Chapter Protech

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    12. PROTECH: textiles for personal and propertyprotection

    12.1 OVERVIEWProtech encompasses all those textile materials and products used in the productionof protective clothing of various types. The term 'protective clothing' coversgarments and accessories intended to protect people against the elements,

    dangerous or hazardous materials, processes or events encountered either duringthe course of their work or during leisure activities. It also encompasses garmentsintended to protect products, the workplace or environment against people (as inthe case of cleanroom garments), as well as people against people (as in the case ofsecurity and defence applications).

    0

    50

    100

    150

    200

    250

    300

    350

    400

    1995 2000 2005 2010

    Year

    '000

    tonnes

    0

    1

    2

    3

    4

    5

    6

    7

    8

    US$

    bn

    Volume ('000 tonnes) Value (US$ bn) at Quarter 1 2002 prices

    Source: DRA

    In terms of the volume of textile materials consumed, Protech was the smallest of allthe application areas in 2000, accounting for just 1.4% of the total volume, at lessth 250 000 t I l t h i 2000 P t h l th

    Protech -WorldEnd-UseConsumption,1995-2010(000 tonnesand US$bn)

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    12.2 PRODUCTS INCLUDED IN THE APPLICATION AREAWhilst the term 'protective clothing' spans the whole spectrum of solutions,garments included within the Protech application area are confined to those itemswhich employ performance fibres, fabrics or coatings to protect the wearer from theparticular form of hazard with which they are faced. Consequently, low-costcommodity, low performance items, such as cotton gloves and overalls, althoughconsiderable in volume, are excluded from this study.

    In terms of end-use, Protech includes textiles that are consumed in both industrial

    and consumer (e.g. sporting) applications.

    A list of the products included in Protech, together with a brief product description,is provided in Exhibit 12.2.

    Source: DRA

    Product Product Description and Function

    FR clothing Fabrics for use in clothing worn to protect against flameand heat

    NBC Fabrics to protect against nuclear, biological andchemical exposure

    Cut, slash protection Fabrics for garments and gloves used to provideprotection from knives, glass or other sharp implements;chain saw protection

    Ballistic protection Fabrics designed to deflect or absorb impact of bullets,etc

    Face masks Face masks for medical, industrial (clean room), anddomestic applications

    Dust protection Lightweight barrier fabrics for garments worn to provideprotection against dust or other particulate matter

    Disposable chemicalprotection

    Fabrics for disposable garments worn to provideprotection against harmful chemicals and gases,pesticides, etc

    Durable chemical protection Fabrics for durable garments and gloves worn to provideprotection against harmful chemicals and gases

    FWC Fabrics for foul weather clothing using coating orlaminates, for all end uses

    Hi-vis Fluorescent and phosphorescent (not retro-reflective)fabrics for gilets, trousers, etc (excludes FWC)

    Harnesses Safety straps for workers, climbing, push chairs, child carseats, etc

    List of ProtechEnd-Use

    ProductsCovered in thisReport

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    12.3 MARKET DRIVERS12.3.1 Introduction

    The size and growth in the overall market for protective clothing for industrial andother occupational end-uses is a function of a number of macro- and micro-economic factors and geo-political trends:

    the level of employment in manufacturing and other non-service industries

    the exposure of employees to risks within those jobs

    legal or other pressure to wear protective clothing

    changing requirements of the police and armed forces in response to increasedviolent crime, terrorism and military activity.

    The market for protective clothing used in consumer applications is largely afunction of increased leisure time and increased disposable income.

    12.3.2 Decline of "smokestack" industries in developed countriesoffset by increased protection levels

    In recent years developed economies have seen a decline in the number of peopleemployed in primary and other traditional "smokestack" manufacturing industries,largely as a result of relatively high labour costs compared to developing countries.This has been accompanied by reduced exposure to danger in the workplacethrough the use of robots, other automation and safety devices.

    US EmploymentRate, 1980-2000

    40,000

    60,000

    80,000

    100,000

    120,000

    140,000

    '000employees

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    This negative impact on the demand for protective clothing in developed marketshas been partially offset, however, by a general extension of protection

    performance to more conventional workwear used in low risk applications and ahigher level of protection being afforded to those 'more valuable' workersremaining at high risk. This trend is reinforced by a more stringent regulatoryenvironment and greater threats to employers of insurance liability.

    Demand for protective clothing in Europe was boosted in the 1990s by theintroduction of the Personal Protective Equipment (PPE) at Work Regulations.However this has now largely worked through, and demand has now stabilised.

    12.3.3 Standards of worker protection are increasing in developingcountries

    In developing countries demand for protective clothing is affected not only byincreased levels of industrialisation but also by an increased awareness of, andwillingness to comply with, Health & Safety and hygiene legislation. This has beenbrought about as a result of a combination of a desire to meet Western standards,and also as a result of increased globalisation in certain industries, such as the oil

    and gas sector, where companies implement pan-organisational standards of safetyand protection applicable in all countries in which they operate.

    Demand in the Far East and China has also increased as a result of the shift towardsthe production of microelectronics, creating a requirement for cleanroom clothing.China exhibits the greatest prospects for growth across the Protech application area.

