CHAPTER 11 CLEANING INSTRUCTIONS – TRAILERS

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UNCONTROLLED IF PRINTED 11-1 ADF Force Extraction Cleaning Manual CHAPTER 11 CLEANING INSTRUCTIONS – TRAILERS 11.1 This chapter provides basic cleaning requirements for selected vehicles. Where there is a specific requirement or need to highlight particular problem areas detailed cleaning guides are provided as tables and figures or as Annexes in this chapter. 11.2 Trailer’s do appear to be quite innocuous but are very complex pieces of machinery. While all contamination and BRM must be removed, the main areas of concern are: a. tray; b. drawbar, c. suspension; d. tarpaulins; e. camouflage nets; and f. tyres (new, old and spares). 11.3 All points are not specific to all trailers. 11.4 This chapter does not include trailers that are part of the Medium Heavy Trailer (MHT) Capability, MHT trailer cleaning instructions are at chapter 12. Tray 11.5 The cleaning instructions for under a Trailer’s tray, include the points detailed in Table 11-1. Table 11–1: Cleaning Instructions for Under the Trailer’s Tray Serial Comments or Tasks Technical Time (hours) 1 High-pressure water clean around the fittings using a flexible nozzle as is necessary to get into all areas. 2 Clean all the supporting members for the floor area. 3 The wooden floor (if fitted) is to be lifted to allow inspection and to facilitate cleaning of the chassis cross members and underside of the floor. 4 If the wooden floor plates are cracked, gouged or damaged, they are to be disposed of. 5 Ensure twist lock recesses are cleaned and free of foreign material. 6 All bins must be emptied and the bin and CES cleaned with a high- pressure water cleaner. Side rope bars are hollow and require flushing 7 The underside hollow cross members are to be subject to high-pressure water using a flexible nozzle to remove all soil, plant and insect matter.

Transcript of CHAPTER 11 CLEANING INSTRUCTIONS – TRAILERS

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ADF Force Extraction Cleaning Manual

CHAPTER 11

CLEANING INSTRUCTIONS – TRAILERS

11.1 This chapter provides basic cleaning requirements for selected vehicles. Where there is a specific requirement or need to highlight particular problem areas detailed cleaning guides are provided as tables and figures or as Annexes in this chapter.

11.2 Trailer’s do appear to be quite innocuous but are very complex pieces of machinery. While all contamination and BRM must be removed, the main areas of concern are:

a. tray;

b. drawbar,

c. suspension;

d. tarpaulins;

e. camouflage nets; and

f. tyres (new, old and spares).

11.3 All points are not specific to all trailers.

11.4 This chapter does not include trailers that are part of the Medium Heavy Trailer (MHT) Capability, MHT trailer cleaning instructions are at chapter 12.

Tray

11.5 The cleaning instructions for under a Trailer’s tray, include the points detailed in Table 11-1.

Table 11–1: Cleaning Instructions for Under the Trailer’s Tray

Serial Comments or Tasks Technical Time (hours)

1 High-pressure water clean around the fittings using a flexible nozzle as is necessary to get into all areas.

2 Clean all the supporting members for the floor area.

3 The wooden floor (if fitted) is to be lifted to allow inspection and to facilitate cleaning of the chassis cross members and underside of the floor.

4 If the wooden floor plates are cracked, gouged or damaged, they are to be disposed of.

5 Ensure twist lock recesses are cleaned and free of foreign material.

6 All bins must be emptied and the bin and CES cleaned with a high-pressure water cleaner.

Side rope bars are hollow and require flushing

7 The underside hollow cross members are to be subject to high-pressure water using a flexible nozzle to remove all soil, plant and insect matter.

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Serial Comments or Tasks Technical Time (hours)

8 If vehicle is fitted with a winch, the rope should be wound off the winch drum and the rope, drum and guides/rollers cleaned.

9 Winch cables cleaned and re-oiled after they have been inspected.

Drawbar

11.6 The cleaning instructions for under a Trailer’s drawbar include the points detailed in Table 11–2.

Table 11–2: Cleaning Instructions for Under the Trailer’s Drawbar

Serial Comments or Tasks Technical Time (hours)

1 High-pressure water clean around the fittings using a flexible nozzle as is necessary to get into all areas.

2 If turntable is fitted, degrease the area and clean with high-pressure water to ensure there is no soil, plant or insect matter.

