Chemical Supply Chain
description
Transcript of Chemical Supply Chain
Working closely with your logistics providers to ensure the provision of optimum capacity
( in the short, medium and long term)
Logichem 2010
Dusseldorf
Roger Moore
Supply Chain & Customer Services Manager
2
Leading questions
� Who is Ineos Nova ?
� Am I clear about my service and capacity requirements ?
� Sourcing strategy –what are my options to secure capacity?
� Do I have the right portfolio of LSPs ?
� What is the right type of relationship for me?
� What might we expect ? – the Ineos Nova experience
3
INEOS NOVA
� Business:
� Global manufacturer of styrene and styrenic polymers
� History:
� Formed in October 2005 through merger of BP and Nova European styrenic polymer businesses,
� Expanded in October 2007 to include North American assets – 50/50 JV between Nova (IPIC) and Ineos
� Headquarters: Joliet, Illinois; Fribourg, Switzerland for Europe
Shared service centre in Breda NL
� Revenue:
� Approximately €2.7 billion ($3.8 billion )
� Employees: Approximately 1150
� Sites: 11 manufacturing plants in 6 countries
� Volume:
� Styrene monomer– 1,675 KT
� Polystyrene – 1262 KT
� Expandable Polystyrene – 410 KT (all in Europe)
4
Working Together
What do service partners say about our industry?
� Heavily regulated by external / internal controls
� ADR / IMO etc SQAS / CDI / EN norms/ site rules
� Inflexible in general : slow to change and risk averse
� Low levels of outsourcing / lack of trust
� Relatively low levels of vendor loyalty
� Tendering processes
� Cost driven despite insistence on quality / safety standards
� Unwilling to support (re) investment in new equipment
� Use volume as a lever to reduce costs
Horizontal collaboration not widely adopted
� Operational constraints limit asset utilization
� Plant loading hours
� Customer unloading windows
How do we become the customer of
choice?
5
Some impacts of recession-What we see in the market
� Service providers downsized / restructured
� Once gone drivers are lost to the industry
� Aggressive and non sustainable pricing policies
� Significant imbalance and changes in traffic flows
� Marginal intermodal services withdrawn ( rail & ferry)
� Significant unavoidable cost increases not fully recovered
•Maut increases
•Fuel price volatility
Net result
- capacity ero
sion !
..and n
ow we are
moving to
a selle
rs mark
et!
6
How do we secure capacity for the future
in a sellers market ?
� More carriers / fewer carriers: portfolio management
� Cross regional vs local / niche players
� Time and mileage agreements / dedicated fleet
� Look for productivity / efficiency gains: maximize utilization
� Maximise inter-modal volumes = increase driver output
� Stand by commercial agreements - esp. payment terms
� Look for more flexibility on transit times / delivery dates
� Manage the order profile – demand smoothing
7
Developing a logistic sourcing strategy –
3 step approach to securing capacity
Understand own capabilities / attributes
Own marketing / selling strategies
Organizational capabilities / resources
Distribution cost or supply chain management ?
Achieve internal / external alignment…..
Critical performance criteria – what do we need from our carriers
‘Rules of engagement’ – customers and LSPs
Establish clear SLA terms and conditions
Measure performance
8
Logistics Landscape-important in defining requirement
� A mature commodity business - mainly repeat FTL business
� Simple mode / product mix
� Dry Bulk / 1000kg IBC (octabins) / 25 kg bags
� ADR adds complexity
� Compact logistical footprint
� Europe wide markets
� Av. Delivery -1000km
� Small / medium size buyer
� 800kt / € 32m spend
� Small central procurement and planning team
9
Business characteristics- what is the service need ?
Niche purchases
one-off discrete items high cost / low support
Commodity Purchase
high volume / repetitive transactions
Leveraged volume
Combining service needs
Speciality servicesSector/product/customer
needsCritical service element
Co
st / s
erv
ice le
vel
Service level / SRM support
10
Service providers……choose your partner with care !
‘I want to speak with the man who pays the driver’ = asset owning
Sub contracting is OK …. to a certain level
Chemicals require a particular mind – set
Customer segmentation is a fact of life
Is my service provider a true partner ?
Does the LSP REALLY understand my business ?
How much can I afford to invest in this relationship ?
Look for ‘best fit’ synergies
11
Commercial relationships – what are the options?
Long term partnershipsLower cost of maintenance
Low risk / high quality
Often based on ‘ cultural alignment’
Value proposition is acknowledged
Flexible to respond to market changes
Periodic tenderingTypical procurement strategy
Relatively high implementation effort
Start up risk – change management
Used when capacity exceeds demand
May not be sustainable
Value added logisticsHigh level of integration between parties
Sustainable relationship
Investments / binding contracts
Win – Win
Performance incentives /benefit sharing
Open book / cost plus structure
Spot purchaseHigher risk of failure
Sub-contracted?
Lack of customer loyalty
High cost of ownership for shipperMargins
Business continuitylimited extended
high
low
12
The Ineos Nova experience
Time spent in strategy definition is time saved in execution !
(but we still made mistakes )
Be prepared to make changes – ethically.
Mix of pan European – regional – local carriers
Bulk and packaged goods freight markets very different - demand different approaches
Added value is for all – if it isn’t it isn’t added value
Put energy into strengthening relationships……….not building new ones