    12.3.4 Increase in violent crime and military actionThe rising trend in violent crime, combined with increased military operations inareas such as the Middle East in the wake of terrorist activity, have led to increasesin public spending aimed at reducing injuries to police, civil defence, and themilitary. The Bulletproof Vest Partnership (BVP) Grant Act in the United States inthe year 2000 is one such example; this set in place funding of US$50 million a yearup until the year 2004, making funding available to qualifying bodies for thepurchase of bulletproof or stab-resistant vests.

    12.3.5 Increase in use of outdoor clothing in day-to-dayapplications

    Much of the recent and predicted future growth of the Protech sector stems fromthe increased use of high performing protective fabrics (especially breathablewaterproofs) in every day consumer clothing.

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    12.4 MARKET SIZE AND TRENDS12.4.1 Dominated by foul weather and hi-vis clothing

    In the year 2000, Protech consumed just over 238,000 tonnes of textiles, valued atalmost US$5.2 billion. In terms of volume, foul weather and hi-visibility clothingaccounted for 57 percent of the overall Protech market.

    Of the total quantity of materials consumed in this application area in the year2000, synthetic fibres accounted for almost 87 percent.

    Source: DRA

    12.4.2 Variations in growth ratesGrowth prospects for woven fabrics continue to be amongst the best of anyapplication area and unit values continue to increase with the move to moresophisticated and higher performance materials.

    However, relatively unsophisticated nonwovens show even greater potential forgrowth as demand for single trip or limited life garments increases in a number ofdirty and hazardous activities where eventual disposal is likely to be preferred tolaundering and re-use.

    There is still an ongoing debate on both environmental and cost grounds about thed f d bl d l d l f d bl d

    ProtechConsumptionby End-Use,2000 (volumeterms)

    Cut resistant

    4%

    Particulate

    protection

    11%Chemical

    protection

    15%

    Outdoor use

    57%

    Other

    2%

    Flame retardant

    11%

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    Source:DRA

    At present, the trend still seems to be in favour of nonwovens but landfillrestrictions and similar legislation on disposal and recycling could tip the balance theother way.

    12.4.3 Growing importance of comfort and design in protectiveclothing

    Although guaranteed high levels of performance will remain critical for protective

    garments, increased emphasis is being placed on wearer comfort, corporate imageand other design aesthetics. This will involve aspects of both garment design andfabric development, covering such aspects as improved fashionability, improvedbreathability, reduced garment bulk, less rigidity and reduced noise in wear("rustle").

    Manufacturers and specifiers of protective clothing are increasing realising the needto supply workers with comfortable garments. Where a garment has to be worncontinually due to the unpredictable nature of the risk involved, comfort is a key

    issue which must be addressed. A garment which is uncomfortable, either becauseit is cumbersome, heavy or too hot can increase the risk involved to the wearer asthey may be tempted to roll up the sleeves, undo the fastenings or remove thegarment entirely.

    12.4.4 Increased environmental pressures

    Factors Promoting Wovens/Re-usables Factors PromotingNonwovens/Disposables/Limited Life

    Products

    Inherent greater wearer comfort ofwovens (especially in hot/difficultconditions)

    Development of breathable compositenonwovens

    Better drape (wovens) Improved textile handle (nonwovens)

    Environmental impact of incineration(nonwovens)

    Environmental impact of detergents(wovens)

    Use of non-replenishable resources(nonwovens)

    Use of water during laundering(wovens)

    Landfill restrictions (nonwovens)

    Development of specialist cleanroomlaundries (wovens)

    Contamination fears (wovens)

    FactorsPromoting useof Re-usableandDisposableProducts

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    treatments such as Proban and Pyrovatex are expected to qualify for"environmentally friendly" status.

    12.4.5 Market polarisationThe market for protective clothing is polarising into highest performance, high priceapplications and low cost, lower performance products for lower risk applications,for example for secondary protection or where protective clothing is being used forthe first time. New entrants to the protective clothing market will find that themiddle market often represents only a small proportion of the total market whilstcurrent solutions are well established at the extreme sectors.

    In certain applications there is an increased pressure on prices; many protectiveclothing users/buyers in developed markets are more inclined to downgrade forprice rather than upgrade for performance.

    12.4.6 Particulate matter (dust) protectionIn the year 2000 the global market for particulate matter protective clothing

    reached an estimated volume of just under 25,000 tonnes. Protection againstharmful dust and particles can be segmented into two main categories:

    those garments which protect the wearer from dust and particles in theenvironment, e.g. ceramics and asbestos, through to pharmaceutical and radio-active products manufacture and processing. Face-masks and respirators areincluded within this segment.

    those garments used in cleanrooms in the electronics and biological productsindustries where the prevention of contamination of the work environment by theoperator is the main requirement.

    There are two main types of materials (known as 'barrier fabrics') used in particulateprotection: fabrics made from tightly woven filament yarns, often incorporating acarbon or stainless steel stripe or grid, such as Klopman's Vektron or Ten Cate'sTecadry; nonwoven polyethylene or polypropylene fabrics, such as DuPont's Tyvek,Kimberley-Clark's Kleenguard, Don & Low's Daltex etc. These fabrics may be used

    uncoated for general dust, oil and dirt protection or coated and laminated withspecial polymers and co-extruded films. In the year 2000, nonwoven fabricsdominated this segment, accounting for over 85% of the volume and almost 80%of the value.

