module

6 1 105

11 15

CLV61xCDM420-0001

PNP sensor

VS VS VS

GNDSensGND

3.32 K

6.64 K

Sensor 1

Vin

+24 V* = DC 10 V to 30 V

a) Sensor supplied by CDM420-0001

b) Sensor connected electrically isolated/externally supplied

d) Switch connected electrically isolated/externally supplied

c) Switch supplied by CDM420-0001

14

15

1

5

Out

+24V*

+24V*

+24V*

GND

S6

e.g. photo-electric switch

CDM420-0001

PNP sensor

VS

GND

Connect the switch as shown in b)

Out

GND

S6

e.g. photo-electric switch

CDM420-0001

GND

S6

ONOFF

S6 : SGND

ONOFF

S6 : SGND

ONOFF

S6 : SGND

VS ext

Shield

D-Sub HD plug, 15-pin

GND

.

.

.

Shield

Shield

38 Sensor 1

37 SGND

6 Shield

39 +24 V*

38 Sensor 1

37 SGND

6 Shield

39 +24 V*

38 Sensor 1

37 SGND

6 Shield

39 +24 V*

Vin = max. 32 V

Function assignment to "Sensor 1" switching input via SOPAS ("Sensor/Input 1"):- Start of reading clock- Stop of reading clock- Start teach-in matchcode/start code comparison- Increment input- if required further functions in the future

Ratings for "Sensor 1" switching input

SensGND

Switch S6: SGND-GNDON: GND of the sensor connected to GND of CDM420-0001/CLV61x. OFF: GND of the sensor connected to SensGND of CDM420-0001/CLV61x (Sensor connected electrically isolated to the CDM420-0001/CLV61x). Selected reference potential valid for all switching inputs ("Sensor 1/2" and "In 1/2")

Power fed to the input starts the assigned function, e.g. start of reading clock.(default setting: logic not inverted [active high], debouncing 10 ms)– Optodecoupled, reverse polarity protected– Can be wired with the PNP output of a sensor– SensGND reference potential valid for all switching inputsLow: Vin ≤ 2 V; Iin ≤ 0.3 mAHigh: 6 V ≤ Vin ≤ 32 V; 0.7 mA ≤ Iin ≤ 5 mA

Switching behavior

Features

Electrical values

GND

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Chapter 4 Technical Information

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44 © SICK AG · Germany · All rights reserved · Subject to change without notice 8015592/ZNI9/2017-06-13

Electrical installation

4.8.6 Wiring the "Sensor 2" Switching Input in the CDM420-0001 Connection Module

6 1 105

11 15

CLV61xCDM420-0001

PNP sensor

VS VS VS

GNDSensGND

3.32 K

6.64 K

Sensor 2

Vin

+24 V* = DC 10 V to 30 V

a) Sensor supplied by CDM420-0001

b) Sensor connected electrically isolated/externally supplied

d) Switch connected electrically isolated/externally supplied

c) Switch supplied by CDM420-0001

4

15

1

5

Out

+24V*

+24V*

+24V*

GND

S6

e.g. photo-electric switch

CDM420-0001

PNP sensor

VS

GND

Connect the switch as shown in b)

Out

GND

S6

e.g. photo-electric switch

CDM420-0001

GND

S6

ONOFF

S6 : SGND

ONOFF

S6 : SGND

ONOFF

S6 : SGND

VS ext

Shield

D-Sub HD plug, 15-pin

GND

.

.

.

Shield

Shield

28 Sensor 2

27 SGND

7 Shield

29 +24 V*

28 Sensor 2

27 SGND

7 Shield

29 +24 V*

28 Sensor 2

27 SGND

7 Shield

29 +24 V*

Vin = max. 32 V

Function assignment to "Sensor 2" switching input via SOPAS ("Sensor/Input 2"):- Start of reading clock- Stop of reading clock- Start teach-in matchcode/start code comparison- Increment input- if required further functions in the future

Ratings for "Sensor 2" switching input

SensGND

Switch S6: SGND-GNDON: GND of the sensor connected to GND of CDM420-0001/CLV61x. OFF: GND of the sensor connected to SensGND of CDM420-0001/CLV61x (Sensor connected electrically isolated to the CDM420-0001/CLV61x). Selected reference potential valid for all switching inputs ("Sensor 1/2" and "In 1/2")

Power fed to the input starts the assigned function, e.g. stop of reading clock.(default setting: logic not inverted (active high), debouncing 10 ms)– Optodecoupled, reverse polarity protected– Can be wired with the PNP output of a sensor– SensGND reference potential valid for all switching inputsLow: Vin ≤ 2 V; Iin ≤ 0.3 mAHigh: 6 V ≤ Vin ≤ 32 V; 0.7 mA ≤ Iin ≤ 5 mA

Switching behavior

Features

Electrical values

GND

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8015592/ZNI9/2017-06-13 © SICK AG · Germany · All rights reserved · Subject to change without notice 45

