CITOPULS III 420/520 CITOSTEEL III 420/520 - Oerlikon · CITOPULS III 420/520 ... Protection /...

Air

Liqu

ide

Wel

ding

Fra

nce

rese

rves

the

right

to c

arry

out

mod

ifica

tions

to it

s m

achi

nery

with

out p

rior

notic

e.Th

e m

anuf

actu

rer

acce

pts

no li

abilit

y fo

r illu

stra

tions

, des

crip

tions

and

cha

ract

eris

tics,

whi

ch a

re fo

r in

form

atio

n on

ly.©

ALW

- 0

6/20

16 -

W00

0000

000

- E

d. 1

- P

LDB

106

95

www.oerlikon-welding.com

CITOPULS III 420/520CITOSTEEL III 420/520Boost your welding performanceand save energy

Plaquette CITOPULS-CITOSTEEL III 420-520 GB__ 23/06/2016 13:41 Page1

2

CITOPULS III / CITOSTEEL III

CITOPULS III / CITOSTEEL III are the only product on the MIG/MAG welding market offering superior quality weldingand advanced welding processes with a simple interface at a competitive price. Moreover CITOPULS III is designed in a modular system to fit with all users’ requirements.

Superior quality welding withadvanced processes and features• New inverter generation offering 30% less

primary consumption regarding conventionnalequipment. Due to its performant efficiency you are saving significant amount on your energy cost

• More than 100 synergic lines for any base material

• Full range of processes:- Standard MIG/MAG - Pulsed MIG/MAG- Special arc transfer- MIG brazing- MMA coated electrodes - Gouging (up to 6.3 mm diameter electrode)

• Powerful installation up to 500 A at 60%

• Full A1 automatic interface.This level of synchronization does not requirean additional card, for simpler automatisation

• Storage of 99 welding programs (with expert wire feeder DMU P500 or advanced remotecontrol RC JOB)

• Parameter locking with a digit code (with expert wire feeder DMU P500 or advanced remote control RC JOB). When this function is activated, the welder can still fine-tune the parameters in a +/- 20% range

• Call programs by trigger torch


3

A user friendly interface fora really easy to use front panel• Power source and wire feeder

A modular conceptto fit with all users’requirements

Specify and build your owninstallation:

• Power source

• Wire feeders

• Cooling unit

• Harnesses (up to 50 m forshipbuilding applications)

• Trolleys for the installationand the wire-feeder

• Remote control

• Torches (standard, withpotentiometer, push-pull,automatic...)

More benefits forthe user• Small machine for easier

access

• Light installation(34 kg for the power source)

• Compatible with motorgenerator

• A powerful 4-wheel feeder unit

The CITOPULS/CITOSTEEL high tech MIG/MAG equipment fitsperfectly with the needs of the most demanding welding applicationsin various segments. Whatever your requirements, you will find withthe CITOPULS/CITOSTEEL a superior welding quality with advancedprocesses with simple settings through an easy to use interface.

WITH YOUR

REGISTRATION1YEA

R

FREE

WARRANTY

YEARS2


4

Focus on advanced processes

Speed Short ArcTM (SSATM)Speed Short ArcTM provides a transfer mode using shortcircuits in a wire speed domain usually governed byglobular conditions.

The current values used in this mode are very differentfrom those used in conventional “short arc” operation.

Faster wire speeds require a medium current togetherwith a large peak current in order to form and detach the droplet more quickly.

High Penetration Speed(HPSTM)HPS (High Penetration Speed) is welding characteristicavailable with the high range of MIG/MAG inverter powersources manufactured by Air Liquide Welding. Usingwelding current usually given by Spray Arc behaviour,HPS arc transfer is combining two different mainadvantages:

• Provides lower voltage and so lower energy,• A very accurate and dynamic regulation of the

welding parameters.

This association is able to carry out very high productivitywith the optimal welding performance.

PulsPuls mode is a Puls current waveform offering a verystable arc without any spatters. This is the best to weldthin sheets in stainless steel and aluminium. Moreover,you will keep high performance whatever your weldingposition.

Soft Silence PulseTM (SSPTM)This is a pulse transfer with a special waveform producing asoft and silent arc. The behavior of the Soft silent puls is verysuitable for stainless steel application request the best wettingpossible.

Silence because the noise of the arc is divided by two regardinga normal puls mode what can be really appreciated when youhave to weld in a confident area.