    Between the years 2000 and 2002, and 2002 and 2004, this particulate matterprotection end-use is forecast to grow in volume terms by 4.7% and 7.1% CAGR,

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    Flame retardancy in military clothing

    All military forces routinely face threats from flames, heat,flash and explosions as an integral part of their operations.Unlike the threats faced by civilian workers who wearflame retardant clothing, the fire threats faced by militarypersonnel are deliberately planned and executed events.

    In the case of civilians, any threats from flames orexplosions are predominantly accidental, unplannedevents.

    Unlike civilian protective clothing, military clothing canoften be worn for days at a time before being changed.Until recently, durability had always been the first priority;heavyweight twills and ripstop weaves were used, offeringlittle in terms of wearer comfort. Now, however, specifiers

    are realising that comfortable soldiers are more efficientand comfort is therefore rising in priority. Soldiers areadvised to use wickable underwear. To increase comfort,any flame retardant garments are worn as far away fromthe skin as possible.

    The future of military clothing

    Both the US and Canadian military haverecently invested large sums of moneyin developing high-tech fatigues of thefuture. Proposed developments includecamouflage which reacts to changes inits surroundings, high technology chain-mail, uniforms which release antidotesto biological or chemical weapons, andmaterials which can be programmed to

    form a cast around a bone injury. Oneof the more radical ideas is a uniformwhich collects soldiers' sweat and turnsit into drinking water.

    Garments used in Nuclear, Biological,Chemical (NBC) protection by the

    armed forces and other civil defenceorganisations employ a wide varietyof designs and materials, withdifferent countries often adoptingquite different approaches. The lastfew years has seen a considerableamount of development work beingcarried out.

    Aside from some impermeable (butyl)fabrics used for gloves, masks andsome de-contamination suits, mostmilitary combat designs are based onmulti-layered constructions consisting

    of a woven or knitted textile outer shell and an activated-carbon bearing inner.Fabrics used are required to provide some protection against fire, nuclear flash andwater and liquid penetration whilst also remaining lightweight and breathableenough for use during strenuous activity. Outer materials include: 50% nylon/50%

    cotton in the United States; nylon warp/modacrylic weft in the UK; 65% FRviscose/35% aramidin Germany; nylontaffeta in France.

    Garments for limitedlengthdecontamination

    operations areproduced in butylcovered fabricswhile somedisposabledecontaminationsuits and lowcost/lightweightdesigns for

    emergency use andcivil defencepurposes are basedon plastic films e.g.PVC, polyethyleneand polyamide.

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    Possible introduction of Wildland

    clothingIn structural firefighting, firefighters mayonly have to wear a garment for a shortperiod of time before they are called outof the danger area and replaced; the factthat the garment is heavy and hot is nota distinct problem. There is talk in theEuropean firefighting community

    regarding the introduction of alighterweight form of firefightingclothing which reduces heat stress and istherefore suitable for use over asustained period of time.

    Protection from electrical arcsOne area of protective clothing which has seensignificant research and development over thepast decade is that of electrical arc protection.Workers exposed to electrical arcs can sufferhorrific injuries. The effects of an electrical area

    Garments made from flame retardant cotton and blends thereof dominate in lowerperformance applications, accounting for between 38% (United States) and 47%

    (Japan) of the total volume in the year 2000. In these areas, emphasis is beingplaced on the increased provision of comfort for the wearer, through the inclusionof fibres such as lyocell or FR viscose. Increased avoidance of heat stress, whichencourages wearers to remove garments or roll up their sleeves, is also an importantissue.

    The majority of fire-fighters' turn-out gear is based on a meta-aramid derivative ofsome kind, such as Nomex orKermel. Other examples include

    Celanese's PBI which is moreexpensive than other fibres but ismore durable. Increasingly, firebrigades are shying away from usingthe layering of items of clothing toprovide a total level of protection.This is largely because fire officershave no real control over what theirfirefighters are wearing underneath

    their turnout gear. If fire servicesdid adopt a layered approach, aninsufficient outer shell worn withoutthe required undergarments maylead to serious injuries or fatalities.

    A further sub-segment of flame retardant clothing is that of military clothing. Thisis designed to protect the wearer from flames or heat, often in confined

    environments such as inside a tank or armoured personnel carrier, in the event ofbeing struck by a missile or driving over a land mine. Such clothing uses a widevariety of materials including FR cotton, FR viscose and para- and meta-aramids.

    12.4.9 Cut and abrasion protection, ballistic and impact protectionGlobal consumption of technical textiles in this segment reached almost 9,000tonnes in the year 2000. The majority of cut and abrasion protection products aregloves, a large proportion of

    which are relativelyunsophisticated items whichuse low cost, low performancematerials such as heavy dutywoven cotton on the basisthat they can be replaced on af b

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    The need for different forms ofprotection

    In the United States, the liberal lawsregarding the ownership of firearmsmean that the main threat to policeofficers is from bullets. In Europeand other regions, however, therelatively strict laws on gun

    Microfilament yarns have been shown to increase cut resistance.

    Chainsaw protective clothing is usually made up of padded layers of ballistic nylonfilament yarn which aim to stop the chain by entanglement before the teethpenetrate the flesh. The layered fabrics are constructed during the garmentmanufacturing process, with loose quilting of the yarn between standard outer shellfabrics of polyester-cotton or Cordura-type nylon. Fabrics made from p-aramidyarns may be used as added outer protection at critical points, e.g. backs of gloves.

