Chapter 4 NEC & NEMA Standards 1 - thewaylabs.com tables.pdf · Chapter 4 NEC & NEMA Standards 1...
Transcript of Chapter 4 NEC & NEMA Standards 1 - thewaylabs.com tables.pdf · Chapter 4 NEC & NEMA Standards 1...
Chapter 4 NEC & NEMA Standards 1 This section lists excerpts from industry, national, and international standards. The excerpts are for illustration and educational purposes. There are often several related tables and information for other configurations and applications. In addition, the standards have added detail and information that applies to all these excerpts. Therefore, any application should refer to the standard, rather than the excerpts. Standard Organization Application National Electrical Code (NEC) NFPA 70-2005
National Fire Protection Association, Batterymarch Park, Quincy, MA
Electrical installations in occupancies
National Electrical Safety Code (NESC) IEEE C2-2002
Institute of Electrical & Electronics Engineers, New York, NewYork
Electrical supply stations, overhead, and underground lines.
Motors and Generators (MG1) NEMA MG1-2003
National Electrical Manufacturers Association
Performance of motors and generators
2 Electric Power Systems Durham
NEC 240.6(A) Standard Ampere Ratings for Fuses & Circuit Breakers Amperes
15 20 25 30 35 40 45 50 60 70 80 90 100 110 125 150 175 200 225 250 300 350 400 450 500 - - - 600 700 800 1000 1200 1600 2000 2500 3000 4000 5000 6000 - -
Chapter 4 NEC & NEMA Standards 3
Table 310.16 Allowable Ampacities of Insulated Conductors Rated 0 Through 2000 Volts, 60°C Through 90°C (140°F Through 194°F), Not More Than Three Current-Carrying Conductors in Raceway, Cable, or Earth (Directly Buried), Based on Ambient Temperature of 30°C (86°F)
Temperature Rating of Conductor (See Table 310.13.) 60°C
(140°F) 75°C
(167°F) 90°C
(194°F) 60°C
(140°F)75°C
(167°F) 90°C
(194°F)
Size AWG or kcmil
Types TW, UF
Types RHW, THHW, THW,
THWN, XHHW, USE,
ZW
Types TBS, SA, SIS, FEP, FEPB, MI, RHH,
RHW-2, THHN, THHW, THW-2, THWN-2,
USE-2, XHH, XHHW, XHHW-2, ZW-2
Types TW, UF
Types RHW, THHW, THW,
THWN, XHHW, USE
Types TBS, SA, SIS, THHN, THHW, THW-2, THWN-2,
RHH, RHW-2, USE-2, XHH, XHHW, XHHW-2, ZW-2
Size AWG or
kcmil
COPPER ALUMINUM OR COPPER-CLAD ALUM 18 — — 14 — — — — 16 — — 18 — — — — 14* 20 20 25 — — — — 12* 25 25 30 20 20 25 12* 10* 30 35 40 25 30 35 10* 8 40 50 55 30 40 45 8 6 55 65 75 40 50 60 6 4 70 85 95 55 65 75 4 3 85 100 110 65 75 85 3 2 95 115 130 75 90 100 2 1 110 130 150 85 100 115 1
1/0 125 150 170 100 120 135 1/0 2/0 145 175 195 115 135 150 2/0 3/0 165 200 225 130 155 175 3/0 4/0 195 230 260 150 180 205 4/0 250 215 255 290 170 205 230 250 300 240 285 320 190 230 255 300 350 260 310 350 210 250 280 350 400 280 335 380 225 270 305 400 500 320 380 430 260 310 350 500 600 355 420 475 285 340 385 600 700 385 460 520 310 375 420 700 750 400 475 535 320 385 435 750 800 410 490 555 330 395 450 800 900 435 520 585 355 425 480 900
1000 455 545 615 375 445 500 1000 1250 495 590 665 405 485 545 1250 1500 520 625 705 435 520 585 1500 1750 545 650 735 455 545 615 1750 2000 560 665 750 470 560 630 2000
CORRECTION FACTORS Ambient Temp.
(°C)
For ambient temperatures other than 30°C (86°F), multiply the allowable ampacities shown above by the appropriate factor shown below.
Ambient Temp.
(°F) 21–25 1.08 1.05 1.04 1.08 1.05 1.04 70–77 26–30 1.00 1.00 1.00 1.00 1.00 1.00 78–86 31–35 0.91 0.94 0.96 0.91 0.94 0.96 87–95 36–40 0.82 0.88 0.91 0.82 0.88 0.91 96–104 41–45 0.71 0.82 0.87 0.71 0.82 0.87 105–113 46–50 0.58 0.75 0.82 0.58 0.75 0.82 114–122 51–55 0.41 0.67 0.76 0.41 0.67 0.76 123–131 56–60 — 0.58 0.71 — 0.58 0.71 132–140 61–70 — 0.33 0.58 — 0.33 0.58 141–158 71–80 — — 0.41 — — 0.41 159–176 * See 240.4(D).
4 Electric Power Systems Durham
Table 310.15(B)(2)(a) Adjustment Factors for More Than Three Current-Carrying Conductors in a Raceway or Cable Number of Current-Carrying Conductors
Percent of Values in Tables 310.16 through 310.19 as Adjusted for Ambient Temperature if Necessary
4–6 80 7–9 70
10–20 50 21–30 45 31–40 40
41 and above 35
Table 310.15(B)(6) Conductor Types and Sizes for 120/240-Volt, 3-Wire, Single-Phase Dwelling Services and Feeders. Conductor Types RHH, RHW, RHW-2, THHN, THHW, THW, THW-2, THWN, THWN-2, XHHW, XHHW-2, SE, USE, USE-2
Conductor (AWG or kcmil) Copper Aluminum or
Copper-Clad Aluminum
Service or Feeder Rating
(Amperes) 4 2 100 3 1 110 2 1/0 125 1 2/0 150
1/0 3/0 175 2/0 4/0 200 3/0 250 225 4/0 300 250 250 350 300 350 500 350 400 600 400
6 Electric Power Systems Durham
T able 430.7(B) Locked-Rotor Indicating Code LettersCode Letter
Kilovolt-Amperes per Horsepower
with Locked Rotor A 0–3.14 B 3.15–3.54 C 3.55–3.99 D 4.0–4.49 E 4.5–4.99 F 5.0–5.59 G 5.6–6.29 H 6.3–7.09 J 7.1–7.99 K 8.0–8.99
Code Letter
Kilovolt-Amperes per Horsepower
with Locked Rotor L 9.0–9.99 M 10.0–11.19 N 11.2–12.49 P 12.5–13.99 R 14.0–15.99 S 16.0–17.99 T 18.0–19.99 U 20.0–22.39 V 22.4 and up
Table 430.52 Maximum Rating or Setting of Motor Branch-Circuit Short-Circuit and Ground-Fault Protective Devices
Percentage of Full-Load Current Type of Motor Non-time
Delay Fuse Dual Element (Time-Delay)
Fuse
Instantaneous Trip Breaker
Inverse Time Breaker
Single-phase motors 300 175 800 250 AC polyphase motors other than wound-rotor Squirrel cage other than Design B energy-efficient
300 175 800 250
Design B energy-efficient
300 175 1100 250
Synchronous 300 175 800 250 Wound rotor 150 150 800 150 Direct current (constant voltage)
150 150 250 150
Chapter 4 NEC & NEMA Standards 7
Table 430.91 Motor Controller Enclosure Selection For Outdoor Use
Enclosure Type Number1 Provides a Degree of
Protection Against the Following
Environmental Conditions
3 3R 3S 3X 3RX 3SX 4 4X 6 6P
Incidental contact with the enclosed equipment
X X X X X X X X X X
Rain, snow, and sleet X X X X X X X X X X Sleet2 — — X — — X — — — — Windblown dust X — X X — X X X X X Hosedown — — — — — — X X X X Corrosive agents — — — X X X — X — X Temporary submersion — — — — — — — — X X Prolonged submersion — — — — — — — — — X
For Indoor Use Enclosure Type Number1
Provides a Degree of Protection Against the
Following Environmental
Conditions
1 2 4 4X 5 6 6P 12 12K 13
Incidental contact with the enclosed equipment
X X X X X X X X X X
Falling dirt X X X X X X X X X X Falling liquids and light splashing
— X X X X X X X X X
Circulating dust, lint, fibers, and flyings
— — X X — X X X X X
Settling airborne dust, lint, fibers, and flyings
— — X X X X X X X X
Hosedown and splashing water
— — X X — X X — — —
Oil and coolant seepage — — — — — — — X X X Oil or coolant spraying and splashing
— — — — — — — — — X
Corrosive agents — — — X — — X — — — Temporary submersion — — — — — X X — — — Prolonged submersion — — — — — — X — — — 1Enclosure type number shall be marked on the motor controller enclosure. 2Mechanism shall be operable when ice covered. FPN: The term raintight is typically used in conjunction with Enclosure Types 3, 3S, 3SX, 3X, 4, 4X, 6, 6P. The term rainproof is typically used in conjunction with Enclosure Type 3R, 3RX. The term watertight is typically used in conjunction with Enclosure Types 4, 4X, 6, 6P. The term driptight is typically used in conjunction with Enclosure Types 2, 5, 12, 12K, 13. The term dusttight is typically used in conjunction with Enclosure Types 3, 3S, 3SX, 3X, 5, 12, 12K, 13.
