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    IntroductiontoMaterialsScience,Chapter9,PhaseDiagrams

    UniversityofVirginia,Dept.ofMaterialsScienceandEngineering

    13

    TheLeverRule

    Massfractions:W

    L=S/(R+S)=(C

    -

    Co

    )/(C

    -C

    L)

    W

    =R/(R+S)=(C

    o-

    CL

    )/(C

    -C

    L)

    IntroductiontoMaterialsScience,Chapter9,PhaseDiagrams

    UniversityofVirginia,Dept.ofMaterialsScienceandEngineering

    14

    Derivationoftheleverrule

    WL=(C

    -C

    o)/(C

    -C

    L)

    1)Allmaterialmustbeinonephaseortheother:

    W

    +W

    L

    =1

    2)Massofacomponentthatispresentinbothphases

    equalto

    themassofthecomponentinonephase+

    massof

    thecomponentinthesecondphase:

    W

    C

    +W

    LC

    L

    =C

    o

    3)SolutionoftheseequationsgivesustheLeverrule.

    W

    =(C

    o-C

    L)/(C

    -C

    L)

    IntroductiontoMaterials

    Science,Chapter9,PhaseDiagrams

    UniversityofVirginia,Dept.ofMaterialsScienceandEngineering

    15

    Phasecompositionsa

    ndamounts.Anexample.

    Massfractions:W

    L=(C

    -C

    o)/(C

    -C

    L)=0.68

    W

    =(C

    o-C

    L)/(C

    -C

    L)=0.32

    Co

    =35wt.%,

    CL=3

    1.5wt.%,

    C

    =42.5wt.%

    IntroductiontoMaterialsScience,Chapter9,PhaseDiagrams

    Developmentofmicrostructureinisomorphousalloys

    Equilibrium(veryslow)cooling

    IntroductiontoMaterialsScience,Chapter9,PhaseDiagrams

    Developm

    entofmicrostructureinisomorphousalloys

    Equilibrium(veryslow)cooling

    Solidific

    ation

    in

    thesolid

    +

    liquid

    phaseoccurs

    graduallyuponcoolingfromtheliquidusline.

    Thecom

    positionofthesolidandtheliquidchange

    graduallyduringcooling(ascanbedeterminedbythe

    tie-linem

    ethod.)

    Nucleiofthesolidphaseform

    andtheygrowto

    consume

    alltheliquidatthesolidusline.

    IntroductiontoMaterials

    Science,Chapter9,PhaseDiagrams

    Developmentofmicrost

    ructureinisomorphousalloys

    Non-equi

    libriumcooling

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    IntroductiontoMaterialsScience,Chapter9,PhaseDiagrams

    UniversityofVirginia,Dept.ofMaterialsScienceandEngineering

    43

    Eutecticandeutectoidreactionsin

    FeFe3C

    Eutectoid:0.76wt%C,7

    27

    C

    (0.76wt%C)(0.022wt%C)+Fe3C

    Eutectic:4.30wt%C,

    1147

    C

    L+Fe3CEutecticandeutectoidreactionsarevery

    importantin

    heattreatmentofsteels

    IntroductiontoMaterialsScience,Chapter9,PhaseDiagrams

    UniversityofVirginia,Dept.ofMaterialsScienceandEngineering

    44

    Developm

    entofMicrostructureinIron-Carbonalloys

    Microstructure

    depends

    on

    composition

    (carbon

    content)andheattreatment.Inthediscussionbelowwe

    considerslowcoolinginwhichequilibriumismaintained.

    Microstructureofeutectoidsteel(I)

    IntroductiontoMaterials

    Science,Chapter9,PhaseDiagrams

    UniversityofVirginia,Dept.ofMaterialsScienceandEngineering

    45

    Whenalloyofeutectoid

    composition(0.7

    6wt%

    C)is

    cooledslowlyitforms

    perlite,alamellarorlayered

    structureoftwophases:

    -ferriteandcementite(Fe3C)

    Thelayersofalternatingp

    hasesinpearliteareformedfor

    thesamereasonaslayeredstructureofeutecticstructures:

    redistributionCatomsbetweenferrite(0.0

    22wt%)and

    cementite(6.7wt%)byato

    micdiffusion.

    Mechanically,pearlitehas

    propertiesintermediatetosoft,

    ductileferriteandhard,br

    ittlecementite.

    Microstructure

    ofeutectoidsteel(II)

    In

    themicrograph,thedarkareasare

    Fe3Clayers,

    thelightphaseis-

    fe

    rrite

    IntroductiontoMaterialsScience,Chapter9,PhaseDiagrams

    Compositionstotheleftofeutectoid(0.022

    -0.7

    6wt%C)

    hypoeutectoid(lessthaneutectoid-Greek)

    alloys.

    ++Fe3CMicrostructureofhypoeutectoidsteel(I)

    IntroductiontoMaterialsScience,Chapter9,PhaseDiagrams

    Hypoeutectoidalloyscontainproeutectoidferrite(formed

    abovetheeutectoidtemperature)plustheeutectoidperlite

    thatcontain

    eutectoidferriteandcementite.

    Micr

    ostructureofhypoeutectoidsteel(II)

    IntroductiontoMaterials

    Science,Chapter9,PhaseDiagrams

    Compositionstotherightofeutectoid(0.7

    6-2.1

    4wt%C)

    hypereutectoid(morethaneutectoid-Greek)alloys.

    +Fe3C+Fe3C

    Microstructureof

    hypereutectoidsteel(I)

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