    The aim of ballistic clothing, or body armour, is to prevent bullets or otherprojectiles such as flechettes or bomb fragments from piercing the body. Body

    armour is usually made from plies of woven p-aramid fabric; in 2000 this accountedfor around 75% of the total volume. A more recent innovation is the use of uni-directional fabrics made from UHMWPE yarns such as Dyneema or Spectra. Thesevests are generally lighter in weight than their p-aramid counterparts. Suchmaterials are also used in the production of helmets in the form of composites.Other materials include Zylon which is usually blended due to the high cost of thefibre.

    Garments for protection against certain projectiles, such as snipers' bullets, may also

    use aramid or ceramic panels which may be inserted into pockets to increasestoppage levels. Certain vests may use non-woven layers. There has been somedevelopment work in the use of 3-D knitting for vests for females to give betterconformability.

    Outer fabrics include polyester/cotton, 100% cotton, Nomex and Cordura-typetextured nylon. Higher performance vests may incorporate a breathable membraneor phase-change materials to assist cooling.

    An array of new materials, aimed at providing current or enhanced levels ofprotection in lighter-weight products, are being investigated for use in vests, jacketsand helmets. Examples include nano-composites (tiny molecules engineered toperform specific functions) and genetically-engineered fibres such as artificial spidersilk, produced from proteins injected into goats and released in their milk.

    Similar materials to those used in ballisticclothing are also used in stab and puncture

    resistant garments to protect thoseworking in law enforcement. There is anincreasing need for effective puncture andstab resistant clothing for use incorrectional facilities; prison guards aremore likely to be injured or killed withhome-made "sticking" implements

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    Plasma technology

    The direct fluoro-polymer treatment of awhole range of fabrics, from cotton tosynthetics, by plasma techniques toimprove their hydrophobicity offersconsiderable potential to enhance and,

    perhaps eventually, replace existinglamination and coating methods.Vacuum plasma systems have a numberof advantages over atmospherictreatments:

    greater control over types andranges of treatments

    good durability of surface effect productive if fully automated offer more durability than alternative

    coating and laminating solutions

    can, in some cases, be used onmade-up garments.

    12.4.10 Outdoor protection, hi-visibilityIn the year 2000, the value of fabrics used in the global market for outdoor and hi-visibility clothing was an estimated US$3.2 billion. A variety of clothing is used forprotection against the elements and extreme cold conditions, the majority of whichare constructed from low-cost PVC- or PU-coated commodity substrates. Recentyears have seen an increase in the use of a new generation of materials at the topend of the market which combine water- and wind- proofness with breathability,offering new standards in comfort and performance. An even more recentinnovation is soft-shell technology, such as Nextec's Epic film, which providescombined water- and wind-proofness with increased breathability and improved

    fabric handle.

    Waterproof and breathable fabrics canbe produced by using a microporous orhydrophilic coating or laminate.Microporous coatings or laminates canbe produced by mechanical fibrillation,phase separation, solvent extraction or

    solvent exchange. With the exceptionof Gore-Tex (PTFE) and Sympatex(polyester), most membranes orcoatings tend to be PU-based.

    Hydrophilic polyurethane is mainlyused as a solid coating and can beapplied to a wide base of fabricsincluding filament woven nylon and

    polyester, texturised fabrics andmicrofibre grades. Hydrophilicpolyurethane layers can also be appliedto microporous films and coatings toseal off the surface pores. Thisimproves the waterproof propertieswithout substantially reducing thebreathability of the structure.

    High visibility clothing is worn by people working in dark or poorly lit environmentswhere there is a requirement for the wearer to be highly conspicuous. Examples ofsuch end-uses include mining, building and construction, traffic police, airportworkers, and engineers working by railway lines. This category also includes thosegarments worn in non-vocational activities such as sailing.

    h d d b k l h h d f

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    effective of the high visibility materials and take the form of strips, bands or inkswhich may be printed on to garments.

    12.4.11 Other protective clothing applicationsOther product categories included within the Protech application area include:

    safety harnesses for industrial and sporting applications, made from high-tenacity nylon, polyester or UHMWPE webbing;

    life-jackets for industrial and sporting applications, made with nylon orpolyester shells, either acrylic- or PU-coated;

    immersion suits, made from coated nylon or neoprene; waterproof and flame retardant survival suits, made from derivatives of

    meta-aramids such as Nomex, for use in the offshore oil and gas industries.

    12.5 FORECAST TABLESThe following detailed tables are all drawn from the end-use fibre consumptionmodel developed by DRA Textile Market Research.

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    Part A: World End-Use Consumption for Protech: Overall

    Forecast Time Series, 1995-2010

    Table 12.1: Protech World End-Use Consumption AnalysisBy Polymer/Fibre Type, 1995 to 2010 Volume (000 tonnes)

    Table 12.2: Protech World End-Use Consumption AnalysisBy Polymer/Fibre Form, 1995 to 2010 Volume (000 tonnes)

    Table 12.3: Protech World End-Use Consumption AnalysisBy Fabric and other Final Textile Product, showing Total Coated, 1995 to2010 Volume (000 tonnes)

    Table 12.4: Protech World End-Use Consumption AnalysisBy Fabric and other Final Textile Product, showing Total Coated, 1995 to2010 Value (US$ mn)

    Table 12.5: Protech World End-Use Consumption AnalysisBy Region/Country, 1995 to 2010 Volume (000 tonnes)

