Clean Coal and Smart Grid - North Dakota Legislative Assembly › assembly › 61-2009 › docs ›...

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-0- Confidential Clean Coal and Smart Grid Presentation to the Energy Development and Transmission Committee September 16, 2009 Thomas A. Erickson Associate Director for Research 1

Transcript of Clean Coal and Smart Grid - North Dakota Legislative Assembly › assembly › 61-2009 › docs ›...

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Confidential

Clean Coal and Smart Grid

Presentation to the

Energy Development and Transmission Committee

September 16, 2009

Thomas A. Erickson

Associate Director for Research1

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Holy Grail of Energy Production

Clean

“Food Friendly” –Does Not Compete

with Food

Production –Directly or Indirectly

Zero CO2, CO2 Neutral, or

Lower CO2 Signature than

Traditional Technologies

Low Water Consumption

Domestically Produced

Green

Needs to Be Low Cost!

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Clean vs. Green

Green does not always mean clean.

Clean does not need to mean green.

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Well-to-Wheel Analysis –Criteria Pollutant Emissions

Source: www.energy.ca.gov/2007publications/CEC-600-2007-004/CEC-600-2007-004-F.PDF (accessed October 2007).

Ethanol with

Higher NOx, CO,

and PM10!

Acronyms:

PHEV – Plug-in hybrid electric vehicle

EV – Electric vehicle

FCV – Fuel cell vehicle

FFV – Fuel-flexible vehicle

ICEV – Internal combustion engine vehicle

HEV – High-efficiency vehicle

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Early Coal

Utilization –

Inefficient,

No Emission

Control

Future Coal

Utilization –

High

Efficiency,

Near-Zero

Emissions

Today – Efficiency

Significantly

Improved, Low

Emissions at Most

Facilities, Except

CO2 and Water

We Already Have Clean Coal –

We Just Need to Make It Cleaner

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Clean Coal Technologies

Conventional Combustion

Advanced Combustion

Gasification

Pyrolysis

Coal to Liquids

Emission Control

Near-Zero Emissions

Water Minimization

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Map of Coal Basins in the

United States

Powder River Basin

Gulf Coast LigniteWestern BituminousOther Western SubbituminousAppalachian

Eastern InteriorWestern InteriorFort Union Lignite

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Lignite

8.1%

Bituminous

58.2%

Subbituminous

33.7%

Subbituminous

Bituminous

Lignite

Distribution of Coal Used by Power Plants in

the United States

(based on generation from ICR data)

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North Dakota Coal Resources

Western North Dakota contains an estimated 351 billion tons of lignite, the single largest deposit of lignite known in the world, underlying nearly 40% of the state.

North Dakota contains an estimated 25 billion tons of economically minable coal.

• Enough to last for over 800 years at the present mining rate of 32 million tons per year

• Recovered from surface mines in beds that vary in thickness from 3 to 30 feet

Currently, there are six operations mining in western North Dakota, four of which mine lignite for use in

electrical power generation.

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Lignite 101

Properties of Lignite

Low energy value/lb

High moisture

High reactivity

Medium sulfur

High ash (inorganics)

Low mining costs

Commercial Value

-

-

+

-

-

+

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Lignite Utilization 101

Commercial Value

-

-

+

-

-

+

Lignite Utilization Issues

Higher capital cost

Higher environ. perform. cost

Low fuel cost

High transportation cost

Low CO2 Efficiency (CO2/MW)

Good Collocation with CO2 Sinks

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Emission Control Center

The EERC is internationally recognized for groundbreaking work in understanding the formation of air pollutants and in the development of technologies to control their emission, including:

• Air toxics

• Particulate matter

• SO2

• SO3

• NOx

• CO2

• H2O

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Zero-Emission Power Plant Becomes a Reality

The EERC is working with numerous corporate partners to make zero-emission coal-fired power generation a reality.

Such a facility would run more efficiently and exceed current air emission regulations.

The technical hurdles are behind us; it is just a matter of time before the system economically becomes a reality.

Design consists of an entire family of technologies that, when working together, will address all major and minor environmental challenges, offer greatly enhanced efficiency and reduced emissions, and contribute to a cleaner, healthier environment.

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SOx

NOx

Particulate

Trace Metals, in Particular Mercury

Hazardous Pollutants

“Acid Rain”

The removal of moisture

and CO2 from the gas

stream may dramatically

change the way we control

other emissions in the

future.

Traditional Emission Control

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The World’s Leader inMercury Measurement and Control

In response to regulatory mandates and industry needs, the EERC has conducted over 80 mercury

field tests at more than 60 power plants in North America over the past decade.

