ClassiFormer en 200802

7/14/2019 ClassiFormer en 200802

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Forming stations or particleboard production

Class i Former™



ClassiFormer™ –

improving protability o particleboard production



ClassiFormer delivers high orming

accuracy and stability or surace, core

and combined mat orming in modern

particleboard production. The superior

eatures o ClassiFormer ensure accu-

rate process optimization and signi-

cantly improved production economy.

The compact design makes it ideal orrebuilds and retrots.

ClassiFormer technology is recognized

globally as the leading orming techno-

logy or particleboard production lines.

This has been proven in more than 250

installations worldwide. The producers

using ClassiFormer have reported signi-

cant raw material savings, improved

end-product quality and short paybacktime.

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Accurate and stable mat orming

Elimination o oversized particles

Superior control o fake classication

Low operating costs

The compact ClassiFormer requires

much less space than conventional

orming machines. The low space

requirements make it ideal or rebuilds

and retrots. Overall investment cost

is reduced since the need or building

height, support structures and plat-

orms is much less than in conventional

orming stations.

Installation and start-up are simple

and ast, maximizing overall produc-

tion uptime. This versatile orming

machine can be installed in virtually

all production lines: single daylight

lines, multi-opening lines, continuous

press lines and lines with stationery or

moving orming stations.

Compact design or

installation fexibility



The elimination o oversized particles

is carried out with the roller bed and

reject belt conveyor. This prevents

damage to press platens and steel belts

caused by large and heavy particles,

such as fakes, dust balls or glue. Re-moval o glue spots also improves the

surace quality.

ClassiFormer delivers superior fake

classication. The larger fakes can be

placed on the outer core, which results

in improved cross-directional and ben-

ding strength.

Due to the controlled fake classica-

tion, the ClassiFormer is quickly and

easily adjustable to accommodate pro-

duction o dierent grades o panels

or urniture, fooring and building

materials – a eature that helps to meet

a wide range o customer needs.

The high orming accuracy and stabi-

lity o ClassiFormer makes it possible

to produce high-quality panels at low

densities, without compromising the

uniorm surace quality or minimum

thickness tolerance. The ne and uni-orm surace produced by ClassiFormer

signicantly improves the economy and

eciency o the laminating process due

to the absence o glue lumps and spots

o dust and glue.

Combined with the unctionality o the

orming bin, the unique, sel-cleaning

rollers ensure high orming accuracy

without daily or weekly cleaning. As a

result, machine uptime is maximized

resulting in the highest production

capacity utilization.

Accurate and stable mat orming

Oversized particles are removed by the reject belt

Elimination o oversized particles

ClassiFormer™ –

improving protability o particleboard production

With ClassiFormer, the same strength properties are achieved

with lower average density due to stable forming

Density

Average density with conventional forming (670 kg/m 3)Average density with ClassiFormer (656 kg/m3)Panel density with conventional formingPanel density with ClassiFormer

Time



The ClassiFormer has been on the

market or more than 15 years and

has proven to be a denite leader in

orming installations. The new eatures

have been developed continuously to

urther improve the unctionality.A weigh scale has been installed into

the orming bin to provide inorma-

tion about fake discharge fow rom

the bin. This replaces the scales in the

orming conveyor. The control o mat

weight is improved since fake fow

inormation is now received without

delays. This also accelerates production

starts and changes.

Motor Control Cabinet (MCC) is embed-

ded to orming machine, which means

that cabling rom MCC to motors and

sensors is pre-installed. This urther

shortens start-up and installation time.

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Roller bed

Latest additional eatures

Compared with conventional wind or-

mers, ClassiFormer requires only a small

percentage o the air quantities, which

signicantly reduces dust emissions and

energy consumption.

ClassiFormer contributes to the eci-

ent use o raw materials. Accurate or-

ming is maintained continuously along

the length o the station, even during

orming line stop and start phases. The

machine design simplies width adjust-

ment and material return techniques,

which improves material yield. The

material recycled rom the mat-width

adjustment device is ed back to the

ormer without mixing the surace and

core material.

As a result o lower wood, resin and

energy consumption, the unique

operating principle o ClassiFormer

is environmentally sound as well as

cost ecient.