    Table 12.6: Protech World End-Use Consumption AnalysisBy Region/Country, 1995 to 2010 Value (US$ mn)

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    TABLE PROTECH: DETAILED FORECAST TABLES (Part A)

    12.1 World Totals, 1995-2010 - Volume ('000 tonnes)

    VOLUME

    ('000 tonnes)

    Polymer/Fibre Type 1995 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 95 - 00 00 - 05 05 - 10

    Natural 21.2 27.2 27.6 27.9 28.9 30.0 31.2 32.5 33.7 35.0 36.3 37.7 5.1% 2.8% 3.8%

    Regenerated 0.7 0.9 0.9 0.9 1.0 1.0 1.0 1.1 1.1 1.1 1.2 1.2 5.4% 2.2% 3.2%

    Synthetic 161.3 209.5 213.7 217.3 226.3 236.2 246.6 257.1 267.6 278.4 289.3 300.8 5.4% 3.3% 4.1%

    Inorganic 0.3 0.4 0.4 0.4 0.4 0.5 0.5 0.5 0.5 0.6 0.6 0.6 5.1% 4.2% 4.4%

    TOTAL 183.6 238.0 242.6 246.5 256.6 267.7 279.4 291.2 303.0 315.0 327.4 340.3 5.3% 3.3% 4.0%

    Source: DRA

    TABLE PROTECH: DETAILED FORECAST TABLES (Part A)

    12.2 World Totals, 1995-2010 - Volume ('000 tonnes)

    VOLUME

    ('000 tonnes)

    Polymer/Fibre Form 1995 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 95 - 00 00 - 05 05 - 10

    Polymer Chip 35.1 49.8 51.8 53.5 56.8 60.4 64.2 68.3 72.4 76.7 81.2 85.9 7.3% 5.2% 6.0%

    Staple Fibre 1.6 2.4 2.5 2.5 2.6 2.8 2.9 3.0 3.1 3.2 3.3 3.4 9.0% 3.8% 3.1%

    Spun Staple 39.3 50.5 51.1 51.6 53.4 55.4 57.5 59.6 61.8 63.9 66.1 68.4 5.1% 2.6% 3.6%

    Multifi lament 107.6 135.3 137.3 138.9 143.8 149.2 154.8 160.3 165.7 171.2 176.8 182.6 4.7% 2.7% 3.4%

    Monofilament 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 - - -

    Tape/Slit film 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 - - -

    TOTAL 183.6 238.0 242.6 246.5 256.6 267.7 279.4 291.2 303.0 315.0 327.4 340.3 5.3% 3.3% 4.0%

    Source: DRA

    End-Use

    ConsumptionAnalysis byPolymer/Fibre Form

    Year CAGR %

    Year CAGR %

    End-UseConsumptionAnalysis byPolymer/Fibre Type

    2003 12.14

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    LEFT BLANK INTENTIONALLY

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    Part B: World End-Use Consumption for Protech : End-Use

    Product Forecast Time Series, 1995-2010

    Table 12.7: Protech World End-Use Consumption AnalysisBy End-Use Product, 1995 to 2010 Volume (000 tonnes)

    Table 12.8: Protech World End-Use Consumption Analysis

    By End-Use Product, 1995 to 2010 Value (US$ mn)

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    Part C: World End-Use Consumption for Protech: End-Use

    Product Snapshot Analysis, 2000 and 2010

    Table 12.9: Protech World End-Use Consumption AnalysisBy Polymer/Fibre Type against End-Use Product in 2000 Volume (000 tonnes)

    Table 12.10: Protech World End-Use Consumption Analysis

    By Polymer/Fibre Type against End-Use Product in 2010 Volume (000 tonnes)

    Table 12.11: Protech World End-Use Consumption AnalysisBy Polymer/Fibre Form against End-Use Product in 2000 Volume (000 tonnes)

    Table 12.12: Protech World End-Use Consumption Analysis

    By Polymer/Fibre Form against End-Use Product in 2010 Volume (000 tonnes)

    Table 12.13: Protech World End-Use Consumption AnalysisBy Fabric and other Final Textile Product against End-Use Product in 2000 Volume (000 tonnes)

    Table 12.14: Protech World End-Use Consumption AnalysisBy Fabric and other Final Textile Product against End-Use Product in 2010

    Volume (000 tonnes)

    Table 12.15: Protech World End-Use Consumption AnalysisBy Fabric and other Final Textile Product against End-Use Product in 2000 Value (US$ mn)

    Table 12.16: Protech World End-Use Consumption AnalysisBy Fabric and other Final Textile Product against End-Use Product in 2010 Value (US$ mn)

    Table 12.17: Protech World End-Use Consumption AnalysisBy Region against End-Use Product in 2000 Volume (000 tonnes)

    Table 12.18: Protech World End-Use Consumption Analysis

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    TABLE PROTECH: DETAILED FORECAST TABLES (Part C)

    12.9 World Totals, 2000 - Volume ('000 tonnes)

    VOLUME

    ('000 tonnes)

    End-Use Product Natural Regenerated Synthetic Inorganic

    Protech FR Clothing 14.9 0.9 11.2 0.0 27.0

    Protech NBC 0.2 0.0 0.3 0.0 0.5

    Protech Cut, Slash Protection 3.3 0.0 3.1 0.4 6.9

    Protech Ballistic Protection 0.0 0.0 2.1 0.0 2.1

    Protech Face Masks 0.0 0.0 9.3 0.0 9.3

    Protech Dust Protection 0.0 0.0 15.7 0.0 15.7Protech Disposable Chemical Protection 0.0 0.0 30.1 0.0 30.1