3 The swivel points on the drawbar are to be cleaned using a high-pressure water cleaner.

4 The drawbar is to be inspected for drain holes and flushed through.

5 The drawbar spring is to be cleaned by a high-pressure water cleaner.

6 All underside hollow members are to be subject to high-pressure water using a flexible nozzle to remove all soil, plant and insect matter.

7 All grease and oil is to be removed to ensure freedom from BRM. Required areas may be re-greased or re-oiled after they have been inspected.

Suspension

11.7 The specific cleaning instructions for a Trailer’s suspension include those points detailed in Table 11–3.

Table 11–3: Cleaning Instructions for the Trailer’s Suspension

Serial Comments or Tasks Technical Time (hours)

1 Ensure suspension rocker beam mounts on chassis are clean and free of soil, plant and insect material.

2 Mud and other debris collect in the spring seat, where the spring is mounted to the axle assembly, and are difficult to remove from the base of the springs.

Ensure that this area is cleaned well.

3 Mud and other debris collect in the inside area on the inner side of the wheel.

Ensure that this area is cleaned well.

4 Ensure axles and mounts on chassis are clean and free of soil, plant and insect material.

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Tarpaulins

11.8 The cleaning instructions for the tarpaulins include the points detailed in Table 11-4.

Table 11–4: Cleaning Instructions for Tarpaulins

Serial Comments or Tasks Technical Time (hours)

1 All tarpaulins are to be given a brush down, brush scrubbing and hose cleaning, paying particular attention to the seam areas and then hung so as not to contact the ground for drying.

2 All ropes and universal dispatch straps are to be extended to their full length and wiped or washed clean of all soil, plant and insect matter.

Attention to attachment points and fixtures and tension devices is required.

Personnel are to inspect and remove all twigs, foliage, and so on that has become embedded in the rope fibres.

3 Velcro panels and seams (where fitted) are to be brushed and washed to ensure all seed, plant and soil material is removed.

4 Canvas bags are to be turned inside out and checked for burrs, seeds and insects.

5 Where fitted, poles, knuckles and pegs are to be subject to a high-pressure water clean to remove all soil, plant and insect matter (ants, spiders and mud wasps are of particular concern).

6 If tarpaulins have not been used during the entire deployment, then the requirement is for all tarpaulins to be unrolled, brushed and swept clean to ensure no vermin or insect infestation and then subject to inspection.

Camouflage Nets

11.9 The cleaning instructions for camouflage nets include the points detailed in Table 11-5.

Table 11–5: Cleaning Instructions for Camouflage Nets

Serial Comments or Tasks Technical Time (hours)

1 Removal of grass and debris may be achieved by use of a petrol powered blower/vacuum in the first instance, use of water should be avoided.

2 Heavily soiled camouflage nets may require further scrubbing and a dip in an approved detergent/ disinfectant (one in 20 solution). This has been achieved in the past by using trailers with required additive.

3 Depending on the degree of contamination and diligence in the cleaning process, camouflage nets may require three or more trailer dips to achieve the required DA clearance.

4 Drying is to be achieved by hanging the camouflage net so that it does not come into contact with the ground.

5 Nets are to be inspected to ensure that all plant material is removed.

6 Camouflage poles are to be brushed or swept clean; and metal joiners are to be removed cleaned and inspected.

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Tyres (New, Old and Spares)

11.10 The cleaning instructions for Tyres (New, Old and Spares) include the points detailed in Table 11-6.

Table 11–6: Cleaning Instructions for Tyres (New, Old and Spares)

Serial Comments or Tasks Technical Time (hours)

1 All tyres are to be washed and scrubbed to remove all BRM.

2 Damaged tyres are to be inspected and their suitability for return to Australia determined. If necessary, damaged tyres (for example, perished, cracked or split) are to be removed and disposed of in accordance with the tyre disposal policy.

3 Cracked tyres have the risk of containing BRM therefore perished tyres are to be subject to disposal.

4 All tyres are to be treated with an approved residual insecticide after cleaning.

5 Fitted tyres that are damaged should be replaced with new tyres.

6 Used and fitted tyres on rims are to be individually verified that the tyres are on rims, inflated with beading sealed and that the tyres are clean, free of water and other BRM.

7 Tyres that are not fitted to rims are to be stored in such a manner that water cannot collect inside the tyre. The preferred DA solution is that tyres are stored within containers. Tyres not fitted on rims will require fumigation on return to Australia.

