CHILLERS AND INVERTER AIR/WATER HEAT PUMPS WITH AXIAL … OBJEKTI/CILERI_TOPLOTNE_PUMP… ·...

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CHILLERS AND INVERTER AIR/WATER HEAT PUMPS WITH AXIAL FANS TECHNICAL BULLETIN MEX VS 15 RH / MEX VS 16 RH MEX VS 18 RH / MEX VS 19 RH MEX VS 112 RH /MEX VS 112T RH MEX VS 115 RH / MEX VS 115T RH Cod. MUI141247820-05 This manual has been created for informative purpose. The company declines any responsibility for the results of any projecting or any installation based on the explanations and/or on the technical specifications provided in this manual. It is besides forbidden the reproduction under any form of the texts and of the figures contained in this manual. "This manual is a translation from the official italian language version. For reasons of environmental respect the Company will not provide the hard copy in the original language which could be directly requested or downloaded from the Company website at any time. In case of any dispute, the original language manual will be the trusted one".

Transcript of CHILLERS AND INVERTER AIR/WATER HEAT PUMPS WITH AXIAL … OBJEKTI/CILERI_TOPLOTNE_PUMP… ·...

CHILLERS AND INVERTER AIR/WATER HEAT PUMPS WITH AXIAL FANS

TECHNICAL BULLETIN MEX VS 15 RH / MEX VS 16 RH MEX VS 18 RH / MEX VS 19 RH MEX VS 112 RH /MEX VS 112T RH MEX VS 115 RH / MEX VS 115T RH

Cod. MUI141247820-05 This manual has been created for informative purpose. The company declines any responsibility for the results of any projecting or any installation based on the explanations and/or on the technical specifications provided in this manual. It is besides forbidden the reproduction under any form of the texts and of the figures contained in this manual. "This manual is a translation from the official italian language version. For reasons of environmental respect the Company will not provide the hard copy in the original language which could be directly requested or downloaded from the Company website at any time. In case of any dispute, the original language manual will be the trusted one".

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CE CONFORMITY DECLARATION

DICHIARAZIONE DI CONFORMITÁ CE

THE COMPANY TCM SRL – VIA DEI CICLAMINI 25 70026 MODUGNO BARI – ITALY LA SOCIETÀ TCM SRL / VIA DEI CICLAMINI 25 70026 MODUGNO BARI - ITALY

DECLARES DICHIARA

that the unit: che la macchina:

Definition : Definizione :

Chiller and inverter air/water heat pumps with axial fans /

Refrigeratori e pompe di calore inverter aria/acqua con ventilatori assiali

Model N° : N° modello :

MEX VS 15 RH/16 RH/18 RH/19 RH/112 RH/112T RH/115

RH/115T RH

MEX VS KA 15 RH/16 RH/18 RH/19 RH/112 RH/112T

RH/115 RH/115T RH

Serie N°: N° di serie:

MEETS THE REQUIREMENTS OF DIRECTIVE 2006/42/CE È CONFORME AI REQUISITI DELLA DIRETTIVA 2006/42/CE

1. The unit is in CAT. I, so it’s free from the application of Directive 2014/68/UE (Reference to Art. I, paragraph 2, point f) L’attrezzatura a pressione rientra nella CAT. I. L’unità è quindi esente dall’applicazione della normativa PED 2014/68/UE (Riferimento Art. I, paragrafo 2 punto f). 2. Harmonized standards applied to designing and manufacture : UNI EN 378-1, UNI EN378-2, UNI EN 12735-1 Norme armonizzate applicate alla progettazione ed alla costruzione : UNI EN 378-1, UNI EN378-2, UNI EN 12735-1 3. Others European Directives and harmonized standards applied to the equipment : 2014/35/UE, 2014/30/UE, 2011/65/UE, 2012/19/UE, CEI EN 60335-2-40, CEI EN 55014-1, CEI EN 55014-2, CEI EN 61000-3-2, CEI EN 61000-3-3, CEI EN 62233 Eventuali altre Direttive Europee e norme armonizzate applicate all’attrezzatura : 2014/35/UE, 2014/30/UE, 2011/65/UE, 2012/19/UE, CEI EN 60335-2-40, CEI EN 55014-1, CEI EN 55014-2, CEI EN 61000-3-2, CEI EN 61000-3-3, CEI EN 62233 The manufacturer states, also, that the technical file is compiled and kept at TCM Srl. Il fabbricante inoltre dichiara che il fascicolo tecnico della macchina è costituito e custodito presso TCM Srl.

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INDEX 1 PURPOSE AND CONTENT OF THE MANUAL ............................................................................................................................ 5

1.1 CONSERVATION OF THE MANUAL .......................................................................................................................................... 5 1.2 GRAPHIC SYMBOLS ................................................................................................................................................................. 5

2 SAFETY LAWS ......................................................................................................................................................................... 5

3 PERMITTED USES ................................................................................................................................................................... 6

4 GENERAL SAFETY GUIDELINES ................................................................................................................................................ 6

4.1 WORKERS’ HEALTH AND SAFETY ............................................................................................................................................ 6 4.2 PERSONAL SAFETY EQUIPMENT ............................................................................................................................................. 7 4.3 SAFETY SYMBOLS .................................................................................................................................................................... 7 4.4 REFRIGERANT SAFETY DATA SHEET ........................................................................................................................................ 8

5 TECHNICAL CHARACTERISTICS ................................................................................................................................................ 8

5.1 FRAME .................................................................................................................................................................................... 9 5.2 REFRIGERANT CIRCUIT ........................................................................................................................................................... 9 5.3 COMPRESSORS ....................................................................................................................................................................... 9 5.4 AIR SIDE EXCHANGERS ............................................................................................................................................................ 9 5.5 FANS ....................................................................................................................................................................................... 9 5.6 USER SIDE HEAT EXCHANGERS ............................................................................................................................................... 9 5.7 ELECTRIC BOX ......................................................................................................................................................................... 9 5.8 CONTROL SYSTEM .................................................................................................................................................................. 9 5.9 MONITORING AND PROTECTION DEVICES ........................................................................................................................... 10 5.10 HYDRAULIC CIRCUIT ............................................................................................................................................................. 10 5.11 FAN SPEED CONTROL............................................................................................................................................................ 10

6 AVAILABLE VERSIONS .......................................................................................................................................................... 10

6.1 OPTIONAL ACCESSORIES ...................................................................................................................................................... 11

7 INSTALLATION ...................................................................................................................................................................... 12

7.1 GENERALITY .......................................................................................................................................................................... 12 7.2 LIFTING AND HANDLING ....................................................................................................................................................... 12 7.3 LOCATION AND MINIMUM TECHNICAL CLEARANCES .......................................................................................................... 12 CAUTION: IT IS OBLIGATORY TO INSTALL THE UNIT ON A FIRM AND APPROPRIATE BASEMENT TO SUPPORT ITS WEIGHT. CONSIDERING THE WEIGHT OF THE

UNIT, POSSIBLE VIBRATIONS AND RESULTANT NOISE, WE DO NOT RECOMMEND SUSPENSION INSTALLION OF THE UNIT; IN THIS CASE, THE FIRM IS NOT

RESPONSIBLE FOR ANY DAMAGE OR INCONVENIENCE THAT MAY RESULT............................................................................................................ 13 7.4 HYDRAULIC CONNECTIONS .................................................................................................................................................. 13

7.4.1 Drainage connection .................................................................................................................................................... 13 7.4.2 Plant circuit charging.................................................................................................................................................... 13 7.4.3 Plant drainage system .................................................................................................................................................. 14 7.4.4 Hydraulic circuit ............................................................................................................................................................ 14

7.5 REFRIGERANT DIAGRAM OF 06-08 ....................................................................................................................................... 15 7.6 REFRIGERANT DIAGRAM OF 10-12 ....................................................................................................................................... 15 7.7 REFRIGERANT DIAGRAM OF 14-16 ....................................................................................................................................... 15 7.8 ELECTRICAL CONNECTIONS .................................................................................................................................................. 15

7.8.1 Wiring terminal block ................................................................................................................................................... 16 7.8.2 Terminal block and the electric box .............................................................................................................................. 17

8 START UP ............................................................................................................................................................................. 17

9 SHUTDOWNS FOR LONG PERIODS........................................................................................................................................ 18

10 MAINTENANCE AND PERIODICAL CONTROLS ................................................................................................................... 18

10.1 ENVIRONMENTAL PROTECTION ........................................................................................................................................... 19

11 APPLIANCE RECYCLING ..................................................................................................................................................... 19

12 TECHNICAL DATA.............................................................................................................................................................. 20

13 ELECTRIC DATA OF THE UNIT AND AUXILIARIES ............................................................................................................... 22

14 HYDRAULIC CIRCUIT AVAILABLE HEAD PRESSURE ............................................................................................................ 22

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15 OPERATION LIMITS .......................................................................................................................................................... 24

15.1 EVAPORATOR WATER FLOW RATE ....................................................................................................................................... 24 15.2 COLD WATER TEMPERATURE (SUMMER OPERATION) ......................................................................................................... 24 15.3 HOT WATER TEMPERATURE (WINTER OPERATION) ............................................................................................................. 24 15.4 AMBIENT AIR TEMPERATURE AND SUMMARIZING TABLES ................................................................................................. 24

16 CORRECTION FACTORS FOR USE OF GLYCOL .................................................................................................................... 26

17 DIMENSIONS .................................................................................................................................................................... 26

17.1 MODELS MEX VS 15 RH/16 RH .............................................................................................................................................. 26 17.2 MODELS MEX VS 18 RH/19 RHIN/OUT: 1”M ......................................................................................................................... 26 17.3 MODELS MEX VS 112 RH /112T RH / 115 RH / 115T RH ........................................................................................................ 27 17.4 INTERNAL PARTS OF THE UNIT ............................................................................................................................................. 27

17.4.1 Mod. MEX VS 15 RH / 16 RH ......................................................................................................................................... 27 17.4.2 Mod. MEX VS 18 RH / 19 RH ......................................................................................................................................... 28 17.4.3 Mod. MEX VS 112 RH / 112T RH / 115 RH / 115T RH ................................................................................................... 28

18 WIRING DIAGRAMS .......................................................................................................................................................... 29

18.1 MODELS MEX VS 15 RH / 16 RH / 18 RH / 19 RH .................................................................................................................... 29 18.2 MODELS MEX VS 112 RH / 115 RH ........................................................................................................................................ 32 18.3 MODEL MEX VS 112T RH / 115T RH ...................................................................................................................................... 35

19 HYDRAULIC DIAGRAM TYPE ............................................................................................................................................. 38

20 CONTROL LOGICS ............................................................................................................................................................. 38

21 HANDBOOK FOR SOME CONFIGURATIONS OF INSTALLATIONS ........................................................................................ 38

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The manual of MEX VS units collects all the necessary information for the better use of the equipment under safety conditions for the operator thus meeting the requirements listed in the 2006/42/CE Equipment Directive and following amendments.

1 PURPOSE AND CONTENT OF THE MANUAL

This manual provides basic information as for the installation, the operation and the maintenance of the MEX VS units. It is addressed to machine operators and it enables them to use the equipment efficiently, even if they do not have any previous specific knowledge of it.

WARNING: Although this manual is also destined for the end-user utilizations, some discibed activities are allowed only for trained technical personnels who should be in possession of Vocational and Technical Training allowing them to be responsible for carrying out the activity. They should be properly updated with courses approved by the competent authorities. These activities includ: installation, both ordinary and extraordinary maintenance, appliance disposal and any other activity required by "qualified staff."

After the end of installation and/or maintenance of the appliance, the qualified operator has a duty to properly inform the end-user about the use of the appliance and the necessary periodical checks.

The installer is responsible to deliver all necessary documentation (including this manual) to the user and should ensure him to keep it in a safe place near the appliance where it can be available at any time.