8 Electric Power Systems Durham
Table 430.248 Full-Load Currents in Amperes, Single-Phase Alternating-Current Motors Horse-power
115 Volts
200 Volts
208 Volts
230 Volts
4.4 2.5 2.4 2.2 ¼ 5.8 3.3 3.2 2.9
7.2 4.1 4.0 3.6 ½ 9.8 5.6 5.4 4.9 ¾ 13.8 7.9 7.6 6.9 1 16 9.2 8.8 8.0
1½ 20 11.5 11.0 10 2 24 13.8 13.2 12 3 34 19.6 18.7 17 5 56 32.2 30.8 28
7½ 80 46.0 44.0 40 10 100 57.5 55.0 50
Table 430.250 Full-Load Current, Three-Phase Alternating-Current Motors
Induction-Type Squirrel Cage and Wound Rotor (Amperes)
Synchronous-Type Unity Power Factor* (Amperes)
Horse-power
115 Volts
200 Volts
208 Volts
230 Volts
460 Volts
575 Volts 2300 Volts
230 Volts
460 Volts
575 Volts
2300 Volts
½ 4.4 2.5 2.4 2.2 1.1 0.9 — — — — — ¾ 6.4 3.7 3.5 3.2 1.6 1.3 — — — — — 1 8.4 4.8 4.6 4.2 2.1 1.7 — — — — —
1½ 12.0 6.9 6.6 6.0 3.0 2.4 — — — — — 2 13.6 7.8 7.5 6.8 3.4 2.7 — — — — — 3 — 11.0 10.6 9.6 4.8 3.9 — — — — — 5 — 17.5 16.7 15.2 7.6 6.1 — — — — —
7½ — 25.3 24.2 22 11 9 — — — — — 10 — 32.2 30.8 28 14 11 — — — — — 15 — 48.3 46.2 42 21 17 — — — — — 20 — 62.1 59.4 54 27 22 — — — — — 25 — 78.2 74.8 68 34 27 — 53 26 21 — 30 — 92 88 80 40 32 — 63 32 26 — 40 — 120 114 104 52 41 — 83 41 33 — 50 — 150 143 130 65 52 — 104 52 42 — 60 — 177 169 154 77 62 16 123 61 49 12 75 — 221 211 192 96 77 20 155 78 62 15
100 — 285 273 248 124 99 26 202 101 81 20 125 — 359 343 312 156 125 31 253 126 101 25 150 — 414 396 360 180 144 37 302 151 121 30 200 552 528 480 240 192 49 400 201 161 40 250 — — — — 302 242 60 — — — — 300 — — — — 361 289 72 — — — — 350 — — — — 414 336 83 — — — — 400 — — — — 477 382 95 — — — — 450 — — — — 515 412 103 — — — — 500 — — — — 590 472 118 — — — —
*For 90 and 80 percent power factor, the figures shall be multiplied by 1.1 and 1.25, respectively.
Chapter 4 NEC & NEMA Standards 9
Table 430.251(A) Conversion Table of Single-Phase Locked- Rotor Currents for Selection of Disconnecting Means and Controllers as Determined from Horsepower and Voltage Rating
Rated Horsepower
Maximum Locked-Rotor Current in Amperes, Single Phase
115 Volts 208 Volts 230 Volts ½ 58.8 32.5 29.4 ¾ 82.8 45.8 41.4 1 96 53 48
1 ½ 120 66 60 2 144 80 72 3 204 113 102 5 336 186 168
7 ½ 480 265 240 10 600 332 300
Table 430.251(B) Conversion Table of Polyphase Design B, C, and D Maximum Locked-Rotor Currents for Selection of Disconnecting Means and Controllers as Determined from Horsepower and Voltage Rating and Design Letter
Rated Maximum Motor Locked-Rotor Current in Amperes, Two- and Three-Phase, Design B, C, and D* Horsepower 115 Volts 200 Volts 208 Volts 230 Volts 460 Volts 575 Volts
B, C, D B, C, D B, C, D B, C, D B, C, D B, C, D ½ 40 23 22.1 20 10 8 ¾ 50 28.8 27.6 25 12.5 10 1 60 34.5 33 30 15 12
1½ 80 46 44 40 20 16 2 100 57.5 55 50 25 20 3 — 73.6 71 64 32 25.6 5 — 105.8 102 92 46 36.8
7½ — 146 140 127 63.5 50.8 10 — 186.3 179 162 81 64.8 15 — 267 257 232 116 93 20 — 334 321 290 145 116 25 — 420 404 365 183 146 30 — 500 481 435 218 174 40 — 667 641 580 290 232 50 — 834 802 725 363 290 60 — 1001 962 870 435 348 75 — 1248 1200 1085 543 434
100 — 1668 1603 1450 725 580 125 — 2087 2007 1815 908 726 150 — 2496 2400 2170 1085 868 200 — 3335 3207 2900 1450 1160 250 — — — — 1825 1460 300 — — — — 2200 1760 350 — — — — 2550 2040 400 — — — — 2900 2320 450 — — — — 3250 2600 500 — — — — 3625 2900
*Design A motors are not limited to a maximum starting current or locked rotor current. These tables for use only with 430.110, 440.12, 440.41 and 455.8(C).
