Cipy Introduction
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![Page 1: Cipy Introduction](https://reader033.fdocuments.net/reader033/viewer/2022042600/588a270d1a28abb21f8b6689/html5/thumbnails/1.jpg)
A world of polyurethanes, epoxies, polyureas & poly-aspartics
A world of floor toppings, spray applied polyurea coatings, liquid applied urethane membranes, moisture cure urethane coatings, ESD floorings,
sealants ….
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Chemistry for you
Engineered to meet present & futuristic needs
Diverse technologies of urethane, epoxy, epu, polyurea, MCU, siloxane, PUD, novalac epoxy, polysulphide, vinyl ester….
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A small beginning a big vision
Over 300 products50 brands. 100% solutions
Since 1976, Cipy has been serving varied market segments like auto, pharma, power, water and waste waster, infrastructure….
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A journey unfinished
1970s 1980s 1990s 2000s 2010s
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• State of art facilities at Shirwal, Maharashtra
• The largest floor coating manufacturing capacity
• Over 1 lakh sq ft plant area
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• 6 x 10 tons reactors
• Manufacturing capacity – 1500 tons / month
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Marketing offices • Mumbai, • Delhi, • Bangalore, • Kolkatta
C & F Depots • Delhi• Mumbai • Bangalore• Kochi
Dealers & applicators • In every city of India
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1976 1980-1990 1991-1995 1996-2000 2001-2005 2006-2010 2011-13
Cipy is established in the year 1976.
Cipy’s first baby “U Coat” the two component PU clear coating was introduced.
Introduced second product, now obscure “Urelac”.
Launched first MCU in the country : “Dureaseal”
The first plant was commissioned at J 62, MIDC, Bhosari.
Cipy developed a new range of anti corrosive systems.
Floorkote, first floor coating product was developed.
Flocking adhesives were launched.
Cipy became a corporate entity
The second plant was commissioned at J446, MIDC, Bhosari.
Continuous R&D brought in novel products : Adhesives, Sealants and OEM paints.
Received ISO 9001 accreditation.
Ventured into complete range of epoxy based coatings under the brand name : Cipoxy
Launched EPU, India’s first hybrid epoxy-PU system.
Silver Jubilee year – 2001
Launched Spray applied PU elastomeric coatings, Water dispersible epoxy and PU, ESD floorings & MCU’s.
Shifted to the current location : T-127, MIDC, Bhosari.
Completed 25 million sq ft in Floorkote Installations.
Developed PU based self levelling floorings : Floorkote SL.
Developed hybrid polyurea coatings and three component water borne PU self levelling floorings.
Formulated 2K water borne PU coatings.
Completed 60 million sq ft of Floorkote installation.
Coil Coating plant became operational.
Acquired plot No. T 128
Resin plant and new R&D facilities commissioned.
Factory shifted to a new location at Shirwal, Satara
Completed 100 million sq mt of flooring installations
Completed 100 million sq ft of spray applied coatings
Milestones
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Cipy Technologies Unlimited
Epoxy
Polyurethane
EPU
PU Concrete
Polyurea
Polysulphide
Polyaspartic
MMA
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Epoxies
Chemistry:Epoxy resin (Bisphenol A/F and Epichlorohydrin) cured with Amine / Amide
• Excellent adhesion • Excellent toughness • Excellent gloss • Poor flexibility • Poor wear resistance
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Polyurethanes
Chemistry:Hyroxyl groups react with NCO groups
• Excellent wear resistance • Excellent flexibility • Very sensitive to moisture
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EPU
Chemistry:Epoxy resin containing urethane linkages reacts with amine
• Excellent adhesion• Excellent gloss • Better flexibility • Very sensitive to moisture
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PU Concrete
Chemistry:Polyurethane concrete flooring
• High abrasion resistance • High impact and chemical
resistance • Water-based and hence VOC
compliant• Short pot life • Available in limited shade
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Polyaspartic
Chemistry:NCO groups react with secondary amine
• Rapid setting • Workable time • Non yellowing • Excellent gloss • Excellent wear
resistance • Cost inhibitive
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MMA
Chemistry:PMMA react with BPO
• Rapid curing • Excellent toughness • Sets at low temperature • Poor working time • Obnoxious odour
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Cipy marketsegments
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Cipy floorings unlimited
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EPOXY
FLOORINGS
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Cipoxy series represent products based on Bisphenol A based epoxide resin and curing agents like polyamido amines and cyclo aliphatic amines.
Features :
• Excellent adhesion• Excellent gloss, unmatched so far• Self leveling properties• Good chemical resistance• Food grade, tested at CFTRI, Mysore• Suitable for pharma & food processing industries• Moisture insensitive
EPOXY FLOORINGS
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EPU FLOORINGS
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The new generation EPU based floor toppings offer excellent abrasion resistance, flexibility, chemical resistance and fast curing properties. EPU is a multi polymer, hybrid of epoxy and PU, where the functional properties of both the products are combined to impart the optimum properties. It scores over conventional epoxies as well as polyurethanes in terms of performance. Its end use applications include automobile plants, pharma, food processing industries, chemical plants etc.