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Mobile Test Equipment – Big Brown in TexasFeatures: Slipstream Baghouse (SSBH), Laboratory Trailer, Activated Carbon (AC) System,

and Small-Scale Sorbent Injection System

Lab

Trailer

AC

System

SEA4

System

SSBH Control

Room

SSBH

SSBH

Port A

SSBH

Port B

SSBH

Port C

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EERC Technology Spin-OffRLP Energy – Mercury Control

RLP Energy is a privately held firm, incorporated in 2008, commercializing EERC-developed technology.

• RLP in the United States owns the mercury control business and acquired an exclusive technology license from the EERC Foundation.

Main office in the United States on-site at the EERC.

RLP Energy is currently transitioning from the commercial demonstration phase to market launch.

• It provides consulting and technology solutions to electric utilities.

• Full technology implementation is expected in 2010.

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EERC Mercury Control Solutions Outperform Commercially Treated AC

Note: Mercury control solutions vary based on coal, boiler, and pollution control device.

Source: Data obtained from one of the recent large-scale demonstrations with RLP Energy.

0

10

20

30

40

50

60

70

80

90

100

0 1 2 3 4 5

% Mercury

Removal

Injection Rate

(arbitrary units)

Commercial

Untreated AC

Commercial

Treated AC

RLP Carbon BasedRLP Concrete Friendly

Untreated AC does not achieve

required mercury removal rate at this

demonstration site for any level of

injection.

In both the United States and Canada, testing has been under way at electric coal-fired power plants to find viable and economical mercury control strategies to meet pending regulations.

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Carbon Capture and Sequestration

Carbon capture – capturing a concentrated stream of CO2 from a power plant

• Oxygen firing – getting rid of the nitrogen as a dilutant

• Concentrating – using chemicals to extract the CO2

Carbon sequestration – placing the CO2 into a “permanent” containment system

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The Partnership for CO2 Capture

Industrial-Scale Monoethanolamine (MEA)

CO2 Scrubber

Advancing the state of CO2 capture by evaluating and developing those technologies that

are nearest to commercial viability for utility applications.

• The Partnership for CO2 Capture includes $3,785,000 of funding from private sector sponsors (15), the North Dakota Industrial Commission, and the U.S. Department

of Energy National Energy Technology Laboratory.

• Construction of oxyfiring and industrial-scale postcombustion platforms.

• Identification of technology challenges and opportunities for improvement.

• Development of strategies for cost-effective and efficient implementation at the power utility scale.

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Sponsors – CO2 Capture

Black & Veatch

C-Quest

Midwest Generation

Hitachi

Huntsman

Minnesota Power

PPL

SaskPower

TransAlta

ATCO Power

Metso Power

Constellation Energy

Basin Electric Power Cooperative

North Dakota Industrial Commission

U.S. Department of Energy

Baker Petrolite

Nebraska Public Power District

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Oxygen-Fired CO2 Results

Oxygen-FiredAir-Fired

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Flame Temperature – Air- to Oxygen-Fired Transition

Air-fired combustion at the

beginning of the switch to

oxygen-fired combustion

with flue gas recycle.

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Flame Temperature – Air- to Oxygen-Fired Transition

Oxygen-fired combustion

mode with flue gas recycle.

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Coal Gasification

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EERC Gasification History and Experience

Te

ch

no

log

y D

em

on

str

ati

on

sR

ese

arc

h a

nd

De

ve

lop

me

nt

Annular Externally

Heated RetortSlagging Fixed-Bed

Gasifier

Catalytic

Gasification/SOFC

Microgasifier Entrained-Flow Slagging

GasifierMild

Gasification

Transport Reactor

Development Unit

1945 1955 1965 1975 1985 20051995 2010

CABRE III – Systems

Engineering Modeling –

Design of Future SystemsCABRE II – Computer Model

for Entrained-Flow Gasifiers

CABRE I – Ash Behavior

Entrained-Flow Gasifiers

Coal Water Slurries Lignite Gasification – Ash

Behavior

Gasification Kinetics – Lignite

High Reactivity

Trace Elements in

Gasification

Refractory and Slag FlowLignite Properties – Moisture

Friability

Support for Major Gasification Vendors, EFG, Fixed

Bed, FBG, Transport

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2007 Operating World Gasification Capacity – By Feedstock and Product

Coal is used to produce Fischer–Tropsch (FT) liquids (49%), chemicals (32%), power generation (11%), and gaseous fuels (8%).

Petroleum is used to produce chemicals (63%), power (27%), and gaseous fuels (10%).

Natural gas is used to produce chemicals (76%) and FT liquids (24%).

Petcoke, biomass, and waste are primarily used for power generation.