This manual describes the characteristics of the equipment at the time in which it is being put on the market; therefore, it may not include technological improvements introduced later by the company as part of its constant endeavour to enhance the performance, ergonomics, safety and functionality of its products. The company, therefore, is not constrained to update the manuals for previous versions of machines. It’s recommended that, the user must follow the instructions contained in this booklet, especially those concerning the safety and routine maintenance.

1.1 CONSERVATION OF THE MANUAL

The manual has to be always kept by the user for future reference. It has to be stored in a safe place, away from dusts and moisture. It has to be available and accessible to all users who shall consult it when they are in doubt on how to operate the equipment. The company reserves the right to modify its products and related manuals without necessarily updating previous versions of the reference material. It declines also any responsibility for possible inaccuracies in the manual if due to printing or transcription errors. The customer shall store any updated copy of the manual or parts of it delivered by the manufacturer as an attachment to this manual. The company is available to give any detailed information about this manual and to give information regarding the use and the maintenance of its own units.

1.2 GRAPHIC SYMBOLS

Indicates operations that can be dangerous for people and/or disrupts the correct operation of the equipment.

Indicates prohibited operations.

Indicates important information that the operator has to follow in order to guarantee the correct operation of the equipment in complete safety.

2 SAFETY LAWS

The MEX VS units have been designed in compliance with the following Directives and Harmonised Norms concerning the safety of the appliances:

97/23/CE, 2014/35/UE, 2014/30/UE, 2011/65/UE, 2012/19/UE Community Directives

UNI EN 378-1, 378-2, UNI EN 12735-1 Norms

CEI EN 60335-2-40 Norms

CEI EN 55014-1, CEI EN 55014-2, CEI EN 61000-3-2, CEI EN 61000-3-3, CEI EN 62233 Norms And the following directives and regulations concerning the energy labeling and the eco-friendly products:

Community directive 2009/125/CE and subsequent transpositions

Community directive 2010/30/UE and subsequent transpositions

Regulation UE No 811/2013

Regulation UE No 813/2013

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3 PERMITTED USES

The company excludes any contractual and extra contractual liabilities for damages caused to persons, animals or objects, by incorrect installation, setting and maintenance, improper use of the equipment, and the partial or superficial reading of the information contained in this manual.

These units have been designed only for heating and/or cooling water. Any other use not expressly authorized by the manufacturer is considered improper and therefore not allowed.

The location of the plant, the hydraulic and electrical circuits must be established by the planting designer and must take into account both technical requirements as well as any applicable local laws and authorized specifications.

The execution of all works must be performed by skilled and qualified personnel, competent in the existing rules in different countries.

4 GENERAL SAFETY GUIDELINES

Before beginning to operate on MEX VS units every user has to be perfectly knowledgeable about the functions of the equipment and its controls and has to have read and understood the information listed in this manual.

It’s strictly forbidden to remove and/or tamper with any safety device.

Children or unassisted disabled persons are not allowed to use the appliance.

Do not touch the appliance when barefoot or parts of the body are wet or damp.

Do not clean the unit when the power is ‘ON’.

Do not pull, remove or twist the electrical cables coming out from the unit, even if it is disconnected from the main power supply.

Do not step with your feet on the appliance, sit down and/or place any type of object.

Do not spray or pour water directly on the unit.

Do not dispose of, abandon or leave within reach of children packaging materials (cardboard, staples, plastic bags, etc.) as they may represent a hazard.

Any routine or not-routine maintenance operation shall be carried out when the equipment has been shut down, disconnected from electric power sources.

Do not put neither your hands nor insert screwdrivers, spanners or other tools into moving parts of the equipment.

The equipment supervisor and the maintenance man have to receive suitable training for the performance of their tasks in safety.

Operators have to know how to use personal protective devices and have to know the accident-prevention guidelines contained in national and international laws and norms.

4.1 WORKERS’ HEALTH AND SAFETY

The European Community has adopted a number of directives on workplace’s health and safety, which are 89/391/CEE, 89/686/CEE, 2009/104/CE, 86/188/CEE and 77/576/CEE directives, and the subsequent integrations/modification. Every employer shall implement such provisions and ensure that their workers to respect them. We observe therefore that:

Do not tamper with or replace parts of the equipment without the specific consent of the manufacturer. The manufacturer shall have no responsibility whatsoever in case of unauthorised operations.

Using components, expendable materials or spare parts that do not correspond to those recommended by the manufacturer and/or listed in this manual may be dangerous for the operators and/or damage the equipment

The operator’s workplace has to be kept clean, tidy and free from objects that may prevent free movements. Appropriate lighting of the work place shall be provided so as to allow the operator to carry out the required operations safely. Poor or too strong lighting can cause risks.

Ensure that work places are always adequately ventilated and that aspirators are working, in good condition and in compliance with the requirements of the laws in force.

The unit operates with R410A refrigerant gas, which is a greenhouse gas according to the F-gas Regulation (EU) 517/2014 (mandatory in the European area). This Regulation, among the provisions, requires all operators intervening in greenhouse gas systems to be in possession of a certificate issued or recognized by the competent authority, attesting to a successful completion of an examination entitling them to carry out such work. In particular:

Device contains up to 3kg of the total amount of refrigerant gas: Category II certificate.

Device contains 3kg or more than 3kg of the total amount of refrigerant gas: Category I certificate.

The refrigerant R410A in gaseous form is heavier than air and tends to concentrate highly in little ventilated environments when a leak occurs. Its inhalation can cause dizziness, suffocation and can develop lethal gas if it becomes in contact with open flames or hot objects, (please see “REFRIGERANT SAFETY DATA SHEET” paragraph 4.4).

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For any intervention on the heat pump:

Wear appropriate Personal Protective Equipment (PPE) specifically, gloves and goggles.

Ensure that the workplace is well ventilated. Do not work in closed rooms or ditches with weak air circulation.

Do not work on the refrigerant near open flames or near hot parts.

Avoid any refrigerant leakage into the environment and pay particular attention to leakage from pipes and/or fittings after evacuating the refrigerant circuit.

4.2 PERSONAL SAFETY EQUIPMENT

When operating and maintaining the MEX VS units, it is required to use the following personal protective equipment.

Protective clothing: Maintenance men and operators have to wear protective clothing that complies with the basic safety requirements currently in force. In case of slippery floors, users have to wear safety shoes with non-slip soles.

Gloves: During maintenance or cleaning operation protection gloves have to be used

Mask and goggles: Respiratory protection (mask) and eye protection (goggles) should be used during cleaning and maintenance operations.

4.3 SAFETY SYMBOLS

The unit features the following safety signs, which has to be complied with:

General hazards

Electric shock hazard

Presence of moving organs

Presence of surfaces that may cause injures

Presence of hot surfaces that can cause burns

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4.4 REFRIGERANT SAFETY DATA SHEET

Name: R410A (50% Difluoromethane (R32); 50% Pentafluoroethane (R125).

RISKS INDICATIONS

Major risks: Asphyxia

Specific risks: The rapid evaporation may cause freezing.

FIRST AID

General information: Never give anything by mouth to an unconscious person.

Inhalation: Move to fresh air.

Oxygen or artificial respiration if necessary.

Do not administer adrenaline or similar drugs.

Eyes contact: Rinse carefully with water for at least 15 minutes and consult a doctor.

Contact with skin: Wash immediately with plenty of water.

Take off immediately the contaminated clothing.

FIRE PREVENTION

Extinguishing Media: Whatever.

Specific risks: Increase in pressure.

Specific methods: Use water spray to cool containers

ACCIDENTAL RELEASE ACTIONS

Personal precautions: Evacuate personnel to safe areas.

Provide adequate ventilation.

Use personal protective equipment.

Environmental precautions: Evaporate.

Cleaning method: Evaporate.

HANDLING AND STORAGE

Manipulation

Action/technical precautions: Provide sufficient air exchange and/or suction in work places.

Recommendations for safe use: Do not breathe vapors or aerosol.

Storage: Close tightly and store in a cool, dry and well ventilated place.

Store in original container. Incompatible products: explosive, flammable materials, Organic peroxide

EXPOSURE CONTROL / PERSONAL PROTECTION

Control parameters: AEL (8-h e 12-h TWA) = 1000ml/m³ for each of the two components.

Respiratory protection: For rescue and maintenance operation in storage tanks use self-contained respirator apparatus.

The vapors are heavier than air and can cause suffocation by reducing oxygen available for breathing.

Eyes protection: Safety glasses.

Protection of hands: Rubber gloves.

Hygiene measures: Do not smoke.

PHYSICAL AND CHEMICAL PROPERTIES

Colour: Colourless.

Odor: Light.

Boiling point: -52.8°C at atmospheric pressure.

Lighting point: It does not ignite.

Density: 1.08kg/l at 25°C.

Solubility in water: Negligible.

STABILITY AND REACTIVITY

Stability: No reactivity when used with the appropriate instructions.

Materials to avoid: Highly oxidizing materials. Incompatible with magnesium, zinc, sodium, potassium and aluminum.

The incompatibility is more serious if the metal is present in powdered form or if the surfaces were, recently, unprotected.

Decomposition products These products are halogenated compounds, hydrogen fluoride, carbon oxides (CO, CO2), carbonyl halides.

Risks:

TOXICOLOGICAL INFORMATION

Acute toxicity: (R32) LC50/ inhalation /4 hours/on rat >760 ml/l

(R125) LC50/ inhalation /4 hours/on rat >3480 mg/l

Local effects: Concentrations substantially above the TLV may cause narcotic effects.

Inhalation of decomposed products of high concentrations may cause respiratory failure (pulmonary edema).

Long term toxicity: Did not show carcinogenic, teratogenic or mutagenic effects in animal experiments.

ECOLOGICAL INFORMATION

Global Warming Potential 2088

GWP (R744=1)

Ozone Depletion Potential 0

ODP (R11=1):

Disposal considerations: usable with reconditioning.

5 TECHNICAL CHARACTERISTICS

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The MEX VS water chillers and heat pumps series are designed for applications in residential and commercial areas, These units are extremely versatile and can operate in heat pump mode with the ability of producing hot water at a temperature of 58°C for environmental heating and sanitary applications. The INVERTER compressor with brushless DC motor technology, matched with electronic expansion valve, pump and variable speed blower are generally used for optimizing the power consumption and efficient operation of the refrigerating components.

5.1 FRAME

All the unist of MEX VS series are made up of hot-galvanised thick sheet metal, painted with polyurethane powder enamels at 180°C to ensure the best resistance against atmospheric agents. The frame is self-supporting with removable panels. All screws and rivets for outdoor installations are in galvanized steel.

5.2 REFRIGERANT CIRCUIT

The refrigerant gas used in these units is R410A. The refrigerant circuit has been manufactured by means of international primary brands components and according to the UNI EN 13134 Rule concerning welding procedures. The refrigerant circuit includes: 4 way reverse cycle valve, electronic expansion valve, liquid separator, liquid receiver, valves for maintenance and control, pressure safety device, pressure transducers to accurately adjust the evaporating and condensing pressures, filters for throttling valve to avoid its clogging.

5.3 COMPRESSORS

The installed DC inverter compressors are rotary hermetic twin rotary type designed to be used with R410 refrigerant. The compressors are mounted in a separate chamber, isolated from the air stream in order to reduce the noise, and are equipped with crankcase heater, In order to avoid the oil dilution which may cause seizure of the compressor. The crankcase heater operates when the compressor remains off for at least 30 minutes and if the discharge temperature is below 20°C (with hysteresis of 2.0°C). When the compressor restarts, the crankcase heater will stop operation. The crankcase heater works even if the unit is in shut off mode, which will protect the compressor from restartup failure. We recommend you to turn ON the unit and to put it in standby mode at least for 6 hours before starting the operation, especially if the system has been completely turned off for a period of time. The checking of the compressors is possible through removing the frontal and lateral panels of the unit allowing easy maintenance of the compressors even when the unit is operation.

