Chapter 5 Transport of Organic Solvents through Natural...

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Chapter 5 Transport of Organic Solvents through Natural Rubber/Nitrile Rubber /Organically Modified Montmorillonite Nanocomposites Abstract The chapter describes the transport phenomenon of some commonly used laboratory organic solvents which differ in their solubility parameter value of the polymer blend nanocomposites membrane prepared by melt mixing. The three solvents that were used are hexane, toluene and xylene, which differed widely in their solubility parameter values. This study was done to understand the effect of solubility parameter on the diffusion transport characteristics of NR/NBR (natural rubber /nitrile rubber) blends. The solvent uptake, diffusion, sorption and permeation constants were investigated and were found to decrease with organically modified montmorillonite (O1Mt) content at lower loading. The mode of transport through NR/NBR nanocomposites was found to be anomalous. The difference in solubility parameter value greatly influenced the transport properties. The dependence of various properties on O1Mt content was supported by morphological analysis. The effects of blend ratio, solvent size and O1Mt loading on the diffusion of aromatic and aliphatic solvents through NR/NBR blend systems were investigated. The swelling coefficient values also decreased upon the addition of fillers, indicating the presence of hindered path for solvents to diffuse into the polymer matrix. The better reinforcement at lower filler loading was confirmed from the crosslink density values and mechanical properties. The transport data obtained was applied to mathematical models, for predicting the diffusion behaviour through nanocomposite membranes and to elucidate the physical mechanism of transport. 1 1 The results of this chapter has been published in Journal of Material Science 2013, Volume 48, Issue 15, pp 5373-5386 DOI 10.1007/s10853-013-7332-7

Transcript of Chapter 5 Transport of Organic Solvents through Natural...

  • Chapter 5

    Transport of Organic Solvents through Natural Rubber/Nitrile Rubber /Organically Modified

    Montmorillonite Nanocomposites

    Abstract

    The chapter describes the transport phenomenon of some commonly used

    laboratory organic solvents which differ in their solubility parameter value of the

    polymer blend nanocomposites membrane prepared by melt mixing. The three

    solvents that were used are hexane, toluene and xylene, which differed widely in

    their solubility parameter values. This study was done to understand the effect of

    solubility parameter on the diffusion transport characteristics of NR/NBR (natural

    rubber /nitrile rubber) blends. The solvent uptake, diffusion, sorption and

    permeation constants were investigated and were found to decrease with

    organically modified montmorillonite (O1Mt) content at lower loading. The mode

    of transport through NR/NBR nanocomposites was found to be anomalous. The

    difference in solubility parameter value greatly influenced the transport properties.

    The dependence of various properties on O1Mt content was supported by

    morphological analysis. The effects of blend ratio, solvent size and O1Mt loading

    on the diffusion of aromatic and aliphatic solvents through NR/NBR blend systems

    were investigated. The swelling coefficient values also decreased upon the addition

    of fillers, indicating the presence of hindered path for solvents to diffuse into the

    polymer matrix. The better reinforcement at lower filler loading was confirmed

    from the crosslink density values and mechanical properties. The transport data

    obtained was applied to mathematical models, for predicting the

    diffusion behaviour through nanocomposite membranes and to elucidate the

    physical mechanism of transport.1

    1 The results of this chapter has been published in Journal of Material Science

    2013, Volume 48, Issue 15, pp 5373-5386 DOI 10.1007/s10853-013-7332-7

  • 166 Chapter 5

    5. 1. Introduction

    Polymer composite science and technology is a very large and rapidly growing

    area. Although the polymer composites may not corrode via the same

    mechanisms as metals, when exposed to moisture, hazardous solvents, UV

    radiation etc polymer composites have a tendency to undergo plasticization and

    degradation. This results in deterioration of mechanical properties and reduction

    in the life of composite structures. Polymer nanocomposites, made by dispersing

    nanosized particles, can solve this problem to a great extent by reducing the

    diffusivity of moisture and other molecules in polymer composites. One of the

    unique properties of nanocomposites, especially layered silicate filled

    nanocomposites, are their resistance to penetration of solvents and gases, which

    make it applicable/usable in many fields. Solvent resistant membranes have a

    strong potential for a variety of applications. This can be used as a technique to

    elucidate the relationship between processes of mass transport and polymer

    structure. The transport of small molecules through polymer membrane occurs

    due to random molecular motion of individual molecules1. Therefore, the

    transport behaviour of various organic solvents and gases through polymers, is

    of great technological importance and it plays a vital role in a variety of barrier

    applications2.