    Protech Durable Chemical Protection 0.6 0.0 4.6 0.0 5.3

    Protech FWC 0.0 0.0 103.8 0.0 103.8

    Protech Hi-vis 8.1 0.0 23.9 0.0 32.0

    Protech Harnesses 0.0 0.0 5.4 0.0 5.4

    TOTAL 27.2 0.9 209.5 0.4 238.0

    Source: DRA

    TABLE PROTECH: DETAILED FORECAST TABLES (Part C)12.10 World Totals, 2010 - Volume ('000 tonnes)

    VOLUME

    ('000 tonnes)

    End-Use Product Natural Regenerated Synthetic Inorganic

    Protech FR Clothing 19.5 1.2 13.6 0.0 34.3

    Protech NBC 0.3 0.0 0.4 0.0 0.7

    Protech Cut, Slash Protection 4.7 0.0 4.2 0.6 9.5

    Protech Ballistic Protection 0.0 0.0 3.5 0.0 3.5

    Protech Face Masks 0.0 0.0 24.1 0.0 24.1

    Protech Dust Protection 0.0 0.0 24.5 0.0 24.5

    Protech Disposable Chemical Protection 0.0 0.0 44.5 0.0 44.5

    Protech Durable Chemical Protection 1.0 0.0 6.2 0.0 7.2

    Protech FWC 0.0 0.0 136.7 0.0 136.7

    Protech Hi-vis 12.1 0.0 34.5 0.0 46.6

    Protech Harnesses 0.0 0.0 8.8 0.0 8.8

    TOTAL 37.7 1.2 300.8 0.6 340.3

    Source: DRA

    End-Use

    Consumption

    Analysis by Productand Polymer/Fibre

    Type

    End-Use

    Consumption

    Analysis by Product

    and Polymer/FibreType

    TOTAL

    Polymer/Fibre Type

    Polymer/Fibre TypeTOTAL

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    TABLE PROTECH: DETAILED FORECAST TABLES (Part C)

    12.11 World Totals, 2000 - Volume ('000 tonnes)

    VOLUME('000 tonnes)

    End-Use Product Polymer Chip Staple Fibre Spun Staple Multifilament Monofilament Tape/Slit film

    Protech FR Clothing 0.0 0.0 27.0 0.0 0.0 0.0 27.0

    Protech NBC 0.0 0.0 0.5 0.0 0.0 0.0 0.5

    Protech Cut, Slash Protection 0.0 0.2 5.7 1.0 0.0 0.0 6.9

    Protech Ballistic Protection 0.0 0.3 1.5 0.3 0.0 0.0 2.1

    Protech Face Masks 9.3 0.0 0.0 0.0 0.0 0.0 9.3

    Protech Dust Protection 11.8 0.6 0.9 2.3 0.0 0.0 15.7

    Protech Disposable Chemical Protection 28.8 1.3 0.0 0.0 0.0 0.0 30.1

    Protech Durable Chemical Protection 0.0 0.0 1.8 3.4 0.0 0.0 5.3

    Protech FWC 0.0 0.0 0.0 103.8 0.0 0.0 103.8

    Protech Hi-vis 0.0 0.0 13.0 19.0 0.0 0.0 32.0

    Protech Harnesses 0.0 0.0 0.0 5.4 0.0 0.0 5.4

    TOTAL 49.8 2.4 50.5 135.3 0.0 0.0 238.0

    Source: DRA

    TABLE PROTECH: DETAILED FORECAST TABLES (Part C)

    12.12 World Totals, 2010 - Volume ('000 tonnes)

    VOLUME

    ('000 tonnes)

    End-Use Product Polymer Chip Staple Fibre Spun Staple Multifilament Monofilament Tape/Slit film

    Protech FR Clothing 0.0 0.0 34.3 0.0 0.0 0.0 34.3

    Protech NBC 0.0 0.0 0.7 0.0 0.0 0.0 0.7

    Protech Cut, Slash Protection 0.0 0.2 7.9 1.4 0.0 0.0 9.5

    Protech Ballistic Protection 0.0 0.5 2.5 0.5 0.0 0.0 3.5

    Protech Face Masks 24.1 0.0 0.0 0.0 0.0 0.0 24.1

    Protech Dust Protection 19.2 0.9 1.1 3.3 0.0 0.0 24.5

    Protech Disposable Chemical Protection 42.7 1.8 0.0 0.0 0.0 0.0 44.5

    Protech Durable Chemical Protection 0.0 0.0 2.8 4.5 0.0 0.0 7.2

    Protech FWC 0.0 0.0 0.0 136.7 0.0 0.0 136.7

    Protech Hi-vis 0.0 0.0 19.0 27.5 0.0 0.0 46.6

    Protech Harnesses 0.0 0.0 0.0 8.8 0.0 0.0 8.8

    TOTAL 85.9 3.4 68.4 182.6 0.0 0.0 340.3

    Source: DRA

    End-Use ConsumptionAnalysis by Productand Polymer/FibreForm

    End-Use ConsumptionAnalysis by Productand Polymer/FibreForm

    TOTAL

    Polymer/Fibre Form

    Polymer/Fibre FormTOTAL

    2003

    4.22

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    TABLE PROTECH: DETAILED FORECAST TABLES (Part C)

