Chapter 9: Composite Construction - Steel Design 4300401steeldesign401.webs.com/CN Chap09 -...
Transcript of Chapter 9: Composite Construction - Steel Design 4300401steeldesign401.webs.com/CN Chap09 -...
9.1
Chapter 9: Composite Construction The following information is taken from “Unified Design of Steel Structures,” Second Edition, Louis F.
Geschwindner, 2012, Chapter 9.
9.1 Introduction
Any structural member in which two or more materials having different stress-
strain relationships are combined and called upon to work as a single member may
be considered a composite member.
• When a concrete slab is supported by steel beams, and there is provision for
shear transfer between the two, the result is a composite section.
AISC Specification Chapter I provides rules for the design of composite members,
including encased beams, composite beams, encased columns, and filled columns.
• Typical composite members are depicted in Figures 9.1 and 9.2 (p. 313) of the
textbook.
In recent decades it has been shown that a strengthening effect can be obtained
by connecting steel beams and reinforced concrete slabs together to act as a unit
in resisting loads.
• Steel beams and concrete slabs joined together compositely can often support
33% to 50% more load than could the steel beams alone in non-composite action.
Composite beams were first used in bridge design in the United States around
1935.
• In 1944 the American Association of State Highway and Transportation
Officials (AASHTO) adopted its first set of specifications for highway bridge
construction.
• The use of composite bridge decks is commonplace today throughout the United
States.
- In these bridges, the longitudinal shears are transferred from the stringers
(beams) to the reinforced-concrete slab with shear connectors, causing the
slab to assist in carrying the loads (ref. Figure 9.3, p. 313 of the textbook).
The first approval for composite building floors was given by the 1952 AISC
Specification.
• Composite building floors, common today, consist of a reinforced-concrete slab
on a steel beam with shear connectors.
- A formed steel deck is used for almost all composite building floors.
9.2
9.2 Advantages and Disadvantages of Composite Beam Construction
The floor slab in composite construction not only acts as a slab for resisting the
live loads, but it also acts as an integral part of the beam.
• The floor slab serves as a large cover plate for the upper flange of the steel
beam, increasing the strength of the beam by providing lateral stability.
An advantage of composite floors is that they make use of the high compressive
strength of the concrete by putting a large portion of the slab in compression.
• At the same time, a large portion of the steel beam is kept in tension, more
than is normally the case for steel-frame structures.
- The result is less steel tonnage required for the same loads and spans.
• Composite sections have greater stiffnesses than non-composite sections.
- As a result, deflections are smaller – possibly only 20% to 30% as large.
- The ability of the structure to take an overload is greater than for a non-
composite structure.
An additional advantage of composite construction is the possibility of having
smaller overall floor depths – of particular importance for tall buildings.
• Smaller floor depths permit reduced building heights, with the consequent
advantage of lower costs for walls, plumbing, wiring, ducts, elevators, and
foundations.
• Reduced beam depths save in fireproofing costs since a coat of fireproofing
material is provided on smaller and shallower steel shapes.
The only disadvantages of composite construction may be the added cost for
shoring and shear connectors.
• The increased strength and reduction in the required steel weight normally
offset the added cost of the shear connectors and this increased cost of the
shear connectors is usually not a true disadvantage.
9.3 Shored Versus Unshored Construction
Two methods of construction are available for composite beams: shored and
unshored construction.
• The difference between the two approaches is how the weight of the wet
concrete is carried.
After the steel beams are placed, the concrete slab is formed and poured.
• The formwork for the concrete, the wet concrete and other construction loads
must be supported by the beams or by temporary shoring.
9.3
- If no shoring is used, the steel beams must be designed to support all of
these loads.
• Most specifications say that after the concrete has gained 75% of its 28-day
strength, the section has become composite and all loads thereafter may be
considered to be supported by the composite section.
When shoring is used, it supports the wet concrete and other temporary
construction loads – but not the weight of the steel beams.
• When the shoring is removed (after the concrete has gained 75% of its 28-day
strength), the weight of the slab is transferred to the composite section, not
just to the steel beams.
• When shoring is used, it is possible to use lighter, less expensive, steel beams.
- However, the savings in steel is not likely to offset the extra cost of the
shoring.
The usual decision is to use heavier steel beams and do without shoring for the
following reasons.
1. Apart from reasons of economy, the use of shoring is a tricky operation,
particularly where settlement of the shoring is possible.
2. The ultimate strengths of composite sections of the same sizes are the same,
whether shoring is used or not.
• If lighter steel beams are selected for a particular span because shoring is
used, the result is a smaller ultimate strength.
3. The use of shoring causes a distribution of stress in the slab and beam that
results in substantial creep.
4. In shored construction, cracks occur over the steel beams requiring the use of
reinforcing steel in the concrete slab.
Shored construction does offer some advantages compared with unshored
construction.
1. Deflections are smaller because they are based on the properties of the
composite section.
2. It is not necessary to make a strength check for the steel beams for the initial
wet concrete load condition.
9.4 Effective Flange
There is no accurate way to know how much of the concrete slab actually acts as
part of the beam.
9.4
• If the beams are closely spaced, the bending stresses in the concrete slab will
be fairly uniform across the compression zone.
• If the beam spacing is large, bending stresses will vary significantly across the
concrete slab.
- The farther a particular part of the concrete slab (a.k.a. the flange) is away
from the steel beam, the smaller will be its bending stresses.
The AISC specifications address this issue by replacing the actual slab with an
“effective slab” that has a constant stress.
• This “equivalent slab” is thought to support the same total compression that is
supported by the actual slab.
• Section I3.1 of the AISC Specification states that the effective width of the
concrete slab is the sum of the effective widths for each side of the beam
centerline, each of which shall not exceed:
1. One-eighth of the beam span, measured center-to-center of supports for
both simple and continuous spans.
2. One-half of the distance from the beam center line to the center line of the
adjacent beam.
3. The distance from the beam center line to the edge of the slab.
• AASHTO requirements for determining effective flange widths are somewhat
different.
9.5 Strength of Composite Beams and Slab
The nominal flexural strength of a composite beam in the positive moment region
may be controlled by any of the following.
• The plastic strength of the steel section.
• The strength of the concrete slab.
• The strength of the shear connectors.
• Web buckling may also limit the nominal strength of the member if the web is
very slender and if a large portion of the web is in compression.
Little research has been done on the subject of web buckling for composite
sections.
• As a result Section I3.2 of the AISC Specification has conservatively applied
the same rules to composite section webs as to plain steel webs.
9.5
• If h/tw ≤ 3.76 (E/Fy)1/2, then there are no slender elements and the positive
nominal flexural strength Mn of a composite section is determined assuming a
plastic stress distribution.
where
h = distance between the web toes of the fillets
= d – 2k
tw = the web thickness
Fyf = the yield stress of the beam flange
and φb = 0.90 (LRFD) and Ωb = 1.67 (ASD)
All of the W, S, and HP shapes in the AISC Manual meet this requirement for
Fy values up to 50 ksi.
• If h/tw > 3.76(E/Fy)1/2, the value of Mn is determined from the superposition
of the elastic stresses with φb = 0.90 and Ωb = 1.67.
- The effects of shoring must be considered for this condition.
The nominal moment capacity Mn of composite sections as determined by load tests
can be estimated very accurately with the plastic theory.
• With this theory, the steel section at failure is assumed to be fully yielded.
• The part of the concrete slab on the compression side of the neutral axis is
assumed to be stressed to 0.85 f’c.
• Any part of the concrete slab on the tensile side of the neutral axis is assumed
to be cracked and incapable of carrying stress.
The plastic neutral axis (PNA) may fall in any one of the following locations.
1. In the concrete slab.
2. In the flange of the steel section.
3. In the web of the steel section.
Fully Composite Beams
Concrete slabs may rest directly on top of the steel beams, or the beams may be
completely encased in concrete for fireproofing purposes.
• Full encasement of the steel beam is very expensive and rarely used.
• When the concrete slab rests on top of the steel beam, mechanical connectors
are used to transfer the load between the beam and the concrete slab.
