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    Chapter 6 Results andDiscussion

    Design of Reinforced Concrete & Post-Tensioned flat slab using software

    1

    GENERAL

    The analysis of flat slab is done with the use of Microsoft excel spread sheets. Two-way

    equal spanning flat slab geometry is used for the analysis. Results of flat slab analysis are

    compared with post-tensioned flat slab with same spanning geometry. For the comparison,

    analysis of flat slab in reinforced concrete flat slab and post-tensioned flat slab both are

    started from three span of 3 m x 3 m two-way slab and performed up to three span of 6 m x 6

    m two-way flat slab. Analysis and design of post-tensioned flat slab is done with the analysis

    tool ADAPT 6.15- Structural Concrete Software System. The software gives required post-

    tensioned tendons and extra non-prestressed reinforcement over support or mid span. For the

    labor cost of post-tensioning tendons layout, rates are taken from the website of PTSI.

    Comparison is done in three parts, named flat slab, flat slab with drop cap and waffle slab.

    Fig. 6.1 Typical geometry of flat slab

    L L L

    L

    L

    L

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    Chapter 6 Results and Discussion

    Design of Reinforced Concrete & Post-Tensioned flat slab using software3

    Table 6.2 Compar ison between Span Vs Span Moment

    Span Moment in RC slab Span Moment in PT slab Span in meter

    37.42 27.32 3.0097.20 66.72 4.00

    213.50 116.51 5.00

    407.17 261.13 6.00

    It can be seen from the graph that as span increases, span moment in Reinforced concrete flat

    slab increases much higher as compared to Post-Tensioned flat slab. At 6.0 m span, span

    moments is around double in Reinforced concrete flat slab compared to Post-Tensioned flat

    slab.

    Graph of span moment Vs span for RC and PT flat slab

    37.42

    97.20

    213.50

    407.17

    27.3266.72

    116.51

    261.13

    0

    50

    100

    150

    200

    250

    300

    350

    400

    450

    3.00 4.00 5.00 6.00

    SpanMome

    ntin(kNmt.)

    Span in meter

    RC flat slab

    PT flat slab

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    Table 6.3 Comparison between Span Vs Bottom f iber stress

    Stress in RC flat slab Stress in PT flat slab Span in meter

    9.58 3.5 3.00

    11.40 6.41 4.0012.80 6.21 5.00

    15.40 6.53 6.00

    In Reinforced concrete slab stresses are increasing continuously as span increases but stresses

    are more over constant in the case of Post-Tensioned flat slab. Here thickness of Post-

    Tensioned flat slab is less then also stresses are lesser which is due to load balancing by

    applying prestressing force through post-tensioning tendons.

    Graph of bottom fiber stress Vs span for RC and PT flat slab

    9.58

    11.40

    12.80

    15.40

    3.5

    6.41 6.21 6.53

    0.00

    2.00

    4.00

    6.00

    8.00

    10.00

    12.00

    14.00

    16.00

    18.00

    3.00 4.00 5.00 6.00

    Bottomf

    iberstressinN/mm2

    Span in meter

    RC flat slab

    PT flat slab

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    Table 6.4 Comparison between Span Vs Quanti ty of steel requi red

    Steel required in RC flat slab Steel required in PT flat slab Span in meter

    585.807 451 3.00

    1148.96 834 4.00

    2086.19 1576 5.003751.24 2841 6.00

    Observing the graph, it shows that as span increases, lesser steel quantity is require in Post-

    Tensioned flat slab compared to Reinforced flat slab. Graph shows that around 25% of

    required steel quantity can be reduced by using Post-Tensioned flat slab.

    Graph of required total steel Vs span for RC and PT flat slab

    585.807

    1148.96

    2086.19

    3751.24

    451

    834

    1576

    2841

    0

    500

    1000

    1500

    2000

    2500

    3000

    3500

    4000

    3 4 5 6

    Quantityofs

    teelrequiredinkg.

    Span in meter

    RC flat slab

    PT flat slab

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    Table 6.5 Comparison between Span Vs Volume of concrete

    Concrete volume of RC slab Concrete volume of PT slab Span in meter

    10.13 10.13 3.0023.04 18.00 4.0045.00 33.75 5.00

    74.52 64.80 6.00

    Observing the graph below, it shows that as span increases, lesser quantity of concrete is

    require in Post-Tensioned flat slab compared to Reinforced flat slab. Graph shows that

    compared to Reinforced concrete flat slab 20-25% of concrete quantity can minimized by

    using Post-Tensioned flat slab.

