Chemical Supply Chain

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Working closely with your logistics providers to ensure the provision of optimum capacity ( in the short, medium and long term) Logichem 2010 Dusseldorf Roger Moore Supply Chain & Customer Services Manager

description

Working closely with your logistics providers to ensure the provision of optimum capacity ( in the short, medium and long term)By Roger MooreLogiChem 2011 will be the event's tenth anniversary and an opportunity for the most senior chemical supply chain & global logistics directors from the European chemicals community to come together once again share experiences, make new contacts and benchmark the latest chemical supply chain initiatives. Not only will LogiChem 2011 be a chance for the chemical industry to reminisce about the last ten years but an opportunity to shape the next decade. To celebrate a decade of LogiChem, there will be an exciting three day programme filled with networking opportunities in our new location, Antwerp.

Transcript of Chemical Supply Chain

Page 1: Chemical Supply Chain

Working closely with your logistics providers to ensure the provision of optimum capacity

( in the short, medium and long term)

Logichem 2010

Dusseldorf

Roger Moore

Supply Chain & Customer Services Manager

Page 2: Chemical Supply Chain

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Leading questions

� Who is Ineos Nova ?

� Am I clear about my service and capacity requirements ?

� Sourcing strategy –what are my options to secure capacity?

� Do I have the right portfolio of LSPs ?

� What is the right type of relationship for me?

� What might we expect ? – the Ineos Nova experience

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INEOS NOVA

� Business:

� Global manufacturer of styrene and styrenic polymers

� History:

� Formed in October 2005 through merger of BP and Nova European styrenic polymer businesses,

� Expanded in October 2007 to include North American assets – 50/50 JV between Nova (IPIC) and Ineos

� Headquarters: Joliet, Illinois; Fribourg, Switzerland for Europe

Shared service centre in Breda NL

� Revenue:

� Approximately €2.7 billion ($3.8 billion )

� Employees: Approximately 1150

� Sites: 11 manufacturing plants in 6 countries

� Volume:

� Styrene monomer– 1,675 KT

� Polystyrene – 1262 KT

� Expandable Polystyrene – 410 KT (all in Europe)

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Working Together

What do service partners say about our industry?

� Heavily regulated by external / internal controls

� ADR / IMO etc SQAS / CDI / EN norms/ site rules

� Inflexible in general : slow to change and risk averse

� Low levels of outsourcing / lack of trust

� Relatively low levels of vendor loyalty

� Tendering processes

� Cost driven despite insistence on quality / safety standards

� Unwilling to support (re) investment in new equipment

� Use volume as a lever to reduce costs

Horizontal collaboration not widely adopted

� Operational constraints limit asset utilization

� Plant loading hours

� Customer unloading windows

How do we become the customer of

choice?

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Some impacts of recession-What we see in the market

� Service providers downsized / restructured

� Once gone drivers are lost to the industry

� Aggressive and non sustainable pricing policies

� Significant imbalance and changes in traffic flows

� Marginal intermodal services withdrawn ( rail & ferry)

� Significant unavoidable cost increases not fully recovered

•Maut increases

•Fuel price volatility

Net result

- capacity ero

sion !

..and n

ow we are

moving to

a selle

rs mark

et!

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How do we secure capacity for the future

in a sellers market ?

� More carriers / fewer carriers: portfolio management

� Cross regional vs local / niche players

� Time and mileage agreements / dedicated fleet

� Look for productivity / efficiency gains: maximize utilization

� Maximise inter-modal volumes = increase driver output

� Stand by commercial agreements - esp. payment terms

� Look for more flexibility on transit times / delivery dates

� Manage the order profile – demand smoothing

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Developing a logistic sourcing strategy –

3 step approach to securing capacity

Understand own capabilities / attributes

Own marketing / selling strategies

Organizational capabilities / resources

Distribution cost or supply chain management ?

Achieve internal / external alignment…..

Critical performance criteria – what do we need from our carriers

‘Rules of engagement’ – customers and LSPs

Establish clear SLA terms and conditions

Measure performance

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Logistics Landscape-important in defining requirement

� A mature commodity business - mainly repeat FTL business

� Simple mode / product mix

� Dry Bulk / 1000kg IBC (octabins) / 25 kg bags

� ADR adds complexity

� Compact logistical footprint

� Europe wide markets

� Av. Delivery -1000km

� Small / medium size buyer

� 800kt / € 32m spend

� Small central procurement and planning team

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Business characteristics- what is the service need ?

Niche purchases

one-off discrete items high cost / low support

Commodity Purchase

high volume / repetitive transactions

Leveraged volume

Combining service needs

Speciality servicesSector/product/customer

needsCritical service element

Co

st / s

erv

ice le

vel

Service level / SRM support

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Service providers……choose your partner with care !

‘I want to speak with the man who pays the driver’ = asset owning

Sub contracting is OK …. to a certain level

Chemicals require a particular mind – set

Customer segmentation is a fact of life

Is my service provider a true partner ?

Does the LSP REALLY understand my business ?

How much can I afford to invest in this relationship ?

Look for ‘best fit’ synergies

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Commercial relationships – what are the options?

Long term partnershipsLower cost of maintenance

Low risk / high quality

Often based on ‘ cultural alignment’

Value proposition is acknowledged

Flexible to respond to market changes

Periodic tenderingTypical procurement strategy

Relatively high implementation effort

Start up risk – change management

Used when capacity exceeds demand

May not be sustainable

Value added logisticsHigh level of integration between parties

Sustainable relationship

Investments / binding contracts

Win – Win

Performance incentives /benefit sharing

Open book / cost plus structure

Spot purchaseHigher risk of failure

Sub-contracted?

Lack of customer loyalty

High cost of ownership for shipperMargins

Business continuitylimited extended

high

low

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The Ineos Nova experience

Time spent in strategy definition is time saved in execution !

(but we still made mistakes )

Be prepared to make changes – ethically.

Mix of pan European – regional – local carriers

Bulk and packaged goods freight markets very different - demand different approaches

Added value is for all – if it isn’t it isn’t added value

Put energy into strengthening relationships……….not building new ones