    12.13 World Totals, 2000 - Volume ('000 tonnes)

    VOLUME

    ('000 tonnes)

    End-Use ProductUnspun

    FibreWovenFabric

    KnittedFabric

    NonwovenFabric

    Yarn TypeProduct

    OtherFabrics

    Protech FR Clothing 0.0 27.0 0.0 0.0 0.0 0.0 27.0

    Protech NBC 0.0 0.5 0.0 0.0 0.0 0.0 0.5

    Protech Cut, Slash Protection 0.0 1.4 5.3 0.2 0.0 0.0 6.9

    Protech Ballistic Protection 0.3 1.8 0.0 0.0 0.0 0.0 2.1

    Protech Face Masks 0.0 0.0 0.0 9.3 0.0 0.0 9.3

    Protech Dust Protection 0.0 3.3 0.0 12.4 0.0 0.0 15.7

    Protech Disposable Chemical Protection 0.0 0.0 0.0 30.1 0.0 0.0 30.1

    Protech Durable Chemical Protection 0.0 4.5 0.8 0.0 0.0 0.0 5.3Protech FWC 0.0 103.8 0.0 0.0 0.0 0.0 103.8

    Protech Hi-vis 0.0 9.6 22.4 0.0 0.0 0.0 32.0

    Protech Harnesses 0.0 5.4 0.0 0.0 0.0 0.0 5.4

    TOTAL 0.3 157.2 28.5 51.9 0.0 0.0 238.0

    Source: DRA

    TABLE PROTECH: DETAILED FORECAST TABLES (Part C)

    12.14 World Totals, 2010 - Volume ('000 tonnes)

    VOLUME

    ('000 tonnes)

    End-Use ProductUnspun

    Fibre

    Woven

    Fabric

    Knitted

    Fabric

    Nonwoven

    Fabric

    Yarn Type

    Product

    Other

    Fabrics

    Protech FR Clothing 0.0 34.3 0.0 0.0 0.0 0.0 34.3

    Protech NBC 0.0 0.7 0.0 0.0 0.0 0.0 0.7

    Protech Cut, Slash Protection 0.0 1.9 7.4 0.2 0.0 0.0 9.5

    Protech Ballistic Protection 0.5 3.0 0.0 0.0 0.0 0.0 3.5

    Protech Face Masks 0.0 0.0 0.0 24.1 0.0 0.0 24.1Protech Dust Protection 0.0 4.4 0.0 20.1 0.0 0.0 24.5

    Protech Disposable Chemical Protection 0.0 0.0 0.0 44.5 0.0 0.0 44.5

    Protech Durable Chemical Protection 0.0 6.2 1.1 0.0 0.0 0.0 7.2

    Protech FWC 0.0 136.7 0.0 0.0 0.0 0.0 136.7

    Protech Hi-vis 0.0 14.0 32.6 0.0 0.0 0.0 46.6

    Protech Harnesses 0.0 8.8 0.0 0.0 0.0 0.0 8.8

    TOTAL 0.5 209.9 41.1 88.8 0.0 0.0 340.3

    Source:DRA

    End-UseConsumption

    Analysis by

    Product andFabric

    Fabric and Other Final Textile Product

    TOTAL

    End-Use

    Consumption

    Analysis byProduct and

    Fabric

    TOTAL

    Fabric and Other Final Textile Product

    200312.23

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    TABLE PROTECH: DETAILED FORECAST TABLES (Part C)

    12.15 World Totals, 2000 - Value (US$ mn)

    VALUE

    (US$mn)

    End-Use Product UnspunFibre WovenFabric KnittedFabric NonwovenFabric Yarn TypeProduct OtherFabrics

    Protech FR Clothing 0.0 754.4 0.0 0.0 0.0 0.0 754.4

    Protech NBC 0.0 7.9 0.2 0.0 0.0 0.0 8.1

    Protech Cut, Slash Protection 0.0 70.4 270.9 8.2 0.0 0.0 349.5

    Protech Ballistic Protection 23.6 125.6 0.0 0.0 0.0 0.0 149.2

    Protech Face Masks 0.0 0.0 0.0 88.5 0.0 0.0 88.5

    Protech Dust Protection 0.0 57.9 0.0 119.7 0.0 0.0 177.6

    Protech Disposable Chemical Protection 0.0 0.0 0.0 352.8 0.0 0.0 352.8

    Protech Durable Chemical Protection 0.0 66.1 11.7 0.0 0.0 0.0 77.7

    Protech FWC 0.0 3,066.9 0.0 0.0 0.0 0.0 3,066.9Protech Hi-vis 0.0 41.7 97.3 0.0 0.0 0.0 139.1

    Protech Harnesses 0.0 29.6 0.0 0.0 0.0 0.0 29.6

    TOTAL 23.6 4,220.5 380.2 569.2 0.0 0.0 5,193.5

    Source: DRA

    TABLE PROTECH: DETAILED FORECAST TABLES (Part C)

    12.16 World Totals, 2010 - Value (US$mn)

    VALUE

    (US$mn)