10 Electric Power Systems Durham
Table 8 Conductor Properties Conductors Direct-Current Resistance at 75°C (167°F)
Size Stranding Overall Copper Aluminum (AWG Area Quantity Diameter Diameter Area Uncoated Coated
or kcmil)
mm2 Circular mils
mm in. mm in. mm2 in.2 ohm/ km
ohm/ kFT
ohm/ km
ohm/ kFT
ohm/ km
ohm/ kFT
18 0.823 1620 1 — — 1.02 0.040 0.823 0.001 25.5 7.77 26.5 8.08 42.0 12.8 18 0.823 1620 7 0.39 0.015 1.16 0.046 1.06 0.002 26.1 7.95 27.7 8.45 42.8 13.1 16 1.31 2580 1 — — 1.29 0.051 1.31 0.002 16.0 4.89 16.7 5.08 26.4 8.05 16 1.31 2580 7 0.49 0.019 1.46 0.058 1.68 0.003 16.4 4.99 17.3 5.29 26.9 8.21 14 2.08 4110 1 — — 1.63 0.064 2.08 0.003 10.1 3.07 10.4 3.19 16.6 5.06 14 2.08 4110 7 0.62 0.024 1.85 0.073 2.68 0.004 10.3 3.14 10.7 3.26 16.9 5.17 12 3.31 6530 1 — — 2.05 0.081 3.31 0.005 6.34 1.93 6.57 2.01 10.45 3.18 12 3.31 6530 7 0.78 0.030 2.32 0.092 4.25 0.006 6.50 1.98 6.73 2.05 10.69 3.25 10 5.261 10380 1 — — 2.588 0.102 5.26 0.008 3.984 1.21 4.148 1.26 6.561 2.00 10 5.261 10380 7 0.98 0.038 2.95 0.116 6.76 0.011 4.070 1.24 4.226 1.29 6.679 2.04 8 8.367 16510 1 — — 3.264 0.128 8.37 0.013 2.506 0.764 2.579 0.786 4.125 1.26 8 8.367 16510 7 1.23 0.049 3.71 0.146 10.76 0.017 2.551 0.778 2.653 0.809 4.204 1.28 6 13.30 26240 7 1.56 0.061 4.67 0.184 17.09 0.027 1.608 0.491 1.671 0.510 2.652 0.808 4 21.15 41740 7 1.96 0.077 5.89 0.232 27.19 0.042 1.010 0.308 1.053 0.321 1.666 0.508 3 26.67 52620 7 2.20 0.087 6.60 0.260 34.28 0.053 0.802 0.245 0.833 0.254 1.320 0.403 2 33.62 66360 7 2.47 0.097 7.42 0.292 43.23 0.067 0.634 0.194 0.661 0.201 1.045 0.319 1 42.41 83690 19 1.69 0.066 8.43 0.332 55.80 0.087 0.505 0.154 0.524 0.160 0.829 0.253
1/0 53.49 105600 19 1.89 0.074 9.45 0.372 70.41 0.109 0.399 0.122 0.415 0.127 0.660 0.201 2/0 67.43 133100 19 2.13 0.084 10.62 0.418 88.74 0.137 0.3170 0.0967 0.329 0.101 0.523 0.159 3/0 85.01 167800 19 2.39 0.094 11.94 0.470 111.9 0.173 0.2512 0.0766 0.2610 0.0797 0.413 0.126 4/0 107.2 211600 19 2.68 0.106 13.41 0.528 141.1 0.219 0.1996 0.0608 0.2050 0.0626 0.328 0.100 250 127 — 37 2.09 0.082 14.61 0.575 168 0.260 0.1687 0.0515 0.1753 0.0535 0.2778 0.0847300 152 — 37 2.29 0.090 16.00 0.630 201 0.312 0.1409 0.0429 0.1463 0.0446 0.2318 0.0707350 177 — 37 2.47 0.097 17.30 0.681 235 0.364 0.1205 0.0367 0.1252 0.0382 0.1984 0.0605400 203 — 37 2.64 0.104 18.49 0.728 268 0.416 0.1053 0.0321 0.1084 0.0331 0.1737 0.0529500 253 — 37 2.95 0.116 20.65 0.813 336 0.519 0.0845 0.0258 0.0869 0.0265 0.1391 0.0424600 304 — 61 2.52 0.099 22.68 0.893 404 0.626 0.0704 0.0214 0.0732 0.0223 0.1159 0.0353700 355 — 61 2.72 0.107 24.49 0.964 471 0.730 0.0603 0.0184 0.0622 0.0189 0.0994 0.0303750 380 — 61 2.82 0.111 25.35 0.998 505 0.782 0.0563 0.0171 0.0579 0.0176 0.0927 0.0282800 405 — 61 2.91 0.114 26.16 1.030 538 0.834 0.0528 0.0161 0.0544 0.0166 0.0868 0.0265900 456 — 61 3.09 0.122 27.79 1.094 606 0.940 0.0470 0.0143 0.0481 0.0147 0.0770 0.0235
1000 507 — 61 3.25 0.128 29.26 1.152 673 1.042 0.0423 0.0129 0.0434 0.0132 0.0695 0.02121250 633 — 91 2.98 0.117 32.74 1.289 842 1.305 0.0338 0.0103 0.0347 0.0106 0.0554 0.01691500 760 — 91 3.26 0.128 35.86 1.412 1011 1.566 0.02814 0.00858 0.02814 0.00883 0.0464 0.01411750 887 — 127 2.98 0.117 38.76 1.526 1180 1.829 0.02410 0.00735 0.02410 0.00756 0.0397 0.01212000 1013 — 127 3.19 0.126 41.45 1.632 1349 2.092 0.02109 0.00643 0.02109 0.00662 0.0348 0.0106
Notes: 1. These resistance values are valid only for the parameters as given. Using conductors having coated strands, different stranding type, and, especially, other temperatures changes the resistance. 2. Formula for temperature change: R2 = R1 [1 + α (T 2 - 75)] where α cu = 0.00323, α AL = 0.00330 at 75°C. 3. Conductors with compact and compressed stranding have about 9 percent and 3 percent, respectively, smaller bare conductor diameters than those shown. See Table 5A for actual compact cable dimensions. 4. The IACS conductivities used: bare copper = 100%, aluminum = 61%. 5. Class B stranding is listed as well as solid for some sizes. Its overall diameter and area is that of its circumscribing circle.