    The effect of fillers on the transport characteristics of polymers has been of

    immense interest to scientists. A lot of works are reported regarding the

    transport properties in polymer blends and blend nanocomposites34,5,6 The

    effect of fillers on the diffusion and sorption processes has been reported7,8.

    The sorption of chloroform by an epoxy resin was lowered by about 70 %,

    when 5% filler was incorporated9. The study of diffusion, sorption and

    permeation in blend structures provide valuable means for additional

    characterization of polymer blends10. Blend composition, miscibility and

  • Diffusion studies of ………. 167

    phase morphology are the main determining factors of transport properties

    through polymer membranes. For immiscible blends, the nature of the two

    polymers and the interface influence the transport properties. Solvent resistant

    properties of nano-structured layered silicates filled blend of NR, and

    carboxylated styrene butadiene rubber (XSBR) were investigated by Stephan

    et al.11,12. The study of barrier properties through poly (ethylene-co-vinyl

    acetate) /clay nanocomposites with different organic modification revealed

    that the incorporation of O1Mt in the polymer increased the barrier

    properties13,14. The swelling properties of filled natural rubber/linear low-

    density polyethylene blends was investigated by Ahmad et al. and was found

    that the swelling index decreased with increase in filler loading 15.

    The present work was motivated by a desire to know how the nanoparticles in

    an immiscible blend system affect its transport properties. No reports are there

    to our knowledge, regarding the transport properties in NR/NBR elastomer

    blend system, where O1Mt act as a reinforcing and compatibilizing agent.

    Organic solvents are harmful to humans and are identified as carcinogens,

    especially when it comes into contact with the skin. Thus the transport studies

    in NR/NBR blend nanocomposites are of much interest from many points of

    view, especially the potential use of this blend in glove manufacturing

    industry. The presence of fillers in the NR/NBR blend system further

    enhances the properties of gloves, by improving its transport properties and

    mechanical properties. The potential application of these blend

    nanocomposites in glove manufacturing industry will be a matter of future

    study. The discussion in this chapter involves the work undertaken to

    investigate the transport characteristics of NR/NBR blend nanocomposites in

    commonly used laboratory organic solvents, based on the difference in their

    solubility parameter values. The effect of O1Mt on the blend composition,

  • 168 Chapter 5

    and clay loading, were also taken into account while investigating the transport

    properties of these blend nanocomposites.

    5.2 Results and discussion:

    The sorption data of different solvents into NR/NBR blend nanocomposites at

    different blend composition and filler loading, with different solvents were

    determined. It is expressed as the molar percentage uptake (% Qt) of solvent

    per gram of NR/NBR blends, and was calculated using (Eq. 5.1)

    %�� = �����

    � �� × 100 − − − − − (5.1)

    M t is the mass of the sample at time t, Mo is the initial mass of the sample and

    Mw is the molecular weight of the solvent. The molar percentage uptake

    (%Qt) for the solvent was plotted against the square root of time (√t). The

    sorption curves (% Qt moles of solvent sorbed per 100 g of rubber vs. √t) are

    shown in Fig. 5.1 & 5.2. The diffusion of solvent through a composite

    depends on the geometry of the filler (size, shape, size distribution,

    concentration, and orientation), properties of the matrix, and interaction

    between the matrix and filler.

    5.2.1 Effect of blend composition

    A significant initial increase in uptake was shown for the entire blend

    nanocomposite studied. This is due to the high concentration gradient of

    solvent molecules with the polymer. Also this initial solvent absorption rates

    in polymers have been explained in terms of rapid cavitations, which expose

    a greater surface area, thus enhancing solvent percolation16. On the other

    hand, after a time period of 24hrs at equilibrium, the solvent uptake is counter

    balanced by solvent release from the polymer. From both Fig 5.1 (a & b), it

    is observed that NBR has the lowest equilibrium uptake. Also, there is a

  • Diffusion studies of ………. 169

    decrease in the equilibrium uptake with the increase in NBR content. This is

    due to the high resistance of NBR to gas, organic solvents and oil, and also

    due to the higher cohesive energy of NBR. Difference in solubility parameters

    between the matrix and solvent is another reason for the decreased

    permeability in NBR. The uptake was fastest in pure NR, followed by that of

    70/30 and 50/50 NR/NBR blends. The preferential migration of O1Mt

    towards NBR due to its polarity match further enhanced the solvent resistance

    for the blend composition with higher NBR content. These layers increase the

    path length for diffusion of solvent molecule to pass through the polymer. The

    increased path length predicted better barrier properties for nanocomposites.