- Types of shear connectors include stud connectors, spiral connectors, and
channel connectors.
9.6
Round studs that are welded to the top flange of the beam are usually the most
economical shear connectors.
• Studs are available in diameters from ½” to 1” and in lengths from 2” to 8”.
• Section I8.2 of the AISC Specification states that the stud length may not be
less than 4 stud diameters.
• Shop installation of the studs is more economical than field installation, but
there is a tendency to install the studs in the field.
- The studs can be easily damaged during transportation and setting of the
beams.
- The studs are a hindrance to workers walking along the top flanges during
the early stages of construction.
When a composite beam is tested, failure usually occurs with crushing of the
concrete.
• It seems reasonable to assume that the concrete and steel will both have
reached a plastic condition.
- If the plastic neutral axis falls within the concrete slab, the maximum
horizontal shear between the concrete and steel is considered to be equal to
V’ = AsFy.
- If the plastic neutral axis is within the steel section, the maximum
horizontal shear is considered to be equal to V’ = 0.85 f’c Ac, where
Ac = the effective area of the slab
0.85 f’c = average stress at failure in the concrete
Section I3.2d of the AISC Specification says that, for composite action, the total
horizontal shear between the points of maximum positive moment and zero moment
is to be taken as the least of the following.
a. For concrete crushing, if the entire concrete section were in compression
V’ = 0.85 f’c Ac AISC Equation I3-1a
b. For tensile yielding of the steel section, if the entire steel section were in
tension
V’ = Fy As AISC Equation I3-1b
c. For strength of shear connectors, if the shear studs were carrying their full
capacity
V’ = ∑Qn AISC Equation I3-1c
where ∑Qn = the total nominal strength provided by the shear connectors
9.7
Establishing which stress distribution is in effect for a particular combination of
steel and concrete requires calculating the minimum capacity as controlled by the
three components of the composite beam: concrete, steel, and shear connectors.
• Because a fully composite section is assumed, V’ = ∑Qn does not control.
• If Fy As ≤ 0.85 f’c Ac, then only a portion of the concrete section is stressed
and the plastic neutral axis (PNA) is in the concrete slab.
• If Fy As > 0.85 f’c Ac, then the concrete is fully stressed and the steel section
must carry both compression and tension to ensure equilibrium and the plastic
neutral axis (PNA) is in the steel section.
Neutral Axis in Concrete Slab
Although the compression stresses in the concrete slab vary, these stresses are
assumed to be uniform (ref. Figure 9.6, p. 317 of the textbook).
• The compression stress in the concrete is assumed to be 0.85f’c over an area
with a depth “a” and a width “be.”
• The value of “a” can be determined from the following equation where the total
tension in the steel section is set equal to the total compression in the slab.
As Fy = 0.85 f’c a be
a = As Fy/0.85 f’c be
where
a ≤ the slab thickness
be = effective flange width
The nominal or plastic moment capacity of the composite section may be
determined by the following equations.
Compression force: C = 0.85 f’c a be
Tensile force: T = AsFy
Nominal or plastic moment: Mn = Mp = As Fy (d/2 + t – a/2)
9.8
Example Problem – Moment Capacity of Composite Sections
Given: Flat soffit, fully composite beam section shown.
Concrete: f’c = 4 ksi
Steel: Fy = 50 ksi
Find: Moment capacity φbMn
and Mn/Ωb
Solution
W30 x 99 (A = 29.0 in2, d = 29.7”, h/tw = 51.9)
Determine the basis for the positive nominal flexural strength Mn of the composite
section (ref. AISC Specification Section I3.2a).
h/tw = 51.9 < 3.76 (E/Fy)1/2 = 3.76 (29,000/50)1/2 = 90.55
Thus, the positive nominal flexural strength Mn of the composite section is
determined assuming a plastic stress distribution.
Locate the plastic neutral axis (PNA).
a = As Fy/0.85 f’c be = 29.0(50)/0.85(4)(100) = 4.26” < 5”
PNA is in the slab.
Determine the moment capacity assuming a plastic stress distribution.
Mn = Mp = AsFy (d/2 + t – a/2) = 29.0(50)(29.7/2 + 5 – 4.26/2)
= 25,694 kip-inch (2141.2 kip-ft)
LRFD (φb = 0.90): φbMn = 0.90 (2141.2) = 1927.1 kip-ft
ASD (Ωb = 1.67): Mn/Ωb = 2141.2/1.67 = 1282.2 kip-ft
9.9
Partially Composite Beams
A composite section is said to be a partially composite section if the number of
connectors is not sufficient to develop the full flexural strength of the composite
beam.
Composite Beam Design Tables
The moment capacity of a composite section can also be determined by using Table
3-19 of the AISC Manual.
• To use the AISC Manual table, the PNA is assumed to be located either at the
top of the steel flange (TFL) or down in the steel shape.
Y1 = the distance from the PNA to the top of the beam flange (ref. p. 3-14
of the AISC Manual)
= 0 if the PNA is located at the top of the beam flange or in the concrete
slab
Y2 = the distance from the centroid of the effective concrete area to the
top of the beam flange
= t – a/2
The variables used in Table 3-19 of the AISC Manual are defined in Figure 3-3
(p. 3-14 of the AISC Manual).
• The beam is divided into seven PNA locations: five are in the flange of the steel
section and two are in the web of the steel section.
- When the PNA is at the top of the flange (or in the concrete slab), the
entire steel section is in tension.
- As the PNA moves further down, the steel section assumes some of the
compression load and the corresponding strength required by the connectors
is reduced.
The moment capacity of the composite beam in the previous example may be
determined by using Table 3-19 of the AISC Manual as follows.
Locate the plastic neutral axis (PNA).
a = As Fy/0.85 f’c be = 29.0(50)/0.85(4)(100) = 4.26” < 5”
PNA is in the concrete slab.
Y1 = 0 (since the PNA is in the concrete slab)
Y2 = t – a/2 = 5 – 4.26/2 = 2.87”
9.10
From Table 3-19 (p. 3-172) of the AISC Manual, and interpolating between
Y2 = 2.5” and Y2 = 3”.
φbMn = 1927.0 kip-ft
Mn/Ωb = 1282.2 kip-ft
These values compare favorably with the previously calculated values of
φbMn = 1927.1 kip-ft
Mn/Ωb = 1282.2 kip-ft
Neutral Axis in Top Flange of Steel Beam
If the calculated value of “a” is greater than the slab thickness “t”, then the PNA
will fall within the steel section, either in the flange or below the flange.
• To determine whether the PNA falls within the flange or below the flange,
assume the PNA is located at the base of the flange and determine the total
compressive force C above the PNA and the total tensile force T below the
PNA.
C = 0.85 f’c be t + Fy Af
T = Fy (As – Af)
- If C > T, then the PNA will be in the flange
- If C < T, then the PNA will be below the flange.
When the PNA is in the flange, then the total compressive force and total tensile
force can be equated as follows.
0.85 f’c be t + Fy bf y = Fy As - Fy bf y
From this
y = (Fy As - 0.85 f’c be t)/(2Fy bf)
where
y = the distance to the PNA measured from the top of the top flange
The nominal or plastic moment capacity of the section can be determined from the
following equation (by taking moments about the PNA).
Mp = Mn = 0.85 f’c be t (t/2 + y ) + 2Fy bf y ( y /2) + Fy As (d/2 - y )
9.11
Example Problem – Moment Capacity of Composite Sections
Given: Flat soffit, fully composite beam section shown.
Concrete: f’c = 4 ksi
Steel: Fy = 50 ksi
Find: Moment capacity φbMn
and Mn/Ωb
Solution
W30 x 116 (A = 34.2 in2, d = 30.0”, bf = 10.5”, tf = 0.850”, h/tw = 47.8)
Determine the basis for the positive nominal flexural strength Mn of the composite
section (ref. Specification Section I3.2a).
h/tw = 47.8 < 3.76 (E/Fy)1/2 = 3.76 (29,000/50)1/2 = 90.55
Thus, the positive nominal flexural strength Mn of the composite section is
determined assuming a plastic stress distribution.
