CHEM-E1130 Introduction to catalysis · 2019-01-14 · Engineering features of a solid...
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CHEM-E1130
Introduction to catalysis
Prof. Riikka Puurunen
14.1.2018
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Contents
1. Definition of catalysis and catalyst
2. Classification of catalysts
3. Seven steps of a heterogeneously catalyzed reaction
4. Catalysis: a tool for manipulating selectivity
5. Significance of catalysis?
6. Components of a solid heterogeneous catalyst
7. Engineering features of a solid heterogeneous catalyst
+ Conclusion & take-home message
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Definition of catalysis and catalyst
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Definition of ”catalysis”?
• IUPAC Gold Book, Compendium of Chemical Terminology• https://goldbook.iupac.org
• ”Catalysis: The action of a catalyst”
• Merriam-Webster: “a modification and especially increase in the rate of a chemical reaction induced by material unchanged chemically at the end of the reaction”
4
You can also check:
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Definition of ”catalyst”?
• IUPAC:” A substance that increases the rate of a reaction without modifying the overall standard Gibbs energy change in the reaction ”
• Richardson: A catalyst is a substance thatincreases the rate at which a chemical reactionapproaches equilibrium without itself becomingpermanently involved in the reaction
• You can look also in: Oxford English Dictionary, Merriam-Webster
5
Richardson, Principles of Catalyst Development, Plenum Press, 1989.
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In other words, a catalyst:
1. Increases the chemical reaction rate
2. Does not influence the position of thermodynamic equilibrium
3. Is not (permanently) changed in the catalysed reaction
• <is present in minute concentrations>
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Timeline of catalysis
From alchemy to chemistry
… - 1834
From empirics to science
1835-1897
The birth of industrial
catalysis
1898-1918
The increase in global
mobility by developing
catalytic fuel processes
1919-1945
From war to peace
1946-1970
Environmental catalysis
1970-20??
https://dx.doi.org/10.1023/A:1025001809516
Jöns Jacob
Berzelius,
seminal
work 1835
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J. J. Berzelius 1835
• Berzelius coined the word catalysis, combining the Greek words 𝜅𝛼𝜏𝛼´ (down) and 𝜆𝜐𝜎𝜄𝜍 ´ (solution, loosening).
• In Chinese, catalyst = a marriage broker [Cuīhuàjì]
8
More, e.g.: http://dx.doi.org/10.1002/9781119181286
Ross, Heterogeneous Catalysis, Chapter 1,
Figure (daguerrotype): https://en.wikipedia.org/wiki/J%C3%B6ns_Jacob_Berzelius
Wikipedia: Jöns Jacob Berzelius (1779-1848)
催化剂You can also check:
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Catalyst introduces a less difficultpath for molecules to follow
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En
erg
y
Reaction
Grey: uncatalyzed
Green: catalyzed
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Catalyst introduces a less difficultpath for molecules to follow
10
En
erg
y
Reaction
New reaction
intermediate
Grey: uncatalyzed
Green: catalyzed
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Catalyst introduces a less difficultpath for molecules to follow
11
Richardson, Principles of Catalyst Development, Plenum Press, 1989, p. 2.
En
erg
y
Reaction
Example: ammonia synthesis,
Haber-Bosch process
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Catalyst introduces a less difficultpath for molecules to follow
12
Richardson, Principles of Catalyst Development, Plenum Press, 1989, p. 2.
Also: https://www.chemguide.co.uk/physical/equilibria/haber.html
En
erg
y
Reaction
• Exothermic reaction
• Catalyst does not change the
overall energetics
• Activation energy:
Ehomogeneous >> Ecatalytic
Example: ammonia synthesis,
Haber-Bosch process
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Interactions between catalyst & substrate should be not too storng nortoo weak but ”just right” (Sabatier)
Volcano curves often encountered.
There, measure of catalytic activity…
• Reaction rate
• Turn-over frequency (TOF)
• etc
… plotted against a measure of
binding energy
More, e.g.: http://dx.doi.org/10.1002/9781119181286
Richardson, Principles of Catalyst Development, Plenum Press, 1989
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Classification of catalysts
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Typically divided to homogeneousvs heterogeneous catalysis1. Homogeneous: catalyst is in the same phase as reactants (and products)
• Gas-gas, liquid-liquid, solid-solid
2. Heterogeneous: reactants and catalyst in a different phase
• Phase not only solid, liquid, and gas, but also immiscible liquids, e.g. oil and water.