Low operating costs



# 1.400

# 1.000

# 0.710

# 0.500

# 0.315

# 0.212

PAN B u

l k c a p a c

i t y

o f f r a c t i o n s

ClassiFormer™ SF

Line width ClassiFormer type

mm eet SF3 SF4 SF5 SF6 SF7 SF8 SF9

1220 4 280 450 620 790 960 1130 1300

1830 6 430 675 920 1165 1410 1655 1900

2135 7 500 780 1060 1340 1620 1900 2180

2440 8 570 890 1210 1530 1850 2170 2500

2745 9 640 1000 1360 1720 2080 2440 2800

3050 10 710 1110 1510 1910 2310 2710 3100

Particleboard production (m3 /d)

The ClassiFormer SF has been designed

to improve the surace quality and

lower the surace layer thickness. An

additional top roller bed in the

ClassiFormer SF model oers signicant

benets by improving the economy

and eciency o urther process stages,

such as sanding, painting or

laminating. The unique Unieed rollers

in the end o the roller bed make

ClassiFormer SF suitable or plants using

recycled or annual plant raw materials.

They also increase the orming capacity,

which is up to 3,100 m3 /d. Due to the

use o two roller levels, the orming

head is short, reducing the length o

the orming line.



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ClassiFormer™ CC

ClassiFormer core machines (models C

and CC) provide homogeneous or clas-

sied core layer quality or high-capa-

city particleboard plants. The CC-model

is equipped with one orming bin and

two orming heads. Consequently, only

one unit is needed in a orming station.

The CC-model provides capacity up to

1,400 m3 /d.

# 2.80

# 2.00

# 1.40

# 0.71

# 0.315

PAN B u

l k c a p a c

i t y



mm eet CC2 CC3 CC4

1220 4 330 490 610

1830 6 470 690 680

2135 7 530 770 960

2440 8 600 880 1100

2745 9 670 990 1250

3050 10 740 1100 1400


7



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ClassiFormer™ C

ClassiFormer C has the same eatures

as the CC-model. In production lines

operating with the highest capacity,

up to 3,200 m3 /d, two ClassiFormer C

machines are needed.

# 2.80# 2.00

# 1.40

# 0.71

# 0.315

PAN B u

l k c a p a c

i t y



mm eet C3 C4 C5 C6 C7 C8

1220 4 500 660 800 1000 1200 1400

1830 6 700 990 1200 1500 1750 200

2135 7 790 1170 1400 1750 2050 2300

2440 8 900 1330 1600 2000 2300 2600

2745 9 1100 1500 1850 2250 2600 2900

3050 10 1300 1670 2000 2500 2900 3200


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The ClassiFormer SC combines surace

and core orming by using a mixture o

surace and core fakes in the mat

orming. As a result, only two machines

are needed to produce the mat.

Compared with conventional,

separate surace and core machines,

ClassiFormer SC is highly space-ecient

and requires only simple conveyor

arrangements. Both stationary and

moving orming stations are available,

with capacities up to 800 m3 /d.

ClassiFormer™ SC

# 2.80# 2.00

# 1.40

# 0.71

# 0.315

PAN B u

l k c a p a c

i t y


ClassiFormer™ SC



mm eet SC3 SC4 SC5 SC6

1220 4 110 180 260 330

1830 6 170 270 390 500

2135 7 190 320 450 580

2440 8 220 360 520 700

2745 9 250 410 580 750

3050 10 280 460 640 800

The ClassiFormer incorporates components manuactured under

license by Acrowood Corp. and covered under patents 4903845,

5012933, 133389, 1751351, 619245, 5058751 and 0328067.

The product names are trademarks o Dieenbacher GmbH + Co. KG.

