A world of polyurethanes, epoxies, polyureas & poly-aspartics

A world of floor toppings, spray applied polyurea coatings, liquid applied urethane membranes, moisture cure urethane coatings, ESD floorings,

sealants ….

Chemistry for you

Engineered to meet present & futuristic needs

Diverse technologies of urethane, epoxy, epu, polyurea, MCU, siloxane, PUD, novalac epoxy, polysulphide, vinyl ester….

A small beginning a big vision

Over 300 products50 brands. 100% solutions

Since 1976, Cipy has been serving varied market segments like auto, pharma, power, water and waste waster, infrastructure….

A journey unfinished

1970s 1980s 1990s 2000s 2010s

• State of art facilities at Shirwal, Maharashtra

• The largest floor coating manufacturing capacity

• Over 1 lakh sq ft plant area

• 6 x 10 tons reactors

• Manufacturing capacity – 1500 tons / month

Marketing offices • Mumbai, • Delhi, • Bangalore, • Kolkatta

C & F Depots • Delhi• Mumbai • Bangalore• Kochi

Dealers & applicators • In every city of India

1976 1980-1990 1991-1995 1996-2000 2001-2005 2006-2010 2011-13

Cipy is established in the year 1976.

Cipy’s first baby “U Coat” the two component PU clear coating was introduced.

Introduced second product, now obscure “Urelac”.

Launched first MCU in the country : “Dureaseal”

The first plant was commissioned at J 62, MIDC, Bhosari.

Cipy developed a new range of anti corrosive systems.

Floorkote, first floor coating product was developed.

Flocking adhesives were launched.

Cipy became a corporate entity

The second plant was commissioned at J446, MIDC, Bhosari.

Continuous R&D brought in novel products : Adhesives, Sealants and OEM paints.

Received ISO 9001 accreditation.

Ventured into complete range of epoxy based coatings under the brand name : Cipoxy

Launched EPU, India’s first hybrid epoxy-PU system.

Silver Jubilee year – 2001

Launched Spray applied PU elastomeric coatings, Water dispersible epoxy and PU, ESD floorings & MCU’s.

Shifted to the current location : T-127, MIDC, Bhosari.

Completed 25 million sq ft in Floorkote Installations.

Developed PU based self levelling floorings : Floorkote SL.

Developed hybrid polyurea coatings and three component water borne PU self levelling floorings.

Formulated 2K water borne PU coatings.

Completed 60 million sq ft of Floorkote installation.

Coil Coating plant became operational.

Acquired plot No. T 128

Resin plant and new R&D facilities commissioned.

Factory shifted to a new location at Shirwal, Satara

Completed 100 million sq mt of flooring installations

Completed 100 million sq ft of spray applied coatings

Milestones

Cipy Technologies Unlimited

Epoxy

Polyurethane

EPU

PU Concrete

Polyurea

Polysulphide

Polyaspartic

MMA

Epoxies

Chemistry:Epoxy resin (Bisphenol A/F and Epichlorohydrin) cured with Amine / Amide

• Excellent adhesion • Excellent toughness • Excellent gloss • Poor flexibility • Poor wear resistance

Polyurethanes

Chemistry:Hyroxyl groups react with NCO groups

• Excellent wear resistance • Excellent flexibility • Very sensitive to moisture

EPU

Chemistry:Epoxy resin containing urethane linkages reacts with amine

• Excellent adhesion• Excellent gloss • Better flexibility • Very sensitive to moisture

PU Concrete

Chemistry:Polyurethane concrete flooring

• High abrasion resistance • High impact and chemical

resistance • Water-based and hence VOC

compliant• Short pot life • Available in limited shade

Polyaspartic

Chemistry:NCO groups react with secondary amine

• Rapid setting • Workable time • Non yellowing • Excellent gloss • Excellent wear

resistance • Cost inhibitive

MMA

Chemistry:PMMA react with BPO

• Rapid curing • Excellent toughness • Sets at low temperature • Poor working time • Obnoxious odour

Cipy marketsegments

Cipy floorings unlimited

EPOXY

FLOORINGS

Cipoxy series represent products based on Bisphenol A based epoxide resin and curing agents like polyamido amines and cyclo aliphatic amines.

Features :

• Excellent adhesion• Excellent gloss, unmatched so far• Self leveling properties• Good chemical resistance• Food grade, tested at CFTRI, Mysore• Suitable for pharma & food processing industries• Moisture insensitive

EPOXY FLOORINGS

EPU FLOORINGS

The new generation EPU based floor toppings offer excellent abrasion resistance, flexibility, chemical resistance and fast curing properties. EPU is a multi polymer, hybrid of epoxy and PU, where the functional properties of both the products are combined to impart the optimum properties. It scores over conventional epoxies as well as polyurethanes in terms of performance. Its end use applications include automobile plants, pharma, food processing industries, chemical plants etc.