5.4 AIR SIDE EXCHANGERS

The air side exchangers are made up of copper pipes and aluminium fins. The tubes are mechanically expanded into the aluminium fins to improve the heat exchange factor. The geometry of these condensers guarantee a low air side pressure drop and, then, the use of low rotation (and low noise emission) fans.

5.5 FANS

The fans are axial type with aluminium aerofoil blades. They are statically and dynamically balanced and supplied complete of the safety fan guard according to the CEI EN 60335-2-80 Rule (safety for electrical apparatus of domestic and similar use). They are mounted on the unit frame by interposition of rubber vibration dampers. The electric motors are all brushless DC type with 8 poles (about 200/1000 rpm). The motors are directly driven with an integrated thermal overload protection. The protection class of the motors is IP X44.

5.6 USER SIDE HEAT EXCHANGERS

The user side heat exchangers are made up of AISI 304 stainless steel braze-welded plates type. The user heat exchangers are factory insulated with flexible close cell material and can be equipped with antifreeze heater (KA optional). Each heat exchanger is provided with a temperature sensor working as antifreeze protection that activates the circulator, even in the case when the unit is turned off when the conditions set in the controller have been occurred.

5.7 ELECTRIC BOX

The electric box is manufactured according to the current European Union laws. The accessibility to the board is possible after removing the cover panel of the unit using proper tools. The protection degree is IP24. The terminal board is supplied with voltage free contacts for remote ON-OFF, winter/summer change over, auxiliary heater, sanitary water temperature sensor control of external 3-way valve and free contacts for remote control panel and for the management of the dual set point of operation.

5.8 CONTROL SYSTEM

All the units of MEX VS series are standard supplied with a microprocessor adopting an overheating control logic program through the electronic expansion valve which is driven by the pressure transducers signals. The microprocessor is also capable of controlling the following functions: water temperature regulation, antifreeze protection, compressors’ time setting, compressor automatic starting sequence, alarm reset, alarm management and operating LED. Upon request, the microprocessor can be connected to a BMS remote control system and to the simpler HNS system with our terminal units. The control system together with the INVERTER technology and the on board sensors continuously monitor and adapt the performance of the inverter compressor, of the pump and of the fan (2 fans for the models: 112 RH, 112T RH, 115 RH and 115T RH) according to the value of cooling power at any working conditions requested by the user.

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5.9 MONITORING AND PROTECTION DEVICES

All units are standard supplied with the following monitoring and protection devices: return water temperature sensor installed at the return water pipe line from the plant, operating and antifreeze sensor installed at the outlet pipe of the water to the plant, high pressure transducer, low pressure transducer, compressor’s inlet and outlet temperature sensors, compressors thermal protection device, fans thermal protection device, water side installed water flow switch to protect the evaporator, high pressure HP flow switch.

5.10 HYDRAULIC CIRCUIT

The MEX VS chillers units are supplied with an integrated hydraulic circuit including: circulating pump with high efficiency DC brushless motor (EEI≤0,23 for the sizes 112 RH and 115 RH, however for 15 RH, 16 RH, 18 RH and 19 RH EEI≤0,20), suitable for chilled water utilization and directly run by a controller on board, plate heat exchanger, expansion vessel (The expansion vessel capacity depends on the size of the unit, refer to the technical data shown in chapter 12), safety valve (6 bar) that have to be connected with a colleting tank, the manual air release valve and the flow switch.

5.11 FAN SPEED CONTROL

This type of control is managed by the microprocessor and is necessary for optimizing the pressure of evaporation/condensation

during summer/winter operation in order to allow proper running of the unit.

6 AVAILABLE VERSIONS

MEX VS reversible heat pump with integrated hydronic system (expansion vessel, safety valve, pressure gauge, modulating pump, flow switch, manual air release valve, load/unload valve). The available models are: 15RH, 16 RH, 18 RH, 19 RH, 112 RH, 112T RH, 115 RH, and 115T RH. The sizes of 112 RH and 115 RH are available in both single-phase and three-phase electric power. However the other sizes are all single-phase electric power units.

Accessory denomination:

Field Variant Description Name

KA 1 The antifreeze kit uses a self-regulating heating cable wrapped around the basement of the outdoor unit near the condensing coil and two in PET heaters placed on the faces of the plate heat exchanger.

KA

WARNING: The antifreeze kit is an optional factory-installed accessory and cannot be mounted after purchasing the unit.

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6.1 OPTIONAL ACCESSORIES

OPTIONAL ACCESSORIES NOT INSTALLED IN THE FACTORY

AG Anti-vibration rubber pad to be installed in the chassis of the unit for possible shock absorption.

KDS Kit for dual set point (already included in Hi-T) that allows the control of a second set point of operation for the plant side.

IMPORTANT NOTE ONLY THE OPTIONAL ACCESSORIES THAT ARE NOT INSTALLED IN THE FACTORY CAN BE REQUIRED AFTER THE ORDER OF THE UNIT, WHILE THE FACTORY INSTALLED ACCESSORIES CAN NOT BE REQUIRED AFTER THE ORDER OF THE UNIT. WARNING: The optional accessories are subject to revisions. They may be changed without the need to update the previous manuals and without giving prior notice. If you are interested in buying these accessories after you have purchased the unit, please contact our offices for the availability.

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7 INSTALLATION

WARNING: All the operation described in next chapters MUST BE DONE BY TRAINED PEOPLE ONLY. Before any operation on the unit, be sure that the electric supply is disconnected. Be sure also, using suitable obstructions, that can avoid accidental power supply switching ON until the end of all operations.

7.1 GENERALITY

When installing or servicing the unit, it is necessary to strictly follow the rules listed in this manual, to conform to all the specifications of the labels on the unit, and to take any possible precautions. Not observing the rules reported on this manual can create dangerous situations.

After receiving the unit, immediately check its integrity. The unit left the factory in perfect condition; any eventual damage has to be questioned to the carrier and recorded on the Delivery Note before signing it.

The company has to be informed, within 8 days, of the extent of the damage. The Customer should prepare a written statement of any severe damage.

WARNING: The units are designed for outdoor installation. The place of installation must be entirely far away from fire risk. All the necessary measures should be adopted in order to prevent the fire risk in the place of installation. The outdoor ambient temperature shall not exceed 46°C. Above this value, the unit is no longer covered by the directives in force in the area of pressure equipment.

WARNING: The unit should be installed so that adequate clearance is available for maintenance and repairation. The warranty does not cover costs related to platforms or handling equipment necessary for any maintenance.

All maintenance and testing operations should be carried out only by QUALIFIED PERSONNEL.

Before any operation on the unit, make sure the power supply is disconnected.

WARNING: MOVING PARTS, RISK OF DEATH. Disconnect the power supply and ensure that the fan is stopped before opening the front panel.

The temperatures of heads and discharge piping of the compressor are usually high.

Be careful when working near condensing coils. The aluminum fins are very sharp and can cause serious injuries.

After the maintenance operations, close the panels tightly with the fastening screws.

7.2 LIFTING AND HANDLING

When unloading and installing the unit, it is highly recommended to avoid any sudden move in order to protect the inner components. Units can be lifted by means of a forklift or, in alternative, of belts, being sure not to damage the lateral panels and the cover. It is important to keep the unit horizontal during these operations.

7.3 LOCATION AND MINIMUM TECHNICAL CLEARANCES

The all MEX VS units are designed for outdoor installation: any cover over the unit and location near trees (even if they partially cover the unit) has to be avoided in order to prevent air recirculation. It is advisable to create a proper basement, with a size similar to unit foot-print. Unit vibration level is very low: it is advisable however, to fit a rigid rubber band between basement and unit base-frame. It is also possible to install anti-vibration supports (springs or rubbers) to keep vibrations at a very low level. Absolute care has to be taken to ensure adequate air volume to the condenser. Re-circulation of discharge air has to be avoided; failure to observe this point will result in poor performance or activation of safety controls. For these reasons it is absolutely necessary to respect the following clearances:

MOD. A B C D E

MEX VS 15 RH 1500 500 400 400 500

MEX VS 16 RH 1500 500 400 400 500

MEX VS 18 RH 1500 500 400 400 500

MEX VS 19 RH 1500 500 400 400 500

MEX VS 112RH/112T RH 1500 500 400 400 500

MEX VS 115RH/115T RH 1500 500 400 400 500

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CAUTION: It is obligatory to install the unit on a firm and appropriate basement to support its weight.

Considering the weight of the unit, possible vibrations and resultant noise, we do not recommend suspension installion of the unit; in this case, the firm is not responsible for any damage or inconvenience that may result.

7.4 HYDRAULIC CONNECTIONS

The hydraulic connections have to be installed in accordance with national and local regulations; pipes can be made up of steel, galvanized steel or PVC. Pipes have to be designed depending on the nominal water flow and on the hydraulic pressure drops of the system. All pipes have to be insulated with closed-cell material of adequate thickness. Chillers have to be connected to piping by means of flexible joints. Piping should include: • Hole thermometers to monitor the system’s temperature. • Manual gate valves to separate the chiller from the hydraulic circuit. • Y-shaped metallic filter and a dirt separator (to be mounted on the inlet pipe) with a mesh not larger than 1mm. • Charging group and discharge valve, where necessary.

WARNING: Make sure that, when designing the pipe length and diameter, do not exceed the maximum head loss on the plant side, please see the technical data given in the table of Paragraph 12 (available pressure head).

WARNING: Connect the pipes to the attacks by using always key against key system.

WARNING: The expansion vessel have a limited volume. The installator have to provide a further expansion vessel if it is necessary.

WARNING: Unit water inlet pipe have to be in correspondence with the connection labelled: ”WATER INLET”, otherwise the evaporator may freeze.

WARNING: It is compulsory to install on the WATER INLET connection a metallic filter (with a mesh not larger than 1mm) and a dirt separator. the warranty will no longer be valid If the water flow switch was manipulated or altered or if the metallic filter and/or dirt separator were not installed. The filter and the dirt separator have to be kept clean, therefore make sure that are clean after the unit installing the unit, and then check them periodically.

All units are standard supplied with the water flow switch (factory installed). The warranty will be invalidated if the water flow switch was altered, removed, or if the water filter and the dirt separator were not installed on the unit. Please refer to the wiring diagram for the water flow switch electric connections.

Make sur that the heating system and the safety valves must comply with the requirements of EN 12828.

7.4.1 Drainage connection

All the units of MEX VS series have been designed to use their own base as a drain pan; a plastic pipe fitting is standard provided to be installed onto the lower part of the unit in the special housing enabling the connection of a drainage pipe.

Each unit is also provided, on the basement of the hydronic kit (at the heat exchanger side), with a hole that can allow to drain any condensed water can leach from plumbing pipes. As the pipes must be well-insulated, the production of condensed water is however very low and therefore the connection of a drainage pipe to that hole is not very required.

7.4.2 Plant circuit charging

WARNING: Verify all the charging/topping up operations.

WARNING: Before beginning the charging/topping up operation of the plant circuit, disconnect the unit for the electric power supply.

WARNING: The charging/topping up of the plant circuit must always be done under controlled conditions of pressure (max 1 bar). Make sure that you have installed on the line of charging/topping up a pressure reducerdevice and a relief valve.

WARNING: The water on the charging/topping up pipe must be suitably pre-filtered from any impurities and suspended particles. Make sure that you have installed a cartridge filter removable. Make sure that an extractable cartridge filter and a dirt separator have been installed.

WARNING: It is required to proceed by air purging periodically in order to eliminate the accumulated air from the plant circuit system.

WARNING: Make sure to install an automatic air vent valve at the highest point of the system.

Drainage pipe fitting Drainage pipe fitting housing Drainage pipe fitting connected to the unit

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7.4.3 Plant drainage system

When it is necessary to drain the plant, close at first the inlet and outlet manual gate valves (not supplied) and then remove the pipes that are disposed externally on the water inlet and on the water outlet in order to spill away the liquid contained in the unit (for easier operation, it is recommended to install externally two draining valves, on the water inlet and on the water outlet, between the unit and the manual gate valves).

