Clean-break fuel filling system for cars and · PDF file Clean-break fuel filling system for...

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  • CAF Motorsports

    Clean-break fuel filling system

    for cars and motorcycles.

  • 3

    Stäubli developed CAF 20 technology to satisfy your require- ments for fuel filling.

    On the vehicle There is a light and compact plug that fits perfectly into a motorcycle or car fuel tank.

    On the supply side There is a connection combining safety and ergonomics. We can offer various models, all with the CAF 20 performance, to suit your needs, the type of vehicle and the external environ- ment:

    www.staubli-motorsport.com

    • Filling bottles fitted with CAF 20 coupling: - 10 or 25 litres

    (2.64 or 6.60 gallons) - straight or tilted version - with plate fitted with two

    SPT 08 dry break plugs for spill and vapor free filling of the bottle (option).

    Refuelling with bottle Refuelling with direct connection to hoses

    • Socket with direct connection to the hose for filling from a drum.

    Safety, efficiency, no fuel loss, CAF 20: the winning fuel filling stop!

    US PATENT 7 048 020 AND

    OT HE

    R CO

    UN TP A T

    E N T E D

    RI ES

  • 4

    www.staubli-motorsport.com

    Co-axial design Easy handling Compact and lightweight

    Clean-break

    Efficiency and safety, guarantees performance.

    • Clean-break connection. The flush face technology provides perfect tightness on connection and disconnection: no fuel loss for more cleanliness and safety.

    • Safe. Automatic opening and closing of the valving system only in connected position.

    • Materials selected to provide long term reliability.

    Save time at every stage. • Ergonomic, connection and locking are made

    in complete safety by simply pushing the outer operating hand wheel.

    • The co-axial design of the CAF 20 enables the filling and venting lines to be connected at the same time.

    • Simply pull the inner operating hand wheel upwards to close the circuit automatically and disconnect the system in complete safety.

     Clean-break

  • Numerous possibilities, designed for perfect adaptation to all types of configuration

    www.staubli-motorsport.com

    Vehicle side

    For remote tanks For direct tanks

    fu el

    vent

    vent

    Tank

    Body

    vent

    vent fu

    el Tank

    Body

    Body mounted plug used with co-axial assembly

    Body mounted plug with collector 1 hose for fuel line and 1 hose for vent line

    vent

    fu el

    Tank

    Body

    Body mounted plug used without hose or with a plunger hose

    ventvent

    fu el

    fu el

    Tank

    Tank mounted plug Ideal for motorcycles and vertical filling

    Refuelling side

    fuel

    air

    vent fuel

    pump

    Refuelling with bottle Direct connection to hose

    bottle refuelling line

    bottle venting line

    bottle 10 or 25 L

    5

  • Technical characteristics

    Working temperature (°F) 32 to 122

    Connecting force to 0 Psi (lbf) 34

    Max working pressure of hose version (Psi) (you must also take the max. working pressure of the tank into account.)

    87

    Weight (lbs)

    socket for hose 3.86

    socket with bottle 10 l 5.70

    socket with bottle 25 l 8.93

    tilted socket with bottle 10 l 6.59

    tilted socket with bottle 25 l 9.82

    plate with 2 plugs (option FC) 1.05

    direct tank mounted plug 0.20

    body mounted plug 0.39

    collector 0.29

    Shut-off double

    Construction

    Socket, plug and plate mainly aluminium

    Bottle polyethylene

    Seals

    The CAF 20 solutions are compatible with ethanol fuels

    socket JKV

    plug JV

    SPT plug JKV

    www.staubli-motorsport.com

    Flow examples for socket with straight bottle (with water)

    10 liters (2.64 gallons): 6.60 gal/min

    25 liters (6.60 gallons): 7.66 gal/min

    Hydraulic flow chart of socket for hose

    005003002050302532

    0,2

    0,3

    0,4

    0,5 0,6 0,7 0,8 0,9

    2

    3

    4

    5 6 7 8 9

    0,1

    1

    10

    1 10 100 1000 Flow gal US/min

    Pr es

    su re

    d ro

    p ps

    i

    Cv =

    1 1.

    02

    v = 16 ft/s

    Test conditions: Socket CAF 20.1104/JKV  plug CAF 20.5324/JV Fluid: water

    6

  • Plugs

    ref. CAF20.5324/JV

    Part-numbers

    ref. CAF20.5000/JV

    Direct tank mounted plug

    Fitting plug tool

    1.57 0.330.20

    2.83

    Ø 0.

    43

    connected position

    Ø2.24

    1.57 0.330.20

    2.83

    Ø 0.

