Chilled Water Pump Head Calculation

download Chilled Water Pump Head Calculation

of 18

Transcript of Chilled Water Pump Head Calculation

  • 7/29/2019 Chilled Water Pump Head Calculation

    1/18

    m FT

    1 - 2 790 6" 2 6.6 4.1 0.27 Flexible Connector 1 6 0.25

    MULTI PURPOSE VALVE 1 120 3.00

    2 - 3 1580 8" 1.6 5.2 4 0.21 Equal Tee-Branch 1 40 1.60

    3 - 4 2370 10" 1.6 5.2 2.55 0.13 3/4Reduced Tee-Run 1 23 0.59

    4 - 5 3160 12" 1.6 5.2 1.8 0.09 3/4Reduced Tee-Run 1 26 0.47

    5 - 6 3160 12" 1.6 5.2 1.8 0.09 Equal Tee-Run 1 19 0.34

    3160 12" 10 32.8 1.8 0.59 90 Elbow 3 30 1.62

    6 - 7 3160 12" 5.4 17.7 1.8 0.32 Equal Tee-Run 1 19 0.34

    7 - 8 2370 10" 5.4 17.7 2.55 0.45 3/4Reduced Tee-Run 1 23 0.59

    8 - 9 1580 8" 5.4 17.7 4 0.71 3/4Reduced Tee-Run 1 18 0.72

    9 - 10 790 6" 24 78.7 4.1 3.23 Equal Tee-Run 2 10 0.82

    Gate Valve 2 7 0.57

    Y-Strainer 1 110 4.51

    Flexible Connector 2 6 0.49

    Red. 4x5 2 3.8 0.31

    16.20

    10 - 11 1580 8" 5.4 17.7 4 0.71 3/4Reduced Tee-Run 1 18 0.72

    11 - 12 2370 10" 5.4 17.7 2.55 0.45 Equal Tee-Branch 1 50 1.28

    12 - 13 3160 12" 5.4 17.7 1.8 0.32 Equal Tee-Branch 1 60 1.08

    13 - 14 3160 12" 90 295.2 1.8 5.31 90 Elbow 5 30 2.703160 12" 0.0 1.8 0.00 3/4Reduced Tee-Run 1 26 0.47

    14-15 2562 12" 8 26.2 1.3 0.34 Equal Tee-Run 1 19 0.25

    15-16 2211 10" 5.3 17.4 2.35 0.41 3/4Reduced Tee-Run 1 23 0.54

    16-17 1735 10" 4.3 14.1 1.65 0.23 Equal Tee-Run 1 16 0.26

    17-18 1373 8" 4.3 14.1 3.05 0.43 Equal Tee-Run 1 13 0.40

    18-19 922 8" 10.5 34.4 1.433 0.49 Gate Valve 1 9 0.13

    922 8" 0.0 1.433 0.00 Equal Tee-Branch 1 40 0.57

    19-20 462 5" 66 216.5 3.8 8.23 90 Elbow 2 13 0.99

    Equal Tee-Run 2 8.2 0.62

    Gate Valve 2 6 0.46

    Y-Strainer 1 80 3.04

    balance valve 1 20 0.76

    23.00

    17.73

    Project : Quality Control Laboratory

    Chilled Water Pump Head Calculation

    Friction

    Loss 'ft'

    Friction

    Loss 'ft'

    Head LossRate

    'ft/100ft' of

    pipe

    QTYDESCRIPTIONEq. Length

    'FT'

    VALVES & FITTINGSPIPE

    Chiller Coil P.D.

    3-Way Control Valve P.D.

    Pump

    Discharge

    CONNECTION

    AHU Coil P.D.