    Graph of concrete volume consumed Vs span for RC and PT flat slab

    10.13

    23.04

    45.00

    74.52

    10.13

    18.00

    33.75

    64.80

    0.00

    10.00

    20.00

    30.00

    40.00

    50.00

    60.00

    70.00

    80.00

    3.00 4.00 5.00 6.00

    Volumeofc

    oncreteinm3

    Span in meter

    RC flat slab

    PT flat slab

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    Table 6.6 Compar ison between Span Vs Cost of steel

    Cost of steel in RC slab (Rs.) Cost of steel in PT slab (Rs.) Span in meter

    19039 23043 3.0037341 40091 4.0067801 75107 5.00

    121915 136355 6.00

    Required total steel quantity in Post-Tensioned flat slab is less but cost of Post-Tensioning

    tendons is much higher because of this reason cost of steel is higher in Post-tensioned flat

    slab as compared to Reinforced flat slab. Thus the most significant factor affecting the cost of

    slab system of post-tensioning is the tendon length. It is always advisable to obtain budget

    prices from a post-tensioning supplier.

    Bar chart of cost of steel Vs span for RC and PT flat slab

    19039

    37341

    67801

    121915

    23043

    40091

    75107

    136355

    0

    20000

    40000

    60000

    80000

    100000

    120000

    140000

    160000

    3.00 4.00 5.00 6.00

    Costof

    steel

    Span in meter

    RC flat slabPT flat slab

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    Table 6.7 Comparison between Span Vs Total cost of slab

    Total cost of RC slab (Rs.) Total cost of PT slab (Rs.) Span in meter

    19039 23043 3.0037341 40091 4.0067801 75107 5.00

    121915 136355 6.00

    Bar chart of total cost Vs span for RC and PT flat slab

    In the above chart it is observed that considering design parameters, values of Post-

    Tensioned flat slab is lower than Reinforced concrete flat slab. But considering the cost of

    the flat slab, because of the higher cost of Post-Tensioning tendons and the higher cost of

    layout of Post-Tensioning tendons, the over all cost of slab goes higher. Above graph shows

    that Reinforced concrete flat slab is cheaper than the Post-Tensioned flat slab. But as

    reaching to the span 6 m, it is observed that cost of Reinforced concrete and Post-Tensioned

    flab slab is nearby equal, so it reflects that as increasing the span more than 6m, post-

    Tensioned flat slab will become cheaper than the Reinforced concrete flat slab.

    55221

    119124

    227060

    401441

    79758

    143965

    251275

    424705

    0

    50000

    100000

    150000

    200000

    250000

    300000

    350000

    400000

    450000

    3.00 4.00 5.00 6.00

    Costofsteel+concre

    te+labor

    Span in mt.

    RC flat slab

    PT flat slab

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    6.2 FLAT SLAB WITH DROP CAP

    Fig. 6.2 Typical geometry of flat slab with drop cap

    In above discussion, it shows that Reinforced concrete flat slab without drop cap is cheaper

    than the Post-Tensioned flat slab. In the case of flat slab with drop cap, it gives better

    resistance to the punching shear than simple flat slab without drop cap and due to this benefit

    it allows to go for a span length up to 8 m.

    Here analysis and design of flat slab with drop cap is started from span length 5.5 m and it is

    extended up to 7.5 m. Increment of span is 0.5 m. results are compared as follows.

    L L L

    L

    L

    L

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    Table 6.8 Comparison between Span Vs Thickness of slab

    Thickness Of RC slab Thickness Of PT slab Span in meter

    slab with drop slab with drop

    150 225 125 175 5.50175 225 125 175 6.00200 250 125 225 6.50

    230 280 150 200 7.00230 300 150 250 7.50

    Looking on the above graph it shows that as span increases, thickness of Reinforced concrete

    flat slab is also increases whereas in Post-Tensioned flat slab comparatively less slab

    thickness is required. Based on bar chart it can be said that thickness of Post-Tensioned flat

    slab with drop cap can be reduced by 30% by providing drop cap around column which takes

    care of punching shear. compared to Reinforced concrete flat slab with drop cap.