Locate the plastic neutral axis (PNA).
a = As Fy/0.85 f’c be = 34.2 (50)/0.85(4) 80 = 6.29” > 4”
PNA is located within the steel flange.
Assume the PNA is at the base of the steel flange.
C = 0.85 f’c be t + Fy Af = 0.85(4)(80)(4) + 50(10.5)(0.850) = 1534 kips
T = Fy (As – Af) = 50 [34.2 – 10.5(0.850)] = 1264 kips
Since C > T, the PNA is within the steel flange and can be located using the
equation that equates the compressive and tensile forces.
y = (Fy As - 0.85 f’c be t)/2Fy bf
= [50 (34.2) – 0.85(4)(80) 4]/2(50) 10.5 = 0.592”
Determine the moment capacity assuming a plastic stress distribution.
Mp = Mn = 0.85 f’c be t (t/2 + y ) + 2Fy bf y ( y /2) + Fy As (d/2 - y )
= 0.85(4)(80)(4)(4/2 + 0.592) + 2(50)(10.5)(0.592)(0.592/2)
+ 50(34.2)(30.0/2 – 0.592)
= 27,642 kip-inch (2303 kip-ft)
LRFD (φb = 0.90): φbMn = 0.90 (2303) = 2073 kip-ft
ASD (Ωb = 1.67): Mn/Ωb = 2303/1.67 = 1379 kip-ft
9.12
The moment capacity of the composite beam in the previous example may be
determined by using Table 3-19 of the AISC Manual as follows.
Locate the plastic neutral axis (PNA).
a = As Fy/0.85f’c be = 34.2(50)/0.85(4)(80) = 6.29” > 4”
PNA is located within the steel flange.
Assume the PNA is at the base of the steel flange.
C = 0.85 f’c be t + Fy Af = 0.85(4)(80) 4 + 50(10.5)(0.850) = 1534 kips
T = Fy (As – Af) = 50 [34.2 – 10.5(0.850)] = 1264 kips
Since C > T, the PNA is within the steel flange and can be located using the
equation that equates the compressive and tensile forces.
y = (Fy As - 0.85 f’c be t)/2Fy bf
= [50(34.2) – 0.85(4)(80) 4]/2(50) 10.5 = 0.592”
Y1 = the distance from the PNA to the top of the beam flange (ref. p. 3-14
of the AISC Manual)
= 0.592”
Y2 = t – a/2 = 4 – 4/2 = 2.00”
From Table 3-19 (p. 3-170) of the AISC Manual, and interpolating between
Y1 = 0.425” and Y1 = 0.638”.
φbMn = 2070.8 kip-ft
Mn/Ωb = 1376.5 kip-ft
These values compare favorably with the previously calculated values of
φbMn = 2073 kip-ft
Mn/Ωb = 1379 kip-ft
9.13
Neutral Axis in the Steel Section
If the plastic neutral axis is located below the flange, calculations to determine
the moment capacity are similar to the previous calculations.
• The Composite Design tables in Part 3 of the AISC Manual cover most common
cases.
9.6 Strength of Shear Connectors
Sections I8.2a and I8.2b of the AISC Specification provide strength values for
headed steel studs and hot-rolled steel channels, respectively.
Stud Shear Connectors
In Section I8.2a of the AISC Specification, the nominal strength of one stud
shear connector embedded in a solid concrete slab is given by the following
equation.
Qn = 0.5 Asa (f’c Ec)1/2 ≤ Rg Rp Asa Fu AISC Equation I8-1
where
Asa = the cross sectional area of the steel headed stud anchor
f’c = the specified compressive strength of the concrete
Ec = the modulus of elasticity of the concrete
= w 1.5√f’c
w = the unit weight of the concrete
Fu = the specified minimum tensile strength of the steel headed stud anchor
Rg = a coefficient used to account for the group effect of the connectors
(values provided in AISC Specification I8.2a)
Rp = a coefficient used to account for the position effect of the connectors
(values provided in AISC Specification I8.2a)
Values for Qn for stud shear connectors are listed in Table 3-21 of the AISC
Manual.
• These values are given for different stud diameters, for 3 ksi and 4 ksi normal
and lightweight concrete, and for composite sections with or without steel
decking.
Channel Shear Connectors
In Section I8.2b of the AISC Specification, the nominal strength of one channel
shear connector embedded in a solid concrete slab is given by the following
equation.
Qn = 0.3 (tf + 0.5 tw) la (f’c Ec)1/2 AISC Equation I8-2
9.14
where
tf = flange thickness of the channel anchor
tw = web thickness of the channel anchor
la = length of the channel anchor
Number and Placement of Shear Connectors
The number of shear connectors that are to be used between the point of
maximum moment and each adjacent point of zero moment equals the horizontal
force to be resisted V’ divided by the nominal strength of one connector Qn.
Number of shear connectors = V’/Qn
Spacing of Connectors
Section I8.2d of the AISC Specification permits uniform spacings of connectors
on each side of the maximum moment points.
• Tests of composite beams with shear connectors spaced uniformly, and of
composite beams with the same number of connectors spaced in variation with
the shear, show little difference as to ultimate strengths and deflections at
working loads.
• The number of connectors placed between a concentrated load and the nearest
point of zero moment must be sufficient to develop the maximum moment at
the concentrated load.
Maximum and Minimum Spacings
Minimum spacings of shear connectors for composite beams as prescribed by
Section I8.2d of the AISC Specification are as follows (ref. Figure 16.6, p. 572 of
the textbook).
• Except for formed steel decks, the minimum center-to-center spacing along the
longitudinal axes is 6 diameters.
• Except for formed steel decks, the minimum spacing transverse to the
longitudinal axis is 4 diameters.
• Within the ribs of formed steel decks, the minimum permissible spacing is 4
diameters in any direction.
- If the deck ribs are parallel to the axis of the steel beam and more
connectors are required than can be placed within the rib, Section I8.2d of
the AISC Commentary permits the splitting of the deck so that adequate
room is available for the connectors.
• If the flanges of steel beams are narrow, making it difficult to achieve the
minimum transverse spacing, the connectors may be staggered.
9.15
- Figure 16.6 (p. 572 of the textbook) shows possible arrangements for placing
staggered connectors.
The maximum spacing may not exceed 8 times the total slab thickness, or 36”.
Shear connectors must be capable of resisting both horizontal and vertical
movement.
• There is a tendency for the slab and beam to separate vertically, as well as to
slip horizontally.
• The upset heads of stud shear connectors help to prevent vertical separation.
Cover Requirements
Section I8.2d of the AISC Specification requires that shear connectors have at
least 1” of lateral concrete cover in the direction perpendicular to the shear force,
except for connectors installed within the ribs of formed steel decks.
Section I8.1 of the AISC Specification requires the diameter of the studs to be
no greater than 2.5 times the flange thickness of the beam to which they are
welded, unless located directly over the beam web.
• When studs are not placed directly over beam webs, they have a tendency to
tear out of the beam flanges before their full shear capacity is reached.
According to Section I3.2c(1) of the AISC Specification, when a formed steel deck
is used, the steel beam must be connected to the concrete slab with shear
connectors with diameters not larger than ¾”.
• The connectors may be welded through the deck or directly to the steel beam.
- After installation, the connectors must extend at least 1-1/2” above the top
of the steel deck.
• The concrete slab thickness above the steel deck may not be less than 2”.
9.7 Composite Beams with Formed Metal Deck
The combination of formed steel deck and composite design is considered today to
be one of the most economical methods of floor construction.
• The steel deck serves as stay-in-place formwork for the concrete slab.
• Common steel deck profiles are shown in Figure 9.16 (p. 333 of the textbook).
AISC Specification I3.2c provides requirements for composite beams with a
formed steel deck.
• The nominal rib height of the steel deck must be no greater than 3”.
9.16
• The average rib width of the steel deck must be 2” or more.
• The size and length of welded steel headed stud anchors are prescribed.
• The slab thickness above the top of the steel deck must be 2” or more.
• The steel deck must be anchored to the supporting member by steel headed
stud anchors at spacings not to exceed 18”.
