Closed Loop Heat Pipe

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    International Journal of Emerging Technology and Advanced Engineering

    Website: www.ijetae.com (ISSN 2250-2459, Volume 2, Issue 10, October 2012)

    202

    State of The Art on Closed Loop Pulsating Heat PipeRahul S. Borkar1, Pramod R. Pachghare2

    1M Tech Student, Thermal Engineering, Government College of engineering, Amravati2Asst. Professor, Department of Mechanical Engineering, Government College of engineering, Amravati

    Abstract The closed loop Pulsating Heat Pipes (CLPHPs)

    are two-phase passive heat transfer devices that enhances

    large amount of heat which works on the principle of

    evaporation and condensation of a working fluid. CLPHP

    consists of a copper capillary tube bent in many turns, which

    is firstly evacuated, then partially filled with an appropriate

    working fluid and finally sealed. At one end heat is absorbed

    by evaporation and heat rejected through another end by

    condensation of working fluid. Selection of working fluids are

    depends on the desired performance from the device and theperformance of device depends on the thermo physical

    properties of working fluids i.e. Saturation temperature,

    viscosity, surface tension, sensible heat, latent heat etc.

    Working fluids which having lower saturation temperature,

    lower latent heat, high specific heat and low dynamic viscosity

    gives better thermal performance. Different input parameters

    are internal tube diameter, input heat flux, filling ratio,

    number of terns, device orientation, size and capacity of

    condenser and evaporator also important parameters for

    thermal performance of CLPHP.

    Keywords Pulsating heat pipe, heat transfer, working

    fluid, saturation temperature, surface tension sensible heat.

    I.

    INTRODUCTION

    In the 1990s, Akachi et al. [1] proposed a new type of

    heat pipe known as Pulsating Heat Pipe (PHP). As a

    passive two-phase heat transfer device that has been used

    for thermal management of electronic devices to remove

    heat without any electrical power input. Heat pipe is able to

    dissipate substantial amount of heat with relatively small

    temperature drop. Closed loop pulsating heat pipe

    (CLPHP) is made from long capillary tube bent into many

    U-turns, closed in an endless loop, with the evaporator and

    adiabatic section is optional depends on the locations of

    evaporator and condenser [1]. The diameter of the tube

    must be small enough such that liquid vapor plugs andslugs exist. The unique feature of PHPs compared with the

    conventional heat pipe is that there is no wick structure to

    return the condensate to the heating section. Therefore,

    there is no countercurrent flow between the liquid and

    vapor [2].

    Figure 1: Schematic of Closed Loop Pulsating Heat Pipe

    II.

    WORKING PRINCIPLES OF CLPHP

    A.

    Fluid Dynamic Principle

    Initially the tube is evacuated and then filled partially (as

    per required filling ratio) with working fluid, whichdistributes itself naturally in the form of liquid vapor plugs

    and slugs inside the capillary tube. The liquid Plugs are

    able to completely bridge the tube, because surface tension

    forces overcome gravitational forces. There is a meniscus

    region on either end of each slug caused by surface tension

    at the solid/liquid/vaporinterface. The slugs are separated

    by plugs of the working fluid in the vapor phase. The vapor

    plug is surrounded by a thin liquid film trailing from the

    slug.

    B. Thermodynamic PrincipleWhen one end of the bundle of turns of the undulating

    capillary tube is subjected to high temperature, the working

    fluid inside evaporates and increases the vapor pressure,which causes the bubbles in the evaporator zone to grow ,

    and extinction of vapor bubbles drive the flow in a PHP

    [3].

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    International Journal of Emerging Technology and Advanced Engineering

    Website: www.ijetae.com (ISSN 2250-2459, Volume 2, Issue 10, October 2012)

    203

    C. Heat Transfer Principle

    This vapor bubbles pushes the liquid column toward thelow temperature end (condenser). The temperature and

    pressure decrease in the condenser due to condensation.

    Therefore a constant, unsteady internal pressure difference

    exists in the system which is the driving force. Because of

    the interconnection of the tubes; motion of liquid slugs and

    vapor bubbles at one section of the tube toward the

    condenser also leads to the motion of slugs and bubbles in

    the next section toward the high temperature end

    (evaporator), this works as the restoring force.

    The inter-play between the driving force and the

    restoring force leads to oscillation of the vapor bubble and

    liquid slugs in the axial direction. The frequency and the

    amplitude of the oscillation are expected to be dependenton the shear flow and mass fraction of the liquid in the

    tube.

    In PHPs, heat is transferred from the evaporator to the

    condenser through sensible and latent heat transfer, which

    is a result of the working fluid oscillations and phase

    changes.