Features :

• Excellent adhesion• Insensitive to moisture• Highly flexible• Excellent abrasion and impact resistance• Excellent gloss and self levelling properties• Good chemical resistance. No cracks on joints• Flexo hard and Fast setting• No bubbles

EPU FLOORINGS

PU FLOORINGS

The first to produce PU based floor coatings in India since 1986, Cipy offers a variety of PU coatings, aromatic as well as aliphatic to give the best abrasion and chemical resistant coatings. These are reaction products of NCO terminated adducts and OH terminated polyols like polyesters and polyethers.

Features :

• Excellent abrasion resistance• Excellent chemical resistance• Excellent impact resistance• Available in matt finishes• Suitable for engg industries• Suitable as CRF (chemical resistant floorings)• Sensitive to moisture

PU FLOORINGS

PU CONCRETE

Cipy, India’s number one floor coating company offers the toughest flooring for the toughest application : Duracrete.

Duracrete is based on a unique chemistry where urethane and cement are fused to form a coating that is resistant to thermal shocks, aggressive chemicals, impact loads and vehicular traffic.

Duracrete is seamless, hygienic and does not support bacterial growth.

With many satisfied customers at national and international levels for more than three decades, Cipy’s Duracrete has withstood the testing times against heavily abused floorings.

DURACRETE

DeckFloor

DeckFloor system is a multi layer, multi polymer coating system comprising of anepoxy primer, elastomeric PU membrane and aromatic or aliphatic PU top coat.

DeckFloor is an ideal system for car parks, making the parking and pedestrian areaseasily identifiable and creating a welcome environment.

Features :

• Abrasion resistant• Dust proof• Excellent adhesion• Improves aesthetics• Light and bright• Reduces noise levels• Fire resistant• Resistant to fuels• Fast curing schedule• Effective barrier against the passage of water or water vapour

ESD FLOORINGS

Static control flooring is defined as a flooring system that can drain staticcharges by grounding personnel, equipment or other objects contacting thefloor surface or that controls the generation and accumulation of staticcharges. There are two categories according to ASTM F-150-98 : Conductive &Static dissipative.

Conductive Floor has a resistance of 2.5 x 104–106 ohms per 3 ft. It can drainstatic charge dissipating a 5000-volt charge to zero in 0.05 seconds.

Static Dissipative floor has a resistance of 106-109 ohms per 3 ft. It can drainstatic charge dissipating a 5000- volt charge to zero in less than 0.2 seconds.

ESD FLOORINGS

• Higher mechanical properties than concrete.

• Durable.

• Constant level of conductivity.

• Low maintenance.

• Superior chemical resistance.

• Seamless.

• Available in attractive shades.

• Available in conductive and static-dissipative

forms.

• Meets EOS/ESD standard 7.1 or NFPA 99 A

guide.

ESD FLOORINGS - advantages

CHEMICAL

RESISTANT

FLOORNGS

Cipoxy EPN 100 is a highly chemical resistant, solvent free coating based on amulti functional, novalac epoxy resin, where as the conventional epoxy is basedon difunctional Bisphenol A. Because of its high cross link density, Cipoxy EPN 100is the best bet for chemical, solvent and heat resistant applications among allCipoxy range of products

Key features• Excellent chemical resistance• „High temperature resistance• „Cures at low temperature• „Excellent solvent resistance• „Improved wear resistance

CIPOXY EPN 100

Densi Polished Floors

Densi Polished Floors is not simply exposing the rock in the concrete mix. It consists of three processes :

• Grinding• Densifying• Polishing

DensiPolished FloorsA novel concept in industrial floorings

DensiPolished Floors

Densified, honed and polished floors show a gloss level of 60-70

Excellent sheen

Extremely hard

Slip resistant

Water repellant

PU Clear coat on Epoxy self levelling

EP-PU Floorings

Epoxy primer

• Surface preparation

• Epoxy primer • Epoxy screed • Epoxy top coat • Clear coat of PU

Epoxy screed

Epoxy top coat

Clear top coat

Features of the clear PU top coat• Fast curing• Excellent UV resistance• Excellent abrasion resistance• Excellent wear resistance

Green floorings – Cipoxy AQSF

What’s Green Flooring?

• Reduces dependency on oil.

• Can last longer than conventional floorings.

• Creates pride in ownership and contributes to a better

world.

• Safe for you, the environment and the planet.

• Save your time and money and makes you look and feel

good.

• Ensures a healthy environment for future generations

• Do not contain toxic substances

• Low or no VOC

How Cipy is Green?

• Cipy’s green floorings do not contain solvent.

• Virtually odour free.

• No shut down is required and sensitive stock is protected

as Cipy green floorings have such a low odour, they can be

applied during normal business hours.