7.4.4 Hydraulic circuit

Models: MEX VS 15 RH and 16 RH Models: MEX VS 18 RH and 19 RH

A

B

H FG

ED

C

i-HWAK 06/08 V4

A

B

H F

GE

D

C

i-HWAK 10/12 V4

SERIE MEX VS 112 RH and 115 RH

A

B

H

FGE

D

C

i-HWAK 14/16 V4

KEY

A Plate heat exchanger E Expansion vessel

B Flow switch F Manual air vent valve

C Service valve G Safety valve

D High efficiency circulating pump with H Pressure gauge

You can use the service valve, when it is necessary to refill the plant or adapt the concentration of glycol. Unscrew the cap of the service valve and connect to the hose a pipe of 14 mm or (inner diameter size - check the faucet model that is installed on your own unit) connected to the water network, and then load the system by unscrewing the knurled nut. When the operation is concluded, retighten the knurled nut and screw on the cap. In any case, we recommend you to use for the water loading of the plant an external tap whose arrangement is by the installer.

Cap with gasket

Knurled nut

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7.5 REFRIGERANT DIAGRAM OF 15RH-16 RH

IN OUT

DTST

LP HP

4WV

LR

EEV

FL FL

C

CLS

Pr

PV

PV

MF

SE

M

P

C COMPRESSOR

CLS COMPRESSOR LIQUID SEPARATOR

ST COMPRESSOR INLET TEMPERATURE

DT COMPRESSOR OUTLET TEMPERATURE

HP HIGH PRESSURE TRANSDUCER

Pr HIGH PRESSURE FLOW SWITCH

LP LOW PRESSURE TRANSDUCER

LS LIQUID SEPARATOR (only for model 09)

4WV INVERTING CYCLE VALVE

LR LIQUID RECEIVER

EEV ELECTRONIC EXPANSION VALVE

FL FILTER

M AXIAL FAN

MF MUFFLER SILENCER

SE OUTDOOR AIR TEMPERATURE

P CIRCULATOR ON BOARD UNIT

IN WATER INLET TEMPERATURE

OUT WATER OUTLET TEMPERATURE

7.6 REFRIGERANT DIAGRAM OF 18 RH-19 RH

IN OUT

DT

OS

i-HWAK 10 / 12 V4

ST

LP HP

4WV

LR

EEV

FL FL

FL

C

CLS

PrPr

PV

PV

CP

CPSE

M

P

C COMPRESSOR

CLS COMPRESSOR LIQUID SEPARATOR

OS OIL SEPARATOR

ST COMPRESSOR INLET TEMPERATURE

DT COMPRESSOR OUTLET TEMPERATURE

HP HIGH PRESSURE TRANSDUCER

Pr HIGH PRESSURE FLOW SWITCH

LP LOW PRESSURE TRANSDUCER

4WV INVERTING CYCLE VALVE

LR LIQUID RECEIVER

EEV ELECTRONIC EXPANSION VALVE

FL FILTER

M AXIAL FAN

SE OUTDOOR AIR TEMPERATURE

P CIRCULATOR ON BOARD UNIT

IN WATER INLET TEMPERATURE

OUT WATER OUTLET TEMPERATURE

CP CAPILLARY

7.7 REFRIGERANT DIAGRAM OF 112RH-115 RH

IN OUT

DT

OS

ST

LP HP

4WV

LR

EEV

FL FL

FL

C

CLS

Pr

PV

Pr

PV

CP

SE

MM

P

C COMPRESSOR

CLS COMPRESSOR LIQUID SEPARATOR

OS OIL SEPARATOR

ST COMPRESSOR INLET TEMPERATURE

DT COMPRESSOR OUTLET TEMPERATURE

HP HIGH PRESSURE TRANSDUCER

Pr HIGH PRESSURE FLOW SWITCH

LP LOW PRESSURE TRANSDUCER

4WV INVERTING CYCLE VALVE

LR LIQUID RECEIVER

EEV ELECTRONIC EXPANSION VALVE

FL FILTER

M AXIAL FAN

SE OUTDOOR AIR TEMPERATURE

P CIRCULATOR ON BOARD UNIT

IN WATER INLET TEMPERATURE

OUT WATER OUTLET TEMPERATURE

CP CAPILLARY

7.8 ELECTRICAL CONNECTIONS

Check out that the power supply meets the unit’s electric nominal data (tension, phases, frequency) reported on the label in the unit’s side panel. Power connections have to be made in accordance to the wiring diagram enclosed with the unit and in conformity with the national and international norms in force (providing equipment as general magnetothermic circuit breaker, differential circuit breakers for each electric line, proper grounding for the plant, etc.). Power cables, electric protections and line fuses have to be sized according to the specifications listed in the wiring diagram enclosed with the unit and in the electrical data contained in the table of technical characteristics (see Paragraph 12).

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WARNING: The electrical panel is located under the coping plate. It is necessary to respect the minimum clearances given in section 7.3 in order to be able to connect the wires.

WARNING: Installer has to provide a general circuit breaker (for example a magnetothermic circuit breaker) at the beginning of unit circuit system.

WARNING: The supply voltage’s fluctuations cannot exceed ±10% of the nominal value. Should this tolerance not be respected, please contact our technical department.

WARNING: The power supply have to respect the listed limits: failing this, warranty will terminate immediately. Before any operation on the unit, be sure that the power supply is disconnected. WARNING: The water flow switch (B component in the previous hydraulic circuit and factory installed) have ALWAYS to be connected following the indications listed in the wiring diagram. Never bridge the water flow switch connections in the terminal board. Should the water flow switch connections altered or not properly made, the guarantee will be invalidated.

WARNING: The remote control panel is connected to the water chiller by means of no.4 wires having a 1,5 mm2 section. The power supply cables have to be separated from the remote control wires. The maximum distance is 50m.

WARNING: The remote control panel cannot be installed in areas with strong vibrations, corrosive gases, and excess of dirtiness or high humidity levels. Leave free the area near the cooling openings.

7.8.1 Wiring terminal block

Electrical wiring have to be done only by qualified personnel.

The electrical connections have to be realized by qualified personnel. The terminal block is located under the cover of the unit close to the side where the controller is positioned. To get access to the terminal block, please see the indications reported in the paragraph 7.8.2. The wiring to the terminal block has to be realized in accordance to the below notes (the drawing is for illustration). The illustrations below are for the corresponding sizes 112T RH and 115T RH, as for the other models, the only difference is concerning the power supply input terminals.

The connections indicated below are standard. Other connections are shown in the manual MCO of the on board control of MEX VS unit (see "TABLE OF CONFIGURATIONS ALLOWED TO USER AND INSTALLER"), depending on the configurations adopted.

Terminal Connection Type

PE Connect to the grounding wire of the power supply Power supply input 1-Ph/N/PE,230V, 50Hz (only for the sizes

15RH/16RH/18RH/19RH/112RH/115RH) N Connect to the neutral wire of the power supply

L Connect to the phase wire of the power supply

PE Connect to the grounding wire of the power supply

Power supply input for 3-Ph/N/PE, 400 Vac, 50Hz.

(only for the sizes 112T RH and 115T RH)

N Connect to the neutral wire of the power supply

L1 Connect this therminal to L1 of the three-power supply

L2 Connect this therminal to L2 of the three-power supply

L3 Connect this therminal to L3 of the three-power supply

NC1 Normally closed terminal (230Vac). Changeover contact, 1- phase power supply

230Vac, 50Hz, 5A resistives, 1A inductives N Terminal for neutral wire (230Vac).

NO1 Normally open terminal (230Vac).

NC2 Normally closed terminal (230Vac). Changeover contact, 1- phase power supply

230Vac, 50Hz, 5A resistives, 1A inductives N2 Terminal for neutral wire (230Vac)

NO2 Normally open terminal (230Vac).

R+ Modbus signal connection + for remote keyboard

Modbus communication R- Modbus signal connection - for remote keyboard

GNDR Modbus ground reference terminal connection for remote keyboard

12V+ Remote keyboard power supply (12V, 50Hz, 500mA) Output for 12Vac, 50Hz power supply

12V- Remote keyboard power supply (12V, 50Hz, 500mA)

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SE/SE Programmable analog input with sensor NTC-10kΏ at 25°C β 3435. Or voltage-free digital input

Analog or digital input

AEHN Terminal for neutral line of (230Vac) Under-voltage output single phase 230Vac, 50Hz, 5A resistive, 1A inductive. AEH Terminal of phase line of (230Vac).

SAN/SAN Programmable analog input with sensor NTC-10kΏ at 25°C β 3435. Or voltage-free digital input

Analog or digital input

DO4N Terminal for neutral line of single phase power supply (230Vac). Under-voltage output single phase 230Vac, 50Hz, 5A resistive, 1A inductive.

Can be used in the versions without KA DO4 Terminal for phase line of (230Vac).

DO5N Terminal for neutral line of (230Vac). Under-voltage output single phase 230Vac, 50Hz, 5A resistive, 1A inductive.

Can be used in the versions without KA DO5 Terminal for phase line of (230Vac).

SW/SW Input for summer/winter mode commutation from remote control panel (to activate this function, please see corresponding paragraph in the control manual)

Voltage-free digital input

onoff /onoff on/off remote input (closed = unit is ON / open =uniti s OFF)

Voltage-free digital input

0-10V+ Signal input: 0-10V (+) for set point adjustment Analog input (ST10)

0-10V- Signal input: 0-10V (-) for set point adjustment

7.8.2 Terminal block and the electric box

The following illustration shows the the removal procedure of the coping plate for the models 112 RH/115 RH, but the same procedure is applicable for the other models

1. Remove the screws connecting the top plate. Two for each side of the unit and other two crews connecting the top plate with the hole-cable plate holder. (For the small sizes, there is only one fixing screw in the controller’s lateral part of the unit)

2. Remove the screws connecting the cover plate of the electric box then proceed to connect wire to the terminal block.

3. Insert the cables PG cable glands located on the side of the unit to take them outside the unit 4. Close the electric box and the top panel of the unit with their fixing screws.

The above operations must be done after turning off the unit and disconnecting it from the power supply (by mean of an appropriate disconnecting switch which should be already mouted by the installer). Operations to be performed by qualified personnel.

Remove the top cover without taking away the holder of hole-cabe plate.

The work is completed, please fix all the removed plates then tighten all screws and washers (if expected).

8 START UP

Before start-up:

Check out the availability of the supplied wiring diagrams and manuals of installed apparatus.

Check out the availability of the electrical and hydraulic diagrams of the plant in which the unit is installed.

Check that the shut-off valves of the hydraulic circuits are open.

Verify that the hydraulic circuit has been charged under pressure and air vented.

Check out that all water connections are properly installed and all indications on unit labels are observed.

Ensure that arrangements have been provided to drain the condensate.

Check out that all power cables are properly connected and all terminals are hardly fixed.

Check that electrical connections are carried out according to the norms in force including grounding.

Check out that the voltage is the one indicated in the unit labels.

Make sure the voltage is within the limits (±10%) of tolerance range.

Check out that crankcase heaters are powered correctly.

Check out that there is no refrigerant leakage.

Check out that all the cover panels are installed in the proper position and locked with fastening screws before start up.

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WARNING: The unit must be connected to the electrical network and should be in STAND-BY mode (powered) closing the general switch in order to operate the crankcase heaters of the compressor for a minimum of 12 hours before start up. (the heaters are automatically powered when the main switch is switched off). The crankcase heaters are working properly if, after some minutes, the temperature of crankcase’s compressor is about 10°C ÷ 15°C higher than ambient temperature.

WARNING: The weight of the pipes doesn’t load unit structure.

WARNING: Never switch off the unit (for a temporary stop) by switching off the main switch: this component should be used to disconnect the unit from the power supply only for lengthy stoppages (e.g. seasonal stoppages). Besides, failing the power supply, the crankcase’s heaters are not supplied thus resulting in a possible breakdown of the compressors once the unit is switched on.