8 DA considers a Non-Commercial consignment of tyres to contain a maximum of 8 tyres (inclusive of the wheels on the vehicle) and be imported with an accompanying vehicle. If tyres are to be transported back to Australia in containers or crates, please refer to the DA BICON (Biosecurity Import Conditions system) internet site (http://www.agriculture.gov.au/import/online-services/bicon) for the commodity “tyres”.

ANNEXES: A. Cleaning Instructions – Trailer Lightweight Cargo MC2 750 kg (.75 Tonne) B. Cleaning Instructions – Trailer Cargo Medium MC3 8000 kg (8 Tonne) C. Cleaning Instructions – Trailer Recovery D. Cleaning Instructions – Trailer Plant Or Container Rough Terrain 20000 kg (20 Tonne) E. Cleaning Instructions – Trailer Workshop Shelter F. Cleaning Instructions – Trailer AN TPQ-36 - Operator Radar G. Cleaning Instructions – Trailer Floodlight H. Cleaning Instructions – Trailer Cargo Light MC2 1250 kg (1.25 Tonne) I. Cleaning Instructions – Trailer Cargo Light MC2 1000 kg (1 Tonne) J. Cleaning Instructions – Trailer Cargo Light MC2 Unimog Large K. Cleaning Instructions – Trailer Cargo Light MC2 Unimog Small L. Cleaning Instructions – Trailer Light Medium 4000 kg (4 Tonne) M Cleaning Instructions – Dolly, Semi-trailer Converter Heavy MC4 N. Cleaning Instructions – Trailer, Tank & Pump Assemblies O. Cleaning Instructions – Trailer, Motorcycle P. Cleaning Instructions – Trailer Lime-Spreader Q. Cleaning Instructions – Trailer Sandbag R. Cleaning Instructions – Trailer All-terrain Vehicle S. Cleaning Instructions – Trailer Heavy Plant Transporter T. Cleaning Checklist - Trailers

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ANNEX A TO CHAPTER 11

CLEANING INSTRUCTIONS – TRAILER CARGO LIGHT MC2, 750 KG

1. This chapter provides basic and specific cleaning requirements for selected vehicles. Where there is a specific requirement or need to highlight particular problem areas detailed cleaning guides are provided as tables and figures in this Annex.

2. The cleaning requirements that follow are in addition to those points for trailers included in Chapter 11 of this publication.

3. The cleaning instructions for the Trailer Lightweight Cargo 750 kg, illustrated in Figure 11A-1, include the points detailed in Table 11A-1.

Figure 11A-1: Trailer Lightweight Cargo 750 kg

Table 11A-1: Cleaning Instructions for the Trailer, Lightweight Cargo 750 kg

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Serial Comments or Tasks Technical Time (hours)

1 Remove the canopy and bow and clean with high-pressure water.

2 Remove the stand and clean with high-pressure water.

3 The drain plugs are to be removed.

4 Turn the trailer upside down and high-pressure water clean it, paying attention to areas that form cavities and lips.

5 Refer to Chapter 11 for detailed cleaning guidelines.

Suspension

4. The specific cleaning instructions for Trailer Lightweight Cargo 750 kg suspension, illustrated in Figure 11A-2, include those points detailed in Table 11A-2.

Figure 11A-2: Trailer Lightweight Cargo 750 kg’s Suspension

Table 11A-2: Cleaning Instructions for the Trailer Lightweight Cargo 750 kg’s Suspension

Serial Comments or Tasks Technical Time (hours)

1 Ensure suspension rocker beam mounts on chassis are clean and free of soil, plant and insect material.

2 Refer to Chapter 11 for detailed cleaning guidelines.

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ANNEX B TO CHAPTER 11

CLEANING INSTRUCTIONS – TRAILER CARGO MEDIUM MC3,

8000 KG (8 TONNE)

1. This chapter provides basic and specific cleaning requirements for selected vehicles. Where there is a specific requirement or need to highlight particular problem areas detailed cleaning guides are provided as tables and figures in this Annex.

2. The cleaning requirements that follow are in addition to those points for trailers included in Chapter 11 of this publication.

External Areas

3. The cleaning instructions for the Trailer Cargo Medium 8000 kg external area, as illustrated in Figures 11B-1 and 11B-2, include the points detailed in Table 11B-1.