    The uptake of solvent could be practically neglected for neat NBR and for

    nanocomposites of NBR.

    0 5 10 15 20 25 30 35 40

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    Qt

    (mo

    l%)

    t 1/2 (min1/2 )

    100/0(0) 70/30(0) 50/50(0) 0/100(0)

    a

  • 170 Chapter 5

    Figure 5.1 Percentage uptake of solvent against time of different NR/NBR /O1Mt

    blends nanocomposites in hexane a) at zero loading b) at 5 phr loading.

    5.2.2 Effect of clay loading

    For all the blend nanocomposites, the solvent uptake was found to get reduced

    than the gum blend with increased O1Mt content as compared to gum samples.

    (Fig 5.2). There is a decrease in solvent uptake with increase in filler loading

    up to 1 phr. This can be explained based on the fact that even after

    vulcanization, the local mobility of the polymer17 gets restricted by

    reinforcement of nanofillers and improves the solvent resistance. Thus, the

    reinforcement of blend by nanofiller improves the solvent resistance to a good

    extent.

    0 5 10 15 20 25 30 35 40

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0Q

    t (m

    ol%

    )

    t1/2 (min1/2)

    100/0(5) 70/30(5) 50/50(5) 0/100(5)

    b

  • Diffusion studies of ………. 171

    Figure 5. 2 Percentage uptake of solvent against time of 50/50, NR/NBR blends nanocomposites in hexane with different clay loading.

    The diffusion of the penetrant solvent also depends on the concentration of

    free space available in the matrix to accommodate the penetrant molecule. The

    addition of O1Mt reduces the availability of free spaces (Fig 5.3a&b) and also

    creates a tortuous path for transport of solvent molecules.

    Figure 5.3 Schematic showing a) NR/NBR blend without O1Mt b) with O1Mt

  • 172 Chapter 5

    The uptake of solvent molecules was thus reduced for O1Mt filled composites

    compared to unfilled rubber. However, after a filler loading of 1 and 2 phr

    there was an increase in solvent uptake. The mechanical properties (Fig. 5.4

    & 5.5) also show the reinforcement by clay, at lower filler loading followed

    by a levelling off of at higher loading. The modulus of the all the

    nanocomposites was also improved except for 70/30 blend nanocomposites

    This can be a result of the exfoliated morphology of the blend nanocomposite

    at lower loading and the presence of agglomerates at higher filler loading

    which forms filler –filler network that should have improved the modulus.

    The exceptional behaviour in the case of 70/30 can be due to the presence of

    O1Mt tactoids in the dispersed NBR phase which reduces the possibility of

    filler –filler interaction.

    Figure 5. 4 Tensile strength of 50/50 NR/NBR blend nanocomposite with different

    clay loading.

  • Diffusion studies of ………. 173

    Figure 5.5 Modulus value for 50/50 NR /NBR blend at different filler loading

    The mode of dispersion of the nanoclay was analysed through XRD and is

    given in Fig. 5.6. The nanocomposites with 2 phr clay loading is

    predominantly exfoliated and enhanced the polymer/ filler interactions. The

    intercalated and exfoliated morphology of the blend nanocomposites hinders

    the movement of penetrant molecules. Hindered movement of the penetrant

    molecules in the presence of O1Mt platelets are already reported 4. The TEM

    image in Fig. 5.7 further clarifies this, showing an exfoliated morphology at

    lower loading and agglomerated O1Mt at higher loading.

  • 174 Chapter 5

    Figure 5.6 XRD pattern for 50/50 NR /NBR blend at different filler loading.

    Figure 5.7 TEM images of NR/NBR (01Mt) nanocomposites, a) 50/50 (2) b) 50/50 (10)