Deck Ribs Perpendicular and Parallel to Steel Beam
Table 3-21 of the AISC Manual provides the nominal horizontal shear strengths
for one shear stud (Qn in kips) based upon the stud diameter, the position of the
stud, the profile of the deck, and the orientation of the deck relative to the stud.
The various “deck conditions” (i.e. the orientation of the deck with respect to the
beam) prescribed by Table 3-21 of the AISC Manual are listed as follows.
• “No deck”: There is no formed steel deck.
• “Deck parallel”: The formed steel deck is oriented with ribs parallel to the steel
shape.
- Concrete below the top of the deck can be used in calculating the composite
section properties and must be used in shear stud calculations.
- The nominal horizontal shear strength of the shear stud anchor depends on
the width-to-height ratio of wr/hr ≥ 1.5 or wr/hr < 1.5.
where
hr = nominal rib height
wr = average width of concrete rib or haunch
• “Deck perpendicular”: The formed steel deck is oriented with ribs perpendicular
to the beams with 1, 2 or 3 studs within the same decking rib.
- The space below the top of the rib contains concrete only in the alternating
spaces, so there is no opportunity to transfer force at this level.
- For ribs placed perpendicular to the steel shape, the shear studs must be
placed on one side or the other of the stiffening rib in the middle of the
deck flutes.
- The shear studs are
referred to as either
strong or weak based on
this placement (ref.
AISC Commentary Figure
C-I8.1).
9.17
◦ The strong position is on the side away from the direction from which
the shear is applied.
◦ The weak position is on the same side as the direction from which the
shear is applied.
- Some designers assume conservatively that the studs will always be placed in
the weak positions, with the smaller shear strengths, since it is not an easy
task to make certain that the studs are placed in the strong positions in the
field.
9.8 Fully Encased Steel Beams
For fireproofing purposes, it is possible to encase in concrete the steel beams used
for building floors.
• This practice is not economical because light-weight spray-on fire protection is
much less expensive.
• Furthermore, encased beams may increase the floor system dead load by as
much as 15%.
The nominal flexural strength Mn of concrete-encased members shall be
determined using one of the methods prescribed in Section I3.3 of the AISC
Specification.
9.9 Selecting a Section
The design of a composite beam is somewhat of a trial-and-error procedure that is
simplified using AISC Manual Table 3-19, as illustrated by the following example.
9.18
Example Problem – Design of Composite Beams
Given: Beams 10’ c/c with 36’ simple span are to be selected to support a 4”
lightweight concrete slab on a 3” deep formed steel deck with no shoring.
Steel deck: ribs perpendicular to the beam center lines, with 6” average width
Service loads (along the beams):
wD = 0.78 kip/ft (including the weight of the beam)
wL = 2 kip/ft
Steel: Fy = 50 ksi
Concrete: f’c = 4 ksi, wc = 110 lb/ft3
Find: a) Select the beams.
b) Determine the number of ¾” headed studs required.
c) Compute the service live load deflection.
d) Check the beam shear.
Solution
LRFD
Determine the factored load and moment.
wu = 1.2 D + 1.6 L = 1.2 (0.78) + 1.6 (2) = 4.14 kip/ft
Mu = wuL2/8 = 4.14(36)2/8 = 670.7 kip-ft
Determine the effective flange width (smallest of the following values).
be = 2 (1/8 span) = 2 (1/8) (36 x 12”/’) = 108”
be = 2 (1/2 beam spacing) = 2 (1/2)(10 x 12”/’) = 120”
be = distance from beam center line to the edge of slab (not applicable)
Use be = 108”
Select the W-section
Ycon = distance from top of slab to top of steel flange
= slab thickness + depth of the steel decking = 4 + 3 = 7”
Assume a = 2” < 4” slab thickness (This value is usually quite small, particularly
for relatively light sections.)
Y1 = the distance from PNA to top flange = 0 (This assumes the PNA is located
in the concrete slab.)
9.19
Y2 = distance from the center of gravity of the concrete flange force to the
top flange of the beam = 7 – a/2 = 7 – 2/2 = 6”
Select a W-shape from the composite tables (Table 3-19) of the AISC Manual,
for Y1 = 0, and Y2 = 6”, and Mu = 670.7 kip-ft:
Try W18 x 46 (available flexure strength = 762 kip-ft)
From Table 1-1 of the AISC Manual: A = 13.5 in2, Ix = 712 in4
Notes:
1. For a non-composite beam section, a W24 x 76 beam is required (ref. AISC Table 3-2)
assuming full lateral support - a difference of approximately 6” in depth per floor.
2. A composite section using a W16 x 45 steel beam (φbMn = 701 kip-ft) may have been
considered. However, upon further evaluation, the W16 x 45 composite section is not
adequate for live load deflection.
Check the deflection of the steel beam due to wet concrete plus beam weight.
w = (4”/12)(110 lb/ft3) (10’ tributary width) + 46 = 413 lb/ft (0.413 kip/ft)
Note: The weight of the steel decking and the weight of the concrete within the ribs of the
steel decking are neglected.
M = wL2/8 = 0.413(36)2/8 = 66.9 kip-ft
C1 = 161 (ref. Figure 3-2, p. 3-9 of the AISC Manual)
Deflection: Δ = M L2/C1 Ix (ref. p. 3-8 of the AISC Manual)
= 66.9(36)2/161(712) = 0.756” < 2.5” OK
Verify the available flexural design strength (φbMn) of the composite section.
Determine the controlling shear force:
V’ = AsFy = 13.5(50) = 675 kips (controls)
V’ = 0.85 f’cAc = 0.85 (4) 108.0 (4.0) = 1468.8 kips
Note: For beams supporting the steel
deck with the ribs perpendicular to the
beam, the space below the top of the rib
contains concrete only in the alternating
spaces, so there is no opportunity to
transfer force at this level.
Since AsFy < 0.85 f’cAc the steel controls and the PNA is in the concrete slab.
Required a = AsFy/0.85f’cbe = 675/0.85(4)(108) = 1.84” < 4”
Y1 = 0 (since the PNA is in the concrete slab)
Y2 = t – a/2 = 7.00 – 1.84/2 = 6.08”
9.20
Compute φbMn from Table 3-19 (p. 3-181) of the AISC Manual for the W18 x 46
composite beam for Y1 = 0” and Y2 = 6.08”.
By interpolation, φbMn = 766.0 kip-ft > Mu = 670.7 kip-ft OK
With the same W18 x 46, use the largest value for Y1 that provides a flexural
design strength value (φbMn) no less than Mu = 670.7 kip-ft and Y2 ≈ 6”.
Y1 = 0.303
∑Qn = 492 kips < V’ = 675 kips (a smaller value requiring fewer shear connectors)
Required a = ∑Qn/0.85 f’cbe (ref. p. 3-29 of the AISC Manual)
= 492/0.85(4)(108) = 1.34” < 4”
Y2 = 7.00 – a/2 = 7.00 – 1.34/2 = 6.33”
Recompute φbMn from Table 3-19 (p. 3-181) of the AISC Manual for the
W18 x 46 composite beam for Y1 = 0.303” and Y2 = 6.33”.
By interpolation, φbMn = 689.5 kip-ft > Mu = 670.7 kip-ft OK
Use W18 x 46
Design the studs
Determine the strength (Qn value) for an individual stud.
• From AISC Table 3-21 (p. 3-209), for a ¾” stud, with deck ribs perpendicular to
the beam center line, with the stud placed in the strong position, one stud per
rib, light-weight concrete (f’c = 4 ksi): Qn = 21.2 kips
Determine the total number of connectors on each side of the point of maximum
moment.
∑Qn/Qn = 492/21.2 = 23.2
Use 24 – ¾” studs on each side of the point of maximum moment (i.e. the
centerline of the beam).
Check the spacing of the shear connectors.
Maximum spacing = 8 x slab thickness ≤ 36”
= 8(4) = 32” < 36” (Use 32” maximum spacing)
Minimum spacing = 4 x stud diameter
= 4 (3/4) = 3” (Use 3” minimum spacing)
Actual spacing = (18’ x 12”/’)/24 = 9.0” c/c > 3” OK
< 32” OK
9.21
Compute live load deflections.