Figure 11B-1: Trailer Cargo Medium 8000 kg External Areas

Figure 11B-2: Trailer Cargo Medium 8000 kg Under Chassis Spare Wheel Mount

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Table 11B-1: Cleaning Instructions for the Trailer Cargo Medium 8000 kg External Areas

Serial Comments or Tasks Technical Time (hours)

1 Remove the rails to facilitate cleaning. of the floor access hole and tubing.

2 Remove spare wheel prior to cleaning and clean as per “Tyres (New, Old and Spares)” in Chapter 11.

3 Refer to Chapter 11 for detailed cleaning guidelines.

Suspension

4. The cleaning instructions for the trailer’s suspension, as illustrated in Figures 11B-3 and 11B-4, include the points detailed in Table 11B-2.

Figure 11B-3: Trailer Cargo Medium 8000 kg Front Suspension

Figure 11B-4: Trailer Cargo Medium 8000 kg Rear Suspension

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Table 11B-2: Cleaning Instructions for the Trailer Cargo Medium 8000 kg Suspension

Serial Comments or Tasks Technical Time (hours)

1 Refer to Chapter 11 for detailed cleaning guidelines.

Drawbar

5. The cleaning instructions for under a Trailer’s drawbar, as illustrated in Figure 11B-5, include the points detailed in Table 11B–3.

Figure 11B-5: Trailer Cargo Medium 8000 kg Draw Bar and Spare Wheel

Table 11B–3: Cleaning Instructions for Under the Trailer’s Drawbar

Serial Comments or Tasks Technical Time (hours)

1 Refer to Chapter 11 for detailed cleaning guidelines for the drawbar.

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ANNEX C CHAPTER 11

CLEANING INSTRUCTIONS – TRAILER, RECOVERY OR TRAILER

MEDIUM PLANT TRANSPORTER HEAVY (MC3) – 20,000 KG

1. This chapter provides basic and specific cleaning requirements for selected vehicles. Where there is a specific requirement or need to highlight particular problem areas detailed cleaning guides are provided as tables and figures in this Annex.

2. The cleaning requirements that follow are in addition to those points for trailers included in Chapter 11 of this publication.

External Areas

3. The cleaning instructions for the trailer, recovery external areas, as illustrated in Figure 11C-1, include the points detailed in Table 11C-1.

12

3

4

Figure 11C-1: Trailer, Recovery External Areas

Table 11C-1: Cleaning Instructions for the Trailer, Recovery External Areas

Serial Comments or Tasks Technical

Time (hours)

1 Remove metal cover in front centre top of turntable Clean the turntable using degreaser to remove all grease and contaminants to ensure there is no soil, plant or insect matter trapped.

2 Clean the pivot points on the drawbar using a high-pressure water cleaner.

3 Remove the outer wheels to facilitate cleaning.

4 Remove the mudflaps to facilitate cleaning, paying attention to the attachment points.

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Tray

4. The cleaning instructions for the trailer, recovery tray, as illustrated in Figure 11C-2, include the points detailed in Table 11C-2

1

2

Figure 11C-2: Trailer, Recovery Tray

Table 11C-2: Cleaning Instructions for the Trailer, Recovery Tray

Serial Comments or Tasks Technical

Time (hours)

1 Remove the wood floor to facilitate cleaning with high-pressure water. Severely damaged wood may not be returned to Australia. Those wood panels passed by DA will require fumigation action and would not normally be fitted back on trailers.

Ensure twist lock recesses are cleaned and free of foreign material.

All bins must be emptied and the bin and CES cleaned with a high-pressure water cleaner.

4.0

2 The floor, and area under the centre floor plate,(remove as instructed) is to be cleaned using a high-pressure water cleaner.

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ANNEX D TO CHAPTER 11

CLEANING INSTRUCTIONS – TRAILER PLANT OR CONTAINER

ROUGH TERRAIN, 20000 KG (20 TONNE)

1. This chapter provides basic and specific cleaning requirements for selected vehicles. Where there is a specific requirement or need to highlight particular problem areas detailed cleaning guides are provided as tables and figures in this Annex.

2. The cleaning requirements that follow are in addition to those points for trailers included in Chapter 11 of this publication.

External Areas

3. The cleaning instructions for the trailer, plant or container external areas as illustrated in Figures 11D-1 and 11D-2, include the points detailed in Table 11D-1.

Figure 11D-1: Trailer, Plant or Container External Areas

Figure 11D-2: Trailer, Plant or Container Spare Wheel Mount

11D-1: Cleaning Instructions for the Trailer, Plant or Container External Areas

Serial Comments or Tasks Technical Time (hours)

1 All bins are to be emptied and the bin and CES cleaned with

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Serial Comments or Tasks Technical Time (hours)

high-pressure water.

Side rope bars are hollow and require flushing.