    D. Flow Pattern

    During the startup period the working fluid oscillate with

    large amplitude, after this period continuous circulation can

    in the working fluid occurs. The direction of circulation for

    working fluid is consistent once circulation is obtained but

    the direction of circulation can be different for same

    experimental run [3].

    III.

    INFLUENCE PARAMETERS

    From the available literature, following major thermo-

    mechanical parameters have emerged as the primary design

    parameters, that affecting on the thermal performance of

    CLPHP. These include The internal tube diameter is the

    most important geometrical parameter because it

    essentially manifests the fundamental definition of

    CLPHPs. The slug flow pattern inside the tube is a

    fundamental working condition because pumping force is

    generated by the growing bubbles in the evaporator and the

    collapsing bubbles in the condenser area. Such condition isensured only if the tube inner diameter is smaller than a

    critical diameter.

    A. Internal diameter of the CLPHP tube

    Figure 2: Thermosyphon mode of operation when D>>Dcri [4]

    The critical Bond number (or Etvs) criterion gives thetentative design rule for the diameter. The theoretical

    maximum inner diameter of capillary tube can be

    calculated as-

    2

    (l v

    Dcrig

    (1)

    ( ) 0.5[ ]g

    l vBo Dcri

    (2)

    2[ ] 4E Bo (3)

    If D < Dcri, surface tension forces dominate and stable

    liquid plugs are formed. However, if D > Dcri, the surface

    tension is reduced and the working fluid will stratify by

    gravity and oscillations will cease. The CLPHP may

    operate as an interconnected array of two-phase

    thermosyphon [4].

    The influence characterization has been done for the

    variation of internal diameter, number of turns, of the

    device by Charoensawan P. et al. [5, 6 &7] made CLPHPs

    of copper tube with internal diameters 2.0 and 1.0 mm,

    heated by constant temperature water bath and cooled by

    constant temperature water-ethylene glycol mixture (50%

    each by volume). The number of turns in the evaporator is

    varied from 5 to 23.

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    International Journal of Emerging Technology and Advanced Engineering

    Website: www.ijetae.com (ISSN 2250-2459, Volume 2, Issue 10, October 2012)

    204

    The working fluid employed is water and found that

    doubling the diameter did not double the performance. Atthe same internal diameter and evaporator length, the

    performance is higher with increasing the number of turns.

    The performance can be increased by increasing the tube

    inner diameter and/or the number of meandering turns.

    The performance of uniform channel CLPHP is more

    sensitive to inclination especially when the inclination

    angle is small and it is not functional at a horizontal

    configuration.

    On the other hand, the proposed non-uniform channel

    CLPHP is functional to all inclinations provided the charge

    ratio is sufficient (above 50%) [8].

    B.

    Input heat flux.

    For a defined CLPHP geometry of the device, the input

    heat flux is directly responsible for the type of flow pattern

    which will exist in the channel. The operating heat flux

    may also affect the level of perturbations inside a CLPHP

    thereby affecting the thermal performance of the device.

    The applied heat flux affects the following:-

    1.Internal bubble dynamics, sizes and agglomeration,

    2.Breaking patterns,

    3.

    Level of perturbations and flow instabilities, and

    4.Flow pattern transition from capillary slug flow to Semi-

    annular and annular.

    CLPHPs are inherently suitable for high heat flux

    operations. Since the input heat provides the pumpingpower, below a certain level no oscillations commence [9].

    Cai Q. et al. [10] presented an experimental investigation

    of heat transfer characteristics of CLPHP versus operating

    temperatures. The CLPHP with 12 turns was made of

    copper and charged with water at three charge ratios: 40%,

    55%, and 70% and observed the minimum temperature

    difference and fluctuation appear at temperatures between

    120C and 160C.

    Low input heat fluxes are not capable of generating

    enough perturbations and the resulting bubble pumping

    action is extremely restricted. The bubbles only oscillate

    with a high frequency and low amplitude. There are periods

    of no action intermission stage followed by some small

    bulk activity phase. Overall, this scenario results in a poor

    performance (i.e. very high thermal resistance).

    As the heat input is increased, slug flow oscillations

    commence whose amplitudes increase with increasing heat

    flux and become comparable to the length of the device.

    This improves the heat transfer coefficient to a marked

    degree. As the heat flux is further increased, the oscillating

    flow tends to take a fixed direction and thermal resistance

    further reduces [11].

    C. Volumetric filling ratio

    The filling ratio (FR) of a CLPHP is defined as the ratioof working fluid volume actually present in the device to

    that of the total volume of the device (say at room

    temperature). Thus, a given CLPHP has two operational

    extremities with respect to the filling ratio, an empty device

    without any working fluid i.e. FR = 0, half filled device i.e.