    CHILLER-05

    CONNECTION

    CHILLER-05TOFAHU-02

    PIPING

    Section

    FAHU-02

    CONNECTION

    LENGTHPIPE

    SIZEGPM

    PUM

    PTOCHILLER

  • 7/29/2019 Chilled Water Pump Head Calculation

    2/18

    m FT

    Project : Quality Control Laboratory

    Chilled Water Pump Head Calculation

    Friction

    Loss 'ft'

    Friction

    Loss 'ft'

    Head LossRate

    'ft/100ft' of

    pipe

    QTYDESCRIPTIONEq. Length

    'FT'

    VALVES & FITTINGSPIPE

    Section LENGTHPIPESIZE

    GPM

    20-21 922 8" 10.5 34.4 1.433 0.49 Equal Tee-Branch 3 40 1.72

    922 8" 0.0 1.433 0.00 Gate Valve 1 9 0.13

    21-22 922 8" 4.3 14.1 1.433 0.20 Equal Tee-Run 1 13 0.19

    22-23 1373 8" 4.3 14.1 3.05 0.43 Equal Tee-Run 1 13 0.40

    23-24 2211 10" 4.3 14.1 2.35 0.33 Equal Tee-Run 1 16 0.38

    24-25 2562 12" 8 26.2 1.3 0.34 3/4Reduced Tee-Run 1 26 0.34

    25-26 3160 12" 88 288.6 1.8 5.20 3/4Reduced Tee-Run 1 26 0.47

    3160 12" 0.0 1.8 0.00 90 Elbow 5 30 2.70

    26-27 3160 12" 1 3.3 1.8 0.06 5.00

    3160 12" 0.0 1.8 0.00 Gate Valve 2 13 0.4727-28 3160 12" 3 9.8 1.8 0.18 90 Elbow 1 30 0.54

    28-29 3160 12" 1.6 5.2 1.8 0.09 3/4Reduced Tee-Run 1 26 0.47

    29-30 3160 12" 1.6 5.2 1.8 0.09 3/4Reduced Tee-Run 1 26 0.47

    30-31 2370 10" 1.6 5.2 2.55 0.13 3/4Reduced Tee-Run 1 23 0.59

    31-32 790 6" 3 9.8 4.1 0.40 Gate Valve 1 7 0.29

    Y-Strainer 1 110 4.51

    90 Elbow 1 16 0.66

    Flexible Connector 1 6 0.25

    Red. 4x5 1 3.8 0.16

    30.98 107.11

    138.09

    10% 13.81

    151.90

    2009 ASHRAE HandbookFundamentals - CHAPTER 22 - PIPE SIZING

    * OVERALL TOTAL ( FT ) :

    * TOTAL ( FT ) :

    AHU/

    FCU

    TOPUMPPIPING

    Air Separator P.D.

    * SUB TOTAL ( FT ) :

    * ADD SAFETY FACTOR (Remaining) :

    PUMPSUCTION

    CONNECTION

  • 7/29/2019 Chilled Water Pump Head Calculation

    3/18

    Globe

    Valve

    Y-

    Strainer

    Gate

    Valve

    Check

    Valve

    90

    Elbow

    45

    Elbow

    2-Way

    Valve

    Equal Tee-

    Branch

    Equal

    Tee-Run

    3/4Reduced

    Tee-Run

    1/2Reduced

    Tee-Run

    3/4" 22 3 0.9 8 2 0.9 32 4 1.4 1.9 2

    1" 29 5 1 10 2.6 1.3 43 5 1.7 2.3 2.6

    1" 38 9 1.5 14 3.3 1.7 67 7 2.3 3.1 3.3

    1" 43 10 1.8 16 4 1.5 89 8 2.6 3.7 4

    2" 55 27 2.3 20 5 2.6 172 10 3.3 4.7 5

    2" 69 28 2.8 25 6 3.2 240 12 4.1 5.6 6

    3" 84 42 3.2 30 7.5 4 294 15 5 7 7.5

    4" 120 60 4.5 40 10 5.2 548 21 6.7 9 10

    5" 140 80 6 50 13 6.5 800 25 8.2 12 13

    6" 170 110 7 60 16 7.9 1075 30 10 14 16

    8" 220 150 9 80 20 10 1591 40 13 18 20

    10" 280 190 12 100 25 13 2159 50 16 23 25

    12" 320 250 13 120 30 16 3200 60 19 26 30

    14" 360 15 135 34 18 68 23 30 34

    16" 410 17 150 38 20 78 26 35 38

    18" 460 19 165 42 23 85 29 40 42

    20" 520 22 200 50 26 100 33 44 50

    24" 610 25 240 60 30 115 40 50 60

  • 7/29/2019 Chilled Water Pump Head Calculation

    4/18

    2-Way

    Valve Cv

    Value

    Fully

    Open

    43

    67 GPM PIPE HEADER

    89 4200 14" 16"