    Bar chart of thickness of slab Vs span for RC and PT flat slab with drop cap

    150

    175

    200

    230 230

    125 125 125

    150 150

    0

    50

    100

    150

    200

    250

    5.50 6.00 6.50 7.00 7.50

    Thicknessofslabinmm

    Span in meter

    RC flat slab

    PT flat slab

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    Table 6.9 Compar ison between Span Vs Span Moment

    Span Moment in RC slab Span Moment in PT slab Span in meter

    217.16 126.82 5.50309.34 150.85 6.00428.54 183.8 6.50

    618.65 276.9 7.00734.78 330.7 7.50

    It can be seen from the graph that as span increases, span moment in Reinforced concrete flat

    slab increases much higher as compared to Post-Tensioned flat slab with drop cap. Graph

    shows that at higher moments are around 55% more in Reinforced concrete flat slab

    compared to Post-Tensioned flat slab with drop cap.

    Graph of span moment Vs span for RC and PT flat slab with drop cap

    Table 6.10 Compar ison between Span Vs Bottom f iber stress

    217.16

    309.34

    428.54

    618.65

    734.78

    126.82 150.85183.8

    276.9

    330.7

    0

    100

    200

    300

    400

    500

    600

    700

    800

    5.50 6.00 6.50 7.00 7.50

    SpanMoment(kNmt.)

    Span in meter

    RC flat slab

    PT flat slab

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    Stress in RC slab Stress in PT slab Span in meter

    21.20 6.15 5.50

    20.20 6.7 6.0019.80 10.9 6.5021.00 10.5 7.00

    22.20 11.8 7.50

    In Reinforced concrete slab, stresses are more but in Post-Tensioned flat slab with drop cad,

    stresses are comparatively too lesser. Stresses in Reinforced concrete slab are almost double

    than the stress develops in same spanning of Post-Tensioned slab.

    Graph of bottom fiber stress Vs span for RC and PT flat slab with drop cap

    21.20

    20.2019.80

    21.0022.20

    6.15

    6.7

    10.9 10.5 11.8

    0.00

    5.00

    10.00

    15.00

    20.00

    25.00

    5.50 6.00 6.50 7.00 7.50

    Bottom

    fiberstress(N/mm2)

    Span in meter

    RC flat slab

    PT flat slab

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    Table 6.11 Comparison between Span Vs Quanti ty of steel requi red

    Steel required in RC slab Steel required in PT slab Span in meter

    3197 1675 5.503622 2130 6.004962 3001 6.50

    6080 3443 7.008204 4118 7.50

    Observing the graph, it shows that as span increases, lesser steel quantity is require in Post-

    Tensioned flat slab with drop cap compared to Reinforced flat slab with drop cap. Here it is

    observed from graph that use of Post-Tensioned floor can reduce the required steel up to

    around 35-45% compared to Reinforced concrete flat slab with drop cap.

    Graph of required total steel Vs span for RC and PT flat slab with drop cap

    31973622

    4962 6080

    8204

    16752130

    3001 3443

    4118

    0

    1000

    2000

    3000

    40005000

    6000

    7000

    8000

    9000

    5.50 6.00 6.50 7.00 7.50

    Quantityofsteelrequiredinkg.

    Span in meter

    RC flat slab

    PT flat slab

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    Table 6.12 Compari son between Span Vs Volume of concrete

    Concrete volume of RC slab Concrete volume of PT slab Span in meter

    63.57 35.57 5.5074.70 42.30 6.0097.44 51.77 6.50

    126.29 68.61 7.00155.81 81.56 7.50

    Observing the graph, it appears that as span increases, lesser quantity of concrete is require in

    Post-Tensioned flat slab with drop cap compared to Reinforced flat slab with drop cap. It can

    be seen from graph that around 30-40% of concrete volume can minimize by using Post-

    Tensioned flat slab with drop cap compared to Reinforced concrete flat slab with drop cap.

    Graph of concrete volume consumed Vs span for RC and PT flat slab with drop cap

    63.5774.70

    97.44

    126.29

    155.81

    35.57 42.30

    51.7768.61

    81.56

    0.00

    20.00

    40.00

    60.00

    80.00100.00

    120.00

    140.00

    160.00

    180.00

    5.50 6.00 6.50 7.00 7.50

    Volumeofcon

    creteinm3

    span in mt.