2 Degrease the turntable area and clean with high-pressure water to ensure there is no soil, plant or insect matter.

3 Remove spare wheel prior to cleaning and clean as per “Tyres (New, Old and Spares)” in Chapter 11 (refer figure 11D-2).

4 The outer wheels are to be removed to facilitate cleaning.

Suspension

4. The specific cleaning instructions for a Trailer’s suspension, as illustrated in Figures 11D-3 and 11D-4, include those points detailed in Table 11D–2.

Figure 11D-3: Trailer, Plant or Container Front Suspension (Left) and Back View of Rear Suspension (Right)

Figure 11D-4: Trailer, Plant or Container Frontal View of Rear Suspension

Table 11D–2: Cleaning Instructions for the Trailer, Plant or Container’s Suspension

Serial Comments or Tasks Technical Time (hours)

1 Refer to Chapter 11 for detailed cleaning guidelines

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Drawbar

5. The cleaning instructions for under a Trailer, Plant or Container’s drawbar, as illustrated in Figure 11D-5, include the points detailed in Table 11D–3.

Figure 11D-5: Two Variants of the Trailer, Plant or Container’s Draw Bar

Table 11D–3: Cleaning Instructions for Under the Trailer, Plant or Container’s Drawbar

Serial Comments or Tasks Technical Time (hours)

1 Variants of the drawbar usually pertain to the type of connector hoses as can be seen in Figure 11D-5.

2 Refer to Chapter 11 for detailed cleaning guidelines for the drawbar.

Tray Area

6. The cleaning instructions for the trailer, plant or container tray area, as illustrated in Figure 11D-6, include the points detailed in Table 11D-4.

Figure 11D-6: Trailer, Plant or Container Tray Area

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Table 11D-4: Cleaning Instructions for the Trailer, Plant or Container’s Tray Area

Serial Comments or Tasks Technical Time (hours)

1 Remove all wooden planks (if fitted) to facilitate cleaning with high-pressure water. Damaged wooden planks will not be permitted to return to Australia.

Ensure twist lock recesses are cleaned and clear of foreign material.

4.0

2 The drawbar spring is to be cleaned by a high-pressure water cleaner.

3 Refer to Chapter 11 for detailed cleaning guidelines

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ANNEX E TO CHAPTER 11

CLEANING INSTRUCTIONS – TRAILER, WORKSHOP SHELTER

1. This chapter provides basic and specific cleaning requirements for selected vehicles. Where there is a specific requirement or need to highlight particular problem areas detailed cleaning guides are provided as tables and figures in this Annex.

2. The cleaning requirements that follow are in addition to those points for trailers included in Chapter 11 of this publication.

External Areas

3. The cleaning instructions for the trailer, workshop shelter’s external areas, as illustrated in Figure 11E-1, include the points detailed in Table 11E-1.

Figure 11E-1: Trailer, Workshop Shelter’s External Areas

Table 11E-1: Cleaning Instructions for the Trailer, Workshop Shelter’s External Areas

Serial Comments or Tasks Technical Time (hours)

1 Remove the shelter from the parent vehicle. Clean vehicle as per Chapter 10

1.0

2 Clean the canvas sides as for tentage.

3 Remove the camouflage nets and clean the roof with high-pressure water.

4 Clean the steps of all soil, plant and insect matter, and pay particular attention to where the steps pivot.

5 Lift all the equipment within the shelter to facilitate cleaning underneath.

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Internal Areas

4. The cleaning instructions for the trailer, workshop shelter’s internal areas, as illustrated in Figure 11E-2, include the points detailed in Table 11E-2.

Figure 11E-2: Trailer, Workshop Shelter’s Internal Areas

Table 11E-2: Cleaning Instructions for the trailer, Workshop Shelter’s Internal Areas

Serial Comments or Tasks Technical Time (hours)

1 Light covers are to be removed and all insects and insect matter are to be cleaned by vacuum, air cleaned and wiped down.

2 The air-conditioning ducting system is to have filters removed and cleaned. Air ducts are to be removed and the ducting system blown clean with high-pressure air.

3 All bins and drawers are to be lifted and cleaned underneath. 2.0

All machinery is to be lifted and cleaned underneath. 2.0

4 The floor is to be raised washed clean with attention given to the joint and attachment point areas.

5 All machinery is to be cleaned of all contaminants to ensure all soil, plant and insect material is removed.

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ANNEX F TO CHAPTER 11

CLEANING INSTRUCTIONS – TRAILER, AN TPQ-36 - OPERATOR

RADAR

1. This chapter provides basic and specific cleaning requirements for selected vehicles. Where there is a specific requirement or need to highlight particular problem areas detailed cleaning guides are provided as tables and figures in this Annex.