    172

    240

    294

    548

    1075

    1591

    2159

    3200

    GPM RANGE PIPE SIZE

    13000 24"

    9000 20"

    7000 18"

    5500 16"

    4200 14"

    3500 12"

    2500 10"

    1700 8"

    800 6"

    500 5"

    280 4"

    140 3"

    77 2"

    48 2"

  • 7/29/2019 Chilled Water Pump Head Calculation

    5/18

    24 1"

    16 1"

    7.5 1"

    4 3/4"

  • 7/29/2019 Chilled Water Pump Head Calculation

    6/18

    3/4" 1" 1" 1" 2" 2" 3"

    13000

    12500

    12000

    11500

    11000

    1050010000

    9500

    9000

    8750

    8500

    8250

    8000

    7750

    7500

    7250

    7000

    6750

    6500

    6250

    6000

    5750

    5500

    5300

    5100

    4900

    47004500

    4400

    4300

    4200

    4100

    4000

    3900

    3800

    3700

    3600

    35003400

    3300

    3200

    3100

    3000

    2900

    2800

    2700

  • 7/29/2019 Chilled Water Pump Head Calculation

    7/18

    2600

    2500

    2400

    2300

    2200

    2100

    20001900

    1800

    1700

    1600

    1500

    1450

    1400

    1350

    1300

    1250

    1200

    1150

    1100

    1030

    1000

    950

    900

    850

    800

    750

    700670

    650

    630

    600

    590

    570

    550

    530

    510

    490

    470450

    430

    410

    390

    370

    350

    330

    310

  • 7/29/2019 Chilled Water Pump Head Calculation

    8/18

    290

    280

    250

    240

    230

    220

    210200

    190

    180

    170

    160

    150

    140 4.585

    135 4.282

    130 3.989

    125 3.706

    120 3.433

    114 3.118

    110 2.917

    106 2.722

    102 2.533

    98 2.351

    94 2.176

    90 2.007

    86 1.845

    82 1.689

    77 4.41475 4.202

    73 3.995

    72 3.894

    70 3.694

    68 3.5

    66 3.31

    65 3.218

    64 3.126

    63 3.036

    62 2.947

    61 2.85960 2.773

    59 2.688

    58 2.604

    57 2.521

    56 2.44

    55 2.36

    54 2.281

    53 2.203

  • 7/29/2019 Chilled Water Pump Head Calculation

    9/18

    52 2.127

    51 2.052

    50 1.978

    49 1.906

    48 4.424

    47 4.254

    46 4.08745 3.924

    44 3.763

    43 3.606

    42 3.452

    41 3.301

    40 3.153

    39 3.009

    38 2.868

    37 2.73

    36 2.595

    35 2.464

    34 2.336

    33 2.211

    32 2.089

    31 1.971

    30 1.856

    29 1.744

    28 1.635

    27 1.53

    26 1.428

    25 1.3324 4.224

    23 3.905

    22 3.598

    21 3.302

    20 3.019

    19 2.748

    18 2.489

    17 2.242

    16 4.288

    15 3.808

    14 3.35513 2.93

    12 2.532

    11 2.161

    10 1.818

    9 1.503

    8 1.216

    7 3.65

    6 2.76

  • 7/29/2019 Chilled Water Pump Head Calculation

    10/18

    5 1.987

    4 4.326

    3 2.577

    2 1.254

    1 0.375

  • 7/29/2019 Chilled Water Pump Head Calculation

    11/18

    4" 5" 6" 8" 10" 12" 14" 16" 18"