    End-Use ProductUnspun

    FibreWovenFabric

    KnittedFabric

    NonwovenFabric

    Yarn TypeProduct

    OtherFabrics

    Protech FR Clothing 0.0 944.1 0.0 0.0 0.0 0.0 944.1

    Protech NBC 0.0 10.4 0.3 0.0 0.0 0.0 10.7

    Protech Cut, Slash Protection 0.0 96.1 369.9 9.9 0.0 0.0 475.8

    Protech Ballistic Protection 39.0 208.7 0.0 0.0 0.0 0.0 247.7

    Protech Face Masks 0.0 0.0 0.0 228.6 0.0 0.0 228.6Protech Dust Protection 0.0 78.1 0.0 192.5 0.0 0.0 270.6

    Protech Disposable Chemical Protection 0.0 0.0 0.0 522.9 0.0 0.0 522.9

    Protech Durable Chemical Protection 0.0 90.7 16.0 0.0 0.0 0.0 106.7

    Protech FWC 0.0 3,799.0 0.0 0.0 0.0 0.0 3,799.0

    Protech Hi-vis 0.0 60.7 141.6 0.0 0.0 0.0 202.3

    Protech Harnesses 0.0 48.3 0.0 0.0 0.0 0.0 48.3

    TOTAL 39.0 5,336.1 527.8 953.8 0.0 0.0 6,856.8

    Source: DRA

    End-UseConsumptionAnalysis by Productand Fabric

    Fabric and Other Final Textile Product

    TOTAL

    End-UseConsumptionAnalysis by Product

    and Fabric TOTAL

    Fabric and Other Final Textile Product

    2003

    12.24

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    TABLE PROTECH: DETAILED FORECAST TABLES (Part C)12.17 2000 - Volume ('000 tonnes)

    VOLUME

    ('000 tonnes)

    End-Use ProductNorth

    AmericaSouth

    AmericaWesternEurope

    EasternEurope

    South AsiaNorth East

    AsiaSouth East

    AsiaRest of the

    World

    Protech FR Clothing 8.9 1.0 9.1 0.6 0.8 5.0 0.5 1.1 27.0

    Protech NBC 0.2 0.0 0.2 0.0 0.0 0.1 0.0 0.0 0.5

    Protech Cut, Slash Protection 2.4 0.3 2.0 0.2 0.2 1.3 0.1 0.3 6.9

    Protech Ballistic Protection 1.0 0.1 0.5 0.0 0.1 0.3 0.0 0.1 2.1

    Protech Face Masks 3.7 0.0 3.4 0.0 0.0 2.1 0.0 0.0 9.3

    Protech Dust Protection 6.0 0.6 4.3 0.4 0.4 2.9 0.3 0.7 15.7

    Protech Disposable Chemical Protection 12.0 0.9 8.8 0.6 0.7 5.6 0.5 1.0 30.1

    Protech Durable Chemical Protection 1.8 0.2 1.5 0.1 0.2 1.0 0.1 0.2 5.3

    Protech FWC 30.1 6.9 29.4 4.5 5.3 16.1 3.7 7.8 103.8

    Protech Hi-vis 12.1 0.9 10.0 0.6 0.7 6.2 0.5 1.0 32.0

    Protech Harnesses 2.0 0.1 1.8 0.1 0.1 1.0 0.1 0.2 5.4

    TOTAL 80.3 11.0 71.0 7.2 8.4 41.7 5.9 12.5 238.0

    Source: DRA

    TABLE PROTECH: DETAILED FORECAST TABLES (Part C)

    12.18 2010 - Volume ('000 tonnes)

    VOLUME

    ('000 tonnes)

    End-Use ProductNorth

    America

    South

    America

    Western

    Europe

    Eastern

    EuropeSouth Asia

    North East

    Asia

    South East

    Asia

    Rest of the

    World

    Protech FR Clothing 10.0 1.8 9.3 1.4 1.8 6.9 1.1 2.0 34.3

    Protech NBC 0.3 0.0 0.3 0.0 0.0 0.1 0.0 0.0 0.7

    Protech Cut, Slash Protection 3.1 0.5 2.3 0.4 0.5 2.0 0.3 0.5 9.5

    Protech Ballistic Protection 1.6 0.1 0.8 0.1 0.1 0.6 0.1 0.1 3.5

    Protech Face Masks 8.5 0.7 6.9 0.6 0.7 5.3 0.4 0.8 24.1

    Protech Dust Protection 7.7 1.2 6.4 0.9 1.2 4.8 0.7 1.4 24.5

    Protech Disposable Chemical Protection 15.4 1.7 13.0 1.3 1.7 8.5 1.0 1.9 44.5

    Protech Durable Chemical Protection 1.8 0.5 1.5 0.4 0.5 1.7 0.3 0.6 7.2

    Protech FWC 38.8 8.7 34.7 6.6 8.6 24.1 5.2 9.8 136.7

    Protech Hi-vis 16.9 1.7 12.6 1.3 1.7 9.3 1.0 2.0 46.6

    Protech Harnesses 2.8 0.4 2.2 0.3 0.4 1.8 0.3 0.5 8.8

    TOTAL 106.9 17.4 90.0 13.3 17.4 65.0 10.5 19.7 340.3

    Source: DRA

    Region

    TOTAL

    End-Use

    ConsumptionAnalysis byProduct andRegion

    End-UseConsumptionAnalysis byProduct andRegion

    Region

    TOTAL

    2003 12.25

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