Moreover the stability given by this transfer allows to weld in allpositions and especially in vertical up without weaving when itis associated to a sequencer welding cycle.

SequencerThe sequencer or cold double Puls produces very high qualitywelds on thin material while avoiding distortion.

The operating technique is made easier due to good control ofthe weld pool even on badly-prepared sheets. This sequencermode automatically chains arc and cold arc regimes together.

The sequencer is available within flat or Puls current.

MIG BrazingMIG brazing appeared in the late 1990’ s as a betterreplacement for flame brazing.

Since this time, it has gone from strength to strength and hasbecome an essential process in automobile construction.

The use of digital technology further increases the performanceof this process both from the point of view of the quality of thejoint produced, the productivity obtained and also thepreservation of coatings applied to steel sheets for corrosionprotection.

Speed Short ArcTM (SSATM) MIG Brazing Cold Double Pulse High Penetration Speed (HPSTM)

CITOSTEEL III 420 CITOSTEEL III 520 CITOPULS III 420 CITOPULS III 520

SSA (Speed short Arc)

HPS (High Penetration Speed)

PULS

SSP (Soft Silent Puls)

SEQUENCER

MIG BRAZING

✓✓

✓✓

✓✓

✓✓

✓✓✓✓✓✓

✓✓✓✓✓✓

Which process in which machine – overview table


5

Front panels are easy to understand and use

CITOPULS/CITOSTEEL power source andwire feeder have been designed to improvewelding processes. They are built with auser interface designed for a really easy tounderstand and to use front panel.

2008

-778

RC-JOB

Simple

Power source Remote control

Wire feedersDMU P400 DMU P500

Welding voltage andset up parameter display

Mode andwelding cycle

selection LEDs

Scrolling of setup parameters

Processchoice selector

Gas selector Wire grade selector

Wire diameterselector

Scrolling ofset upparameters

Selector forwire speedor thicknessdisplay

Welding current or wire speedor thickness display

Display of welding parameters

Program selectionand advanceparameters displayand buttons

Arc length settingArc lengthsetting

Remote controland push-pullconnector

Coolant connections

MMA electrodeholder connection

Torchconnector

Remote controland push-pullconnector

CoolantconnectionsMMA electrode

holder connection

Torchconnector

Wire speedregulation

Wire speed regulation


Program selection and advanceparameters display and buttons

Arc lengthsetting


Arc lengthsetting

2016

-362

2016

-351

2012

-118

2016

-362


6

Wire feeder DMU P400 DMU P500 expertRollers 4 drive rollersWire speed 1 to 25 m/minWire Ø - Carbon steel - Stainless steel 0.6 / 0.8 / 1.0 / 1.2 / 1.4 / 1.6 mmWire Ø Cored wires 1.0 / 1.2 / 1.4 / 1.6 mmWire Ø Aluminium 1.0 / 1.2 / 1.4 / 1.6 mmRegulation 2 potentiometers 2 encodersAdditional feature - Program managementDisplay - 3 LCD displaysGENERALProtection / Insulation IP 23S - HStandards EN 60974-5 - EN 60974-10Dimensions (l x w x h) 265 x 590 x 383 mmWeight 17.5 kg

Power source CITOPULS III 420CITOSTEEL III 420

CITOPULS III 520CITOSTEEL III 520

PRIMARYPower supply – 3 Phases - 50/60 Hz 400 V (+ 20% / - 20%)Maximum primary consumption (100%) 26 A 33,9 ATemporised fuses 25 A 32 APower factor 0.96 0.94Efficiency 87% 89%SECONDARYOpen circuit voltage 73 VWelding range 15 A - 420 A 15 A - 500 ADuty cycle 60% 420 A* 500 ADuty cycle 100% 350 A 450 AAPPLICATION

ProcessesMIG-MAG / Speed Short ArcTM / MIG-MAG pulsed /High Penetration Speed (HPS) / Cold Double Pulse /

MIG Brazing / MMA / Gouging / Soft Silent Puls (SSP)

Programs 99 (with expert wire feeder or RC JOB)GENERALStandard EN 60974-1 - EN 60974-10Protection index IP 23Dimensions (l x w x h) 720 x 295 x 525 mmWeight 34 kg 40 kg

Cooling unit COOLER IIICooling power 1.3 kWMaximum pressure 4.5 barDimensions (l x w x h) 720 x 280 x 270 mmWeight 16 kg

Technical characteristics20

10-4

64r

2016

-350

2016

-362

2016

-360

2016

-361

2016

-378

2016

-382

* CITOSTEEL III 420 (420A @ 40%)


7

To order

The modular concept of CITOPULS III /CITOSTEEL III allows you to build the perfectconfiguration for your requirement.From offshore & shipbuilding to boiler makers,train production and small workshops.