  • Diffusion studies of ………. 175

    5.2.3 Effect of solvent

    On comparing the two aromatic solvents, (Fig.5.8) there is a decrease in

    solvent uptake when xylene is used as the solvent. The solubility parameter

    difference between the blend nanocomposites and the solvents varied with the

    solvents used. Hexane having a larger difference in solubility parameter from

    the blend nanocomposites, showed lesser diffusion compared to other

    solvents. The increase in molecular size of the penetrant xylene molecule,

    rather than that of toluene 18-19 also contributes to the lesser diffusion. The

    extremely low penetration of hexane compared with that of aromatic solvents

    can be attributed to the higher molar volume of hexane compared to the two

    aromatic solvents20 . For each blend nanocomposite, diffusion decreases when

    the solvent is hexane. Fig.5.9 shows the difference in solubility parameter

    values of the solvent with that of the blend nanocomposites. The plot of

    solubility parameter vs. swelling of elastomers was made based on the concept

    that materials with similar solubility parameter mix well, while swelling of

    polymers in solvents with very high difference in solubility parameter can be

    considered negligible. We have plotted the equilibrium swelling of selected

    blend nanocomposites against the resultant solubility parameter determined by

    Eq. (5.2) where ΦNR, ΦNBR δNR & δNBR are the volume fraction and solubility

    parameter of NR and NBR respectively. The plot clearly explains the trend,

    that, as the value of solubility parameter of the solvent (δs) lies away from that

    of the polymer blends system, it produces a very small change in equilibrium

    swelling. For hexane, the δs (14.4) value is much different from that for the

    blend system (∼18) and the equilibrium swelling is very low when hexane is

    used as the solvent. Table 5.1 gives the difference in solubility parameter

    values of the solvent with that of the equilibrium uptake and, it can be seen

  • 176 Chapter 5

    that as the solubility parameter difference increases, the equilibrium swelling

    decreases.

    δeffective= ΦNR .δNR + ΦNBR .δNBR…………………(5.2)

    0 5 10 15 20 25 30 35 400.0

    0.6

    1.2

    1.8

    2.4

    Hexane

    Xylene

    Qt(

    mo

    l%)

    t1/2 (min1/2)

    Toluene Xylene Hexane

    Toluene

    Figure 5. 8 Percentage uptake of solvent against time of 70/30(1), NR/NBR blends nanocomposite with different solvents

    Figure 5. 9 Plot of solubility parameter difference vs equilibrium uptake in three solvents for different NR/NBR nanocomposites with 0phr and 5 phr clay loading

    -2 -1 0 1 2 3 4 5

    0.0

    0.4

    0.8

    1.2

    1.6

    2.0

    2.4

    (hexane)

    (toluene)

    δ δ p- δ c (MPa

    1/2 )

    (m

    ol%

    )

    toluene(for 0%) xylene (for 0%) hexane(for 0%) toluene(for 5%) xylene(for 5%) hexane(for 5%)

    (xylene)

  • Diffusion studies of ………. 177

    Table 5.1 The change in equilibrium uptake for 70/30(1),NR/NBR(O1Mt) with solubility parameter difference

    The plot of interaction parameter (blend- solvent) vs equilibrium uptake also

    shows that, for hexane, as the interaction parameter increases the equilibrium

    swelling decreases (Fig.5.10). The interaction parameter χ expressed as a

    function solubility parameters of the polymer blend system and of the solvent,

    by Eq. (5.3)

    χ = ���� × (δ�−δ �)� ....... (5.3) Where of δA and δB denote the solubility parameters of the polymer blend

    system and of the solvent, Vr is the molar volume, R is the universal gas

    constant and T is the absolute temperature.

  • 178 Chapter 5

    Figure 5.10 Plot of interaction parameter vs equilibrium uptake in three solvents for different NR/NBR nanocomposites with 5phr clay loading.

    5.2.4 Mode of transport

    The mechanism of transport can be computed from the diffusion data using

    Eq. (5.4)

    ���� = . �

    ! ……………(5.4)

    where k indicates the interaction between the penetrant and the polymer and n

    represents the mode of transport. Taking log on both the sides, we get Eq.

    (5.5) 21 . The value of n and k are obtained from Eq. 5.5.

    "#$�%/�' � "#$ ( )"#$t ………….(5.5)

    For normal Fickian mode of transport, where rate of polymer chain relaxation

    is higher compared to the diffusion of penetrant, an n value of approximately

    0.5 have been reported 22 . The Fickian diffusion, actually, refers to a situation

    where solvent penetration is less than the polymer chain relaxation. When n=1,

    the transport approaches non-Fickian behaviour, where chain relaxation is

  • Diffusion studies of ………. 179

    slower than the liquid penetration. If the value of n is in between 0.5 and 1, the

    mode of transport is classified as anomalous. Nevertheless, when the solvent

    penetration is much below the polymer chain relaxation, it is possible to record

    the n values below 0.5. This situation, which is still regarded as Fickian

    diffusion, is named "Less Fickian23, or ‘Quasi Fickian’. This mechanism

    indicates that the solvent diffuses slowly, through the swollen matrix and free

    spaces in the nanocomposite sample24.