WARNING: Do not modify the internal wiring of the unit otherwise the warranty will terminate immediately.

WARNING: The summer/winter operating mode have to be selected at the beginning of the related season. Frequent and sudden changes of this seasonal operating mode have to be avoided in order to prevent severe damages to compressors.

WARNING: When you first install and start-up the unit make sure that the unit is working properly in both cooling and heating modes.

9 SHUTDOWNS FOR LONG PERIODS

The types of shutdown depends on the weather of the site where the unit is installed and on the period of the stop. The antifreeze system, if it’s installed, stay on work also with the on-board control unit in “OFF” position. If the time of stop is long and the temperature is low, we recommend to drain the hydraulic circuits or use a mixture of water and glycol. Drain the hydraulic circuits and shutdown the unit with this passage:

Turn off the unit by placing the switch of each unit to "OFF" position.

Close the water valves.

Place the general differential circuit breaker on "OFF" position, if it is installed upstream of the system.

If the temperature drops below 0°C there is serious danger of frost: add a mixture of water and glycol in the plant, otherwise drain the hydraulic circuits of the plant and of the heat pump.

WARNING: the operation, although it was transient, with water temperatures below +5°C is not guaranteed on the basis of the limits set out in Paragraph 15.4. Before you turn the unit on after a long off period, make sure that the temperature of the mixture of water and glycol is higher than or at least equal to + 5°C.

10 MAINTENANCE AND PERIODICAL CONTROLS

WARNING: All the operations described in this chapter HAVE TO BE CARRIED OUT BY TRAINED STAFF ONLY. Before any operation or before entering the inner components of the unit, be sure that the power supply is disconnected. The compressor’s heads and discharge piping are usually at high temperature levels. Be very careful when operating in their surroundings. Aluminium coil fins are very sharp and can cause serious wounds. Be very careful when operating in their surroundings. After maintenance operations, re-install the cover panels, and fix them by means of screws.

The refrigerant circuits must not be filled with different gas other than that indicated on the nameplate. The use of a different refrigerant can cause severe damage to the compressor.

It’s forbidden to use oils other than those specified in this manual. The use of a different oil can cause serious damage to the compressor.

The temperatures of heads and discharge piping of the compressor are usually high.

Be careful when working near condensing coils. The aluminum fins are very sharp and can cause serious injuries.

After the maintenance operations, close the panels tightly with the fastening screws.

Be sure that only trained and qualified personnel to perform maintenance operation and periodical inspections on the equipment. The EU Regulation 517/2014 establishes that users should assign a qualified personnel to be responsible to regularly carry out inspections of the facilities, to perform tightness test and elimating eventual leakages within the shortest possible time. Also has to check the obligatoriness and the necessary documentation about the Regulation (EU) No 517/2014 and its subsequent amendment or repeal.

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It is a good rule to carry out periodic checks in order to verify the proper operation of the unit.

OPERATION 1 month 4 month 6 month

Filling the water circuit. x

Presence of bubbles in the water circuit. x

Check out that safety and control devices work correctly. x

Check out possible oil leakage from compressor. x

Check out possible water leakages from the hydraulic circuit. x

Check out the proper working of the flow switches. x

Check out that the crankcase electric heaters are properly supplied and functioning. x

Clean the metallic filters of the hydraulic circuit. x

Clean the finned coil by means of compressed. x

Check out that all the terminals on the electric board as well as on the terminals of the compressor are properly fixed.

x

Tightening of water connections. x

Check out the tightening and the balancing of the fan blades. x

Correct voltage. x

Correct absorption. x

Check the refrigerant charge. x

Check the operating pressure, and superheat and subcooling. x

Check of the efficiency of circulation pump. x

Check the expansion tank. x

If the unit should be out of service for a long period, discharge water from the piping and from heat exchanger. This operation is necessary if, during seasonal stoppages, ambient temperature is expected to go down below the freezing point of the employed fluid.

x

10.1 ENVIRONMENTAL PROTECTION

According to the norms dealing with the use of depleting stratospheric ozone substances, it is forbidden to release refrigerants fluids in the atmosphere. They have to be collected and delivered to the seller or to proper gathering points at the end of their operating life. Refrigerant R410A is mentioned among controlled substances and for this reason it has to be subjected to the mentioned norms. A particular care is recommended during service operations in order to reduce as much as possible any refrigerant loss.

11 APPLIANCE RECYCLING

Once the unit is arrived at the end of its life cycle and needs to be removed or replaced, the following operations are recommended: • the refrigerant has to be recovered by trained people and sent to proper collecting centre; • compressors’ lubricating oil has to be collected and sent to proper collecting centre; • the frame and the various components, if not serviceable any longer, have to be dismantled and divided according to their nature, particularly copper and aluminium, which are present in conspicuous quantity in the unit. These operations allow easy material recover and recycling process, thus reducing the environmental impact. The user is responsable of the proper disposal of this product, according to national regulations in the country of destination of the appliance. For more information you should contact the installation company or local competent authority.

An incorrect decommissioning of the appliance may create serious environmental damage and endanger people’s safety. Therefore, it’s recommended that the unit shall be disposed only by authorized persons and technical training who have followed training courses recognized by the competent authorities.

It is required to follow the same precautions described in the previous paragraphs.

Pay special attention during the disposal operation of the refrigerant gas.

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12 TECHNICAL DATA

TECHNICAL CHARACTERISTICS Unit Model MEX VS 15 RH 16 RH 18 RH 19 RH

Electric data Power supply 230V/1/50Hz 230V/1/50Hz Maximum power input kW 3,3 4,8 5,1 6,1 Maximum current input A 14,4 21,2 22,4 26,9

Cooling

Cooling capacity (min./nom./max.) (1) kW 3,65 / 6,87 / 7,56* 4,65 / 8,52 / 9,12* 5,4 / 10 / 11,35* 5,4 / 11,9 / 13,1*

Power input (1) kW 1,69 2,18 2,26 2,65 E.E.R. (1) W/W 4,06 3,91 4,43 4,49

Cooling capacity (min./nom./max.) (2) kW 2,32 / 5,07 / 5,58* 2,95 / 6,12 / 6,73* 3,27 / 7,56 / 8,83* 3,27 / 8,49 / 9,6*

Power input (2) kW 1,74 2,11 2,43 2,74 E.E.R. (2) W/W 2,91 2,90 3,11 3,10 SEER(5) W/W 3,59 3,61 4,63 4,73

Heating

Heating capacity (min./nom./max.) (3) kW 2,78 / 6,57 / 7,23* 3,54 / 8,01 / 8,81* 4,69 / 10 / 10,8* 4,69 / 12,1 / 12,7*

Power input (3) kW 1,47 1,85 2,26 2,89 C.O.P. (3) W/W 4,47 4,33 4,43 4,19

Heating capacity (min./nom./max.) (4) kW 2,24 / 6,15 / 6,76* 2,85 / 7,92 / 8,71* 3,9 / 9,51 / 10,3* 3,9 / 11,3 / 12,1*

Power input (4) kW 1,83 2,40 2,74 3,32 C.O.P. (4) W/W 3,36 3,31 3,47 3,41 SCOP (6) W/W 3,84 3,83 4,24 4,31

Energy efficiency water at 35°C/55°C Class A++ / A+ A++ / A+ A++ / A+ A++ / A+

Compressor Type

Twin Rotary DC Inverter

Twin Rotary DC Inverter

Twin Rotary DC Inverter

Twin Rotary DC Inverter

Number 1 1 1 1 Refrigerant oil (type, quantity) mL ESTER OIL VG74, 670 ESTER OIL VG74, 670 ESTER OIL VG74,

1000 ESTER OIL VG74, 1000

Fan motor Type Brushless DC motor Brushless DC motor Brushless DC motor Brushless DC motor

Number 1 1 1 1

Refrigerant

Type R410A R410A R410A R410A Refrigerant quantity (11) kg 2,05 1,9 3,8 3,8 Quantity of CO2 equivalent (11) ton 5,28 4,0 7,9 7,9 Design Pressure (high/low) MPa 4,2 / 2,7 4,2 / 2,7 4,2 / 2,7 4,2 / 2,7

Circulator

Water flow rate (3) m3/h 1,13 1,38 1,72 2,08 Available head pressure (3) kPa 44,6 34,5 39,4 34,2 Rated power input (3) kW 0,045 0,045 0,06 0,075 Max power input kW 0,045 0,045 0,06 0,075 Max. current input A 0,44 0,44 0,58 0,6 Energy Efficiency Index (EEI) circolatore ≤ 0,20 ≤ 0,20 ≤ 0,20 ≤ 0,21

Hydraulic circuit

Expansion vessel L 1 1 1 1 Hydraulic connections inch 1” M 1” M 1” M 1” M Minimum volume of water (7) L 31 37 46 51

Noise level Sound power (8) dB(A) 62,0 62,5 63,0 63,5 Sound pressure at 1 m (9) dB(A) 54 54,5 55 55,5 Sound pressure at 10 m (9) dB(A) 34 34,5 35 35,5

Dimensions and weight

Dimensions (LxDxW) mm 925 x 785 x 380 925 x 785 x 380 1047 x 913 x 465 1047 x 913 x 465 Max. Packing dimensions (LxDxW) (10) mm 995 x 944 x 415 995 x 944 x 415 1120 x 1080 x 520 1120 x 1080 x 520 Operating weight kg 67 67,5 97 97 Net/Gross weight kg 63,4 / 71,4 63,4 / 71,4 95,5 / 102 95,5 / 102

Operating conditions: (1) Cooling: Outdoor air temperature 35°C; inlet/outlet water temperature 23/ 18°C. (2) Cooling: Outdoor air temperature 35°C; inlet/outlet water temperature 12/7°C. (3) Heating: Outdoor air temperature 7°C DB 6°C WB; inlet/outlet water temperature 30/35°C. (4) Heating: Outdoor air temperature 7°C DB 6°C WB; inlet/outlet temperature 40/45°C. (5) Cooling: Water temperature inlet/outlet 7/12°C. (6) Heating: in average climate condition; Tbiv=-7°C; water temperature inlet/outlet 30/35°C. (7) Calculated for a decrease of the water temperature of the plant with 10°C with a defrosting cycle of 6 minutes. (8) Sound power heating mode condition (3); the value is determined respecting the measurements taken in accordance with the regulations UNI EN ISO 9614-2, in compliant with the Eurovent certification. (9) Sound pressure level obtained with internal measurements made in accordance with ISO 3744, in case of the sound source located in free field positioned over a reflecting plane. (10) Packaging height including the pallet: in particular, the pallet height, for the models 15 RH/16 RH is 117mm, and for the models 18 RH/19 RH is 126mm. (11) The data are only indicative and subject to change. For the correct data, refer to the technical label sticked on the unit. (*) activating the Max Hz function. The Power inputs include all circuit components such as fan motors, pumps, valves and controller, the test data is obtained according to EN 14511: 2013.