Chapter 4 NEC & NEMA Standards 11
Table 9 Alternating-Current Resistance and Reactance for 600-Volt Cables, 3-Phase, 60 Hz, 75°C (167°F) — Three Single Conductors in Conduit
Ohms to Neutral per Kilometer Ohms to Neutral per 1000 Feet6
Size
XL (Reactance) for
All Wires
Alternating-Current Resistance for
Uncoated Copper Wires
Alternating-Current Resistance for
Aluminum Wires
Effective Z at 0.85 PF for
Uncoated Copper Wires
Effective Z at 0.85 PF for
Aluminum Wires
Size(AWG
or kcmil)
PVC, Aluminum Conduits
Steel Conduit
PVC Conduit
Aluminum Conduit
Steel Conduit
PVC Conduit
Aluminum Conduit
Steel Conduit
PVCConduit
Aluminum Conduit
Steel Conduit
PVC Conduit
Aluminum Conduit
Steel Conduit
(AWGor
kcmil)14 0.190 0.240 10.2 10.2 10.2 — — — 8.9 8.9 8.9 — — — 14
0.058 0.073 3.1 3.1 3.1 — — — 2.7 2.7 2.7 — — — 12 0.177 0.223 6.6 6.6 6.6 10.5 10.5 10.5 5.6 5.6 5.6 9.2 9.2 9.2 12
0.054 0.068 2.0 2.0 2.0 3.2 3.2 3.2 1.7 1.7 1.7 2.8 2.8 2.8 10 0.164 0.207 3.9 3.9 3.9 6.6 6.6 6.6 3.6 3.6 3.6 5.9 5.9 5.9 10
0.050 0.063 1.2 1.2 1.2 2.0 2.0 2.0 1.1 1.1 1.1 1.8 1.8 1.8 8 0.171 0.213 2.56 2.56 2.56 4.3 4.3 4.3 2.26 2.26 2.30 3.6 3.6 3.6 8
0.052 0.065 0.78 0.78 0.78 1.3 1.3 1.3 0.69 0.69 0.70 1.1 1.1 1.1 6 0.167 0.210 1.61 1.61 1.61 2.66 2.66 2.66 1.44 1.48 1.48 2.33 2.36 2.36 6
0.051 0.064 0.49 0.49 0.49 0.81 0.81 0.81 0.44 0.45 0.45 0.71 0.72 0.72 4 0.157 0.197 1.02 1.02 1.02 1.67 1.67 1.67 0.95 0.95 0.98 1.51 1.51 1.51 4
0.048 0.060 0.31 0.31 0.31 0.51 0.51 0.51 0.29 0.29 0.30 0.46 0.46 0.46 3 0.154 0.194 0.82 0.82 0.82 1.31 1.35 1.31 0.75 0.79 0.79 1.21 1.21 1.21 3
0.047 0.059 0.25 0.25 0.25 0.40 0.41 0.40 0.23 0.24 0.24 0.37 0.37 0.37 2 0.148 0.187 0.62 0.66 0.66 1.05 1.05 1.05 0.62 0.62 0.66 0.98 0.98 0.98 2
0.045 0.057 0.19 0.20 0.20 0.32 0.32 0.32 0.19 0.19 0.20 0.30 0.30 0.30 1 0.151 0.187 0.49 0.52 0.52 0.82 0.85 0.82 0.52 0.52 0.52 0.79 0.79 0.82 1
0.046 0.057 0.15 0.16 0.16 0.25 0.26 0.25 0.16 0.16 0.16 0.24 0.24 0.25 1/0 0.144 0.180 0.39 0.43 0.39 0.66 0.69 0.66 0.43 0.43 0.43 0.62 0.66 0.66 1/0
0.044 0.055 0.12 0.13 0.12 0.20 0.21 0.20 0.13 0.13 0.13 0.19 0.20 0.20 2/0 0.141 0.177 0.33 0.33 0.33 0.52 0.52 0.52 0.36 0.36 0.36 0.52 0.52 0.52 2/0
0.043 0.054 0.10 0.10 0.10 0.16 0.16 0.16 0.11 0.11 0.11 0.16 0.16 0.16 3/0 0.138 0.171 0.253 0.269 0.259 0.43 0.43 0.43 0.289 0.302 0.308 0.43 0.43 0.46 3/0
0.042 0.052 0.077 0.082 0.079 0.13 0.13 0.13 0.088 0.092 0.094 0.13 0.13 0.14 4/0 0.135 0.167 0.203 0.220 0.207 0.33 0.36 0.33 0.243 0.256 0.262 0.36 0.36 0.36 4/0
0.041 0.051 0.062 0.067 0.063 0.10 0.11 0.10 0.074 0.078 0.080 0.11 0.11 0.11 250 0.135 0.171 0.171 0.187 0.177 0.279 0.295 0.282 0.217 0.230 0.240 0.308 0.322 0.33 250
0.041 0.052 0.052 0.057 0.054 0.085 0.090 0.086 0.066 0.070 0.073 0.094 0.098 0.10 300 0.135 0.167 0.144 0.161 0.148 0.233 0.249 0.236 0.194 0.207 0.213 0.269 0.282 0.289 300
0.041 0.051 0.044 0.049 0.045 0.071 0.076 0.072 0.059 0.063 0.065 0.082 0.086 0.088 350 0.131 0.164 0.125 0.141 0.128 0.200 0.217 0.207 0.174 0.190 0.197 0.240 0.253 0.262 350
0.040 0.050 0.038 0.043 0.039 0.061 0.066 0.063 0.053 0.058 0.060 0.073 0.077 0.080 400 0.131 0.161 0.108 0.125 0.115 0.177 0.194 0.180 0.161 0.174 0.184 0.217 0.233 0.240 400
0.040 0.049 0.033 0.038 0.035 0.054 0.059 0.055 0.049 0.053 0.056 0.066 0.071 0.073 500 0.128 0.157 0.089 0.105 0.095 0.141 0.157 0.148 0.141 0.157 0.164 0.187 0.200 0.210 500
0.039 0.048 0.027 0.032 0.029 0.043 0.048 0.045 0.043 0.048 0.050 0.057 0.061 0.064 600 0.128 0.157 0.075 0.092 0.082 0.118 0.135 0.125 0.131 0.144 0.154 0.167 0.180 0.190 600
0.039 0.048 0.023 0.028 0.025 0.036 0.041 0.038 0.040 0.044 0.047 0.051 0.055 0.058 750 0.125 0.157 0.062 0.079 0.069 0.095 0.112 0.102 0.118 0.131 0.141 0.148 0.161 0.171 750
0.038 0.048 0.019 0.024 0.021 0.029 0.034 0.031 0.036 0.040 0.043 0.045 0.049 0.052 1000 0.121 0.151 0.049 0.062 0.059 0.075 0.089 0.082 0.105 0.118 0.131 0.128 0.138 0.151 10000.037 0.046 0.015 0.019 0.018 0.023 0.027 0.025 0.032 0.036 0.040 0.039 0.042 0.046 Notes: 1. These values are based on the following constants: UL-Type RHH wires with Class B stranding, in cradled configuration. Wire conductivities are 100 percent IACS copper and 61 percent IACS aluminum, and aluminum conduit is 45 percent IACS. Capacitive reactance is ignored, since it is negligible at these voltages. These resistance values are valid only at 75°C (167°F) and for the parameters as given, but are representative for 600-volt wire types operating at 60 Hz. 2. Effective Z is defined as R cos(θ) + X sin(θ), where θ is the power factor angle of the circuit. Multiplying current by effective impedance gives a good approximation for line-to-neutral voltage drop. Effective impedance values shown in this table are valid only at 0.85 power factor. For another circuit power factor (PF), effective impedance (Ze) can be calculated from R and XL values given in this table as follows: Ze = R × PF + XL sin[arccos(PF)].