Features :
• Excellent adhesion• Insensitive to moisture• Highly flexible• Excellent abrasion and impact resistance• Excellent gloss and self levelling properties• Good chemical resistance. No cracks on joints• Flexo hard and Fast setting• No bubbles
EPU FLOORINGS
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PU FLOORINGS
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The first to produce PU based floor coatings in India since 1986, Cipy offers a variety of PU coatings, aromatic as well as aliphatic to give the best abrasion and chemical resistant coatings. These are reaction products of NCO terminated adducts and OH terminated polyols like polyesters and polyethers.
Features :
• Excellent abrasion resistance• Excellent chemical resistance• Excellent impact resistance• Available in matt finishes• Suitable for engg industries• Suitable as CRF (chemical resistant floorings)• Sensitive to moisture
PU FLOORINGS
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PU CONCRETE
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Cipy, India’s number one floor coating company offers the toughest flooring for the toughest application : Duracrete.
Duracrete is based on a unique chemistry where urethane and cement are fused to form a coating that is resistant to thermal shocks, aggressive chemicals, impact loads and vehicular traffic.
Duracrete is seamless, hygienic and does not support bacterial growth.
With many satisfied customers at national and international levels for more than three decades, Cipy’s Duracrete has withstood the testing times against heavily abused floorings.
DURACRETE
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DeckFloor
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DeckFloor system is a multi layer, multi polymer coating system comprising of anepoxy primer, elastomeric PU membrane and aromatic or aliphatic PU top coat.
DeckFloor is an ideal system for car parks, making the parking and pedestrian areaseasily identifiable and creating a welcome environment.
Features :
• Abrasion resistant• Dust proof• Excellent adhesion• Improves aesthetics• Light and bright• Reduces noise levels• Fire resistant• Resistant to fuels• Fast curing schedule• Effective barrier against the passage of water or water vapour
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ESD FLOORINGS
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Static control flooring is defined as a flooring system that can drain staticcharges by grounding personnel, equipment or other objects contacting thefloor surface or that controls the generation and accumulation of staticcharges. There are two categories according to ASTM F-150-98 : Conductive &Static dissipative.
Conductive Floor has a resistance of 2.5 x 104–106 ohms per 3 ft. It can drainstatic charge dissipating a 5000-volt charge to zero in 0.05 seconds.
Static Dissipative floor has a resistance of 106-109 ohms per 3 ft. It can drainstatic charge dissipating a 5000- volt charge to zero in less than 0.2 seconds.
ESD FLOORINGS
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• Higher mechanical properties than concrete.
• Durable.
• Constant level of conductivity.
• Low maintenance.
• Superior chemical resistance.
• Seamless.
• Available in attractive shades.
• Available in conductive and static-dissipative
forms.
• Meets EOS/ESD standard 7.1 or NFPA 99 A
guide.
ESD FLOORINGS - advantages
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CHEMICAL
RESISTANT
FLOORNGS
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Cipoxy EPN 100 is a highly chemical resistant, solvent free coating based on amulti functional, novalac epoxy resin, where as the conventional epoxy is basedon difunctional Bisphenol A. Because of its high cross link density, Cipoxy EPN 100is the best bet for chemical, solvent and heat resistant applications among allCipoxy range of products
Key features• Excellent chemical resistance• „High temperature resistance• „Cures at low temperature• „Excellent solvent resistance• „Improved wear resistance
CIPOXY EPN 100
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Densi Polished Floors
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Densi Polished Floors is not simply exposing the rock in the concrete mix. It consists of three processes :
• Grinding• Densifying• Polishing
DensiPolished FloorsA novel concept in industrial floorings
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DensiPolished Floors
Densified, honed and polished floors show a gloss level of 60-70
Excellent sheen
Extremely hard
Slip resistant
Water repellant
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PU Clear coat on Epoxy self levelling
EP-PU Floorings
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Epoxy primer
• Surface preparation
• Epoxy primer • Epoxy screed • Epoxy top coat • Clear coat of PU
Epoxy screed
Epoxy top coat
Clear top coat
Features of the clear PU top coat• Fast curing• Excellent UV resistance• Excellent abrasion resistance• Excellent wear resistance
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Green floorings – Cipoxy AQSF
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What’s Green Flooring?
• Reduces dependency on oil.
• Can last longer than conventional floorings.
• Creates pride in ownership and contributes to a better
world.
• Safe for you, the environment and the planet.
• Save your time and money and makes you look and feel
good.
• Ensures a healthy environment for future generations
• Do not contain toxic substances
• Low or no VOC
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How Cipy is Green?
• Cipy’s green floorings do not contain solvent.
• Virtually odour free.