2. The cleaning requirements that follow are in addition to those points for trailers included in Chapter 11 of this publication.

3. The cleaning instructions for the trailer, AN TPQ-36 – Operator Radar illustrated in Figures 11F-1 and 11F-2; include the points detailed in Table 11F-1.

Figure 11F-1: Trailer, AN TPQ-36 – Operator Radar Front

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Figure 11F-2: Trailer, AN TPQ-36 – Operator Radar Rear

Table 11F-2: Cleaning Instructions for the Trailer, AN TPQ-36 – Operator Radar

Serial Comments or Tasks Technical Time (hours)

1 Warning - Do not use water or steam to clean any interiors areas of the radar or radar controls unless under the supervision of a qualified technician.

2 Refer to Chapter 11 for detailed cleaning guidelines for the suspension, tray and tow bar.

EXTREME CAUTION ELECTRICAL COMPONENTS

Do not use water or steam to clean any interiors areas of the radar or radar controls unless under the supervision of a qualified technician

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ANNEX G TO CHAPTER 11

CLEANING INSTRUCTIONS – TRAILER, FLOODLIGHT

1. This chapter provides basic and specific cleaning requirements for selected vehicles. Where there is a specific requirement or need to highlight particular problem areas detailed cleaning guides are provided as tables and figures in this Annex.

2. The cleaning requirements that follow are in addition to those points for trailers included in Chapter 11 of this publication.

External Areas

3. The cleaning instructions for the Floodlight Trailer’s external areas, illustrated in Figures 11G-1 and 11G-2, include the points detailed in Table 11G-1.

Figure 11G-1: Trailer, Floodlight

Figure 11G-2: Trailer, Floodlight Variant

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Table 11G-1: Cleaning Instructions for the Trailer, Floodlight

Serial Comments or Tasks Technical Time (hours)

1 For external cleaning guidelines, refer to Chapter 11.

Internal Areas

4. The cleaning instructions for the Floodlight Trailer’s internal areas, illustrated in Figures 11G-3 to 11G-5, include the points detailed in Table 11G-2.

Figure 11G-3: Trailer, Floodlight

Figure 11G-4: Trailer, Floodlight

EXTREME CAUTION ELECTRICAL COMPONENTS

Do not use water or steam to clean any interiors areas of the floodlight trailer or on the light fittings unless under the supervision of a qualified

technician

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Figure 11G-5: Trailer, Floodlight

Table 11G-2: Cleaning Instructions for the Trailer, Floodlight’s Internal Areas

Serial Comments or Tasks Technical Time (hours)

1 WARNING: Do not use water or steam to clean any interiors areas of the floodlight trailer or on the light fittings unless under the supervision of a qualified technician.

2 Clean all rubber seals around the trailers doors.

3 Hand or air clean only – No high pressure or steam cleaning.

4 Remove the battery from the compartment and clean the leads.

5 Clean the battery compartment. The battery box should be free of dust, seed, plant and insect material.

6 Clean out the power outlets.

7 Remove covers to motor clean out all soil, plant, insect matter and to check for animal nests and presence of animals.

8 Heat and soundproofing on panels is to be cleaned and washed or removed as necessary to achieve the required standard

9 Clean the exhaust grill of all seed and plant material. 1.0

10 Remove air cleaner element and dispose of. Ensure air cleaner housing is clean of dust, soil, insect and plant material.

11 Replace air cleaner element with new part. 0.75

Light Fittings

5. The cleaning instructions for the Floodlight Trailer’s light fittings, illustrated in Figures 11G-6 and 11G-7, include the points detailed in Table 11G-3.

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Figure 11G-6: Trailer, Floodlight Light Fittings

Table 11G-3: Cleaning Instructions for the Trailer, Floodlight’s Light Fittings

Serial Comments or Tasks Technical Time (hours)

1 WARNING: Do not use water or steam to clean any interiors areas of the floodlight trailer or on the light fittings unless under the supervision of a qualified technician.

2 Hand clean only – No high pressure or steam cleaning.

3 Ensure that the actual bulb is not touched by the skin during cleaning. Always use a cloth to clean the bulb and glass.