    The estimated values of n and k for 70/30 and 50/50 blend nanocomposites are

    given in Table 5.2. With a change in blend composition, the value of ‘n’ varies

    from Fickian diffusion to that of an anomalous transport of the penetrant

    molecules. Anomalous transport occurs due to the coupling of Fickian and

    non-Fickian transport mechanisms. Here the diffusion is considered because

    of two processes. Variation from Fickian sorption is associated with the time

    taken by rubber segments to respond to swelling stress and rearrange them to

    accommodate the solvent molecules4. The reinforcement with the filler

    particle imparts a high degree of restriction to the rearrangement of rubber

    chains. The polymer chain mobility of both NR and NBR chains gets

    restricted due to the interaction of the O1Mt with them. While the interaction

    between NBR is due to the polarity factors, the NR phase also shows some

    interaction with the O1Mt due to the presence of HT which is rich in alkyl

    groups. Thus the observed anomalous diffusion can be because of the

    counteraction between the ability of rubber segments to rearrange in the

    presence of solvents and the restriction imparted to this by the reinforced filler

    particles. In the Fickian mode of transport by 70/30, the k values decrease for

    lower filler loading, indicating less diffusion. The value of k indicates the

    degree of rubber interactions with the solvent. When polymer-filler interaction

    is good or when there is good dispersion of filler in the polymer, there will be

  • 180 Chapter 5

    less interaction between the solvent and the polymer. The higher difference

    in solubility parameter value also decreases the interaction of the solvent with

    the blend system.

    Table 5.2: Values of n and k for different clay loading of NR/NBR blend nanocomposites

    Composition n k ( 102 min-1)

    70/30 (0) 0.68 1.2

    70/30 (1) 0.68 1.19

    70/30 (2) 0.65 1.13

    70/30 (5) 0.69 1.25

    70/30 (10) 0.68 1.35

    50/50(0 0.56 1.15

    50/50(1) 0.54 1.15

    50/50(2) 0.56 1.23

    50/50(5) 0.56 1.24

    50/50(10) 0.56 0.93

    5.2.5 Diffusion coefficient (D)

    The diffusion coefficient or the diffusivity ‘D’ of a solvent molecule through

    a polymer membrane can be calculated using Eq. (5.6) obtained using Fick’s

    second law 25-26.

    * = π (ℎθ /4�')� … … … … … … ...…….(5.6) where h is the blend thickness, θ is the slope of the initial linear portion of the

    plot of % Qt against √t, and Q∞ is the equilibrium absorption. As we increase

    the NBR content, the diffusion coefficient decreases (Fig.5.11) because of the

    high resistance of NBR to gas, organics and oil. NBR is having high cohesive

    energy density because of the functional groups present in it. Therefore, the

    blend nanocomposites exhibit lower diffusivity value at higher NBR content.

    It has also been reported that the presence of polar or bulky groups influences

  • Diffusion studies of ………. 181

    the diffusion properties27. The sluggish motion of the polymer chains caused

    by the presence of nitrile group in NBR can be another reason for the low

    permeability.

    0 20 40 60 80 100

    0.0

    6.0x10-5

    1.2x10-4

    1.8x10-4

    2.4x10-4

    3.0x10-4

    Dif

    fusi

    on

    co

    effi

    cen

    t (c

    m2 /

    sec)

    NR (wt %)

    0phr 1phr 2phr 5phr 10phr

    100 80 60 40 20 0NBR (wt %)

    Figure 5.11 Diffusion coefficient in hexane for different blend nanocomposites with different phr clay loading.

    The addition of O1Mt will reduce the availability of space and restrict the

    mobility of chain segments. On analyzing the blend nanocomposites with

    different clay loading, a sharp decrease in diffusion coefficient for 50/50

    NR/NBR blend with 2phr is observed and this can be a result of the exfoliated

    morphology of the blend nanocomposite, which is confirmed from the XRD

    data given in Fig. 5.6. While the d-spacing was found to be 19.6 Aºfor neat

    clay, the value was shifted to 23.42 Aº for 5 and 10phr O1Mt, where an

    intercalated morphology was observed. Thus, the nanocomposites with 1 and

    2phr clay loading were predominantly exfoliated and for 5 and 10 phr it was

    intercalated. The intercalated and exfoliated morphology of the blend

    nanocomposites hinders the movement of penetrant molecules. The TEM

  • 182 Chapter 5

    images of 2 phr also confirm this. (Fig 5.7). Hindered movement of the

    penetrant molecules in the presence of nanoclay platelets are already

    reported 4,10. The comparatively less rate of diffusion coefficient value for

    1and 2phr explains the better dispersion of clay in this compositions.