Aluminium welding kitALUKIT DMU 1.0 -1.2 W000277622

ALUKIT DMU 1.2-1.6 W000277623

• 100 programs• possibility to lock

welding parameters• LCD display

ExpertDMU P400 (Standard) W000000000DMU P500 (Expert) W000000000

Wire feeders

Standard

Power sources20

15-0

30

Trolley for installation

TROLLEY IIW000383000

2010

-464

r

COOLER III W000273516Safety devicefor cooler

W000376539

Cooling unit

Push-pull puls IIW000275907

Push-pull Puls IIelectronic circuit

2011

-113

Trolley for wire feeder

TROLLEY WF II

W000275908

2010

-462

W000373703

Anti-dust filterfor power sourceprotection

2011

-458

Length AirWater

Standard Aluminium2 m W000275894 W000275898 W0003710445 m W000275895 W000275899 W00037104510 m W000275896 W000275900 W00037117515 m W000275897 W000275901 W00037117425 m W000276901 W000276902 W00037123930 m W000371246 - -40 m W000371245 - -50 m W000371244 - -

Harnesses

Trolley On siteW000372274

TrolleyOn site

2011

-377

Supportfor wire feederin vertical suspension

W000377985

Flowmeter W000275905

Flowmeterto mesure gas flowrate

A composition of wire guides and rollersfor perfect aluminium welding

RC SIMPLE (10 m)W000275904

RC JOB (10 m)W000273134

2008

-778

Remote control

420 A @ 60 % CITOPULS III 420 W000000000500 A @ 60 % CITOPULS III 520 W000000000

420 A @ 60 % CITOSTEEL III 420 W000000000500 A @ 60 % CITOSTEEL III 520 W000000000

1

3

10

12

13

11

7

8

4

2

5

6

9

Allowing to connect a push-pull torch or gun.

2016

-350

2016

-378

2016

-382

2016

-360

2016

-361

2016

-352


Air

Liqu

ide

Wel

ding

Fra

nce

rese

rves

the

right

to c

arry

out

mod

ifica

tions

to it

s m

achi

nery

with

out p

rior

notic

e.Th

e m

anuf

actu

rer

acce

pts

no li

abilit

y fo

r illu

stra

tions

, des

crip

tions

and

cha

ract

eris

tics,

whi

ch a

re fo

r in

form

atio

n on

ly.©

ALW

- 0

6/20

16 -

W00

0000

000

- E

d. 1

- P

LDB

106

95

BELGIUMAIR LIQUIDE WELDING BELGIUM SAZ.I. West Grijpen - Grijpenlaan 5 - 3300 TIENENTel.: +32 16 80 48 20 - Fax: +32 16 78 29 22

CHINAHANGZHOU SAF OERLIKON Weld. Cut.Shanghai Commercial Branch - Rm 1108 Pine City Hotel 777 Zhao Jia Bang Lu - SHANGHAI 200032 Tel.: +86 21 64 43 89 69 - Fax: +86 21 64 43 58 97

CZECH REPUBLIC AIR LIQUIDE CZ S.R.O. - Welding and CuttingPodnikatelská 565 - Areál SVUM - 190 11 PRAHA 9 - BúchoviceTel.: +420 274 023 163 - Fax: +420 274 023 233

FRANCEAIR LIQUIDE WELDING FRANCE25, boulevard de la Paix - CS 30003 Cergy Saint-Christophe95895 CERGY-PONTOISE CedexTel.: +33 1 34 21 33 33

GERMANYOERLIKON SCHWEISSTECHNIK GmbHIndustriestrasse 12 - D-67304 EISENBERG/PFALZTel.: +49 6351 4760 - Fax: +49 6351 476 335

HUNGARYsee address in Romania

ITALYFRO-AIR LIQUIDE WELDING ITALIA S.p.ALoc. Casalmenini, 3 - 37010 RIVOLI-VERONESE (VR)Tel.: +39 045 82 91 511 - Fax: +39 045 82 91 536