4 Ensure glass cover is removed and that the fitting is cleaned with special attention to insects.

5 Support pole is to be fully extended to allow for cleaning (refer Figure 11G-7).

6 Ensure winch area is cleaned of all BRM.

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Figure 11G-7: Trailer, Floodlight Fully Erect

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ANNEX H TO CHAPTER 11

CLEANING INSTRUCTIONS – TRAILER CARGO LIGHT MC2,

1250 KG

1. This chapter provides basic and specific cleaning requirements for selected vehicles. Where there is a specific requirement or need to highlight particular problem areas detailed cleaning guides are provided as tables and figures in this Annex.

2. The cleaning requirements that follow are in addition to those points for trailers included in Chapter 11 of this publication.

3. The cleaning instructions for the Trailer Cargo 1250 kg, illustrated in Figures 11H-1 to 11H-3, include the points detailed in Table 11H-1.

Figure 11H-1: Trailer Cargo 1250 Kg

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Figure 11H-2: Trailer Cargo 1250 kg Under-Tray Electronic Cables and Power Box

Figure 11H-3: Trailer Cargo 1250 kg Under-Tray Night Light Fitting

Table 11H-1: Cleaning Instructions for the Trailer Cargo1000 kg

Serial Comments or Tasks Technical Time (hours)

1 Remove the canopy and bow and clean with high-pressure water.

2 Remove the stand and clean with high-pressure water.

3 The drain plugs are to be removed.

4 Ensure that the under tray electronic cables and power box are cleaned and free of BRM (refer to Figure 11H-2).

5 Special attention needs to be made to the under tray night light fitting located in the centre of the tray underneath the tailgate (refer to Figure 11H-3). If there is no night light fitted, ensure that the cavity is clean of insects, etc.

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Suspension

4. The specific cleaning instructions for Trailer Cargo 1250 kg suspension, illustrated in Figure 11H-4, include those points detailed in Figure 11H-2.

Figure 11H-4: Trailer Cargo 1250 kg’s Suspension

Table 11H-2: Cleaning Instructions for the Trailer Cargo 1000 kg’s Suspension

Serial Comments or Tasks Technical Time (hours)

1 Ensure suspension rocker beam mounts on chassis are clean and free of soil, plant and insect material.

2 Refer to Chapter 11 for detailed cleaning guidelines

Drawbar

5. The cleaning instructions for under a Trailer’s drawbar, as illustrated in Figure 11H-5, include the points detailed in Table 11H–3.

Figure 11H-5: Trailer Cargo 1250 kg’s Draw Bar and Spare Wheel

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Table 11H–3: Cleaning Instructions for Under the Trailer’s Drawbar

Serial Comments or Tasks Technical Time (hours)

1 Remove spare wheel prior to cleaning and clean as per “Tyres (New, Old and Spares)” in Chapter 11 (refer figure 11H-5).

2 Refer to Chapter 11 for detailed cleaning guidelines for the drawbar.

Stabilisers and Stands

6. The cleaning instructions for the Trailer Cargo 1250 kg, as illustrated in Figure 11H-6, include the points detailed in Table 11H–4.

Figure 11H-6: Trailer’s Front Stabiliser

Table 11H-4: Cleaning Instructions for the Trailer’s Supports and Stands

Serial Comments or Tasks Technical Time (hours)

1 Attachment points and frames are to be fully extended prior to cleaning.

2 Stabilisers /supports are to be cleaned with a high-pressure water cleaner and attention is to be paid to the hollow tube areas.

3 Stands are to be subject to high-pressure water cleaner, paying attention to the threaded area.

4 Special attention is to be paid to the foot plates which are to be cleaned with a high-pressure water cleaner.

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ANNEX I TO CHAPTER 11

CLEANING INSTRUCTIONS – TRAILER CARGO LIGHT MC2, 1000 KG

1. This chapter provides basic and specific cleaning requirements for selected vehicles. Where there is a specific requirement or need to highlight particular problem areas detailed cleaning guides are provided as tables and figures in this Annex.

2. The cleaning requirements that follow are in addition to those points for trailers included in Chapter 11 of this publication.

3. The cleaning instructions for the Cargo 1000 kg, illustrated in Figure 11I-1, include the points detailed in Table 11I-1.

Figure 11I-1: Trailer Cargo 1000 kg

Table 11I-1: Cleaning Instructions for the Trailer Cargo1000 kg

Serial Comments or Tasks Technical Time (hours)

1 Remove the canopy and bow and clean with high-pressure water.

2 Remove the stand and clean with high-pressure water.

3 The drain plugs are to be removed.

4 Turn the trailer upside down and high-pressure water clean it, paying attention to areas that form cavities and lips.

5 Refer to Chapter 11 for detailed cleaning guidelines.

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Suspension

4. The specific cleaning instructions for Trailer Cargo 1000 kg suspension include those points detailed in Figure 11I-2 and Table 11I-2.