• No shut down is required and sensitive stock is protected
as Cipy green floorings have such a low odour, they can be
applied during normal business hours.
• Reduced solvents means no evaporation and
contamination.
• Utilises renewable energy sources
Cipy green floorings are committed to protecting our natural resourcesthrough a focus on environmental stewardship to help ensure a healthyenvironment for future generations. Cipy utilizes renewable energy resourcesin producing Cipy green floorings, rather than depending on 100 % petroleumproducts.
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• Multi polymer networks
• Shorter, re-coat windows
• 3-tier system (primer, screed and self
levelling top coat) installed in 8-10 hours
• Rapid return to service
Cipy 1 day floorings
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Properties of
Cipy’s floor
coatings
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Epoxy floorings 80 - 85
EPU floorings 65 – 70
PU floorings 80 – 85
EP-PU floorings 80 - 85
ESD floorings 65 – 70
PU concrete floorings 80 – 85
Green floors 70 – 75
Poly aspartic floorings 75 – 80
One-day floorings 75 – 80
Densi Polished floors ---
Deck coatings ---
Hardness of material (Shore D)
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1 kg load, 1000 revolutions, CS17 wheel
Weight loss after 1000 Cycles :
Abrasion resistance (wear & tear)
Epoxy floorings 70 – 75 mg loss
EPU floorings 30 – 40 mg loss
PU floorings 20 – 30 mg loss
EP-PU floorings 10 – 15 mg loss
ESD floorings 30 – 40 mg loss
PU concrete floorings 65 – 70 mg loss
Green floors 140-150 mg loss
Poly aspartic floorings 50 – 55 mg loss
One-day floorings 50 – 55 mg loss
Densi Polished floors ---
Deck coatings ---
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Epoxy : Yes
EPU : Yes
Dirt can easily be removed by normal dry or wet cleaning.
Dust proof
Epoxy floorings Yes
EPU floorings Yes
PU floorings Yes
EP-PU floorings Yes
ESD floorings Yes
PU concrete floorings Yes
Green floors Yes
Poly aspartic floorings Yes
One-day floorings Yes
Densi Polished floors Yes
Deck coatings Yes
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Chemical resistance
Epoxy floorings Good
EPU floorings Good
PU floorings Very good
EP-PU floorings Fair
ESD floorings Good
PU concrete floorings Very good
Green floors Fair
Poly aspartic floorings Good
One-day floorings Very Good
Densi Polished floors Poor
Deck coatings Good
Cipoxy EPN Excellent
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Static load resistance (compressive strength)
Epoxy floorings 50 – 55 MPa
EPU floorings 60 – 70 MPa
PU floorings 100 – 120 MPa
EP-PU floorings 50 – 55 MPa
ESD floorings 60 – 70 MPa
PU concrete floorings 50 – 55 MPa
Green floors 20 – 30 MPa
Poly aspartic floorings ---
One-day floorings 50 – 55 MPa
Densi Polished floors 20 – 30 MPa
Deck coatings ---
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Test method : 40 in – lb test 1 pound weight falls on 40 inch height
Impact resistance (falling objects)
Epoxy floorings Fails
EPU floorings Passes
PU floorings Passes
EP-PU floorings Fails
ESD floorings Fails
PU concrete floorings Fails
Green floors Fails
Poly aspartic floorings Passes
One-day floorings Passes
Densi Polished floors ---
Deck coatings ---
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Adhesion Pull Off :
Bond strength on concrete
Epoxy floorings Concrete failure
EPU floorings Concrete failure
PU floorings Concrete failure
EP-PU floorings Concrete failure
ESD floorings Concrete failure
PU concrete floorings Concrete failure
Green floors Concrete failure
Poly aspartic floorings Concrete failure
One-day floorings Concrete failure
Densi Polished floors ----
Deck coatings Concrete failure
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(ASTM – C – 1028-96, Static co-efficient of friction)
Slip resistance
Epoxy floorings Good
EPU floorings Good
PU floorings Good
EP-PU floorings Good
ESD floorings Good
PU concrete floorings Good
Green floors Good
Poly aspartic floorings Good
One-day floorings Good
Densi Polished floors Good
Deck coatings Excellent
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References
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Automobiles
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AutoAccessories
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Engineering
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NISHIMATSU SMCCJapanese
Clients
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SMCCClients
• Polymatech Pvt Ltd -
Oragadam
• Komatsu india Pvt -
Oragadam
• India Metal One - Sricity
• Katsushiro Matex India -
Oragadam
• Musashi Auto Parts-
Bangalore (dorma)
• OSG India Pvt Ltd.,
• Nitto Denko India Pvt Ltd.,
• Aisin Automotive Haryana
Pvt Ltd.,
• Koyo Bearing India Pvt Ltd.,
• Goshi Auto India Ltd.,
• FMI Automotive
Component P Ltd.,
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Pharma,Food &
Allied clientale
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Pharma,Food & Allied
clientale