Assume the maximum permissible live load deflection = (1/360) span
Δallow = (1/360)(36 x 12) = 1.20”
Compute the live load deflection using the following equation.
Δ = ML L2/C1 Ix (from p. 3-7 of the AISC Manual)
C1 = 161 (ref. Figure 3-2, p. 3-8 of the AISC Manual)
ML = wLL2/8 = 2.0(36)2/8 = 324.0 kip-ft
Ix = lower bound moment of inertia (ref. AISC Table 3-20)
By interpolation (Y1 = 0.303”, Y2 = 6.33”): Ix = 2059 in4
Deflection: Δ = ML L2/C1 Ix
= 324.0(36)2/161(2059) = 1.27” > 1.20” (A little high.)
Check beam shear for the steel section.
Vu = wu L/2 = 4.14(36)/2 = 74.5 kips
φvVn = 195 kips (from Table 3-2 of the AISC Manual) > 74.5 kips OK
Use W18 x 46 with 48 – ¾” headed studs as shear connectors.
ASD
Determine the load combination and moment.
wa = D + L = 0.78 + 2.0 = 2.78 kip/ft
Ma = waL2/8 = 2.78(36)2/8 = 450.4 kip-ft
Determine the effective flange width.
Use be = 108” (as before)
Select the W-section
Ycon = distance from top of slab to top of steel flange
= slab thickness + depth of the steel decking = 4 + 3 = 7”
Assume a = 2” < 4” slab thickness (This value is usually quite small, particularly
for relatively light sections.)
Y1 = the distance from PNA to top flange = 0 (This assumes the PNA is located
in the concrete slab.)
Y2 = distance from the center of gravity of the concrete flange force to the
top flange of the beam) = 7 – a/2 = 7 – 2/2 = 6”
9.22
Select a W-shape from the composite tables (Table 3-19) of the AISC Manual,
for Y1 = 0, and Y2 = 6”, and Ma = 450.4 kip-ft:
Try W18 x 46 (available flexure strength = 508 kip-ft)
From Table 1-1 of the AISC Manual: A = 13.5 in2, Ix = 712 in4
Notes:
1. For a non-composite beam section, a W24 x 76 beam is required (ref. AISC Table 3-2)
assuming full lateral support - a difference of approximately 6” in depth per floor.
2. A composite section using a W16 x 45 steel beam (Mn/Ωb = 466 kip-ft) may have been
initially considered by the author. However, upon further evaluation, the W16 x 45
composite section is not adequate for live load deflection.
Check the deflection of the steel beam due to wet concrete plus beam weight.
w = (4”/12)(110 lb/ft3) (10’ tributary width) + 46 = 413 lb/ft (0.413 kip/ft)
Note: The weight of the steel decking and the weight of the concrete within the ribs of the
steel decking are neglected.
M = wL2/8 = 0.413(36)2/8 = 66.9 kip-ft
C1 = 161 (ref. Figure 3-2, p. 3-9 of the AISC Manual)
Deflection: Δ = M L2/C1 Ix (from p. 3-8 of the AISC Manual)
= 66.9(36)2/161(712) = 0.756” < 2.5” OK
Verify the available flexural strength (Mn/Ωb) of the composite section.
Determine the controlling shear force:
V’ = AsFy = 13.5(50) = 675 kips (controls)
V’ = 0.85 f’cAc = 0.85 (4) 108.0 (4.0) = 1468.8 kips
Note: For beams supporting the steel
deck with the ribs perpendicular to the
beam, the space below the top of the rib
contains concrete only in the alternating
spaces, so there is no opportunity to
transfer force at this level.
Since AsFy < 0.85 f’cAc the steel controls and the PNA is in the concrete slab.
Required a = AsFy/0.85f’cbe = 675/0.85(4)(108) = 1.84” < 4”
Y1 = 0
Y2 = t – a/2 = 7.00 – 1.84/2 = 6.08”
Compute Mn/Ωb from Table 3-19 (p. 3-181) of the AISC Manual for the
W18 x 46 composite beam for Y1 = 0” and Y2 = 6.08”.
9.23
By interpolation, Mn/Ωb = 509.7 kip-ft > Ma = 450.4 kip-ft OK
With the same W18 x 46, use the largest value for Y1 that provides a flexural
design strength value (Mn/Ωb) no less than Ma = 450.4 kip-ft and Y2 ≈ 6”.
Y1 = 0.303
∑Qn = 492 kips < V’ = 675 kips (a smaller value requiring fewer shear connectors)
Required a = ∑Qn/0.85f’cbe (ref. p. 3-29 of the AISC Manual)
= 492/0.85(4)(108) = 1.34” < 4”
Y2 = 7.00 – a/2 = 7.00 – 1.34/2 = 6.33”
Recompute Mn/Ωb from Table 3-19 (p. 3-181) of the AISC Manual for the
W18 x 46 composite beam for Y1 = 0.303” and Y2 = 6.33”.
By interpolation, Mn/Ωb = 458.9 kip-ft > Ma = 450.4 kip-ft OK
Use W18 x 46
Design the studs
Determine the strength (Qn value) for an individual stud.
• From AISC Table 3-21 (p. 3-209), for a ¾” stud, with deck ribs perpendicular to
the beam center line, with the stud placed in the strong position, one stud per
rib, light-weight concrete (f’c = 4 ksi): Qn = 21.2 kips
Determine the total number of connectors on each side of the point of maximum
moment.
∑Qn/Qn = 492/21.2 = 23.2
Use 24 – ¾” studs on each side of the point of maximum moment (i.e. the
centerline of the beam).
Check the spacing of the shear connectors.
Maximum spacing = 8 x slab thickness ≤ 36”
= 8(4) = 32” < 36” (Use 32” maximum spacing)
Minimum spacing = 4 x stud diameter
= 4 (3/4) = 3” (Use 3” minimum spacing)
Actual spacing = (18’ x 12”’/’)/24 = 9.0” c/c > 3” OK
< 32” OK
Compute live load deflections.
9.24
Assume the maximum permissible live load deflection = (1/360) span
Δallow = (1/360)(36 x 12) = 1.20”
Compute the live load deflection using the following equation.
Δ = ML L2/C1 Ix (from p. 3-8 of the AISC Manual)
C1 = 161 (ref. Figure 3-2, p. 3-9 of the AISC Manual)
ML = wLL2/8 = 2.0(36)2/8 = 324.0 kip-ft
Ix = lower bound moment of inertia (ref. AISC Table 3-20)
By interpolation (Y1 = 0.303”, Y2 = 6.33”): Ix = 2059 in4
Deflection: Δ = ML L2/C1 Ix
= 324.0(36)2/161(2059) = 1.27” > 1.20” (A little high.)
Check beam shear for the steel section.
Va = waL/2 = 2.78(36)/2 = 50.0 kips
Vn/Ωv = 130 kips (from Table 3-2 of the AISC Manual) > 50.0 kips OK
Use W18 x 46 with 48 – ¾” headed studs as shear connectors.
9.25
16.10 Deflections
Deflections for composite beams may be calculated by the same methods used for
other types of beams.
• Deflections for the various types of loads must be considered separately.
- There are deflections due to dead loads and construction loads applied to
the steel section alone if no shoring is used.
- There are deflections due to dead loads applied to the composite section.
- There are deflections due to live loads applied to the composite section.
Concrete beams that are in compression are subjected to long-term creep effects
that cause deflections to increase with time.
• These increases are usually not considered significant for the average
composite beam, unless long spans and large permanent live loads are involved
(ref. Section I3.2.4 of the AISC Commentary).
In calculating deflections for composite sections, a “transformed section moment
of inertia” Itr is used.
• The modulus of elasticity of concrete Ec is used in the calculation for Itr.
Other strategies to compensate for deflections may include the following.
• The steel beams can be cambered for all or some portion of the deflections.
• It may be feasible in some situations to make a floor slab a little thicker in the
middle than on the edges to compensate for deflections.
The designer may want to control vibrations in composite floors subject to
pedestrian traffic or other moving loads.