    On comparing the diffusion coefficient for two solvents Fig .5.12 a) and b), a

    decrease in diffusion coefficient is observed by changing the solvent from

    toluene to hexane for every system. Also this can be attributed to the higher

    molecular volume of hexane and of the higher solubility parameter difference28.

    The solubility parameter of hexane shows good difference from that of NR and

    NBR, while for toluene it is nearer to the solubility parameter value of both the

    rubbers. Diffusivity is thus greatly dependent on the size solubility parameter

    of the penetrant molecules. Many investigators 29,19 have reported a decrease in

    equilibrium penetrant uptake with increasing penetrant chain length. The shape

    of penetrant also plays a role in determining diffusion process.

    Figure 5. 12a Diffusion coefficient of 50/50 NR/NBR blend with different clay

    loading

  • Diffusion studies of ………. 183

    Figure 5. 12b Diffusion coefficient in hexane and toluene for 50/50 and 70/30

    blend with different clay loading

    5.2.6 Permeability coefficient (P)

    The permeability coefficient (P) of toluene in the rubber blend was

    . = * ∗ 0 ..……..(5.7) where D is the diffusion coefficient and S is the sorption coefficient.

    The values of P are shown in Table 5.3. For both aliphatic and aromatic

    solvents, the same trend was shown but the magnitude was different, due to

    the difference in penetrant properties. For different NR/NBR blends with 5phr

    filler loading it was shown that the permeation coefficient decreases on adding

    filler, and this can be well explained as due to the tortuous path that the clay

    have made in the blend. While its strong polarity match influences the

    migration towards NBR, the presence of HT causes the clay to migrate towards

    the NR phase and the interface. The presence of clay at the interface, and in

    both the NR and NBR phases hinders the movement of solvent molecules. For

    50/50 blends with different clay loading, at 1phr loading permeability of

    aliphatic penetrant increases, while for aromatic it increases at 2phr loading.

  • 184 Chapter 5

    This, as discussed earlier, the process was found to be related to the structural

    difference between the two penetrant molecules and the diffusion path in the

    polymer intercalated clay network, which paves way for the hexane molecule

    to penetrate easily at 2 phr loading. Thus, it was shown that permeability

    followed the same trend as the diffusion coefficient and that diffusion process

    controls the permeability.

    Table5.3: Values of permeation coefficient

    5.2.7 Swelling parameters

    The extent of swelling behaviour of the blend nanocomposites were inferred

    from the swelling parameters like swelling index, swelling coefficient etc.

    Swelling coefficient is an index of the ability with which the sample swells.

    In order to assess the blends reinforced with O1Mt, the swelling coefficients

    (β) have been calculated by Eq. (5.8). The extent of swelling, interface

    strength, and degree of dispersion of fillers in the elastomer matrix can be

  • Diffusion studies of ………. 185

    inferred from the swelling parameter value 30,31. The swelling behaviour of

    the blend nanocomposites was assessed (Table 5.4 using Eq. (5.8) 32.

    123""4)$ 5#366453)� 7 � �8' � 89�/89 � ρ:……..(5.8)

    where Mo and M∞ are mass of the sample before swelling and after swelling

    respectively and ρs is the density of the solvent. Swelling index which is

    another parameter of transport properties is calculated by the Eq. (5.9)

    123""4)$ 4);3< % � �8' � 89�/89 � 100 ……(5.9)

    From Table 5.4 it can be observed that the swelling coefficient and swelling

    index of the NR/NBR blend nanocomposites values (Table 5.4), it can be

    observed that the swelling coefficient decreases to a good extent due to the

    presence of fillers that hinders the path of penetrant molecules to an otherwise

    free path.

    Table 5.4: Mol. wt between crosslink (Mc), crosslink density, (ν) swelling coefficient (β) and swelling index of the NR/NBR blend nanocomposites

  • 186 Chapter 5

    5.2.8 Crosslink density

    The crosslink density (Eq. 2.9) can be determined from the Flory Rehner

    equation33 (Eq. 2.10) by calculating the molecular weight between two

    successive crosslinks (Mc) by making use of the swelling data.