12 Electric Power Systems Durham
Table C.4 Maximum Number of Conductors or Fixture Wires in Intermediate Metal Conduit (IMC) (Based on Table 1, Chapter 9) CONDUCTORS Size Metric Designator (Trade Size)
Type (AWG/ kcmil)
16 (½)
21 (¾)
27 (1)
35 (1¼)
41 (1½)
53 (2)
63 (2½)
78 (3)
91 (3½)
103 (4)
14 4 8 13 22 30 49 70 108 144 186 RHH, RHW, RHW-2 12 4 6 11 18 25 41 58 89 120 154 10 3 5 8 15 20 33 47 72 97 124
8 1 3 4 8 10 17 24 38 50 65 6 1 1 3 6 8 14 19 30 40 52 4 1 1 3 5 6 11 15 23 31 41 3 1 1 2 4 6 9 13 21 28 36 2 1 1 1 3 5 8 11 18 24 31 1 0 1 1 2 3 5 7 12 16 20 1/0 0 1 1 1 3 4 6 10 14 18 2/0 0 1 1 1 2 4 6 9 12 15 3/0 0 0 1 1 1 3 5 7 10 13 4/0 0 0 1 1 1 3 4 6 9 11 250 0 0 1 1 1 1 3 5 6 8 300 0 0 0 1 1 1 3 4 6 7 350 0 0 0 1 1 1 2 4 5 7 400 0 0 0 1 1 1 2 3 5 6 500 0 0 0 1 1 1 1 3 4 5 600 0 0 0 0 1 1 1 2 3 4 700 0 0 0 0 1 1 1 2 3 4 750 0 0 0 0 1 1 1 1 3 4 800 0 0 0 0 0 1 1 1 3 3 900 0 0 0 0 0 1 1 1 2 3 1000 0 0 0 0 0 1 1 1 2 3 1250 0 0 0 0 0 1 1 1 1 2 1500 0 0 0 0 0 0 1 1 1 1 1750 0 0 0 0 0 0 1 1 1 1 2000 0 0 0 0 0 0 1 1 1 1
TW 14 10 17 27 47 64 104 147 228 304 392 12 7 13 21 36 49 80 113 175 234 301 10 5 9 15 27 36 59 84 130 174 224 8 3 5 8 15 20 33 47 72 97 124
14 6 11 18 31 42 69 98 151 202 261 12 5 9 14 25 34 56 79 122 163 209 10 4 7 11 19 26 43 61 95 127 163
RHH*, RHW*, RHW-2*, THHW, THW, THW-2 8 2 4 7 12 16 26 37 57 76 98 6 1 3 5 9 12 20 28 43 58 75
4 1 2 4 6 9 15 21 32 43 56 3 1 1 3 6 8 13 18 28 37 48
2 1 1 3 5 6 11 15 23 31 41 1 1 1 1 3 4 7 11 16 22 28 1/0 1 1 1 3 4 6 9 14 19 24 2/0 0 1 1 2 3 5 8 12 16 20 3/0 0 1 1 1 3 4 6 10 13 17 4/0 0 1 1 1 2 4 5 8 11 14 250 0 0 1 1 1 3 4 7 9 12 300 0 0 1 1 1 2 4 6 8 10 350 0 0 1 1 1 2 3 5 7 9 400 0 0 0 1 1 1 3 4 6 8 500 0 0 0 1 1 1 2 4 5 7 600 0 0 0 1 1 1 1 3 4 5 700 0 0 0 0 1 1 1 3 4 5 750 0 0 0 0 1 1 1 2 3 4
Chapter 4 NEC & NEMA Standards 13
800 0 0 0 0 1 1 1 2 3 4 900 0 0 0 0 1 1 1 2 3 4 1000 0 0 0 0 0 1 1 1 3 3 1250 0 0 0 0 0 1 1 1 1 3 1500 0 0 0 0 0 1 1 1 1 2 1750 0 0 0 0 0 0 1 1 1 1 2000 0 0 0 0 0 0 1 1 1 1
14 14 24 39 68 91 149 211 326 436 562 THHN, THWN, THWN-2 12 10 17 29 49 67 109 154 238 318 410
10 6 11 18 31 42 68 97 150 200 258 8 3 6 10 18 24 39 56 86 115 149 6 2 4 7 13 17 28 40 62 83 107 4 1 3 4 8 10 17 25 38 51 66 3 1 2 4 6 9 15 21 32 43 56 2 1 1 3 5 7 12 17 27 36 47 1 1 1 2 4 5 9 13 20 27 35 1/0 1 1 1 3 4 8 11 17 23 29 2/0 1 1 1 3 4 6 9 14 19 24 3/0 0 1 1 2 3 5 7 12 16 20 4/0 0 1 1 1 2 4 6 9 13 17 250 0 0 1 1 1 3 5 8 10 13 300 0 0 1 1 1 3 4 7 9 12 350 0 0 1 1 1 2 4 6 8 10 400 0 0 1 1 1 2 3 5 7 9 500 0 0 0 1 1 1 3 4 6 7 600 0 0 0 1 1 1 2 3 5 6 700 0 0 0 1 1 1 1 3 4 5 750 0 0 0 1 1 1 1 3 4 5 800 0 0 0 0 1 1 1 3 4 5 900 0 0 0 0 1 1 1 2 3 4 1000 0 0 0 0 1 1 1 2 3 4
14 13 23 38 66 89 145 205 317 423 545 12 10 17 28 48 65 106 150 231 309 398
FEP, FEPB, PFA, PFAH, TFE 10 7 12 20 34 46 76 107 166 221 285
8 4 7 11 19 26 43 61 95 127 163 6 3 5 8 14 19 31 44 67 90 116 4 1 3 5 10 13 21 30 47 63 81 3 1 3 4 8 11 18 25 39 52 68 2 1 2 4 6 9 15 21 32 43 56
1 1 1 2 4 6 10 14 22 30 39 PFA, PFAH, TFE 1/0 1 1 1 4 5 8 12 19 25 32
2/0 1 1 1 3 4 7 10 15 21 27 3/0 0 1 1 2 3 6 8 13 17 22 4/0 0 1 1 1 3 5 7 10 14 18
Z 14 16 28 46 79 107 175 247 381 510 657 12 11 20 32 56 76 124 175 271 362 466 10 7 12 20 34 46 76 107 166 221 285 8 4 7 12 21 29 48 68 105 140 180 6 3 5 9 15 20 33 47 73 98 127 4 1 3 6 10 14 23 33 50 67 87 3 1 2 4 7 10 17 24 37 49 63 2 1 1 3 6 8 14 20 30 41 53 1 1 1 3 5 7 11 16 25 33 43
14 10 17 27 47 64 104 147 228 304 392 XHH, XHHW, XHHW-2, ZW 12 7 13 21 36 49 80 113 175 234 301
10 5 9 15 27 36 59 84 130 174 224 8 3 5 8 15 20 33 47 72 97 124 6 1 4 6 11 15 24 35 53 71 92 4 1 3 4 8 11 18 25 39 52 67 3 1 2 4 7 9 15 21 33 44 56
14 Electric Power Systems Durham
2 1 1 3 5 7 12 18 27 37 47 1 1 1 2 4 5 9 13 20 27 35
1/0 1 1 1 3 5 8 11 17 23 30 2/0 1 1 1 3 4 6 9 14 19 25 3/0 0 1 1 2 3 5 7 12 16 20 4/0 0 1 1 1 2 4 6 10 13 17 250 0 0 1 1 1 3 5 8 11 14 300 0 0 1 1 1 3 4 7 9 12 350 0 0 1 1 1 3 4 6 8 10 400 0 0 1 1 1 2 3 5 7 9 500 0 0 0 1 1 1 3 4 6 8 600 0 0 0 1 1 1 2 3 5 6 700 0 0 0 1 1 1 1 3 4 5 750 0 0 0 1 1 1 1 3 4 5 800 0 0 0 0 1 1 1 3 4 5 900 0 0 0 0 1 1 1 2 3 4 1000 0 0 0 0 1 1 1 2 3 4 1250 0 0 0 0 0 1 1 1 2 3 1500 0 0 0 0 0 1 1 1 1 2 1750 0 0 0 0 0 1 1 1 1 2 2000 0 0 0 0 0 0 1 1 1 1
Chapter 4 NEC & NEMA Standards 15
NEMA Controller Size for Motors, Transformers, & Capacitors
Load Voltage
Contin-uous
Current
Service Limit
Current
Motor Maximum
Motor Maximum
Transformer Primary
Switching
Transformer Primary
Switching
CapacitorSwitching
Circuit Closing
Maximum Non-plugging and
Non-jogging DutyPlugging and Jogging Duty
Inrush Current < = 20 times
Continuous Amp
Inrush Current = 20 to 40 times
Continuous Amp
Inrush CurrentPeak Including
Offset NEMA V Amp Amp HP HP HP HP kVA kVA kVA kVA kVAR Amp Size 1φ 3 φ 1 φ 3 φ 1 φ 3 φ 1 φ 3 φ 3 φ 3 φ 00 115