• Most often: solid catalyst with gaseous and/or liquid reactant
3. Enzymes form their own (biocatalyst) group (will not be dealtfurther in this course)
(4. Photocatalysts, will not be dealt with further in 2018-2019)
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More: Ross book, Chapter 1, Box 1.1
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Some examples
1. Homogeneous catalysts: most typically liquids. Examples:
• Liquid-liquid: hydrolysis of esters by acids (more examples to
follow in this coures)
• Vapor-vapor: oxidation of SO2 by NO2
• Solid-solid: decomposition of potassium chlorate (K+ ClO3-) by
MnO2
2. Heterogeneous catalysts: most typically solids. Examples
• NH3 process; many more examples to follow during course
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Seven steps of a heterogeneously catalyzed reaction
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Seven steps of a heterogeneously catalyzed reaction
Figure 4.1: Julian Ross: Heterogeneous Catalysis - Fundamentals and Applications, © Elsevier 2012.
Link to electronic book here.
1. External diffusion
2. Internal diffusion
3. Adsorption
4. Surface reaction
5. Desorption of
product
6. Internal diffusion of
product
7. External diffusion of
product
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Catalysis: a tool for manipulatingselectivity
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Catalyst: tool for selectivity. Case: synthesis gas H2 + CO
20
Richardson, Principles of Catalyst Development, Plenum Press, 1989, p.5.
H2 + CO
Methane
Paraffinic hydrocarbons
Alcohols, aldehydes, and acids[Co/ThO2]
Methanol
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Catalysis: tool of Green Chemistry
Anastas et al.
Applied Catalysis A:
General 221 (2001)
3–13,
https://doi.org/10.101
6/S0926-
860X(01)00793-1
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Significance of catalysis?
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Timeline
From alchemy to chemistry
… - 1834
From empirics to science
1835-1897
The birth of industrial
catalysis
1898-1918
The increase in global
mobility by developing
catalytic fuel processes
1919-1945
From war to peace
1946-1970
Environmental catalysis
1970-20??
https://dx.doi.org/10.1023/A:1025001809516
Fluid Catalytic Cracking
Fischer-Tropsch
”The nitrogen problem”
NH3 synthesis
(Haber-Bosch)
Ostwald: “there is probably
no chemical reaction which
can not be influenced
catalytically”
Petrochemical industry & polymers
(& explosive automotive market)
(1962 Rachel Carson’s Silent Spring)
Pollution control
Berzelius: “Catalysis”Lead chamber
process, H2SO4
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How a
centrury of
ammonia
synthesis
changed the
world, Erisman et al.,
Nature Geoscience
1 (2008) 636-639.
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”Carbon dioxide crisis”, 2018
• Empty shop
shelves in
summer for beer
& soft drinks (with
Fifa World Cup!)
• Shortage of CO2
because of…
• … shutdowns &
maintenance in
NH3 production
https://www.chemistryworld.com/news/explainer-the-carbon-dioxide-crisis-
/3009216.article, accessed 12.1.2019
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Significance of catalysis?
Without catalysts, there would not be
• Modern chemical industry
• Oil refining
• Polymer production
• Possibility to control emissions
• Enough food for the earth’s population
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How large is the catalyst market?
• Market studies in 2013 have estimated the total sales of catalysts to
be between $15 and $19 billion per year,
and to rise 4−5% per year.• Munnik, de Jongh, de Jong, Recent developments in the synthesis of supported catalysts, Chem. Rev. 115 (2015)
6687. (Open Access) http://dx.doi.org/10.1021/cr500486u -->
• https://www.transparencymarketresearch.com/global-refinery-catalyst-market.html
• https://www.freedoniagroup.com/world-catalysts.html
• ~850 catalysts commercially available
• Source: Prof. Jiri Cejka, plenary lecture at EuropaCat 2017
Munnik, de Jongh, de Jong, Recent developments in the synthesis of supported catalysts,
Chem. Rev. 115 (2015) 6687. (Open Access) http://dx.doi.org/10.1021/cr500486u
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Components of a solidheterogeneous catalyst
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Richardson, Principles of Catalyst Development, Plenum Press, 1989, p. 27.
Three typical components of a solid heterogeneous catalyst
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Active component: chemicalactivity
30
Richardson, Principles of Catalyst Development, Plenum Press, 1989, p. 27.