    43

    connected position

    Ø2.24

    Body mounted plug Ø

    2. 03

    2.85

    2.52 0.33

    sq ua

    re 1

    .6 9

    M 24

    x1 ,2

    5*

    ref. CAF20.9000

    Body mounted plug (M24) with collector (M26)

    2.52 0.33

    sq ua

    re 1

    .6 9

    M 26

    x 1,

    25 *

    M 24

    x 1,

    25 *

    Ø 1

    .3 0

    1. 97

    Ø2.24

    Ø2.64

    2.52 0.33

    sq ua

    re 1

    .6 9

    M 26

    x 1,

    25 *

    M 24

    x 1,

    25 *

    Ø 1

    .3 0

    1. 97

    Ø2.24

    Ø2.64

    ref. CAF20.5324/JV

    ref. CAF20.9326/JV +

    Part numbersInstallation dimensions (in)

    Sized to withstand the connection and disconnection force.

    Sized to withstand the connection and disconnection force.

    Sized to withstand the connection and disconnection force.

    0. 11

    8 m

    in .

    Ø2.874 min.

    R 4 max.

    Ø 0.0015

    0. 00

    2 0.

    03 1

    x 45

    °

    Ø2.185 ±0.008

    0. 19

    7 m

    ax .

    0. 00

    6 x

    45 °

    m ax

    .

    0. 47

    2 m

    ax .

    0. 00

    2

    Section A-A CAUTION : POSITION OF HOLES

    R 4 max.

    0. 47

    2 m

    ax .

    Ø2.874 min.

    Ø2.874 min. Ø2.402 3 x Ø0.138 ±0.004 120

    °

    120°

    Ø0.006

    Ø2.087 min.

    Ø2.055 min. ±0.004

    Ø2.033 min. ±0.001

    0. 19

    3 ±

    0. 00

    4

    0. 45

    3 ±

    0. 00

    8

    0. 03

    1 x

    45 °

    M51 x 1.25*

    Ø1.949 ±0.004

    0. 07

    1 ±

    0. 00

    4

    0. 27

    6 ±

    0. 00

    4

    Ø1.929 min. ±0.001

    M48 x 1*

    Ø0.0015

    0. 00

    2

    0. 47

    2 m

    ax .

    R 4 max.

    Sized to withstand the connection and disconnection force.

    Sized to withstand the connection and disconnection force.

    Sized to withstand the connection and disconnection force.

    0. 11

    8 m

    in .

    Ø2.874 min.

    R 4 max.

    Ø 0.0015

    0. 00

    2 0.

    03 1

    x 45

    °

    Ø2.185 ±0.008

    0. 19

    7 m

    ax .

    0. 00

    6 x

    45 °

    m ax

    .

    0. 47

    2 m

    ax .

    0. 00

    2

    Section A-A CAUTION : POSITION OF HOLES

    R 4 max.

    0. 47

    2 m

    ax .

    Ø2.874 min.

    Ø2.874 min. Ø2.402 3 x Ø0.138 ±0.004 120

    °

    120°

    Ø0.006

    Ø2.087 min.

    Ø2.055 min. ±0.004

    Ø2.033 min. ±0.001

    0. 19

    3 ±

    0. 00

    4

    0. 45

    3 ±

    0. 00

    8

    0. 03

    1 x

    45 °

    M51 x 1.25*

    Ø1.949 ±0.004

    0. 07

    1 ±

    0. 00

    4

    0. 27

    6 ±

    0. 00

    4

    Ø1.929 min. ±0.001

    M48 x 1*

    Ø0.0015

    0. 00

    2

    0. 47

    2 m

    ax .

    R 4 max.

    Sized to withstand the connection and disconnection force.

    Sized to withstand the connection and disconnection force.

    Sized to withstand the connection and disconnection force.

    0. 11

    8 m

    in .

    Ø2.874 min.

    R 4 max.

    Ø 0.0015

    0. 00

    2 0.

    03 1

    x 45

    °

    Ø2.185 ±0.008

    0. 19

    7 m

    ax .

    0. 00

    6 x

    45 °

    m ax

    .

    0. 47

    2 m

    ax .

    0. 00

    2

    Section A-A CAUTION : POSITION OF HOLES

    R 4 max.

    0. 47

    2 m

    ax .

    Ø2.874 min.

    Ø2.874 min. Ø2.402 3 x Ø0.138 ±0.004 120

    °

    120°

    Ø0.006

    Ø2.087 min.

    Ø2.055 min. ±0.004

    Ø2.033 min. ±0.001

    0. 19

    3 ±

    0. 00

    4

    0. 45

    3 ±

    0. 00

    8

    0. 03

    1 x

    45 °

    M51 x 1.25*

    Ø1.949 ±0.004

    0. 07

    1 ±

    0. 00

    4

    0. 27

    6 ±

    0. 00

    4

    Ø1.929 min. ±0.001

    M48 x 1*

    Ø0.0015

    0. 00

    2

    0. 47

    2 m

    ax .

    R 4 max.

    ref. CAF 20.9001 Tank cap: in case of plug dismanting

    7

    1.57 0.330.20

    2.83

    Ø 0.

    43

    connected position

    Ø2.24

    * (mm)

    * (mm)