U.S. Department of Energy National Energy Laboratory Gasification World Database 2007

Note: Coal Combustion – Over 1,000,000 MWth in U.S. alone

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U.S. Department of Energy National Energy Laboratory Gasification World Database 2007

World Gasification Capacity and Planned Growth – By Region

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• Lower-capital-cost system

• High throughput/unit cross

sectional area

• Well suited to reactive low-

rank coal

• Able to feed higher-moisture

coals

• Can operate with either air or

oxygen

Transport Reactor Gasifier

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Niche

Vehicles

Off-Road

Vehicles

Small

Fleets

Light-Duty

Vehicles

All Ground

Transportation

Mobile

RefuelersDistributed

Production

Centralized and

Distributed

Production

Extensive

Distribution

Systems

(pipelines)

Hydrogen Economy

Hydrogen Economy Highway

Today

Hydrogen Is Ready for

Deployment

Utilization

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National Center for Hydrogen Technology (NCHT)

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Hydrogen Vehicles

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Compact Reformer for Industrial Hydrogen – PWR

* Courtesy of Pratt & Whitney Rocketdyne

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Liquid Fuels from Coal

The U.S. military has set out to rid itself of dependence on foreign oil. The Army has announced its intent to build up to seven coal-to-liquid facilities.

Coal to liquids is competitive with oil at $40–$50/barrel. However, it could take 8–10 years to build a facility.

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Liquefaction of Coal and Biomass

Direct Liquefaction

Direct hydrothermal processes that break down the

carbon matrix

Mild Gasification or Pyrolysis

Chemical decomposition of organic materials by

heating in the absence of oxygen

Indirect Liquefaction

GasificationSyngas

Production

Fischer–

Tropsch

Synthesis

Feedstock Liquefaction Process Production

Tremendous opportunity to increase North Dakota energy exports without adding transmission

capacity. Includes advanced tactical fuels for the military, fuels for energy markets,

and specialty chemicals.

H2

Liquid

Fuelse-

Chemicals

Produces high-quality fuels and other

valuable by-products

Efficient conversion process with primary products are fuels.

Liquids produced represent complex mixtures that are difficult to separate and upgrade.

Liquid

Fuels

Biomass

Coal

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Smart Grid

Also know as:

Intelligent Utility Industry

Intelligrid

Modern Grid Strategy

Grid 2030

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Primary Smart Grid Advantage

Higher energy efficiency and energy conservation.

Decreased spinning generation (electricity generation with no consumer for grid security).

Greater allowance for cyclical (intermittent) green power (wind and solar).

Reduced consumer costs based on personal choices.

The current grid is already “smart.” The key is:

• Making it “smarter” – in particular with respect to intermittent power.

• Giving the consumer the opportunity to take advantage by reducing cost and

environmental footprint.

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Smart Grid

Home

Base Power

Generation

Cyclical Power

Generation

(wind and solar)

Peak Power

Generation

Personal

Generation

Grid

Home

Weather

Forecast

Consumer

Forecast

Electrons

Information

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Smart Grid Characteristics(adapted from NETL, December 2008 Presentation)

• Enables and motivates consumer participation

• Accommodates all energy generation and energy storage options

• Enables new products, services, and markets

• Optimizes asset utilization and operates efficiently (lower losses and less spinning generation)

• Provides quality power

• Operates resiliently against attack and natural disaster

• Anticipates and responds to system

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What Is SmartGridCity™?

A technology pilot project in Boulder, Colorado, to:

• Improve distribution system operational efficiency and reliability.

• Facilitate expansion of energy efficiency and demand response by customers.

• Prepare for integration of higher levels of on-site renewable generation.

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Transformer Overload: Detection

YEAR

UNPREDICTED

FAILURES

CURRENT LOOK

DETECTIONS TOTAL

2005 7 0 7

2006 13 0 13

2007 6 0 6

2008 6 3 9

2009 0 4 4

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Voltage: Problem Resolution

Historic Voltage Problems In Boulder

0

10

20

30

40

50

60

2004 2005 2006 2007 2008 2009

Year

# P

rob

lem

s

CL existing

CL new

SI voltage

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Reduced Customer Complaints

Voltage Complaints by Year in City of Boulder

-10

0

10

20

30

40

50

60

jan feb mar apr may jun jul aug sept oct nov dec

Month

# C

ompl

aint

s

2004

2005

2006

2007

2008

2009

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Contact Information

Energy & Environmental Research Center

University of North Dakota

15 North 23rd Street, Stop 9018

Grand Forks, North Dakota 58202-9018

World Wide Web: www.undeerc.org

Telephone No. (701) 777-5153

Fax No. (701) 777-5181

Thomas A. Erickson, Associate Director for Research

[email protected]

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