• Reduced solvents means no evaporation and

contamination.

• Utilises renewable energy sources

Cipy green floorings are committed to protecting our natural resourcesthrough a focus on environmental stewardship to help ensure a healthyenvironment for future generations. Cipy utilizes renewable energy resourcesin producing Cipy green floorings, rather than depending on 100 % petroleumproducts.

• Multi polymer networks

• Shorter, re-coat windows

• 3-tier system (primer, screed and self

levelling top coat) installed in 8-10 hours

• Rapid return to service

Cipy 1 day floorings

Properties of

Cipy’s floor

coatings

Epoxy floorings 80 - 85

EPU floorings 65 – 70

PU floorings 80 – 85

EP-PU floorings 80 - 85

ESD floorings 65 – 70

PU concrete floorings 80 – 85

Green floors 70 – 75

Poly aspartic floorings 75 – 80

One-day floorings 75 – 80

Densi Polished floors ---

Deck coatings ---

Hardness of material (Shore D)

1 kg load, 1000 revolutions, CS17 wheel

Weight loss after 1000 Cycles :

Abrasion resistance (wear & tear)

Epoxy floorings 70 – 75 mg loss

EPU floorings 30 – 40 mg loss

PU floorings 20 – 30 mg loss

EP-PU floorings 10 – 15 mg loss

ESD floorings 30 – 40 mg loss

PU concrete floorings 65 – 70 mg loss

Green floors 140-150 mg loss

Poly aspartic floorings 50 – 55 mg loss

One-day floorings 50 – 55 mg loss

Densi Polished floors ---

Deck coatings ---

Epoxy : Yes

EPU : Yes

Dirt can easily be removed by normal dry or wet cleaning.

Dust proof

Epoxy floorings Yes

EPU floorings Yes

PU floorings Yes

EP-PU floorings Yes

ESD floorings Yes

PU concrete floorings Yes

Green floors Yes

Poly aspartic floorings Yes

One-day floorings Yes

Densi Polished floors Yes

Deck coatings Yes

Chemical resistance

Epoxy floorings Good

EPU floorings Good

PU floorings Very good

EP-PU floorings Fair

ESD floorings Good

PU concrete floorings Very good

Green floors Fair

Poly aspartic floorings Good

One-day floorings Very Good

Densi Polished floors Poor

Deck coatings Good

Cipoxy EPN Excellent

Static load resistance (compressive strength)

Epoxy floorings 50 – 55 MPa

EPU floorings 60 – 70 MPa

PU floorings 100 – 120 MPa

EP-PU floorings 50 – 55 MPa

ESD floorings 60 – 70 MPa

PU concrete floorings 50 – 55 MPa

Green floors 20 – 30 MPa

Poly aspartic floorings ---

One-day floorings 50 – 55 MPa

Densi Polished floors 20 – 30 MPa

Deck coatings ---

Test method : 40 in – lb test 1 pound weight falls on 40 inch height

Impact resistance (falling objects)

Epoxy floorings Fails

EPU floorings Passes

PU floorings Passes

EP-PU floorings Fails

ESD floorings Fails

PU concrete floorings Fails

Green floors Fails

Poly aspartic floorings Passes

One-day floorings Passes

Densi Polished floors ---

Deck coatings ---

Adhesion Pull Off :

Bond strength on concrete

Epoxy floorings Concrete failure

EPU floorings Concrete failure

PU floorings Concrete failure

EP-PU floorings Concrete failure

ESD floorings Concrete failure

PU concrete floorings Concrete failure

Green floors Concrete failure

Poly aspartic floorings Concrete failure

One-day floorings Concrete failure

Densi Polished floors ----

Deck coatings Concrete failure

(ASTM – C – 1028-96, Static co-efficient of friction)

Slip resistance

Epoxy floorings Good

EPU floorings Good

PU floorings Good

EP-PU floorings Good

ESD floorings Good

PU concrete floorings Good

Green floors Good

Poly aspartic floorings Good

One-day floorings Good

Densi Polished floors Good

Deck coatings Excellent

References

Automobiles

AutoAccessories

Engineering

NISHIMATSU SMCCJapanese

Clients

SMCCClients

• Polymatech Pvt Ltd -

Oragadam

• Komatsu india Pvt -

Oragadam

• India Metal One - Sricity

• Katsushiro Matex India -

Oragadam

• Musashi Auto Parts-

Bangalore (dorma)

• OSG India Pvt Ltd.,

• Nitto Denko India Pvt Ltd.,

• Aisin Automotive Haryana

Pvt Ltd.,

• Koyo Bearing India Pvt Ltd.,

• Goshi Auto India Ltd.,

• FMI Automotive

Component P Ltd.,

Pharma,Food &

Allied clientale

Pharma,Food & Allied

clientale