Types, e.g.:
• Metals
• Semiconductor oxides and sulfides
• Insulator oxides and sulfides
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31Source: https://iupac.org/what-we-do/periodic-table-of-elements/ ,
accessed 12.1.2019
https://en.wikipedia.org/wiki/Transition_metal, accessed 14.1.2019
Transition metals
are typical
active components
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Active component: chemicalactivity
• Types, e.g.:
• Metals
• Semiconductor oxidesand sulfides
• Insulator oxides and sulfides
32
Richardson, Principles of Catalyst Development, Plenum Press, 1989, p. 27.
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Support: high surface area etc
33
Richardson, Principles of Catalyst Development, Plenum Press, 1989, p. 27.
• Function:
• High surface area; Porosity
• Mechanical properties; Stability
• Dual functional activity
• Modification of active component
• Types, e.g.:
• High melting point oxides
• Clays
• Carbon
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Some catalyst supports
34
Richardson, Principles of Catalyst Development, Plenum Press, 1989, p. 31.
+ ZrO2, CeO2-ZrO2, TiO2, …
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Catalysts contain”finely disintegrated metals”
35
Dispersion defined as
• D = Ns / Nt
• Ratio surface atoms vstotal atoms
(typically used for metals)
Image: Ross, Heterogeneous catalysis, Chapter 3 (Fig. 3.5)
Image: Richardson, Principles of Catalyst Development, Plenum Press, 1989, p. 31.
More, e.g.: http://dx.doi.org/10.1002/9781119181286
Sabatier Nobel lecture 1912: https://www.nobelprize.org/prizes/chemistry/1912/sabatier/lecture/
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Image: Richardson, Principles of Catalyst Development, Plenum Press, 1989.
Distribution of surface sites varieswith crystallite size
corner
edge
face
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Promoters:”spices” of a catalyst
37
Richardson, Principles of Catalyst Development, Plenum Press, 1989, p. 27.
• Function, on support:
• Structural
• Activity inhibition
• Activity promotion
• Function, on active component:
• Electronic
• Morphology
• Poisoning
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Examples of promoters
38
Richardson, Principles of Catalyst Development, Plenum Press, 1989, p.36.
Typical:
K basic
Cl acidic
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Engineering features of a solidheterogeneous catalyst
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Engineering features of a catalyst
40
Richardson, Principles of Catalyst Development, Plenum Press, 1989, p. 24.
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Engineering features of a catalyst
41
Richardson, Principles of Catalyst Development, Plenum Press, 1989, p. 24.
Deactivation mechanisms
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Texture parameters of a solidcatalyst
42
Richardson, Principles of Catalyst Development, Plenum Press, 1989, p. 11.
Specific surface areas vary from ~10 to ~1000 m2/g
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Many shapes and sizes
43
http://www.oxeeco.in/sites/default/files/images/catalysts2.jpg
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Conclusion& take-home message
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Take-home message, 1st lecture
• You know the definition and understand the significance of
catalysis
• This was the first lesson to learn to ”speak the language of
catalysis”. Field-specific words encountered.
Next lecture
• Timeline of industrial catalysis, three significant historical
examples, more ”language of catalysis”
• Adsorption excercise will be shared
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Extra slides• More on market research
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Extra: More on a market researchhttps://www.freedoniagroup.com/world-catalysts.html (Aalto does not
own this report)
• Openly available information:
• World demand for catalysts will grow 4.8 percent per year to $20.6 billion in 2018. Growth will be led by a rebound in the chemical and polymer industries, most notably in developed economies hit hard by the recession. The fastest advances, however, will occur in developing areas such as the Asia/Pacific and Africa/Mideast regions.
• This study analyzes the $16.3 billion world catalyst industry. It presents historical demand data (2003, 2008 and 2013) and forecasts (2018 and 2023) by material (e.g., metals, organometallic materials, chemicals, zeolites, enzymes), product (e.g., organic synthesis, oxidation, synthesis gas, hydrogenation, hydroprocessing, fluid catalytic cracking, alkylation, Ziegler-Natta, reaction initiators), market, (e.g., chemical synthesis, petroleum refining, polymerization), world region, and for 18 countries.
• The study also considers market environment factors, details industry structure, evaluates company market share and profiles 34 industry players, including BASF, WR Grace, and Johnson Matthey.
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”Everything
is a catalyst
for something”
Quoted in:
James T. Richardson,
Principles of Catalyst Development,
1989 (p. 49)
Source: https://twitter.com/openculture/status/840318207667785728