200 230 380 460 575
9 11 1/3 — 1 — — —
— 1-1/21-1/21-1/2
2 2
1/4 — 1/2 — — —
— 1 1 1
1-1/21-1/2
— — — — — —
— — — — — —
— — — — — —
— — — — — —
— — — — — —
87
0 115 200 230 380 460 575
18 21 1 — 2 — — —
— 3 3 5 5 5
1/2 — 1 — — —
— 1-1/21-1/21-1/2
2 2
0.6 — 1.2 — 2.4 3
— 1.8 2.1 — 4.2 5.2
0.3 — 0.6 — 1.2 1.5
— 0.9 1 — 2.1 2.6
— — — — — —
140
1 115 200 230 380 460 575
27 32 2 — 3 — — —
— 7-1/27-1/2
10 10 10
1 — 2 — — —
— 3 3 5 5 5
1.2 — 2.4 — 4.9 6.2
— 3.6 4.3 — 8.5 11
0.6 — 1.2 — 2.5 3.1
— 1.8 2.1 — 4.3 5.3
— — 6 —
13.5 17
288
1P 115 230
36 42 3 5
— —
1-1/23
— —
— —
— —
— —
— —
— —
— —
2 115 200 230 380 460 575
45 52 3 —
7-1/2 — — —
— 10 15 25 25 25
2 — 5 — — —
— 7-1/2
10 15 15 15
2.1 — 4.1 — 8.3 10
— 6.3 7.2 — 14 18
1 — 2.1 — 4.2 5.2
— 3.1 3.6 — 7.2 8.9
— — 12 — 25 31
483
3 115 200 230 380 460 575
90 104 7-1/2 — 15 — — —
— 25 30 50 50 50
7-1/2— 15 — — —
— 15 20 30 30 30
4.1 — 8.1 — 16 20
— 12 14 — 28 35
2 — 4.1 — 8.1 10
— 6.1 7.0 — 14 18
— — 27 — 53 67
947
4 115 200 230 380 460 575
135 156 — — — — — —
— 40 50 75
100 100
— — — — — —
— 25 30 50 60 60
6.8 — 14 — 27 34
— 20 23 — 47 59
3.4 — 6.8 — 14 17
— 10 12 — 23 29
— — 40 — 80
100
1581
5 115 200 230 380 460 575
270 311 — — — — — —
— 75
100 150 200 200
— — — — — —
— 60 75
125 150 150
14 — 27 — 54 68
— 41 47 — 94
117
6.8 — 14 — 27 34
— 20 24 — 47 59
— — 80 —
160 200
3163
6 115 200 230 380 460 575
540 621 — — — — — —
— 150 200 300 400 400
— — — — — —
— 125 150 250 300 300
27 — 54 —
108 135
— 81 94 —
188 234
14 — 27 — 54 68
— 41 47 — 94
117
— —
160 —
320 400
6326
7 230 460 575
810 932 — — —
300 600 600
— — —
— — —
— — —
— — —
— — —
— — —
240 480 600
9470
8 230 460 575
1215 1400 — — —
450 900 900
— — —
— — —
— — —
— — —
— — —
— — —
360 720 900
14205
9 230 460 575
2250 2590 — — —
800 1600 1600
— — —
— — —
— — —
— — —
— — —
— — —
665 1325 1670
25380
16 Electric Power Systems Durham Service-Limit Current Ratings - The service-limit current ratings shown represent the maximum rms current, in amperes, which the controller shall be permitted to carry for protracted periods in normal service. At service-limit current ratings, temperature rises shall be permitted to exceed those obtained by testing the controller at its continuous current rating. The current rating of overload relays or the trip current of other motor protective devices used shall not exceed the service-limit current rating of the controller. Plugging or Jogging Service - The listed horsepower ratings are recommended for those applications requiring repeated interruption of stalled motor current encountered in rapid motor reversal in excess of five openings or closings per minute and shall not be more than ten in a ten minute period. Capacitor terminals - If maximum available current is greater than 3,000 amperes, consult NEMA ICS-2 Standard.
Chapter 4 NEC & NEMA Standards 17
NEMA Table 11 Typical Characteristics and Applications of Fixed Frequency Small and Medium AC Squirrel-Cage Induction Motors Design Letter Locked
Rotor Torque
Pull- up
Torque
Break-down
Torque
Locked Rotor
Current
Slip Typical Applications Relative Efficiency
Polyphase Characteristics
Percent Rated Load
Torque*
Percent Rated Load
Torque
Percent Rated Load
Torque
Percent Rated Load
Current
PercentSync
Speed
Design A High locked rotor torque High locked rotor current
70-275 65-190 175-300 Not defined
0.5-5% Fans, blowers, centrifugal pumps and compressors, motor-generator sets, etc., where starting torque requirements are relatively low.
Medium or high
Design B Normal locked rotor torque Normal locked rotor current
70-275 65-190 175-300 600-700 0.5-5% Fans, blowers, centrifugal pumps and compressors, motor-generator sets, etc., where starting torque requirements are relatively low.
Medium orhigh
Design C High locked rotor torque Normal locked rotor current
200-285 140-195 190-225 600-700 1-5% Conveyors, crushers, stirring motors,agitators, reciprocating pumps and compressors, etc., where starting under load is required
Medium
Design D High locked rotor torque High slip
275 NA 275 600-700 5-8% High peak loads with or without flywheels such as punch presses, shears, elevators, extractors, winches, hoists, oil-well pumping and wire-drawing motors
Low
Design N Small motor
- NA - - - Centrifugal loads where starting torque requirements are relatively low.
Low
Design 0 Small motor
- NA - - NA
Design L Medium motor
- 100% - - NA Fans, blowers, centrifugal pumps and compressors, motor-generator sets, etc., where starting torque requirements are relatively low.
Medium or low
Design M Medium motor
- 100% - - NA Fans, blowers, centrifugal pumps and compressors, motor-generator sets, etc., where starting torque requirements are relatively low.
Medium or low
*Higher values are for motors having lower horsepower ratings.