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TECHNICAL CHARACTERISTICS Unit Model MEX VS 112 RH 112T RH 115 RH 115T RH

Electric data Power supply 230V/1/50Hz 400V/3P+N+T/50Hz 230V/1/50Hz 400V/3P+N+T/50Hz Maximum power input kW 7,7 7,7 8,1 8,1 Corrente massima assorbita A 32,8 10,9 33 11,5

Cooling

Cooling capacity (min./nom./max.) (1) kW 6,7 / 13,8 / 15,2* 8,70 / 15,69 / 16,30*

Power input (1) kW 2,93 3,20 E.E.R. (1) W/W 4,70 4,90

Cooling capacity (min./nom./max.) (2) kW 5,3 / 11,46 / 12,05* 6,30 / 14,64 / 16,00*

Power input (2) kW 3,70 4,52 E.E.R. (2) W/W 3,10 3,24 SEER (5) W/W 4,51 4,77

Heating

Heating capacity (min./nom./max.) (3) kW 5,5 / 13,76 / 15,1* 7,10 / 15,21 / 15,90*

Power input (3) kW 3,2 3,45 C.O.P. (3) W/W 4,3 4,41 Heating capacity (min./nom./max.) (4) kW 5,3 / 13,55 / 14,9* 6,50 / 15,17 / 15,80*

Power input (4) kW 4,04 4,38 C.O.P. (4) W/W 3,35 3,46 SCOP (6) W/W 4,01 4,07

Energy efficiency water at 35°C/55°C Class A++ / A+ A++ / A++

Compressor Type Twin Rotary DC Inverter Twin Rotary DC Inverter

Number 1 1 Refrigerant oil (type, quantity) mL ESTER OIL VG74, 1400 ESTER OIL VG74, 1400

Fan motor Type Brushless DC motor Brushless DC motor

Number 2 2

Refrigerant

Type R410A R410A Refrigerant quantity (11) kg 4,74 5,0 Quantity of CO2 equivalent (11) ton 9,90 10,4 Design pressure (high/low) MPa 4,2 / 2,7 4,2 / 2,7

Circulator

Water flow rate (3) m3/h 2,37 2,62 Available head pressure (3) kPa 63,4 52,9 Rated power input (3) kW 0,14 0,14 Max power input kW 0,14 0,14 Max. current input A 1,10 1,10 Energy Efficiency Index (EEI) circolatore ≤ 0,23 ≤ 0,23

Hydraulic circuit Expansion vessel L 2 2 Hydraulic connections inch 1” M 1” M Minimum volume of water (7) L 69 88

Noise level Sound power (8) dB(A) 65,5 66,0 Sound pressure at 1m (9) dB(A) 57,5 58 Sound pressure at 10m (9) dB(A) 37,5 38

Dimensions and weight

Dimensions (LxDxW) mm 1060 x 1405 x 455 1060 x 1405 x 455 Max. Packing dimensions (LxDxW) (10) mm 1125 x 1675 x 690 1125 x 1675 x 690 Operating weight kg 119 130 Net/Gross weight kg 115,5 / 126 126,3 / 137

Prestazioni riferite alle seguenti condizioni: (1) Cooling: Outdoor air temperature 35°C; inlet/outlet water temperature 23/18°C. (2) Cooling: Outdoor air temperature 35°C; inlet/outlet water temperature 12/7°C. (3) Heating: Outdoor air temperature 7°C DB 6°C WB; inlet/outlet water temperature 30/35°C. (4) Heating: Outdoor air temperature 7°C DB 6°C WB; inlet/outlet temperature 40/45°C. (5) Cooling: Water temperature inlet/outlet 7/12°C. (6) Heating: in average climate condition; Tbiv=-7°C; water temperature inlet/outlet 30/35°C. (7) Calculated for a decrease of the water temperature of the plant with 10°C with a defrosting cycle of 6 minutes. (8) Sound power heating mode condition (3); the value is determined respecting the measurements taken in accordance with the regulations UNI EN ISO 9614-2, in compliant with the Eurovent certification. (9) Sound pressure level obtained with internal measurements made in accordance with ISO 3744, in case of the sound source located in free field positioned over a reflecting plane. (10) Packaging height including pallet: in particular, the pallet height, for the models 112 RH/112T RH/115 RH/115T RH is 170mm. (11) The data are only indicative and subject to change. For the correct data, refer to the technical label on the unit. (*) activating the Max Hz function. The Power inputs include all circuit components such as fan motors, pumps, valves and controller, the test data is obtained according to EN 14511: 2013. N.B. The performance data are indicative and could be subject to change. In addition, the performances declared in (1), (2), (3) and (4) are to be understood referring to the instantaneous power according to UNI EN 14511. The declared data in (6) is determinated according to UNI EN 14825.

WARNING: The minimum temperature allowed for storing the unit is 5°C.

MEX VS Chillers and inverter air / water heat pumps with axial fans

22

13 ELECTRIC DATA OF THE UNIT AND AUXILIARIES Power supply of the unit V/~/Hz 230/1/50*-400/3/50** Remote control circuit V/~/Hz 12/1/50

Control board circuit V/~/Hz 12/1/50 Fans power supply V/~/Hz 230/1/50

For the models 15 RH, 16 RH, 18 RH, 19 RH, 112 RH and 115 RH* - For the models 112T RH, 115T RH**.

Note: Electric data may change for updating. It is therefore necessary to refer always to the technical data label stuck on right-side panel of the unit.

14 HYDRAULIC CIRCUIT AVAILABLE HEAD PRESSURE

Below the characteristic curves corresponding to Head pressure -Water flow without head losses of the hydronic kit. The optimal operating point is shown on each curve under the specified conditions at the apex (3) p. 20. The circuit’s plant must be designed so as to ensure the nominal water flow rate corresponding to the operating points indicated below.

Here also the range of the available head pressures that the unit can provide during the circulator modulation periode.

MEX VS 15RH-16RH

Operating point MEX VS 18RH

MEX VS 15 RH & MEX VS 16 RH

MEX VS 18 RH

MEX VS 19 RH

MEX VS 112 RH – MEX VS 112T RH – MEX VS 115T RH

Operating point MEX VS 15RH Operating point MEX VS 16RH

Operating point MEX VS 19RH

Operating point MEX VS 112RH-MEX VS 112T RH Operating point MEX VS 115RH – MEX VS 115T RH

MEX VS Chillers and inverter air / water heat pumps with axial fans

23

MEX VS 18RH

MEX VS 19 RH

MEX VS 112 RH – 112T RH – 115 RH – 115T RH

MEX VS Chillers and inverter air / water heat pumps with axial fans

24

15 OPERATION LIMITS

15.1 EVAPORATOR WATER FLOW RATE

The nominal water flow rate is referred to a ∆T equal to 5°C, between the evaporator’s inlet and outlet temperatures. The allowed maximum flow rate is corresponding to ∆T=3°C; higher values may cause too high pressure drops. The allowed minimum water flow rate is corresponding to ∆T=8°C (except for the models MEX VS 15 RH for which a maximum temperature difference of ∆T=6,25°C is allowed and for the model “MEX VS 16 RH” where the maximum temperature difference is 7,5°C). Insufficient values may cause too low evaporating temperatures with the intervention of safety devices which would stop the unit and, in some particular cases, the water can freeze in the evaporator coil causing the refrigeration circuit to break down. We enclosed below a most accurate table showing the minimum flow rates that to ensure for the plate heat exchanger for a the proper operation of unit according to the model (note: the water flow switch is used for preventing the freezing sensor from failure in the case of insufficient water flow but it does not ensure the required minimum flow rate which allows the unit to work properly)

Models MEX VS

15RH 16RH 18RH 18RH 112RH 112TRH 115RH 115TRH

Required minimum water flow rate [m3/h]

0,71 0,86 1,08 1,30 1,48 1,64

Required maximum water flow rate [m3/h]

1,88 2,30 2,87 3,47 3,95 4,37

As a first approach, and in the absence of other detection systems, the proper flow rate for getting the best performance from your unit can be found at maximum speed of the circulator, using the pressure gauges for controlling the pressure difference between the return and the delivery water on the outside water connections of the unit and make sure that such value is equal or less than the static pressure indicated on the curves shown in paragraph 14 for the respective models.

15.2 COLD WATER TEMPERATURE (SUMMER OPERATION)

The allowed minimum temperature at the evaporator’s outlet is 5°C; for more lower temperatures please contact us. In this case contact our company for the feasibility study and evaluation of changes to be made according to your requests. The maximum temperature that can be maintained at the outlet of the evaporator is 25°C. Higher temperatures (up to a maximum of 40°C) can anyway be tolerated during transitions and start-up phases of the system.

15.3 HOT WATER TEMPERATURE (WINTER OPERATION)

Once the system is working at the right temperature, the inlet hot water temperature should not to be lower than 25°C; the lowest values that are not related to transitional or start-up stages may cause system’s malfunction and possible compressor breakdowns. The maximum outlet water temperature have not to exceed 58°C. At this temperature, the power consumption and performance in terms of C.O.P. are enhanced if the outdoor temperature is higher than 5°C, even if the unit is still able to operate up to the limit temperature that are reported in the envelope. For higher temperatures than those pointed out, especially if have a concomitant with the reduction of the water flow rate, it may cause abnormalities to the normal operating of the unit, or the safety devices act in critical cases.

15.4 AMBIENT AIR TEMPERATURE AND SUMMARIZING TABLES

The units are designed and manufactured to operate, in summer operation, with the condensate control, with outdoor air temperatures ranging between -10°C and 46°C. While operating as a heat pump, the allowed range of the outdoor temperature goes from -20°C to 40°C as a function of the water outlet temperature as indicated in the below table.

Operation limits

Water chiller mode

Ambient temperature Minimum -10°C Maximum +46°C

Water outlet temperature Minimum +5°C Maximum +25°C

Heat pump mode

Ambient temperature Minimum -20°C Maximum +30°C

Water outlet temperature Minimum +25°C Maximum +58°C*/+63°C**

Heat pump mode for sanitary hot water

Ambient temperature with maximum water temperature 38°C Minimum -20°C Maximum +40°C

Ambient temperature with maximum water temperature 55°C Minimum -10°C Maximum +35°C

Water outlet temperature Minimum +20°C Maximum +58°C*/+63°C**

(*) The setting of the unit is 57°C, the value of the maximum temperature takes into account the hysteresis of 1°C present on the parameter. (**) with a supplementary electric heater (not supplied)

MEX VS Chillers and inverter air / water heat pumps with axial fans

25

Below the operation limits are graphed, in the case of air conditioning and sanitary hot water production.

WATER CHILLER/HEAT PUMP MODES

DOMESTIC HOT WATER MODE

MEX VS Chillers and inverter air / water heat pumps with axial fans

26

16 CORRECTION FACTORS FOR USE OF GLYCOL

Glycol rate Freezing point (°C) CCF IPCF WFCF PDCF

10% -3,2 0,985 1 1,02 1,08 20% -7,8 0,98 0,99 1,05 1,12 30% -14,1 0,97 0,98 1,10 1,22 40% -22,3 0,965 0,97 1,14 1,25 50% -33,8 0,955 0,965 1,2 1,33

CCF: Capacity correction factor IPCF: Input power correction factor WFCF: Water flow rate correction factor PDCF: Pressure drops correction factor

The water flow rate and pressure drop correction factors are to be applied directly to the values given for operation without glycol. The water flow rate correction factor is calculated in order to get the same temperature’s difference that would be obtained without glycol. The pressure drops’ correction factor takes into account the different water flow rate obtained from the application of the water flow rate correction factor.

17 DIMENSIONS

17.1 MODELS MEX VS 15 RH/16 RH

IN/OUT: 1”M

17.2 MODELS MEX VS 18 RH/19 RH IN/OUT: 1”M

MEX VS Chillers and inverter air / water heat pumps with axial fans

27

17.3 MODELS MEX VS 112 RH /112T RH / 115 RH / 115T RH

IN/OUT: 1”M

17.4 INTERNAL PARTS OF THE UNIT

17.4.1 Mod. MEX VS 15 RH / 16 RH

1) Remove the top cover 2) Twist off the screws (number 2; 3; 4) of the user interface cover plate and the screw (1) from the side panel for separating

the side panel from the front panel (Detail A). 3) Sequentially, twist off the screws (number 5; 6; 7) in order to move shift slightly the front panel and gain access to the

screw (number 8) visible in detail B. 4) Twist off the screws (number 8; 9 visible in detail B) and those positioned on the battery side of the unit. To remove the

side panel, pull it up (in order to free the tab of the base coupling which is indicated as C in detail B) and remove it.

MEX VS Chillers and inverter air / water heat pumps with axial fans

28

17.4.2 Mod. MEX VS 18 RH / 19 RH

1) Remove the cover twisting off the screws (number 1; 2; 3; 4; 5; 6; 7; 8). 2) Twist off the srews (number 9; 10) of the front panel and then push the panel downward to remove the interlocking tab

(Detail A); pull the panel forward to remove it. 3) Twist off the screws (number 11; 12; 13) and those places on the battery side of the unit. To remove the side panel, pull the

panel forward to remove it (in order to loose the hooking tab on the basement indicated as C in the detail B) and remove it.