4.8.7 Wiring the "External input 1" Switching Input in the CDM420-0001 Connection Module

+24 V* = DC 10 V to 30 V Vin = max. 32 V

CDM420-0001

CDM420-0001

PNP sensor

VS

GND

Out

GND

S6

e.g. photo-electric switch VS ext

CLV61xCDM420-0001

PNP sensor

VS

GND

3.32 K

6.64 KVin

Vin

Vin

Out

GND

S6

e.g. photo-electric switch

CMC600

GND

S6

CMC600

CMC600

a) Sensor supplied by CDM420-0001

b) Sensor connected electrically isolated/externally supplied

d) Switch connected electrically isolated/externally supplied

c) Switch supplied by CDM420-0001

Connect the switch as shown in b)

Serial Aux(RS-232)

Function assignment to "External input 1“ via SOPAS:- Start of reading clock- Stop of reading clock- Start teach-in matchcode/start code comparison- if required further functions in the future

Ratings for "External input 1"("Aux In 1" switching input)

ONOFF

S6 : SGNDNoYES

S8 : CMC

ONOFF

S6 : SGNDNoYES

S8 : CMC

NoYES

S8 : CMCONOFF

S6 : SGND

17 SGND

8 Shield

39 +24 V*

18 Aux In 1

17 SGND

8 Shield

39 +24 V*

18 Aux In 1

17 SGND

8 Shield

39 +24 V*

18 Aux In 1

+24V*

+24V*

+24V*

Software-controlled, the CMC600 transfers the switching status of its physical "Aux In 1" input automatically via the cable to the serial Aux data interface of the CLV61x. The CLV61x converts the status internally to its logical "External input 1“.

"External input 1"

Power fed to the input starts the assigned function, e.g. start of reading clock.(default setting: logic not inverted [active high], debouncing 10 ms)– Optodecoupled, reverse polarity protected– Can be wired with the PNP output of a sensor– SensGND reference potential valid for all switching inputsLow: Vin ≤ 2 V; Iin ≤ 0.3 mAHigh: 6 V ≤ Vin ≤ 32 V; 0.7 mA ≤ Iin ≤ 5 mA

Switching behavior

Features

Electrical values

Switch S6: SGND-GNDON: GND of the sensor connected to GND of CDB620/CMC600. OFF: GND of the sensor connected to SensGND of CDB620/CMC600 (Sensor connected electrically isolated to the CDB620/CMC600). Selected reference potential valid for all switching inputs ("Sensor 1/2" and "In 1/2")

SensGND

SensGND

SensGND

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Chapter 4 Technical Information

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46 © SICK AG · Germany · All rights reserved · Subject to change without notice 8015592/ZNI9/2017-06-13

Electrical installation

4.8.8 Wiring the "External input 2" Switching Input in the CDM420-0001 Connection Module

+24 V* = DC 10 V to 30 V Vin = max. 32 V

CDM420-0001

CDM420-0001

PNP sensor

VS

GND

Out

GND

S6

e.g. photo-electric switch VS ext

CLV61xCDM420-0001

PNP sensor

VS

GND

3.32 K

6.64 KVin

Vin

Vin

Out

GND

S6

e.g. photo-electric switch

CMC600

GND

S6

CMC600

CMC600

a) Sensor supplied by CDM420-0001

b) Sensor connected electrically isolated/externally supplied

d) Switch connected electrically isolated/externally supplied

c) Switch supplied by CDM420-0001

Connect the switch as shown in b)

Serial Aux(RS-232)

Function assignment to "External input 2“ via SOPAS:- Start of reading clock- Stop of reading clock- Start teach-in matchcode/start code comparison- if required further functions in the future

ONOFF

S6 : SGNDNoYES

S8 : CMC

ONOFF

S6 : SGNDNoYES

S8 : CMC

NoYES

S8 : CMCONOFF

S6 : SGND

20 SGND

8 Shield

29 +24 V*

19 Aux In 2

20 SGND

8 Shield

29 +24 V*

19 Aux In 2

20 SGND

8 Shield

29 +24 V*

19 Aux In 2

+24V*

+24V*

+24V*

Software-controlled, the CMC600 transfers the switching status of its physical "Aux In 2" input automatically via the cable to the serial Aux data interface of the CLV61x. The CLV61x converts the status internally to its logical "External input 2“.

"External input 2"

Ratings for "External input 2"("Aux In 2" switching input)

Power fed to the input starts the assigned function, e.g. stop of reading clock.(default setting: logic not inverted [active high], debouncing 10 ms)– Optodecoupled, reverse polarity protected– Can be wired with the PNP output of a sensor– SensGND reference potential valid for all switching inputsLow: Vin ≤ 2 V; Iin ≤ 0.3 mAHigh: 6 V ≤ Vin ≤ 32 V; 0.7 mA ≤ Iin ≤ 5 mA

Switching behavior

Features

Electrical values

Switch S6: SGND-GNDON: GND of the sensor connected to GND of CDB620/CMC600. OFF: GND of the sensor connected to SensGND of CDB620/CMC600 (Sensor connected electrically isolated to the CDB620/CMC600). Selected reference potential valid for all switching inputs ("Sensor 1/2" and "In 1/2")

SensGND

SensGND

SensGND

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Technical Information Chapter 4

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Electrical installation

8015592/ZNI9/2017-06-13 © SICK AG · Germany · All rights reserved · Subject to change without notice 47

4.8.9 Wiring the "Result 1" Switching Output in the CDM420-0001 Connection Module

6 1 105

11 15

CLV61x CDM420-0001

VS = DC 10 V to 30 V

Load (e.g. PLC)

D-Sub HD plug, 15-pin

12

5

.