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www.dieffenbacher.com

DIEFFENBACHER GMBHMaschinen- und AnlagenbauHeilbronner Straße 2075031 Eppingen, GermanyTel. +49 (0) 7262 65-0Fax Panel Division +49 (0) 7262 65-377Fax Forming Division +49 (0) 7262 65-297E-mail: [email protected]

DIEFFENBACHER GMBH + CO.KGBetriebsstätte PfungstadtWerner-von-Siemens-Straße 264319 Pfungstadt, GermanyTel. +49 (0) 6157 803-0Fax +49 (0) 6157 803-109E-mail: [email protected]

DIEFFENBACHERMASCHINENFABRIK GMBHGewerbestraße 2975059 Zaisenhausen, GermanyTel. +49 (0) 7258 609-0Fax +49 (0) 7258 8751E-mail: info@dieffenbacher-zaisenhausen.dewww.dieffenbacher-zaisenhausen.de

SCHENKMANN-PIE-ENGINEERING GMBHBürgerbuschweg 151381 Leverkusen, GermanyTel. +49 (0) 2171-3996-0Fax +49 (0) 2171-3996-99E-mail: [email protected]

KARE + JUNG GMBHWerkzeug- und MaschinenbauDieselstraße 776448 Durmersheim, GermanyTel. +49 (0) 7245 9308-0Fax +49 (0) 7245 9308-18E-mail: [email protected]

ASA GMBHANAGEN- UND SySEM-AUOMAIONJakob-Dieffenbacher-Str. 475031 Eppingen, GermanyTel. +49 (0) 7262 6550-00Fax +49 (0) 7262 6550-11E-mail: [email protected]

DIEFFENBACHER – CZ s.r.o.Hydraulické lisyRipská 15, 62700 Brno, Czech RepublicTel. +420 5 4842 3111Fax +420 5 4821 7087E-mail: [email protected]

000 DIEFFENBACHER

Kutuzovsky Prospekt 36MPZ imeni Kazakova, Building 7121170 Moscow, RussiaTel. +7 495 290 71 51Fax +7 495 290 71 52E-mail: [email protected]

DIEFFENBACHER PANEBOARD OyWipaktie 115560 Nastola, FinlandTel. +358 10 572 9000Fax +358 10 572 9001E-mail: [email protected]

SUNDS MDF ECHNOOGIES ABUniversitetsallén 32

85194 Sundsvall, SwedenTel. +46 60 524 200Fax +46 60 165 500E-mail: [email protected]

DIEFFENBACHER NORH AMERICA, Inc.9495 Twin Oaks DriveWindsor, Ontario N8N 5B8, CanadaTel. +1 519 979 6937Fax +1 519 979 6803E-mail: [email protected]

DIEFFENBACHER, Inc.3100 Cumberland Blvd.Cumberland Center II Suite 1470Atlanta, GA 30339, USATel. +1 770 226 6394Fax +1 770 226 6397E-mail: [email protected]

DIEFFENBACHER BRASI

Inserco BrasilAv. Dr. Pedro Soares de Camargo 543, sala 6213208-080 Anhangabaù, Jundiaí SP, BrazilTel. +55 11 4523 1298Fax +55 11 4523 1298E-mail: [email protected]

DIEFFENBACHER INDIA Pvt. td.Unit 105, First Floor, Prestige Towers99, Residency Road,Bangalore-560 025, IndiaTel. +91 80 4151 0060Fax +91 80 4151 0062E-mail: [email protected]

DIEFFENBACHER MACHINERy(BEIJING) CO., D.Scitech Tower, Unit 130522, Jianguomen Wai Dajie100004 Beijing, P.R.C.Tel. +86 10 6522 0935Fax +86 10 6522 0936E-mail: [email protected]

DIEFFENBACHER MACHINERy(CHANGZHOU) CO., D.No 18 environmental protection 1st roadThe National Environment Industrial ParkXin Bei District, Changzhou,Jiangsu 213034, P.R.C.Tel. +86 519 586 6378Fax +86 519 586 6377

E-mail: [email protected]

DIEFFENBACHER ASIA PACIFIC SDN. BHD.Unit #11-02 11th FloorMenara Multi-Purpose, Capital SquareNo. 8 Jalan Munshi Abdullah50100 Kuala Lumpur, MalaysiaTel. +60 3 7490 0183Fax +60 3 7490 0184E-mail: [email protected]

DIEFFENBACHER AUSRAASIA Py D.9 Widford StreetHawthorn EastVictoria, 3123, AustraliaTel. +61 3 9813 2916

Fax +61 3 9813 1195E-mail: [email protected]

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ClassiFormer en 200802

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