• This may be the case for large open floor areas with no damping furnished by
partitions (e.g. in shopping malls).
When the AISC Specification is used to select steel beams for composite sections,
the results are often small steel beams and shallow floors.
• Such floors, when unshored, frequently will have large deflections when the
concrete is placed.
- For this reason, designers will often specify cambering of the beams.
- As an alternative, the designer may select larger beams or use shoring.
9.26
• The steel beams selected must have sufficient strength values (φbMn or Mn/Ωb)
to support the beam weight and the weight of the wet concrete during
construction, before the strength of the composite section is achieved.
- The beam sizes are often determined by wet concrete deflections rather
than by flexure considerations.
- It is considered to be good practice to limit these deflections to maximum
values of about 2-1/2”
• An alternate solution for these problems involves the use of partly restrained
(PR) connections (as discussed in Chapter 15).
- Such connections can appreciably reduce mid-span deflections and moments
enabling the use of smaller beams.
- Such connections can also reduce vibrations that are a problem in shallow
composite floors.
16.11 Design of Composite Sections
Composite construction is of particular advantage economically when loads are
heavy, spans are long, and beams are spaced a fairly large intervals.
• For steel building frames, composite construction is economical for spans from
25 to 50 feet with particular advantage in the longer spans.
• Occasionally cover plates are welded to the bottom flanges of the steel beam to
provide an improved economy.
- By adding cover plates to the tensile flange, a slightly better balance in
terms of compressive and tensile areas can be obtained.
Lateral Bracing
After the concrete hardens, it will provide sufficient lateral bracing for the
compression flange of the steel beam.
• During the construction phase before the concrete hardens, lateral bracing may
be insufficient and the design strength of the beam may be reduced.
• When steel-formed decking or concrete forms are attached to the beam’s
compression flange, they usually will provide sufficient lateral bracing.
• Designers must carefully consider lateral bracing for fully encased beams.
Beams with Shoring
If beams are shored during construction, we assume that all loads are resisted by
the composite section after the shoring is removed.
9.27
Beams without Shoring
If temporary shoring is not used during construction, the steel beam alone must be
able to support all the loads before the concrete is sufficiently hardened to
provide composite action.
• Without shoring, the wet concrete loads tend to cause large beam deflections.
- This situation can be countered by cambering the beams.
• Assuming that satisfactory lateral bracing is provided, Section F2 of the AISC
Specification states that the maximum factored moment may not exceed
0.90FyZ.
- The 0.90 in effect limits the maximum factored moment to a value about
equal to the yield moment FyS.
• To calculate the moment to be resisted during construction, the live load should
include the weight of the wet concrete and the live loads due to construction
activities (perhaps 20 psf).
Estimated Steel Beam Weight
It is sometimes useful to estimate the weight of the steel beam.
• Part 5 (p. 5-26) of the third edition of the AISC Manual provided the following
empirical formula for this purpose.
Estimated beam weight = [12Mu/(d/2 + Ycon – a/2) φFy] 3.4
where
Mu = required flexural strength of the composite section
d = nominal steel beam depth
Ycon = distance from the top of the steel beam to the top of the concrete
slab
a = the effective concrete slab thickness (conservatively estimated as 2”)
φ = 0.85
Lower Bound Moment of Inertia
The “lower-bound elastic moment of inertia” of a composite beam can be used to
calculate deflection.
• If calculated deflections using the “lower-bound moment of inertia” are
acceptable, a more complete elastic analysis of the composite section can be
avoided.
To calculate the service load deflections for composite sections, a table of lower
bound moment of inertia values is presented in Part 3 of the AISC Manual (Table
3-20).
9.28
• These values are computed from the area of the steel beam and an equivalent
concrete area of ∑Qn/Fy.
- The remainder of the concrete flange is not used in these calculations.
◦ For partially composite sections, the value of the lower bound moment of
inertia will reflect this situation because ∑Qn will be smaller.
• The lower bound moment of inertia is computed using the following equation
(ref. Figure 16.12).
ILB = Is + As (YENA – d3)2 + (∑Qn/Fy)(2d3 + d1 – YENA)2
AISC Commentary Equation C-I3-1
where
ILB = lower bound moment of inertia
Is = moment of inertia of steel section
As = area of the steel cross section
d1 = the distance from the compression force in the concrete to the top
of the steel section
d3 = distance from the resultant steel tension force for full section
tensile yield to the top of the steel
∑Qn = the sum of the nominal strengths of shear connectors between the
point of maximum positive moment and the point of zero moment to
either side
YENA = the distance from the bottom of the beam to the elastic neutral
axis (ENA)
= [(Asd3 + (∑Qn/Fy)(2d3 + d1))/(As + (∑Qn/Fy))] Equation C-I3-2
Extra Reinforcing
For building design calculations, the beam spans are often considered to be simply
supported, but the steel beams generally do not have perfectly simple ends.
• Some negative moment may occur at the beam ends, with possible cracking of
the concrete slab.
- To prevent or minimize cracking, some extra steel can be placed in the top
of the slab, extending 2 or 3 feet out into the slab.
◦ The amount of steel added is in addition to that needed to meet the
temperature and shrinkage requirements specified by the American
Concrete Institute.
Example Problem – Design of Composite Beams
Example 16-3 (p. 582 of the textbook)
9.29
Given: Beams 10’ c/c with 36’ simple span are to be selected to support a 4”
lightweight concrete slab on a 3” deep formed steel deck with no shoring.
Steel deck: ribs perpendicular to the beam center lines, with 6” average width
Service loads (along the beams): wD = 0.78 kip/ft (including the weight of the
beam), wL = 2 kip/ft
Steel: Fy = 50 ksi
Concrete: f’c = 4 ksi, wc = 110 lb/ft3
Find: a) Select the beams.
b) Determine the number of ¾” headed studs required.
c) Compute the service live load deflection.
d) Check the beam shear.
Solution
LRFD
Determine the factored load and moment.
wu = 1.2 D + 1.6 L = 1.2 (0.78) + 1.6 (2) = 4.14 kip/ft
Mu = wuL2/8 = 4.14(36)2/8 = 670.7 kip-ft
Determine the effective flange width (smallest of the following values).
be = 2 (1/8 span) = 2 (1/8) (36 x 12”/’) = 108”
be = 2 (1/2 beam spacing) = 2 (1/2)(10 x 12”/’) = 120”
be = distance from beam center line to the edge of slab (not applicable)
Use be = 108”
Select the W-section
Ycon = distance from top of slab to top of steel flange
= slab thickness + depth of the steel decking = 4 + 3 = 7”
Assume a = 2” < 4” slab thickness (This value is usually quite small, particularly
for relatively light sections.)
Y1 = the distance from PNA to top flange = 0 (This assumes the PNA is located
in the concrete slab.)
9.30
Y2 = distance from the center of gravity of the concrete flange force to the
top flange of the beam = 7 – a/2 = 7 – 2/2 = 6”
Select a W-shape from the composite tables (Table 3-19) of the AISC Manual,
for Y1 = 0, and Y2 = 6”, and Mu = 670.7 kip-ft:
Try W18 x 46 (available flexure strength = 762 kip-ft)
From Table 1-1 of the AISC Manual: A = 13.5 in2, Ix = 712 in4
Notes:
1. For a non-composite beam section, a W24 x 76 beam is required (ref. AISC Table 3-2)
assuming full lateral support - a difference of approximately 6” in depth per floor.
2. A composite section using a W16 x 45 steel beam (φbMn = 701 kip-ft) may have been
initially considered by the author. However, upon further evaluation, the W16 x 45
composite section is not adequate for live load deflection.
Check the deflection of the steel beam due to wet concrete plus beam weight.
w = (4”/12)(110 lb/ft3) (10’ tributary width) + 46 = 413 lb/ft (0.413 kip/ft)
Note: The weight of the steel decking and the weight of the concrete within the ribs of the
steel decking are neglected.
M = wL2/8 = 0.413(36)2/8 = 66.9 kip-ft
C1 = 161 (ref. Figure 3-2, p. 3-9 of the AISC Manual)
Deflection: Δ = M L2/C1 Ix (ref. p. 3-8 of the AISC Manual)
= 66.9(36)2/161(712) = 0.756” < 2.5” OK
Verify the available flexural design strength (φbMn) of the composite section.