    RC flat slab

    PT flat slab

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    Tabl e 6.13 Compar ison between Span Vs Cost of steel

    Cost of steel in RC slab (Rs.) Cost of steel in PT slab (Rs.) Span in meter

    103889 92495 5.50117730 115483 6.00161277 160423 6.50

    197594 196796 7.00266617 240204 7.50

    Here it can understand that cost of required steel in Reinforced concrete flat slab with drop

    cap is nearer to the cost of required total steel in Post-Tensioned flat slab with drop cap. In

    some cases cost of steel of Reinforced slab is higher than the cost of total steel of Post-

    Tensioned slab. For the span of 7.5 m in post-tensioned flat slab with drop cap, cost of

    required steel is reduced around 10% less of the steel required in the Reinf. Conc. Slab.

    Bar chart of cost of steel Vs span for RC and PT flat slab with drop cap

    103889117730

    161277

    197594

    266617

    92495

    115483

    160423

    196796

    240204

    0

    50000

    100000

    150000

    200000

    250000

    300000

    5.50 6.00 6.50 7.00 7.50

    CostofsteelinRs.

    Span in meter

    RC flat slab

    PT flat slab

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    Table 6.14 Comparison between Span Vs Total cost of slab

    Total cost of RC slab (Rs.) Total cost of PT slab (Rs.) Span in meter

    304171 334063 5.50390047 402853 6.00517215 505123 6.50

    657857 626575 7.00836572 743360 7.50

    Graph of total cost Vs span for RC and PT flat slab with drop cap

    Above graph shows clearly that increasing span of flat slab beyond 6 m, cost of Reinforced

    concrete flat slab with drop cap will be comparatively higher than the cost of Post-Tensioned

    flat slab with drop cap. In the other words it can be said that Post-Tensioned flat slab is

    proven to be a cheaper and economic option for the long span geometry of slab with out an

    obstruction of intermediate column. For greater span, cost of Post-Tensioned flat slab can bereduced by 10-12% as compared with Reinforced concrete flat slab with drop cap.

    304171

    390047

    517215

    657857

    836572

    334063402853 505123

    626575

    743360

    0

    100000

    200000

    300000

    400000

    500000

    600000

    700000

    800000

    900000

    5.50 6.00 6.50 7.00 7.50

    Costofsteel+concrete+la

    bor

    span in meter

    RC flat slab

    PT flat slab

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    6.3WAFFLE SLAB

    Design of Reinforced concrete waffle slab is started from the 8 m span. Comparison between

    reinforced concrete waffle slab and Post-Tensioned flat slab with drop cap is presented

    graphically.

    Table 6.15 Comparison between Span Vs Thickness of slab

    Thickness Of RC waffle slab Thickness Of PT slab Span in meter

    Slab Topping Slab with drop

    300 75 175 250 8.00300 75 200 250 9.00

    350 75 225 300 10.00

    400 75 225 325 11.00

    Thickness of Reinforced concrete waffle slab is also increases whereas in Post-Tensioned flat

    slab comparatively less slab thickness (around 40-50% less) is required.

    Bar chart of thickness of slab Vs span for RC waffle and PT flat slab with drop cap

    300 300

    350400

    175

    200 225 225

    0

    50

    100

    150

    200

    250

    300

    350

    400

    450

    8.00 9.00 10.00 11.00

    Thicknessofslabinmm

    Span in meter

    RC waffle slab

    PT flat slab with

    drop cap

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    Table 6.16 Compar ison between Span Vs Bottom f iber stress

    Stress in RC waffle slab Stress in PT slab Span in meter

    7.60 10.5 8.00

    9.62 10.6 9.00

    9.02 11.4 10.00

    8.63 12.4 11.00

    In Reinforced concrete waffle slab, stresses are lower than Post-Tensioned flat slab with drop

    cap. Because of more thickness of Reinforced concrete waffle slab, stresses are lesser than

    the stresses develops in same spanning of Post-Tensioned slab.