LUXEMBOURGAIR LIQUIDE WELDING LUXEMBOURG S.A.5 rue de la Déportation - BP 1385 - L-1415 LUXEMBOURGTel.: +352 48 54 56 - Fax: +352 48 54 57

MALAYSIASAF-OERLIKON MALAYSIA SDN BHDNo 10, Jalan TPP 5/1Taman Perindustrian Puchong - 47100 PUCHONG, SELANGORTel.: +603 8060 8638 - Fax: +603 8061 620

NETHERLANDSAIR LIQUIDE WELDING NETHERLANDSRudonk 6 B - NL 4824 AJ BREDATel.: +31 76 541 00 80 - Fax: +31 76 541 58 96

POLANDAIR LIQUIDE WELDING POLSKA - SP. Z.o.oUL. Porcelanowa 10 - 40-246 KATOWICETel.: +48 32 609 04 50 - Fax: +48 32 609 04 60

PORTUGALAIR LIQUIDE SOLDADURA LDARua Dr. António Loureiro Borges, 4-2° ArquiparqueMiraflores - 1495-131 ALGÉSTel: +351 21 41 64 900 - Fax: +351 21 41 69 40

ROMANIADUCTILAleea Industriilor Nr 1 - 120224 BuzauTel.: +40 238 722 058 - Fax: +40 238 716 861

RUSSIA

AIR LIQUIDE WELDING17 Vorontsovskaya Str. - 109147 MOSCOW Tel.: +7 495 641 28 98 - Fax: +7 495 641 28 91

SCANDINAVIAOERLIKON SKANDINAVIEN ABStarrägen 100 - 232 61 ARLÖVTel.: +46 (0)40 670 15 00 - Fax: +46 (0)40 670 15 01

SLOVAKIAAIR LIQUIDE WELDING CENTRAL EUROPE S.R.O.Hlohovecká 6 - 951 41 NITRA - LUŽIANKYTel.: +421 37 692 4610 - Fax: +421 37 651 28 04

SPAINOERLIKON SOLDADURA SAPoligono Industrial la Noria Carretera de Castellon Km-15,500 - 50730 El Burgo de Ebro - ZARAGOZATel.: +34 976 10 47 00 - Fax: +34 976 10 42 67

SWITZERLANDOERLIKON SCHWEISSTECHNIK AG Mandachstrasse 54 - CH 8155 NIEDERHASLI Tel.:+41 44 3076 111 - Fax: +41 44 3076 112

THAILANDEAIR LIQUIDE WELDING THAILAND Co. Ltd.40 Moo 6 - Ramindra Road Km 9.5KHANNAYAO, BANGKOK 10230Tel.: +66 29 43 2250 - Fax: +66 29 43 2256

UAEAIR LIQUIDE WELDING MIDDLE EAST FZEJebel Ali free zone warehouse No. FZS1AH05P.O. BOX 18734 - Jebel Ali - DUBAITel.: +971(0)48861606 - Fax: +971(0)48861608

U. K.AIR LIQUIDE WELDING LtdLow March / London Road - DAVENTRY - Northants NN11 4SDTel.: +44 1 327 70 55 11 - Fax: +44 1 327 70 13 10

Contacts

Contacts for other countries:Air Liquide Welding International DevelopmentDepartment Italy Loc. Casalmenini,337010 - RIVOLI-VERONESE (VR)Tel.: +39 045 82 91 511- Fax: +39 045 82 91 536

Air Liquide Welding International DevelopmentDepartment FranceAIR LIQUIDE WELDING FRANCE25, boulevard de la Paix - CS 30003 Cergy Saint-Christophe95895 CERGY-PONTOISE CedexTel.: +33 1 34 21 33 33

The world leader in gases, technologies and services for Industry and Health, Air Liquide is present in 80 countries with approximately 68,000 employeesand serves more than 3 million customers and patients. Oxygen, nitrogen and hydrogen have been at the core of the company’s activities since its creation in1902. Air Liquide’s ambition is to be the leader in its industry, delivering long-term performance and acting responsibly.


CITOPULS III 420/520 CITOSTEEL III 420/520 - Oerlikon · CITOPULS III 420/520 ... Protection /...

Documents

Transcript of CITOPULS III 420/520 CITOSTEEL III 420/520 - Oerlikon · CITOPULS III 420/520 ... Protection /...