Determine the controlling shear force:
V’ = AsFy = 13.5(50) = 675 kips (controls)
V’ = 0.85 f’cAc = 0.85 (4) 108.0 (4.0) = 1468.8 kips
Note: For beams supporting the steel
deck with the ribs perpendicular to the
beam, the space below the top of the rib
contains concrete only in the alternating
spaces, so there is no opportunity to
transfer force at this level.
Since AsFy < 0.85 f’cAc the steel controls and the PNA is in the concrete slab.
Required a = AsFy/0.85f’cbe = 675/0.85(4)(108) = 1.84” < 4”
Y1 = 0 (since the PNA is in the concrete slab)
Y2 = t – a/2 = 7.00 – 1.84/2 = 6.08”
9.31
Compute φbMn from Table 3-19 (p. 3-181) of the AISC Manual for the W18 x 46
composite beam for Y1 = 0” and Y2 = 6.08”.
By interpolation, φbMn = 766.0 kip-ft > Mu = 670.7 kip-ft OK
With the same W18 x 46, use the largest value for Y1 that provides a flexural
design strength value (φbMn) no less than Mu = 670.7 kip-ft and Y2 ≈ 6”.
Y1 = 0.303
∑Qn = 492 kips < V’ = 675 kips (a smaller value requiring fewer shear connectors)
Required a = ∑Qn/0.85 f’cbe (ref. p. 3-29 of the AISC Manual)
= 492/0.85(4)(108) = 1.34” < 4”
Y2 = 7.00 – a/2 = 7.00 – 1.34/2 = 6.33”
Recompute φbMn from Table 3-19 (p. 3-181) of the AISC Manual for the
W18 x 46 composite beam for Y1 = 0.303” and Y2 = 6.33”.
By interpolation, φbMn = 689.5 kip-ft > Mu = 670.7 kip-ft OK
Use W18 x 46
Design the studs
Determine the strength (Qn value) for an individual stud.
• From AISC Table 3-21 (p. 3-209), for a ¾” stud, with deck ribs perpendicular to
the beam center line, with the stud placed in the strong position, one stud per
rib, light-weight concrete (f’c = 4 ksi): Qn = 21.2 kips
Determine the total number of connectors on each side of the point of maximum
moment.
∑Qn/Qn = 492/21.2 = 23.2
Use 24 – ¾” studs on each side of the point of maximum moment (i.e. the
centerline of the beam).
Check the spacing of the shear connectors.
Maximum spacing = 8 x slab thickness ≤ 36”
= 8(4) = 32” < 36” (Use 32” maximum spacing)
Minimum spacing = 4 x stud diameter
= 4 (3/4) = 3” (Use 3” minimum spacing)
Actual spacing = (18’ x 12”/’)/24 = 9.0” c/c > 3” OK
< 32” OK
9.32
Compute live load deflections.
Assume the maximum permissible live load deflection = (1/360) span
Δallow = (1/360)(36 x 12) = 1.20”
Compute the live load deflection using the following equation.
Δ = ML L2/C1 Ix (from p. 3-7 of the AISC Manual)
C1 = 161 (ref. Figure 3-2, p. 3-8 of the AISC Manual)
ML = wLL2/8 = 2.0(36)2/8 = 324.0 kip-ft
Ix = lower bound moment of inertia (ref. AISC Table 3-20)
By interpolation (Y1 = 0.303”, Y2 = 6.33”): Ix = 2059 in4
Deflection: Δ = ML L2/C1 Ix
= 324.0(36)2/161(2059) = 1.27” > 1.20” (A little high.)
Check beam shear for the steel section.
Vu = wu L/2 = 4.14(36)/2 = 74.5 kips
φvVn = 195 kips (from Table 3-2 of the AISC Manual) > 74.5 kips OK
Use W18 x 46 with 48 – ¾” headed studs as shear connectors.
ASD
Determine the load combination and moment.
wa = D + L = 0.78 + 2.0 = 2.78 kip/ft
Ma = waL2/8 = 2.78(36)2/8 = 450.4 kip-ft
Determine the effective flange width.
Use be = 108” (as before)
Select the W-section
Ycon = distance from top of slab to top of steel flange
= slab thickness + depth of the steel decking = 4 + 3 = 7”
Assume a = 2” < 4” slab thickness (This value is usually quite small, particularly
for relatively light sections.)
Y1 = the distance from PNA to top flange = 0 (This assumes the PNA is located
in the concrete slab.)
9.33
Y2 = distance from the center of gravity of the concrete flange force to the
top flange of the beam) = 7 – a/2 = 7 – 2/2 = 6”
Select a W-shape from the composite tables (Table 3-19) of the AISC Manual,
for Y1 = 0, and Y2 = 6”, and Ma = 450.4 kip-ft:
Try W18 x 46 (available flexure strength = 508 kip-ft)
From Table 1-1 of the AISC Manual: A = 13.5 in2, Ix = 712 in4
Notes:
1. For a non-composite beam section, a W24 x 76 beam is required (ref. AISC Table 3-2)
assuming full lateral support - a difference of approximately 6” in depth per floor.
2. A composite section using a W16 x 45 steel beam (Mn/Ωb = 466 kip-ft) may have been
initially considered by the author. However, upon further evaluation, the W16 x 45
composite section is not adequate for live load deflection.
Check the deflection of the steel beam due to wet concrete plus beam weight.
w = (4”/12)(110 lb/ft3) (10’ tributary width) + 46 = 413 lb/ft (0.413 kip/ft)
Note: The weight of the steel decking and the weight of the concrete within the ribs of the
steel decking are neglected.
M = wL2/8 = 0.413(36)2/8 = 66.9 kip-ft
C1 = 161 (ref. Figure 3-2, p. 3-9 of the AISC Manual)
Deflection: Δ = M L2/C1 Ix (from p. 3-8 of the AISC Manual)
= 66.9(36)2/161(712) = 0.756” < 2.5” OK
Verify the available flexural strength (Mn/Ωb) of the composite section.
Determine the controlling shear force:
V’ = AsFy = 13.5(50) = 675 kips (controls)
V’ = 0.85 f’cAc = 0.85 (4) 108.0 (4.0) = 1468.8 kips
Note: For beams supporting the steel
deck with the ribs perpendicular to the
beam, the space below the top of the rib
contains concrete only in the alternating
spaces, so there is no opportunity to
transfer force at this level.
Since AsFy < 0.85 f’cAc the steel controls and the PNA is in the concrete slab.
Required a = AsFy/0.85f’cbe = 675/0.85(4)(108) = 1.84” < 4”
Y1 = 0
Y2 = t – a/2 = 7.00 – 1.84/2 = 6.08”
9.34
Compute Mn/Ωb from Table 3-19 (p. 3-181) of the AISC Manual for the
W18 x 46 composite beam for Y1 = 0” and Y2 = 6.08”.
By interpolation, Mn/Ωb = 509.7 kip-ft > Ma = 450.4 kip-ft OK
With the same W18 x 46, use the largest value for Y1 that provides a flexural
design strength value (Mn/Ωb) no less than Ma = 450.4 kip-ft and Y2 ≈ 6”.
Y1 = 0.303
∑Qn = 492 kips < V’ = 675 kips (a smaller value requiring fewer shear connectors)
Required a = ∑Qn/0.85f’cbe (ref. p. 3-29 of the AISC Manual)
= 492/0.85(4)(108) = 1.34” < 4”
Y2 = 7.00 – a/2 = 7.00 – 1.34/2 = 6.33”
Recompute Mn/Ωb from Table 3-19 (p. 3-181) of the AISC Manual for the
W18 x 46 composite beam for Y1 = 0.303” and Y2 = 6.33”.
By interpolation, Mn/Ωb = 458.9 kip-ft > Ma = 450.4 kip-ft OK
Use W18 x 46
Design the studs
Determine the strength (Qn value) for an individual stud.