.

.

14Result 1

13GND

5Shield

+24 V* (VS) VS

GND

Quenching circuit:Install an anti-surge diode directly at the load!

For inductive load:

Vout

Result 1Result 1

GND

1

Ratings for "Result 1" switching output

PNP switching against the supply voltage VS (+24 V*)(default setting: Device Ready (static), logic: not inverted [active high])– Short-circuit proof + temperature protected– Galvanically not separated from VS (+24 V*)0 V ≤ Vout ≤ VSGuaranteed: (VS − 1.5 V) ≤ Vout ≤ VS with Iout ≤ 100 mA

Switching behavior

Features Electrical values

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Chapter 4 Technical Information

CLV61x bar code scanner

48 © SICK AG · Germany · All rights reserved · Subject to change without notice 8015592/ZNI9/2017-06-13

Electrical installation

4.8.10 Wiring the "Result 2" Switching Output in the CDM420-0001 Connection Module

6 1 105

11 15

CLV61x CDM420-0001

VS = DC 10 V to 30 V

Load (e.g. PLC)

D-Sub HD plug, 15-pin

13

5

.

.

.

15Result 2

16GND

5Shield

+24 V* (VS) VS

GND

Quenching circuit:Install an anti-surge diode directly at the load!

For inductive load:

VOUT

Result 2Result 2

GND

1

Ratings for "Result 2" switching output

PNP switching against the supply voltage VS (+24 V*)(default setting: Good Read, 100 ms logic: not inverted [active high])– Short-circuit proof + temperature protected– Galvanically not separated from VS (+24 V*)0 V ≤ Vout ≤ VSGuaranteed: (VS − 1.5 V) ≤ Vout ≤ VS with Iout ≤ 100 mA

Switching behavior

Features Electrical values

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Electrical installation

8015592/ZNI9/2017-06-13 © SICK AG · Germany · All rights reserved · Subject to change without notice 49

4.8.11 Wiring the "External output 1" Switching Output in the CDM420-0001 Connec-tion Module

Load (e.g. PLC)

GND

Quenching circuit:Install an anti-surge diode directly at the load!

For inductive load:

Vout

Ratings for "External output 1" ("Aux Out 1" switching output)

PNP switching against the supply voltage VS (+24 V*)(default setting: no function/disabled, logic: not inverted [active high])– Short-circuit proof + temperature protected– Galvanically not separated from VS (+24 V*)0 V ≤ Vout ≤ VSGuaranteed: (UV −1.5 V) ≤ Vout ≤ VS with Iout ≤ 100 mA

Switching behavior

Features Electrical values

CLV61x

Serial Aux(RS-232)

CDM420-0001

VS = DC 10 V to 30 V

CMC600 +24 V* (VS)

40Aux Out 1

36GND

6Shield

The CLV61x indicates the switching status of its logical "external output 1" via the serial Aux data interface. Software-controlled, the status is automatically taken over by the CMC600 via the cable and converted to the physical "Aux Out 1" output in the CDM420-0001.

"External output 1"

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Chapter 4 Technical Information

CLV61x bar code scanner

50 © SICK AG · Germany · All rights reserved · Subject to change without notice 8015592/ZNI9/2017-06-13

Electrical installation

4.8.12 Wiring the "External output 2" Switching Output in the CDM420-0001 Connec-tion Module

The CLV61x indicates the switching status of its logical "external output 2" via the serial Aux data interface. Software-controlled, the status is automatically taken over by the CMC600 via the cable and converted to the physical "Aux Out 2" output in the CDM420-0001.

Load (e.g. PLC)

GND

Quenching circuit:Install an anti-surge diode directly at the load!

For inductive load:

Vout

Ratings for "External output 2" ("Aux Out 2" switching output)

PNP switching against the supply voltage VS (+24 V*)(default setting: no function/disabled, logic: not inverted [active high])– Short-circuit proof + temperature protected– Galvanically not separated from VS (+24 V*)0 V ≤ Vout ≤ VSGuaranteed: (VS −1.5 V) ≤ Vout ≤ VS with Iout ≤ 100 mA

Switching behavior

Features Electrical values

CLV61x

Serial Aux(RS-232)

CDM420-0001

VS = DC 10 V to 30 V

CMC600 +24 V* (VS)

30Aux Out 2

26GND

6Shield"External output 2"

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Page 52: CLV61x bar code scanner, 8015592 - SICK Germany | SICK

SICK AG | Waldkirch | Germany | www.sick.com

801559

2/ZN

I9/2017-06-13

∙ 8M_TM

∙ A4

4c in

t47

Further locations at www.sick.com

AustraliaPhone +61 3 9457 0600

1800 334 802 – tollfreeE-Mail [email protected]

AustriaPhone +43 22 36 62 28 8-0E-Mail [email protected]

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