    The calculated result of molecular mass (Mc) and the crosslink density υ are listed

    in Table 5.5. As we increase the NBR content in the blends, a decreasing

    tendency of Mc is observed. This may be attributed to the difference in nature of

    the two elastomers 34. The slight increase in cross link density with NBR content

    indicates the better reinforcing effect of polar cloisite 10A with NBR matrix. This

    reinforcement, due to better interaction between polymer and clay, reduces the

    penetration of solvent molecules. The schematic in Fig. 5.13a&b shows how the

    filler at lower concentration reduces the penetration by forming a network, and

    how at high concentration the clay agglomerates together, reducing the interaction

    between clay and polymer.

    Figure 5.13 Schematic showing the clay network a)at lower loading and b) aggregates at higher loading

    To compare with the theory, the molecular weight between the cross links was

    compared with the affine limit of the model [Mc(aff)] and the phantom

  • Diffusion studies of ………. 187

    network model proposed by James and Guth using the Eq. 35,36 (5.10) and

    (5.11) respectively.

    85(=66) = >? @∅ BCBD ∅ BE

    FDGHIJK∅ BE

    FDL

    (IMN(HI OBE )P OBE PQ OBE B .........(5.10)

    85(Rℎ) = (HI�/Q) >?@∅ BCBD ∅ BE

    FD

    [IMN(HI OBE )P OBE PQ OBE B] ............(5.11)

    where µ and υ are the number of effective chains and junctions,37 φ2m is the

    polymer volume fraction of swelling at equilibrium, and φ2c, the polymer volume

    fraction during crosslinking. The polymer chains may move freely through one

    another where χ is the junction functionality38. The calculated Mc values along

    with the experimental values are detailed in Table 5.5.

    Table 5.5 : Values of Mc (Exp). Mc (ph).and Mc (aff).in/cm3

    It was found that the Mc values of phantom network model showed moderate

    agreement with the experimental values rather than affine limit of the model.

  • 188 Chapter 5

    Here the chain can move freely through one another, ie, the junction points

    fluctuate over time around their mean position without any hindrance from the

    neighbouring molecules.

    5.2.9 Kinetic modelling of diffusion

    The major objectives of mathematical modelling are the prediction of

    diffusion behaviour through polymers, optimization of the diffusion kinetics

    and elucidation of the physical mechanism of transport by comparing diffusion

    data using mathematical models39. Here we have used the diffusion models

    like, first order kinetic equation, Higuchi model, Korsmeyer Peppas model and

    Peppas-Sahlin equation to predict the diffusion behaviour. All these models

    are based on the process in which penetrants migrate from the initial position

    in the polymeric system to the polymer’s outer surface40. This is affected by

    factors such as the physico-chemical properties of the penetrant, the structural

    characteristics of the material system etc. Applying these models in polymeric

    system is thus justified. Also it has been reported that, penetrant diffusion,

    polymeric and matrix swelling are suggested to be the main driving forces for

    transport of penetrants containing polymeric matrices. Specifically, Fick’s

    law of diffusion provides the basis for the description of all these models. The

    equation and the corresponding fitting parameters are given in Table 5.6. First

    order kinetics can be expressed by the Eq. (5.16)41.

    log Qt = log Q∞ -k t/2.303. (5.12)

    where, Q∞ is the concentration of solvent at equlibrium , k is the first order

    rate constant, and t is the time. The data obtained are plotted as log Qt/ Q∞ vs.

    time (Fig 5.14). From the plot it is clear that the diffusion of solvent is not

    proportional to the amount remaining in the polymer matrix as the curve is not

    fitted well.

  • Diffusion studies of ………. 189

    0.1

    1

    0 200 400 600 800 1000 1200

    50/50(1)50/50(10)

    Qt/Q

    o(m

    ol)

    t 1/2(min)1/2

    Figure 5.14 Model fitting of the solvent permeation through NR/NBR blend nanocomposites using first order Kinetics.

    Higuchi equation tries to relate the release rate based on simple laws of

    diffusion. The equation (Eq.5.12) describes the release/diffusion processes

    under Fickian mechanism, or through non Fickian mechanism. In the case of

    Fickian mechanism, the rate of diffusion is much less than that of polymer

    relaxation. For Case II system or non Fickian, the rate of diffusion is much

    larger than that of polymer relaxation. The Higuchi model41 is represented as

    �� = UV ∗ �H/� …… (5.13) where Kh is the Higuchi dissolution constant, t is the time and Qt is the molar

    percentage uptake. Power Law Equation is a more comprehensive, very simple

    and semi-empirical equation developed by Korsmeyer- Peppas42. From the

    equation it can be observed that the fractional diffusion is exponentially related

    to diffusion time (Fig.5.15). The data obtained were plotted as Qt/Q∞ versus

    square root of time.