    Graph of bottom fiber stress Vs span for RC waffle slab and PT flat slab with drop cap

    7.60

    9.62 9.028.63

    10.5 10.611.4

    12.4

    0.00

    2.00

    4.00

    6.00

    8.00

    10.00

    12.00

    14.00

    8.00 9.00 10.00 11.00

    Bottomf

    iberstressinN/mm2

    Span in meter

    RC waffle slab

    PT flat slab with

    drop cap

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    Table 6.17 Comparison between Span Vs Quanti ty of steel requi red

    Steel required in RC waffle slab Steel required in PT slab Span in meter

    12915 5092 8.00

    17041 7202 9.00

    20830 10247 10.00

    25650 13096 11.00

    Observing the graph, it shows that as span increases, lesser steel quantity is require in Post-

    Tensioned flat slab with drop cap compared to Reinforced concrete waffle slab. According to

    graph required steel quantity of steel in waffle slab is around 50% more than quantity

    required in Post-Tensioned flat slab with drop cap.

    Graph of required total steel Vs span for RC waffle slab and PT flat slab with drop cap

    12915

    17041

    20830

    25650

    5092

    7202

    10247

    13096

    0

    5000

    10000

    15000

    20000

    25000

    30000

    8.00 9.00 10.00 11.00

    Quantityofsteelre

    quiredinkg.

    Span in meter

    RC waffle

    slab

    PT flat slab

    with drop

    cap

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    Table 6.18 Compari son between Span Vs Volume of concrete

    Concrete volume of RC waffle slab Concrete volume of PT slab Span in meter

    204.00 105.61 8.00

    246.70 151.88 9.00

    321.20 210.30 10.00

    408.00 257.15 11.00

    Observing the graph, it appears that as span increases, quantity of concrete decreases in Post-

    Tensioned flat slab with drop cap compared to Reinforced concrete waffle slab. Around 35-

    40% of concrete volume can be reduces in Post-Tensioned flat slab with drop cap compared

    to Reinforced concrete waffle slab.

    Graph of concrete volume consumed Vs span for RC waffle slab and PT flat slab with drop

    cap

    204.00

    246.70 321.20

    408.00

    105.61

    151.88

    210.30

    257.15

    0.00

    50.00

    100.00

    150.00

    200.00

    250.00

    300.00

    350.00

    400.00

    450.00

    8.00 9.00 10.00 11.00

    Volumeofcon

    creteinm3

    Span in meter

    RC waffle slab

    PT flat slab

    with drop cap

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    Tabl e 6.19 Compar ison between Span Vs Cost of steel

    Cost of steel in RC waffle slab

    (Rs.)

    Cost of steel in PT slab

    (Rs.)

    Span in meter

    419724 280307 8.00

    553834 394489 9.00

    676973 570710 10.00

    833617 752343 11.00

    Cost of required reinforcement in Reinforced concrete waffle slab is higher is more than the

    cost of required steel in Post-Tensioned flat slab with drop cap. Around 10-25% cost of steel

    can be minimize in Post-Tensioned flat slab with drop cap as compared to Reinforced

    concrete waffle slab.

    Bar chart of cost of steel Vs span for RC waffle slab and PT flat slab with drop cap

    419724

    553834

    676973

    833617

    280307

    394489

    570710

    752343

    0

    100000

    200000

    300000

    400000

    500000

    600000

    700000

    800000

    900000

    8.00 9.00 10.00 11.00

    Costofsteel(Rs.)

    Span in meter

    RC waffle slab

    PT flat slab

    with drop cap

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    Table 6.20 Comparison between Span Vs Total cost of slab

    Total cost of RC waffle slab

    (Rs.)

    Total cost of PT slab

    (Rs.)

    Span in meter

    1431773 1070429 8.00

    1796264 1558221 9.00

    2268619 1962815 10.00

    2827330 2447328 11.00

    Bar chart of total cost Vs span for RC waffle slab and PT flat slab with drop cap

    Based on the results taken form analysis and design, it can be concluded that Post-Tensioned

    flat slabs are proven to be a cheaper option of such kind of long span floors. Here above

    graph shows that Reinforced concrete waffle slabs are around 12-14% costlier than the same

    span of Post-Tensioned flat slab with drop cap. Reinforced concrete waffle slab is having

    other disadvantages also like self weight is more than the Post-Tensioned flat slab, cost of

    form work is more and skilled labor is required and is a time consuming activity also.

    1431773

    1796264

    2268619

    2827330

    1070429

    1558221

    1962815

    2447328

    0

    500000

    1000000

    1500000

    2000000

    2500000

    3000000

    8.00 9.00 10.00 11.00

    Costofsteel+concrete+labor

    Span in meter

    RC waffle slab

    PT flat slab

    drop cap