18 Electric Power Systems Durham
NEMA MOTOR DIMENSIONS Shaft – Key Dimensions Frame Dimensions
NEMA
Shaft (U) Key (R) Dimen
(S) 3/8 21/64 flat 1/2 29/64 flat 5/8 33/64 3/16 7/8 49/64 3/16
1-1/8 63/64 1/4 1-3/8 1-13/64 5/16 1-5/8 1-13/32 3/8 1-7/8 1-19/32 1/2 2-1/8 1-27/32 1/2 2-3/8 2-1/64 5/8 2-1/2 2-3/16 5/8 2-7/8 2-29/64 3/4 3-3/8 2-7/8 7/8 3-7/8 3-5/16 1
Frame D E 2F H N* O* P* U V AA AB* AH AJ AK BA BB BD* TAP 42 2-5/8 1-3/4 1-11/16 9/32 slot 1-1/2 5 4-11/16 3/8 1-1/8 3/8 4-1/32 1-5/16 3-3/4 3 2-1/16 1/8 4-5/8 1/4-2048 3 2-1/8 2-3/4 11/32 slot 1-7/8 5-7/8 5-11/16 1/2 1-1/2 1/2 4-3/8 1-11/16 3-3/4 3 2-1/2 1/8 5-5/8 1/4-2056 3-1/2 2-7/16 3 11/32 slot 2-7/16 6-7/8 6-5/8 5/8 1-7/8 1/2 5 2-1/16 5-7/8 4-1/2 2-3/4 1/8 6-1/2 3/8-16
56H 5 2-1/8 143T 3-1/2 2-3/4 4 11/32 2-1/2 6-7/8 6-5/8 7/8 2-1/4 3/4 5-1/4 2-1/8 5-7/8 4-1/2 2-1/4 1/8 6-1/2 3/8-16145T 5 182 4-1/2 2-11/16 7/8 2-1/4 2-1/8 5-7/8 4-1/2 1/8 6-1/2 3/8-16184 4-1/2 3-3/4 5-1/2 13/32 2-11/16 8-11/16 7-7/8 7/8 2-1/4 3/4 5-7/8 2-1/8 5-7/8 4-1/2 2-3/4 1/8 6-1/2 3/8-16
182T 4-1/2 3-9/16 1-1/8 2-3/4 2-5/8 7-1/4 8-1/2 1/4 9 1/2-13184T 5-1/2 3-9/16 1-1/8 2-3/4 2-5/8 7-1/4 8-1/2 1/4 9 1/2-13213 5-1/2 3-1/2 1-1/8 3 2-3/4 215 5-1/4 4-1/4 7 13/32 3-1/2 10-1/4 9-9/16 1-1/8 3 3/4 7-3/8 2-3/4 7-1/4 8-1/2 3-1/2 1/4 9 1/2-13
213T 5-1/2 3-7/8 1-3/8 3-3/8 3-1/8 215T 7 3-7/8 1-3/8 3-3/8 3-1/8 254U 8-1/4 4-1/16 1-3/8 3-3/4 3-1/2 256U 6-1/4 5 10 17/32 4-1/16 12-7/8 12-15/16 1-3/8 3-3/4 1 9-5/8 3-1/2 7-1/4 8-1/2 4-1/4 1/4 10 1/2-13254T 8-1/4 4-5/16 1-5/8 4 3-3/4 256T 10 4-5/16 1-5/8 4 3-3/4 284U 9-1/2 5-1/8 1-5/8 4-7/8 4-5/8 286U 11 5-1/8 1-5/8 4-7/8 4-5/8 284T 7 5-1/2 9-1/2 17/32 4-7/8 14-5/8 14-5/8 1-7/8 4-5/8 1-1/2 13-1/8 4-3/8 9 10-1/2 4-3/4 1/4 11-1/4 1/2-13286T 11 4-7/8 1-7/8 4-5/8 4-3/8
284TS 9-1/2 3-3/8 1-5/8 3-1/4 3 286TS 11 3-3/8 1-5/8 3-1/4 3 324U 10-1/2 5-7/8 1-7/8 5-5/8 5-3/8 326U 12 5-7/8 1-7/8 5-5/8 5-3/8 324T 8 6-1/4 10-1/2 21/32 5-1/2 2-1/8 5-1/4 2 14-1/8 5 11 12-1/2 5-1/4 1/4 13-3/8 5/8-11326T 12 5-1/2 16-1/2 16-1/2 2-1/8 5-1/4 5
324TS 10-1/2 3-15/16 1-7/8 3-3/4 3-1/2 326TS 12 3-15/16 1-7/8 3-3/4 3-1/2 364U 11-1/4 6-3/4 2-1/8 6-3/8 6-1/8 365U 12-1/4 6-3/4 2-1/8 6-3/8 6-1/8 364T 9 7 11-1/4 21/32 6-1/4 18-1/2 18-1/4 2-3/8 5-7/8 2-1/2 15-1/16 5-5/8 11 12-1/2 5-7/8 1/4 13-3/8 5/8-11365T 12-1/4 6-1/4 2-3/8 5-7/8 5-5/8
364TS 11-1/4 4 1-7/8 3-3/4 3-1/2 365TS 12-1/4 4 1-7/8 3-3/4 3-1/2 404U 12-1/4 7-3/16 2-3/8 7-1/8 6-7/8 405U 13-3/4 7-3/16 2-3/8 7-1/8 6-7/8 404T 10 8 12-1/4 13/16 7-5/16 20-5/16 20-1/8 2-7/8 7-1/4 3 18 7 11 12-1/2 6-5/8 1/4 13-7/8 5/8-11405T 13-3/4 7-5/16 2-7/8 7-1/4 7
404TS 12-1/4 4-1/2 2-1/8 4-1/4 4 405TS 13-3/4 4-1/2 2-1/8 4-1/4 4 444U 14-1/2 8-5/8 22-7/8 22-3/8 2-7/8 8-5/8 19-9/16 8-3/8 445U 16-1/2 8-5/8 22-7/8 22-3/8 2-7/8 8-5/8 19-9/16 8-3/8 444T 14-1/2 8-1/2 22-7/8 22-3/8 3-3/8 8-1/2 19-9/16 8-1/4 445T 11 9 16-1/2 13/16 8-1/2 22-7/8 22-3/8 3-3/8 8-1/2 19-9/16 8-1/4 447T 20 8-15/16 22-15/16 22-3/4 3-3/8 8-1/2 3 21-11/16 8-1/4 14 16 7-1/2 1/4 16-3/4 5/8-11449T 25 8-15/16 22-15/16 22-3/4 3-3/8 8-1/2 21-11/16 8-1/4
444TS 14-1/2 5-3/16 22-7/8 22-3/8 2-3/8 4-3/4 19-9/16 4-1/2 445TS 16-1/2 5-3/16 22-7/8 22-3/8 2-3/8 4-3/4 19-9/16 4-1/2 447TS 20 4-15/16 22-15/16 22-3/4 2-3/8 4-3/4 4NPT 21-11/16 4-1/2 449TS 25 4-15/16 22-15/16 22-3/4 2-3/8 4-3/4 4NPT 21-11/16 4-1/2
Chapter 4 NEC & NEMA Standards 19 NEMA MOTOR DIMENSIONS – 2 Frame Size Information Suffix letters after the NEMA frame size indicates that the frame differs in some way from the standard frame. Below is a list of suffixes that may be found after the frame size and their definition. A DC Motor or Generator C “C” flange mounting on drive end ** D “D” flange mounting on drive end ** E Shaft dimensions for elevator motors in frames larger than the 326U frame H Frame with an “F” dimension larger than a frame without (small framed motors) J Jet pump motors JM “C”-face mounted close coupling pump with mechanical seal JP “C”-face mounted close coupling pump -packed pump K Sump pump motor LP & LPH “P” flange mounting vertical solid shaft pump P & PH “P” flange mounting vertical hollow shaft pump S Standard short shaft T Included as part of a frame number-standard dimension U Included as part of a frame number-standard dimension V Vertical mounting Y Special mounting dimensions -manufactured specified Z Special shaft dimensions -manufactured specified ** If the face mounting is on the end opposite the drive, the suffix will be as follows: “FC” or “FD”
Assembly Position F-1 VS. F-2
F-1 F-2
Notes From Front: -When a “C” flange has been added to a NEMA motor the “BA” dimensions are:
Frame: “BA”: 143-5TC 2-3/4 182-4TC 3-1/2 213-5TC 4-1/4 254-6TC 4-3 4
-Dimensions: C, N, O, P, & AB are specific to each manufacturer. Please call for exact dimensions.