• From AISC Table 3-21 (p. 3-209), for a ¾” stud, with deck ribs perpendicular to
the beam center line, with the stud placed in the strong position, one stud per
rib, light-weight concrete (f’c = 4 ksi): Qn = 21.2 kips
Determine the total number of connectors on each side of the point of maximum
moment.
∑Qn/Qn = 492/21.2 = 23.2
Use 24 – ¾” studs on each side of the point of maximum moment (i.e. the
centerline of the beam).
Check the spacing of the shear connectors.
Maximum spacing = 8 x slab thickness ≤ 36”
= 8(4) = 32” < 36” (Use 32” maximum spacing)
Minimum spacing = 4 x stud diameter
= 4 (3/4) = 3” (Use 3” minimum spacing)
Actual spacing = (18’ x 12”’/’)/24 = 9.0” c/c > 3” OK
< 32” OK
9.35
Compute live load deflections.
Assume the maximum permissible live load deflection = (1/360) span
Δallow = (1/360)(36 x 12) = 1.20”
Compute the live load deflection using the following equation.
Δ = ML L2/C1 Ix (from p. 3-8 of the AISC Manual)
C1 = 161 (ref. Figure 3-2, p. 3-9 of the AISC Manual)
ML = wLL2/8 = 2.0(36)2/8 = 324.0 kip-ft
Ix = lower bound moment of inertia (ref. AISC Table 3-20)
By interpolation (Y1 = 0.303”, Y2 = 6.33”): Ix = 2059 in4
Deflection: Δ = ML L2/C1 Ix
= 324.0(36)2/161(2059) = 1.27” > 1.20” (A little high.)
Check beam shear for the steel section.
Va = waL/2 = 2.78(36)/2 = 50.0 kips
Vn/Ωv = 130 kips (from Table 3-2 of the AISC Manual) > 50.0 kips OK
Use W18 x 46 with 48 – ¾” headed studs as shear connectors.
9.36
16.12 Continuous Composite Sections
Section I3.2b of the AISC Specification permits the use of continuous composite
sections.
• The flexural strength of a composite section in a negative moment region may
be considered equal to φbMn for the steel section alone.
- The concrete slab contributes no strength since it is in a tension region.
• Alternatively, the flexural strength may be based on the plastic strength of a
composite section considered to be made up of the steel beam and the
longitudinal reinforcement in the slab if the following conditions are met.
1. The steel section must be compact and adequately braced.
2. The slab must be connected to the steel beams in the negative moment
region with shear connectors.
3. The longitudinal reinforcing in the slab parallel to the steel beam and within
the effective width of the slab must have adequate development lengths.
For a particular beam, the total horizontal shear force between the point of zero
moment and the point of maximum negative moments is to be taken as the smaller
of Fysr Asr and ∑Qn, per AISC Section I3.2d(2).
where
Asr = the cross-sectional area of the properly developed reinforcing steel
Fysr = the yield stress of the reinforcing steel
16.13 Design of Concrete-Encased Sections
For fireproofing purposes, it is possible to encase in concrete the steel beams used
for building floors.
• This practice is not economical because light-weight spray-on fire protection is
much less expensive.
• Furthermore, encased beams may increase the floor system dead load by as
much as 15%.
For the rare situation in which encased beams are used, steel anchors should be
provided to transfer the horizontal shears between the slabs and beams.
The nominal flexural strength Mn of concrete-encased and filled members shall be
determined using one of the methods prescribed in Section I3.3 of the AISC
Specification.
9.37
1. The design strength of the encased section may be based on the superposition
of elastic stresses on the composite section, considering the effects of shoring
for the limit state of yielding where
φb = 0.90 (LRFD) and Ωb = 1.67(ASD)
For unshored construction:
• First, the stresses in the steel section caused by the wet concrete and the
construction loads are determined.
• Then the stresses in the composite section caused by the loads applied after
the concrete hardens are computed and superimposed on the first set of
stresses.
For shored construction:
• All of the loads may be assumed to be supported by the composite section
and the stresses are computed accordingly.
• For stress calculations, the properties of the composite section are
computed by the transformed area method.
- Using the transformed area method, the cross-sectional area of one
material is replaced or transformed by an equivalent area of the other
material.
- It is customary to replace the concrete with an equivalent area of steel
based on a modular ratio n, where n = Ey/Ec, where
Ec = modulus of elasticity for concrete (wc = 90 to 155 lb/ft3)
= wc1.5 33√f’c
- The cross sectional area of the slab (Ac) is replaced with a transformed
or equivalent area of steel equal to Ac/n.
2. The design strength of the encased section may be based on the plastic moment
capacity φbMp or Mp/Ωb of the steel section alone where
φb = 0.90 (LRFD) and Ωb = 1.67 (ASD)
There are no slenderness limitations prescribed by the AISC Specification for
these methods.
• The encasement is effective in preventing both local and lateral buckling.
9.38
Example Problem – Design of Concrete-Encased Sections
Example 16-5 (p. 590 of the textbook)
Given: The encased beam section shown.
No shoring is used.
Simple span = 36’
Service dead load: 0.50 kip/ft before
the concrete hardens plus an
additional 0.25 kip/ft after the
concrete hardens.
Construction live loads: 0.20 kips/ft
Service live load: 1.0 kip/ft after concrete hardens
Effective flange width: be = 60”
Modular ratio: n = 9
Steel: Fy = 50 ksi
Find: Determine the beam adequacy.
Solution
W16 x 45 (A = 13.3 in2, d = 16.1”, Ix = 586 in4)
Calculate the properties of the composite section (neglecting the concrete area
below the slab).
Equivalent area: A = As + Ac/n = 13.3 + 4(60)/9 = 39.97 in2
Locate the neutral axis (referenced from the bottom of the concrete):
yb = (As ys + Ac yc)/A
= {13.3(2.40 + 16.1/2) + [4(60)/9](16 + 4/2)}/39.97 = 15.49”
Compute the moment of inertia for the composite section.
I = Is + As (y’s)2 + Ic + Ac (y’c)
2 = 586 + 13.3(2.40 + 16.1/2 – 15.49)2
+ (1/12)60(4)3/9 + [4(60)/9](16 + 4/2 – 15.49)2
= 586 + 337.84 + 35.56 + 168.0 = 1127.4 in4
9.39
Calculate the stresses before the concrete hardens (assuming the wet concrete is
a live load).
wu = 1.2 D + 1.6 L = 1.2 (0) + 1.6 (0.50 + 0.20) = 1.12 kip/ft
Mu = wuL2/8 = 1.12(36)2/8 = 181.4 kip-ft
All stresses are supported by the steel beam:
c = 16.1/2 = 8.05” (the neutral axis is through the center of the steel
section; top fibers are in compression, bottom fibers are in tension)
ft = Mc/I = [(181.4 x 12”/’) (8.05)]/586 = 29.90 ksi
< φb Fy = 0.90 (50) = 45.0 ksi OK
Calculate the additional stresses after the concrete hardens.
wu = 1.2 D + 1.6 L = 1.2 (0.25) + 1.6 (1.0) = 1.90 kip/ft
Mu = wuL2/8 = 1.90(36)2/8 = 307.8 kip-ft
All stresses are supported by the steel beam:
c1 = yb – 2.40 = 15.49 – 2.40 = 13.09” (from NA to bottom fibers of the steel
section that are in tension)
c2 = 2.40 + 16.10 – 15.49 = 3.01” (from the NA to the top fibers of the steel
section that are in compression)
ft = Mc/I = [(307.8 x 12”/’) (13.09)]/1127.4 = 42.89 ksi
Compute the total tensile stress on the composite section:
ft = 29.90 + 42.89 = 72.82 ksi > φb Fy = 0.90 (50) = 45.0 ksi NG
9.40
For buildings, continuous composite construction with encased sections is
permitted.
• The positive moments are handled exactly as illustrated in the previous
example.
• For negative moments, the transformed
section is taken as shown in Figure 16.15
(p. 592 of the textbook).
- The cross-hatched area represents
the concrete in compression.
- All concrete on the tensile side of the
neutral axis (i.e. above the neutral
axis) is neglected.