  • 190 Chapter 5

    Another analysis of the mechanism is that which considers diffusion in

    polymer matrices as a result of two processes, i.e. diffusion into the swollen

    polymer and matrix relaxation. This was carried out by fitting the data to the

    model proposed by Peppas and Sahlin43 given by the Eq. 5.13

    �%

    �' = UW�X + UY��X ………(5.14) where Mt/M∞ is the fraction of solvent released at time t, Kf is the diffusion

    Fickian contribution coefficient, Kr is the relaxation contribution coefficient

    and m is the purely Fickian diffusion exponent. When Kf > Kr the release is

    mainly controlled by diffusion, and when Kr > K f, the diffusion is mostly due

    to matrix swelling. When K f = Kr, the diffusion is a combination of diffusion

    and polymer relaxation. The selection of the appropriate model to ensure the

    effectiveness can be found out from correlation coefficient (R) (Table 5.6) and

    it is found that the experimental value fitted quite well into the model.

    0

    0.1

    0.2

    0.3

    0.4

    0.5

    0 5 10 15 20 25 30 35

    Qt/Q

    o(m

    ol %

    )

    t 1/2 (min)1/2

    Peppas Sahlin

    Kosmeyer Peppas

    Haguchi

    Experimental

    Figure 5.15. Model fitting of the solvent permeation through NR/NBR blend nanocomposites using Peppas – Sahlin, Haguchi and Korsmeyer-Peppas

  • Diffusion studies of ………. 191

    Table 5.6: Correlation coefficient (R2) and constant (K) of different kinetic models

    5.3. Conclusion

    The transport properties of organically modified montmorillonite filled

    NR/NBR blends were investigated. The addition of layered structured

    nanofillers enhanced the barrier property of the elastomer blend

    nanocomposites. It was found that blend composition and clay loading played

    a significant role in determining the diffusion parameters like solvent uptake,

    diffusion, and permeation coefficients. For neat polymer, the diffusivity was

    high. Nevertheless, the presence of O1Mt showed lower diffusion at lower

    filler loading due to the fine dispersion leading to good polymer/filler

    interactions. The claim was supported by the XRD data, where an exfoliated

    morphology was shown. The mechanical properties also supported the

    diffusion behaviour of nanocomposites. The slower diffusion was associated

    with the increase in tortuosity. At higher loading of O1Mt, overall diffusion

    was increased due to poor polymer/filler interactions caused by O1Mt

    agglomeration. These assumptions tally with the observations from the TEM

    analysis. The shape and size of the solvent also played a considerable role in

    determining the diffusion parameters. The dimension of the filler plays a

    considerable role in determining the diffusion parameters. The high l/d ratio

    can improve the barrier properties if dispersed properly. Cloisite 10A is having

    a higher aspect ratio as the thickness of Cloisite is 10 to 50 times smaller than

    other clay like nanokaolin44. The fully exfoliated silicate platelets of cloisite

  • 192 Chapter 5

    clays are only 1 manometer thick. This special structure of the clay layers

    results in an exceptionally high aspect ratio of more than 100 for cloisite 10A.

    The high aspect ratio makes cloisite clay to have superior barrier

    properties to mercapto silane modified clay which is having a thickness of

    60nm (chapter 2)

    The cross link density, an important characteristic influencing the properties

    of cured rubber was also determined and an increase of the same was found at

    lower filler loading. The experimental values were fitted with mathematical

    models and showed rather fine agreement with theoretical values. Among the

    mathematical models used for determining the molecular weight between the

    crosslinks, the phantom model shows more agreement with the experimental

    values. At the same time, Kinetics of diffusion fitted well for Peppas Sahlin

    model where diffusion was considered to be a combination of Fickian

    diffusion and polymer relaxation process.

  • Diffusion studies of ………. 193

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    44 BYK additives and instruments, Technical information Technical

    Information B-RI 10 cloisite-nanocomposites addtives for halogen free

    flame retardants.

    http://www.byk.com/fileadmin/byk/additives/product_groups/rheology/f

    ormer_rockwood_additives/technical_brochures/BYK_B-

    RI10_CLOISITE_EN.pdf.