Pre-NEMA Dimensions
FRAME U V D 2F E 203 3/4 2 5 5-1/2 4 204 3/4 2 5 6-1/2 4 224 1 2-3/4 5-1/2 6-3/4 4-1/2 225 1 2-3/4 5-1/2 7-1/2 4-1/2 254 1-1/8 3-1/8 6-1/4 8-1/14 5 284 1-1/4 3-3/4 7 9-1/2 5-1/2 324 1-5/8 4-5/8 8 10-1/2 6-1/4
324S 1-5/8 3 8 10-1/2 6-1/4 326 1-5/8 4-5/8 8 12 6-1/4
326S 1-5/8 3 8 12 6-1/4 364 1-7/8 5-3/8 9 11-1/4 7
364S 1-7/8 3-1/2 9 11-1/4 7 356 1-7/8 5-3/8 9 12-1/4 7
365S 1-5/8 3-1/2 9 12-1/4 7
FRAME U V D 2F E 404 2-1/8 6-1/8 10 12-1/4 8
404S 1-7/8 3-1/2 10 12-1/4 8 405 2-1/8 6-1/8 10 13-3/4 8
405S 1-7/8 3-/2 10 13-3/4 8 444 2-3/8 6-7/8 11 14-1/2 9
444S 2-1/8 4 11 14-1/2 9 445 2-3/8 6-7/8 11 16-1/2 9
445S 2-1/8 4 11 16-1/2 9 504 2-5/8 7-5/8 12-1/2 16 8
504S 2-1/8 4 12-1/2 16 8 505 2-7/8 8-3/8 12-1/2 18 9
505S 2-1/8 4 12-1/2 18 9 584 2-7/8 11-5/8 14-1/2 18 9
584S 2-3/8 4-3/4 14-1/2 18 9
Standard NEMA Frames vs Horsepower
900 RPM 1200 RPM 1800 RPM 3600 RPM HP T-Frame U-Frame Original T-Frame U-Frame Original T-Frame U-Frame Original T-Frame U-Frame Original 1964-
Present 1952-Present
NEMA 1964-Present
1952-Present
NEMA 1964- Present
1952- Present
NEMA 1964- Present
1952- Present
NEMA
1 182T 213 225 145T 184 204 143T 182 203 . . . 1.5 184T 213 254 182T 184 224 145T 184 204 143T 182 203 2 213T 215 254 184T 213 225 145T 184 224 145T 184 204 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200
215T 254T 256T 284T 286T 324T 326T 364T 365T 404T 405T 444T 445T . . .
254U 256U 284U 286U 326U 364U 365U 404U 405U 444U 445U . . . . .
284 324 326 364 365 404 405 444 445 504 505 . . . . .
213T 215T 254T 256T 284T 286T 324T 324T 364T 365T 404T 405T 444T 445T . .
215 254U 256U 284U 324U 326U 364U 365U 404U 405U 444U 445U . . . .
254 284 324 326 364 365 404 405 444 445 504 505 . . . .
182T 184T 213T 215T 254T 256T 284T 286T 324T 326T 364TS 365TS 404TS/405TS405TS/444TS444TS/445TS455TS
213 215 254U 256U 284U 286U 324U 326U 364U 365US 404US/405US405US/444US444US/445US445US . .
225 254 284 324 326 364 364/365 365/404 404/405 405S/444 444S/445S445S/504S504S/505S505S . .
145T/182T 182T/184T 184T/213T 213T/215T 215T/254T 254T/256T 256T/284TS 284TS/286TS 286TS/324TS 324TS/326TS 326TS/364TS 364TS/365TS 365TS/405TS 404TS/444TS 405TS/445TS 444TS
184 213 215 254U 256U 284U/286U 286U/324U 324S/326S 326S/364US 364US 365US/405US404US/444US405US/445US444US 445US .
224 225 254 284 324 326 364S/365S364S/404S365S/405S404S/444S405S/445S444S/504S445S/505S504S 505S .
250 . . . . . . . . . 445TS . .
These charts are provided for reference use only. We are not responsible for any printing errors.
20 Electric Power Systems Durham
NEMA Motor Enclosure Type Type Abbreviation Description Designed for use in Open Drip Proof ODG Open Drip-Proof, Guarded ODG-FV Open Drip-Proof, Force Ventilated ODG-SV Open Drip-Proof, Separately Ventilated
non-hazardous, relatively clean areas, most common type,
ODP Open Drip-Proof Totally Enclosed TEAO Totally-Enclosed, Air-Over TEBC Totally-Enclosed, Blower-Cooled
extremely wet, dirty, or dusty areas
TECACA Totally-Enclosed, Closed Circuit,, Air to Air TEDC-A/A Totally-Enclosed, Dual Cooled, Air to Air TEDC-A/W Totally-Enclosed, Dual Cooled, Air to Water TEFC Totally-Enclosed, Fan-Cooled TENV Totally-Enclosed Non-Ventilated TETC Totally-Enclosed, Tube Cooled TEWAC Totally-Enclosed, Water/Air Cooled TEXP Totally-Enclosed, Explosion-Proof Weather Protected WPI Weather Protected, Type I WPII Weather Protected Type II
adverse outdoor conditions
Special XE Premium Efficient improved efficiency XL Extra Life XP Explosion-Proof withstanding an explosion of a
specified dust, gas, or vapor XT Extra Tough Dust ignition proof preventing the ignition of a dust,
gas, or vapor surrounding the motorIEC IP-22 Open Drip-Proof representative IEC designations IP-44 Totally-Enclosed IP-54 Splash Proof IP-55 Washdown
Chapter 4 NEC & NEMA Standards 21
Electrical Power System Design Example Pump: 20 Hp, 300 RPM, 18” sheave
Motor: 3Φ, 460 V
Power: 3Φ, 7200 LN
Environment: ambient 98F, outdoor
Pump:
Motor:
Power:
Environment:
# Measure Parameter Standard Table or
Reference Example Factor
Example Result
Problem Factor
ProblemResult
1 Motor horsepower NEC 430.250 - 20
2 Full load Amps - FLA NEC 430.250 - 27
3 Lock letter code & kVA/hp NEC 430.7(B) F 5.59 112
4 Lock rotor amp calculate kVA*1000/1.732 V 112,000/1.732*460 141
5 Lock rotor amp for disconnect NEC 430.251(B) - 145
6 Wire rating:1.25*largest+other NEC 430.24 1.25*27 + 0 34
7 Insulation type NEC 310-16 - THHN
8 Insulation temperature NEC 310-16 - 90C
9 AWG / kcmil NEC 310-16 - 10 AWG
10 Temperature correction amp NEC 310-16 0.91 36
11 Max breaker rating & type NEC 430.52 800 instant 216
12 Actual breaker size NEC 240.6(A) - 200
13 Controller enclosure NEC 430.91 - 3R
14 Controller size NEMA Controller - 2
15 Controller max closing amp NEMA Controller - 483
16 Overload setting % - Amp - 105 28.4
17 Motor enclosure NEMA Enclosure TEFC
18 Motor NEMA design NEMA 11 - B
19 Motor sync speed 120 * freq / poles 120*60/4 1800
20 Motor slip - shaft speed NEMA 11 2% 1764
21 Motor frame NEMA Dimension 2 - 256T
22 Shaft diameter NEMA Dimensions U 1-5/8
23 Sheave diameter P(n*dia) = M(n*dia) 300*18/1800 3”
24 # wires - 3Φ + N 4
25 Conduit type & size NEC C4 et al 1/2 3/4
26 Total kVA 1.732 V * I / 1000 1.732*480*27/1000 22.5
26 Transformer kVA size NEMA - 3 – 7.5
28 Secondary volt & Y-∆ - 277 / 480 Y
29 Primary volt & Y-∆ - 12470 ∆
30 Transformers taps two 2-1/2 +
31 Transformer impedance PU