17.4.3 Mod. MEX VS 112 RH / 112T RH / 115 RH / 115T RH

1) Remove the cover twisting off the screws (number 1; 2; 3; 4; 5; 6; 7; 8;9). 2) Twist off the screws (number 10; 11) of the front panel and then push the panel downward to remove the interlocking tab

(Detail A); pull the panel forward to remove it. 3) Twist off the screw number 12 and those placed of the battery side of the unit. To remove the side panel, pull it upward (in

order to loose the hooking tab on the basement indicated as C in the detail B) and remove it.

MEX VS Chillers and inverter air / water heat pumps with axial fans

29

18 WIRING DIAGRAMS

18.1 MODELS MEX VS 15 RH / 16 RH / 18 RH / 19 RH

DI

/ O

f

Rev.

12

34

56

78

910

11

12

13

14

15

16

17

18

19

20

A B C D E F G H I J K L M

02/0

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1

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36

34

26

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63

62

INVERTER

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20

15

28

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[AB:I

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[Fd1:C

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MEX VS Chillers and inverter air / water heat pumps with axial fans

30

DI

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f

Rev.

12

34

56

78

910

11

12

13

14

15

16

17

18

19

20

A B C D E F G H I J K L M

02/0

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06 /

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1

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AI2

AI2

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AI3

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4

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AI7

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-

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21

DT

12

LP

12

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2 1

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2 1

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2 1

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SAN

SAN

67

66

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SW

90

91

ON

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ON

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92

73

FSW

1

1

2

69

68

SE

SE

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EXT

31, 33

31

33

32, 34

34

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1

57

32

42

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39

39, 40

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41, 42

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NO

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10 -

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19, 18

17, 16

15, 14

13, 15, 14

4 W

V1

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62

63

TO

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DO

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R1

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R2A B

78

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Auxilia

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input si

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55

56

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13

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[TF:1

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[T.B

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[T.B

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[T.B

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[Fd1:C

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[Fd1:C

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Solo

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nelle

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MEX VS Chillers and inverter air / water heat pumps with axial fans

31

DI

/ O

f

Rev.

12

34

56

78

910

11

12

13

14

15

16

17

18

19

20

A B C D E F G H I J K L M

02/0

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3

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2

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06 /

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50W

230V -

280x70m

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@ 2

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.

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ON

3.2

MPa -

OFF 4

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Bott

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heating c

able

INV1

FD

1

PBF1

L1 P1

Sch

eda invert

er

/ In

vert

er

board

Sch

eda p

ilota

ggio

vento

la /

Fan d

rive b

oard

Sch

eda d

i pote

nza

vento

la /

Fan p

ow

er

board

Circo

lato

re /

Wate

r pum

p

Indutt

anza

/

Induct

or

25A 5

mH

Tp

Senso

re d

i te

mpera

tura

invert

er

/In

vert

er

tem

pera

ture

senso

r

Corr

ezi

one s

onde S

T e

OU

T

Inse

rite

ferr

iti

MEX VS Chillers and inverter air / water heat pumps with axial fans

32

18.2 MODELS MEX VS 112 RH / 115 RH

DI

/ O

f

Rev.

12

34

56

78

910

11

12

13

14

15

16

17

18

19

20

A B C D E F G H I J K L M

03/0

2/2

017

1

3

2

217/1

1/2

017

AB

MP

1M

PAB

003/0

2/2

017

AB

13/0

7/2

017

Em

issi

one

MP

AB

AB

AB

14/1

6 k

W 1Ph

Sch

em

a e

lett

rico

funzi

onale

/ Funct

ional ele

ctrica

l dia

gra

m

i-H

WAK_V4

321

FD

1FD

2

22

33

L NTB1

230 V

TF1

12 V

ac1

230 V

ac2

12 V

ac2

L N

+-

P1

L in

N in

L o

ut

N o

ut

EM

I1F1

Non f

orn

ito /

Not

supplied

230V - 1Ph - N - 50Hz

Obbligato

rio /

Obligato

ry

QF

PE

NL

ACL1

ACL2

ACN

1ACN

2

L1

Outp

ut

com

mon m

ode

choke

R Dis

charg

eCF1

+ -

Input

choke

com

mon m

ode

JUM

PER

"MD

"

MAIN

BO

ARD

E

E

U V W

O/P

P U

DR

IVE B

OA

RD

CO

N1

CO

N2

FIN

CO

N3

BN

BP2

RU

NCM

CM

CM

0-1

0V

Pin

4Pin

5O

P1

+12

L2

N2

E

CO

N1

FIN

BP1

BN

1L2

N2

+12

RY1

U V W E

LN

Pin

4Pin

5

INV1

RL1

2

4

6

8

R C

HARG

E1

114

30

32 34

31

41

15

17

16, 17

8

7, 8

Coil R

L1

37

37

112

112

+12V

0V

32

48

C1

U V W GN

D

63

207

10

11

10, 11

12

19

TO

: 0

1-A

-13

01-G

-11

TO

: 0

1-A

-13

01-G

-11

TO

: 0

2-H

-7

TO

: 0

2-H

-7

TO

: 0

1-L

-11

01-G

-11

TO

: 0

1-L

-11

01-F

-11

TO

: 0

2-M

-10

25

TO

: 0

2-J

-20

51

33, 34

22, 23

113

23

1115

43

31

62

64

65

23

34

14

53

50

39

02-D

-10

02-C

-10

TO

: 0

2-J

-17

TO

: 0

2-M

-17

915

115

116

6, 9

49

48, 49, 50

52

51, 52, 53

TO

: 0

2-K

-8TO

: 0

2-K

-8

[AB:1

2V]

[AB:1

2V]

[T.B

.:L]

[T.B

.:N

]

[AB:C

N5]

[AB:C

N5]

[AB:I

-]

[AB:I

+]

[T.B

.:N

]

[T.B

.:L]

[AB:C

1]

[Fd1:C

N1]

[IN

V:L

]

[IN

V:N

]

[4W

V1]

[CEH

1]

[N1]

[Fd1:C

N1]

INVERTER

A c

arico

dell'in

stalla

tore

/To t

he inst

alle

r expense

s

M2

M1

Corr

ezi

one s

onde S

T e

OU

T

Inse

rite

ferr

iti

3 a

vvolg

imenti /

3 e

nvelo

pm

ent

2 a

vvolg

imenti /

2 e

nvelo

pm

ent

MEX VS Chillers and inverter air / water heat pumps with axial fans

33

DI

/ O

f

Rev.

12

34

56

78

910

11

12

13

14

15

16

17

18

19

20

A B C D E F G H I J K L M

03/0

2/2

017

2

3

2

217/1

1/2

017

AB

MP

1M

PAB

003/0

2/2

017

AB

13/0

7/2

017

Em

issi

one

MP

AB

AB

AB

14/1

6 k

W 1Ph

Sch

em

a e

lett

rico

funzi

onale

/ Funct

ional ele

ctrica

l dia

gra

m

i-H

WAK_V4

321

ON

PRG

Mode

Esc

ON

CB1

CN

3

CN

2

CN

1

AB1

CN

6

CN

2

CN

1

12V

12V

AI1

0-

AI1

0+

+5V

E+

E-

R+

R-

GN

D

I+ I- NO

1

C1

NC1

AI1

AI1

AI2

AI2

AI3

AI3

AI4

AI4

NC2

C2

N02

DO

5

D05

DO

4

D03

DO

2

DO

1

NLAD

I1

AD

I1

AD

I2

AD

I2

DI1

DI1

DI2

DI2

DI3

DI3

AI5

AI5

AI6

AI6

AI7

AI7

-

+

+

-

21

DT

12

LP

12

HP

2 1

ST

2 1

OUT

2 1

IN

SAN

SAN

84

83

SW

SW

ON

/OFF

ON

/OFF

FSW

1

2

SE

SE

21

EXT

27, 29

27

29

28

30

EEV1

NC1

NO

1

76

28, 30

14

19

12V

12V

18

18, 19

13

13, 14

NC2

NO

2

87

R+

R-

72

73

0 -

10 +

0 -

10 -

GN

D

51, 52, 53

48, 49, 50

71

100

100

4 W

V1

25

113

114

DO

4N

DO

3

DO

5N

97

DO

5

DO

4

DO

3N

CEH

1

AB

97

R3

AB

R1

A B

R2A B

102

95

95

N2

93

93

77

N1

76

87

74

75

70

1 108

109

90

85

86

77

01-J

-7

01-K

-7

01-G

-11

01-H

-11

TO

: 0

1-F

-14

TO

: 0

1-F

-14

102

41

01-H

-11

01-G

-11

39

01-H

-20

01-H

-19

[T.B

.:N

]

[T.B

.:N

]

[T.B

.:N

]

CN

5

[WP:+

]

[WP:-

]

[TF:1

2Vac2

]

[TF:1

2Vac1

]

[Fd1:C

N4]

[Fd1:C

N4]

[T.B

.:L]

To t

he inst

alle

r expense

sA c

arico

dell'

inst

alla

tore

/

P

Auxili

ary

board

Sch

eda a

usi

liaria

Contr

ol board

Contr

ollo

a b

ord

o

230 V

5A

Auxilia

ry h

eate

r /

Resis

tenza a

usilia

ria

Boiler

/ Cald

aia

Sanitary

auxilia

ry h

eate

r /

Resis

tenza a

usilia

ria s

anitaria

230 V

5A

Optional on

vers

ions

without KA

vers

ioni non K

AO

pzi

onale

nelle

Valv

ola

doppio

set

poin

t

Double

set

poin

t valv

e /

Sonda s

anitaria

Sanitary

senso

r /

Valv

ola

tre

vie

sanitaria

Sanitary

3 w

ay v

alv

e /

Only

vers

ion K

ASolo

per

vers

ione K

A

Rem

ote

keyboard

/

Contr

ollo r

em

oto

0 -

10V

segnale

ingre

sso

input si

gnal /

Double

setp

oin

t

hum

idosta

t N

C c

onta

ct

Corr

ezi

one s

onde S

T e

OU

T

Inse

rite

ferr

iti

MEX VS Chillers and inverter air / water heat pumps with axial fans

34

DI / O

f

Rev.

12

34

56

78

910

11

12

13

14

15

16

17

18

19

20

ABCDEFGHIJKLM

03/0

2/2

017

3

3

2

217/1

1/2

017

AB

MP

1M

PAB

003/0

2/2

017

AB

13/0

7/2

017

Em

issione

MP

AB

AB

AB

14/1

6 k

W 1

Ph

Sch

em

a e

lettrico

funzio

nale

/ Functio

nal e

lectrica

l dia

gra

m

i-HW

AK_V4

3 21

Tra

sdutto

re d

i alta

pre

ssione /

Tra

nsd

uce

r pre

ssure

pro

be

Wate

r outle

t tem

pera

ture

pro

be

Sonda te

mpera

tura

acq

ua in

uscita

/

Suctio

n te

mpera

ture

senso

r

Wate

r inle

t tem

pera

ture

pro

be

De

scrip

tion

De

scriz

ion

e /

Sonda te

mpera

tura

acq

ua in

ingre

sso /

Senso

re te

mpera

tura

asp

irazio

ne /

Tra

sdutto

re d

i bassa

pre

ssione /

INST

OU

T

LP

Co

mp

on

en

tD

escrip

tion

De

scriz

ion

e /

Ind

ice S

on

de / P

rob

e in

dex

Co

mp

on

en

te /

Com

pre

ssor d

ischarg

e te

mpera

ture

pro

be /

Exte

rnal te

mpera

ture

pro

be

DT

EXT

Sonda te

mpera

tura

scarico

com

pre

ssori /

Sonda te

mpera

tura

este

rna /

Tra

nsd

uce

r pre

ssure

pro

be

HP

F1

Co

mp

on

en

te /

Co

mp

on

en

t

Fusib

ile 2

x 3

2A 1

0,3

x38 / F

use

2 x

32A 1

0,3

x38

Ind

ice F

usib

ili / Fu

se in

dex

Resiste

nza

com

pre

ssore

/ Com

pre

ssor h

eate

r

Com

pre

ssore

/ Com

pre

ssor

Ventila

tore

/ Fan m

oto

r

Tra

sform

ato

re / T

ransfo

rmer

De

scriz

ion

e /

De

scrip

tion

Ind

ice C

om

po

nen

ti / Co

mp

on

en

t ind

ex

Contro

llo b

ord

o m

acch

ina / C

ontro

l board

Co

mp

on

en

t

Co

mp

on

en

te /

CEH

1

C1

M1, M

2

TF1

80W

230V

P1 L1

FD

1, F

D2

INV1

4W

V1

EEV1

FSW

1

AB1

Botto

m h

eatin

g ca

ble

P

R1, R

2

R32

1.