    1.400

    1.300

    1.150

    1.100

    1.000

    0.930

    1.600

    1.500

    1.380

    1.3001.220

    1.150

    1.120

    2.000 1.030

    1.900

    1.800

    1.700

    1.500

    1.400

    1.450

    2.180 1.3302.000

    1.900

    1.800

    1.700

    1.600

    1.500

    1.420

    1.350

  • 7/29/2019 Chilled Water Pump Head Calculation

    12/18

    1.300

    2.750 1.280

    2.550

    2.350

    2.250

    2.130

    1.9001.780

    1.650

    4.200 1.400

    4.000

    3.500

    3.300

    3.050

    2.750

    2.500

    2.250

    2.050

    1.950

    1.800

    1.670

    1.579

    1.433

    1.294

    1.162

    4.100 1.037

    3.750

    3.3003.000

    2.750

    2.650

    2.368

    2.294

    2.150

    2.009

    1.874

    4.750 1.743

    4.250

    3.8003.500

    3.300

    3.050

    2.800

    2.400

    2.250

    2.000

    1.850

  • 7/29/2019 Chilled Water Pump Head Calculation

    13/18

    1.650

    4.000 1.400

    3.515

    3.255

    3.004

    2.763

    2.5322.31

    2.099

    1.897

    1.705

    1.523

    1.351

  • 7/29/2019 Chilled Water Pump Head Calculation

    14/18

  • 7/29/2019 Chilled Water Pump Head Calculation

    15/18

  • 7/29/2019 Chilled Water Pump Head Calculation

    16/18

    20" 24"

    1.200

    1.000

    0.900

    0.830

    0.780

    0.7400.680

    0.620

    0.560

    1.350

    1.200

    1.140

    1.090

    1.000

    0.950

    0.900

    0.820

  • 7/29/2019 Chilled Water Pump Head Calculation

    17/18

    Pipe sizePipe

    Length (m)

    Pipe Length

    (ft)

    WT. of Water

    in Pipe (lb/ft)

    Volume of

    Water (gl/ft)

    Volume of

    Water (gl)

    1/2" 0.000 0.1316 0.01577938 0.000

    3/4" 0.000 0.2301 0.027589928 0.0001" 130.00 426.400 0.3740 0.044844125 19.122

    1" 132.00 432.960 0.6471 0.077589928 33.593

    1" 440.00 1443.200 0.8820 0.105755396 152.626

    2" 17.00 55.760 1.4520 0.174100719 9.708

    2" 25.00 82.000 2.0720 0.248441247 20.372

    3" 135.00 442.800 3.2000 0.383693046 169.899

    4" 134.00 439.520 5.5100 0.660671463 290.378

    5" 174.00 570.720 8.6600 1.038369305 592.618

    6" 150.00 492.000 12.5100 1.50000000 738.000

    8" 80.00 262.400 21.6000 2.589928058 679.597

    10" 0.000 34.1000 4.088729017 0.00012" 0.000 48.5000 5.815347722 0.000

    14" 0.000 58.5000 7.014388489 0.000

    16" 0.000 76.5000 9.172661871 0.000

    18" 0.000 97.2000 11.65467626 0.000

    20" 0.000 120.4000 14.43645084 0.00024" 0.000 174.2000 20.88729017 0.000

    QTY. Gallon / UnitVolume of

    Water (gl)

    1 4 20.370 81.480

    1 4.550 4.550

    1 43.610 43.610

    1 2.520 2.520

    2 3.640 7.280

    5 6.480 32.400

    5 7.770 38.850

    3 4.550 13.650

    3 9.020 27.060

    11 7.770 85.470

    11 6.480 71.280

    1 13.940 13.940

    1 16.370 16.370

    4 3.640 14.560

    4 1.810 7.2401 0.480 0.480

    1 0.620 0.620

    1 0.480 0.480

    2 0.620 1.240

    3168.994

    316.899

    AHU-L10:L20(E)

    AHU-L10:L20(W)

    AHU-L21-01

    AHU-L22-01

    AHU-RF-01

    AHU-RF-02

    AHU-GR-01

    Screw Air Cooled Chiller

    Total ( Gallon )

    AHU-L1-01

    AHU-L1-02

    AHU-L1:L6(E)

    AHU-L2:L6(W)

    AHU-L7:L9(E)

    AHU-L7:L9(W)

    Water Volume In B.S. Pipes SCH 40

    FCU - RF -01

    Safety Factor ( 10 % )

    Chilled Water Equipments

    FCU - B - 01

    FCU - B - 02

    FCU - B - 03

    2

    3

    AHU-BS-01

  • 7/29/2019 Chilled Water Pump Head Calculation

    18/18

    3485.893Overall Total ( Gallon )