    FR = 0.5 and a fully filled device i.e. FR = 1.

    Complete stop-over is in the loop occurs more frequently

    for FR < 50% coupled with low heat input power. Stop-

    over phenomenon has also been observed for higher filling

    ratios. The self-sustained oscillating character is then lost

    (Fig.3). Such a behavior has never been reported for multi-

    turn CLPHPs because of alternating periods in which

    bubble plugs are moving rapidly (activity phase) andstopping (static phase) [12].

    Khandekar S. et al. [13] conducted experiments on a

    CLPHP made of copper capillary tube of 2.0 mm inner

    diameter for three different working fluids viz. water,

    ethanol and R-123. The CLPHP was tested in vertical

    (bottom heat mode) and horizontal orientation, and found

    that a 100% filled CLPHP (not working in the pulsating

    mode but instead as a single-phase buoyancy-induced

    thermosyphon) is thermally better performing than a

    partially filled pulsating mode device under certain

    operating conditions. The CLPHP not operate in the

    horizontal mode for small number of turns and too low

    operating pressures.Pulsating heat pipes are deterministic chaotic systems,

    not periodic or random systems. Song Y. and Xu J. [14]

    found that Autocorrelation function coefficients for both

    FC-72 and water CLPHPs are decreased with respect to

    time, indicating that the prediction ability of the system is

    finite and the optimal charge ratios are about 60- 70% for

    both FC-72 and water CLPHPs with four, six, and nine

    turns.

    PHPs have better thermal performance at such a narrow

    range of charge ratio. Filling ratio (FR) of 70% has better

    performance compared with other FRs (30% and 50%)

    [15].

    D.

    Total number of turns and Inclination AngleAs the inclination angle is varied from vertical to

    horizontal then gravity play a significant role, the thermal

    performance of CLPHPs degraded, and some did not

    operate at all. Other CLPHPs, often with many turns, were

    able to perform satisfactorily independent of orientation. If

    the inner diameter of the CLPHP is decreased, it may also

    aid in the CLPHPs ability to perform at low inclination

    angles.

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    International Journal of Emerging Technology and Advanced Engineering

    Website: www.ijetae.com (ISSN 2250-2459, Volume 2, Issue 10, October 2012)

    206

    Larger diameter will allow improved performance, but

    an increased pressure drop will require greater bubblepumping and thus a higher heat input to maintain pulsating

    flow. The filling ratio (FR) of a CLPHP is defined as the

    ratio of working fluid volume actually present in the device

    to that of the total volume of the device.

    B.

    Latent heat

    A low latent heat will cause the liquid to evaporate more

    quickly at a given temperature and a higher vapor pressure;

    the liquid slug oscillating velocities may be increased and

    the heat transfer performance of the CLPHP also improved,

    on the other hand the dry-out phenomenon may occur at

    lower heat input levels.

    C.

    Specific heatA high specific heat will increase the amount of sensible

    heat transferred. Because in most of the cases a great

    percentage of the total heat transfer in a CLPHP is due to

    sensible heat, a fluid with a high specific heat is desirable.

    D.

    Latent heat vs. sensible heat transferred

    The net heat transfer in a device is a combination of the

    sensible heat of the liquid plugs and the latent heat of the

    vapor bubbles. If the internal flow patterns in the liquid

    plug form then latent heat will not play a dominant role in

    the overall heat transfer. If transition to annular flow under

    the imposed thermomechanical boundary conditions then

    the power of latent heat increases leading to betterperformance [17, 18].

    E.

    Viscosity

    A low dynamic viscosity will reduce shear stress along

    the wall and will consequently reduce pressure drop in the

    tube. This will reduce the heat input required to maintain a

    pulsating flow.

    Long vapor plugs are only for the methanol CLPHP, not

    in the water CLPHP, due to the vapor plug deformation and

    breakup mechanism observed by J.L. et al. [19]. The bulk

    circulation flow and the local flow direction switch flow

    are induced by the combined effects of bubble nucleation,

    coalescence and condensation and bulk circulation flow

    sustains longer while the local flow direction switch flowshorter.

    The cycle periods and the oscillating amplitudes are

    increased with increasing the heating powers.

    Higher heating powers result in more severe local

    random oscillating nature with short time periods and smallamplitudes superimposed, due to the complicated local

    flow direction switch process.

    No measurable difference has been recorded between the

    CLPHP running with the azeotropic mixture and the

    CLPHP running with pure ethanol, in terms of overall

    thermal resistance [20].

    Dadong Wang [21] observed thermal resistance of pure

    working fluids PHP at different power inputs with the

    filling ratio of 60% and different power inputs. The thermal

    resistances have the results of Racetone< Rmethanol< Rethanol