AB

xxxxx

Cavo risca

ldante

basa

mento

/

50W

230V - 2

80x70m

mResiste

nza

scam

bia

tore

/ Exch

anger re

sistor

Circo

lato

re / W

ate

r pum

p

Indutta

nza

/ Inducto

r 40A 1

mH

Sch

eda p

ilota

ggio

vento

la / F

an d

rive b

oard

Sch

eda in

verte

r / Inverte

r board

Pre

ssosta

to d

i alta

pre

ssione / H

igh p

ressu

re sw

itch

ON

3.2

MPa - O

FF 4

.4 M

Pa

NTC-1

0kΏ

@ 2

5°C

β3435

Senso

re / S

enso

r

Valv

ola

4 v

ie / 4

-way v

alv

e

Ele

ctronic e

xpansio

n v

alv

eValv

ola

di e

spansio

ne e

lettro

nica

/

Morse

tto / T

erm

inal b

lock

Inte

rrutto

re d

i porta

ta / F

low

switch

Sch

eda a

usilia

ria / A

uxilia

ri board

CB1

R C

HARG

E1

CF1

Resiste

nza

/ Resisto

r40W

30 O

hm

Condensa

tore

/ Capacito

r3300 M

F 4

00 V

dc

RL1

Relè

doppio

scam

bio

/ R

ela

y d

ouble

exch

ange

Corre

zione so

nde S

T e

OU

T

Inse

rite fe

rriti

MEX VS Chillers and inverter air / water heat pumps with axial fans

35

18.3 MODEL MEX VS 112T RH / 115T RH

DI

/ O

f

Rev.

12

34

56

78

910

11

12

13

14

15

16

17

18

19

20

A B C D E F G H I J K L M

03/0

2/2

017

1

3

3

317/1

1/2

017

MP

AB

227/0

7/2

017

AB

MP

1M

PAB

003/0

2/2

017

AB

13/0

7/2

017

Em

issi

one

MP

AB

AB

AB

AB

14 /

16 k

W 3

Ph

Sch

em

a e

lett

rico

funzi

onale

/ Funct

ional ele

ctrica

l dia

gra

m

i-H

WAK_V4

321

DC+

DC -

DC1 +

DC2 +

DC1 -

DC2 -

CO

ND

1

C1

W V U GN

D

45

45

27

42

L1

12

L1

R

L2

S

L3

T

NN

EM

I1

40

39

34

Non f

orn

ito /

Not

supplied

Obbligato

rio /

Obligato

ry

Id Id Id

L1

L2

L3

N PE

400V - 3Ph - N - 50Hz

PM

1

L1

L2

L3

Out

11

Out

14

230 V

ac1 T

F11

2 V

ac1

230 V

ac2

12 V

ac2

32

46 47

48

40

31, 34

44

44

49

49

77

7673

74

66 FD

1FD

2

M1

53, 52

112

14

11

12

12

14

39

42

43

43

13

15

60

58

65

75, 73, 74

L N

+-

P1

TO

: 0

2-H

-7

TO

: 0

2-H

-7

02-K

-8

27

L NTB1

33

35

35

56

53

104

55

51

32

31

55, 54

55 53

TO

: 0

1-K

-801-K

-19

TO

: 0

1-K

-8

01-L

-19

TO

: 0

2-M

-10

TO

: 0

2-J

-20

118

118

02-C

-10

02-D

-10

33

83

82

26

26

TO

: 0

2-J

-17

41

TO

: 0

2-M

-17

67

67, 65, 66

02-K

-8

02-K

-878

75

78, 76, 77

[AB:C

N5]

[AB:C

N5]

[AB:1

2V]

[AB:1

2V]

[Fd1:C

N1]

[AB:C

1]

[T.B

.:N

]

[T.B

.:L]

[Fd1:C

N1]

[N1]

[CEH

1]

[4W

V1]

[AB:G

ND

]

[AB:I

-]

[AB:I

+]

INVERTER

To t

he inst

alle

r expense

sA c

arico

dell'

inst

alla

tore

/

M2

Corr

ezi

one s

onde S

T e

OU

T

AB

CD

EF

F1

13, 47

46, 15

11

Collegato

monitore

a v

alle F

1

10

48, 10

112

Inse

rite

ferr

iti

2 a

vvolg

imenti /

2 e

nvelo

pm

ent

3 a

vvolg

imenti /

3 e

nvelo

pm

ent

2 a

vvolg

imenti /

2 e

nvelo

pm

ent

INV1

W V UN DC-

L2

DC+

L1

P T S R

Tp

MEX VS Chillers and inverter air / water heat pumps with axial fans

36

DI

/ O

f

Rev.

12

34

56

78

910

11

12

13

14

15

16

17

18

19

20

A B C D E F G H I J K L M

03/0

2/2

017

2

3

3

317/1

1/2

017

MP

AB

227/0

7/2

017

AB

MP

1M

PAB

003/0

2/2

017

AB

13/0

7/2

017

Em

issi

one

MP

AB

AB

AB

AB

14 /

16 k

W 3

Ph

Sch

em

a e

lett

rico

funzi

onale

/ Funct

ional ele

ctrica

l dia

gra

m

i-H

WAK_V4

321

ONPRG

Mode

Esc

ON

CB1

CN

3

CN

2

CN

1

AB1

CN

6

CN

2

CN

1

12V

12V

AI1

0-

AI1

0+

+5V

E+

E-

R+

R-

GN

D

I+ I- NO

1

C1

NC1

AI1

AI1

AI2

AI2

AI3

AI3

AI4

AI4

NC2

C2

N02

DO

5

D05

DO

4

D03

DO

2

DO

1

NLAD

I1

AD

I1

AD

I2

AD

I2

DI1

DI1

DI2

DI2

DI3

DI3

AI5

AI5

AI6

AI6

AI7

AI7

-

+

+

-

21

DT

12

LP

12

HP

2 1

ST

2 1

OUT

2 1

IN

SAN

SAN

87

86

SW

SW

114

115

ON

/OFF

ON

/OFF

110

93

FSW

1

2

89

88

SE

SE

21

EXT

30, 38

30

38

15

,7

3

51

EEV1

NC1

NO

1

72

37

60

58

01-L

-20

01-M

-20

12V

12V

57

57, 58

59

59, 60

NC2

NO

2

90

R+

R-

113

0 -

10 -

0 -

10+

70

71

GN

D

78, 76, 77

75, 73, 74

67, 65, 66

68

68, 67, 65, 66

TO

: 0

1-B

-4

4 W

V1

56

82

83

TO

: 0

1-K

-21

TO

: 0

1-K

-21

DO

4N

DO

3

DO

5N

100

DO

5

DO

4

DO

3N

CEH

1

AB

100

R3

AB

R1

A B

R2A B

106

98

N2

96

96

116

N1

72

90

70

71

01-K

-19

01-L

-19

116

10601-L

-19

41

01-L

-19

104

TO

: 0

1-B

-4

TO

: 0

1-B

-4

[T.B

.:N

]

[Fd1:C

N4]

[Fd1:C

N4]

[Fd1:C

N4]

[T.B

.:L]

[T.B

.:N

]

[T.B

.:N

]

[WP:-

]

[WP:+

]

[TF:1

2Vac1

]

[TF:1

2Vac2

]

CN

5

69

69

A c

arico

dell'

inst

alla

tore

/To t

he inst

alle

r expense

s

PContr

ollo

a b

ord

oContr

ol board

Sch

eda a

usi

liaria

Auxili

ary

board

input

signal /

0 -

10V

segnale

ingre

sso

Rem

ote

keyboard

/

Contr

ollo r

em

oto

tni

opt

es

elb

uo

D

hum

idosta

t N

C c

onta

ct

230 V

5A

Resis

tenza a

usilia

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ria s

anitaria

Double

set

poin

t valv

e /

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ola

doppio

set

poin

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Sanitary

senso

r /

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ola

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vie

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Sanitary

3 w

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vers

ions

without KA

vers

ioni non K

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1

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rite

ferr

iti

MEX VS Chillers and inverter air / water heat pumps with axial fans

37

DI / O

f

Rev.

12

34

56

78

910

11

12

13

14

15

16

17

18

19

20

ABCDEFGHIJKLM

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MP

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227/0

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14 / 1

6 k

W 3

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i-HW

AK_V4

3 21

Tra

nsd

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ssure

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be

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sdutto

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scriz

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mp

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te /

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ice S

on

de / P

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dex

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t

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pre

ssori /

DT

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rnal te

mpera

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be

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pre

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mpera

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pro

be /

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este

rna /

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/ Com

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1

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eda a

usilia

ria / A

uxilia

ri board

Inte

rrutto

re d

i porta

ta / F

low

switch

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tto / T

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inal b

lock

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ola

di e

spansio

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lettro

nica

/Ele

ctronic e

xpansio

n v

alv

e

4W

V1

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ola

4 v

ie / 4

-way v

alv

e

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se in

dex

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x 2

5A 1

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use

3 x

25A 1

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x38

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eda co

ndensa

tori / ca

pacito

rs card

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re / S

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@ 2

5°C

β3435

21

. R3

R1, R

2

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ssosta

to d

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ssione / H

igh p

ressu

re sw

itchP

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eda in

verte

r / Inverte

r board

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1, F

D2

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eda p

ilota

ggio

vento

la / F

an d

rive b

oard

L1

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nza

/ Inducto

r 25A 5

mH

P1

Circo

lato

re / W

ate

r pum

p

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nza

scam

bia

tore

/ Exch

anger re

sistor

50W

230V - 2

80x70m

m

Cavo risca

ldante

basa

mento

/Botto

m h

eatin

g ca

ble

80W

230V

Senso

re d

i tem

pera

tura

inverte

r /In

verte

r tem

pera

ture

senso

rTp

Corre

zione so

nde S

T e

OU

T

Colle

gato

monito

re a

valle

F1

Inse

rite fe

rriti

MEX VS Chillers and inverter air / water heat pumps with axial fans

38

19 HYDRAULIC DIAGRAM TYPE

Floor plant

thermo-

accumulator

Water supply pipe

MSI

MinichillerInverter

3-way valve

double set poit

Sanitary

3-way valve

20 CONTROL LOGICS

For the control logics see the control manual.

21 HANDBOOK FOR SOME CONFIGURATIONS OF INSTALLATIONS

For more information about the some configurations, you may contact our office and ask for the handbook which collects a series of some recommended drawings of plants that have been highlighted regarding the installation configuration of our high efficiency heat pumps. The "Handbook" aims also the task of showing the symbiotic potential with some of our products in the catalogue.

Technical data shown in this booklet are not binding. Thermocold shall have the right to introduce at any time whatever modifications

deemed necessary to the improvement of the product..

70026 Modugno – Bari Via dei Ciclamini, 25 – Z.I.

Tel. 080/5312623

Internet: http://www.thermocold.it E-Mail: [email protected]