Figure 11I-2: Trailer Cargo 1000 kg’s Suspension

Table 11I-2: Cleaning Instructions for the Trailer Cargo 1000 kg’s Suspension

Serial Comments or Tasks Technical Time (hours)

1 Ensure suspension rocker beam mounts on chassis are clean and free of soil, plant and insect material.

2 Refer to Chapter 11 for detailed cleaning guidelines.

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ANNEX J TO CHAPTER 11

CLEANING INSTRUCTIONS – TRAILER, CARGO MC2 LARGE

1. This chapter provides basic and specific cleaning requirements for selected vehicles. Where there is a specific requirement or need to highlight particular problem areas detailed cleaning guides are provided as tables and figures in this Annex.

2. The cleaning requirements that follow are in addition to those points for trailers included in Chapter 11 of this publication.

3. The cleaning instructions for the Cargo MC2 Large, illustrated in Figure 11J-1, include the points detailed in Table 11J-1.

Figure 11J-1: Trailer Cargo MC2 Large

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Table 11J-1: Cleaning Instructions for the Trailer Cargo MC2 Large

Serial Comments or Tasks Technical Time (hours)

1 Remove the canopy and bow and clean with high-pressure water.

2 Remove the stand and clean with high-pressure water.

3 The drain plugs are to be removed.

4 Refer to Chapter 11 for detailed cleaning guidelines.

Suspension

4. The specific cleaning instructions for a Trailer’s suspension, as illustrated in Figure 11J-2, include those points detailed in Table 11J–2.

Figure 11J-2: Trailer’s Rear Suspension

Table 11J–2: Cleaning Instructions for the Trailer’s Suspension

Serial Comments or Tasks Technical Time (hours)

1 Refer to Chapter 11 for detailed cleaning guidelines

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Drawbar

5. The cleaning instructions for under a Trailer’s drawbar, as illustrated in Figure 11J-3, include the points detailed in Table 11J–3.

Figure 11J-3: Trailer’s Draw Bar and Spare Wheel

Table 11J–3: Cleaning Instructions for Under the Trailer’s Drawbar

Serial Comments or Tasks Technical Time (hours)

1 Remove spare wheel prior to cleaning and clean as per “Tyres (New, Old and Spares)” in Chapter 11 (refer figure 11J-3).

2 Refer to Chapter 11 for detailed cleaning guidelines for the drawbar.

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ANNEX K TO CHAPTER 11

CLEANING INSTRUCTIONS – TRAILER CARGO MC2, SMALL

1. This chapter provides basic and specific cleaning requirements for selected vehicles. Where there is a specific requirement or need to highlight particular problem areas detailed cleaning guides are provided as tables and figures in this Annex.

2. The cleaning requirements that follow are in addition to those points for trailers included in Chapter 11 of this publication.

3. The cleaning instructions for the Cargo MC2 Small, illustrated in Figures 11K-1 and 11K-2, include the points detailed in Table 11K-1.

Figure 11K-1: Trailer Cargo MC2 Small

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Figure 11K-2: Trailer Cargo MC2 Small Wooden Floor

Table 11K-1: Cleaning Instructions for the Trailer Cargo MC2 Small

Serial Comments or Tasks Technical Time (hours)

1 Remove the canopy and bow and clean with high-pressure water.

2 Remove the stand and clean with high-pressure water.

3 The drain plugs are to be removed.

4 Empty the toolbox and clean items individually.

5 Clean tool box paying special emphasis to hinges and locks.

6 The wooden floor (if fitted) is to be lifted to allow inspection and to facilitate cleaning of the floor (refer Figure 11K-2). If the wooden floor plates are cracked, gouged or damaged, they are to be disposed of.

7 Refer to Chapter 11 for detailed cleaning guidelines.

Drawbar

4. The cleaning instructions for under a Trailer’s drawbar, as illustrated in Figure 11K-3, include the points detailed in Table 11K–2.

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Figure 11K-3: Trailer’s Draw Bar

Table 11K–2: Cleaning Instructions for Under the Trailer’s Drawbar

Serial Comments or Tasks Technical Time (hours)

1 Remove spare wheel prior to cleaning and clean as per “Tyres (New, Old and Spares)” in Chapter 11 (refer figure 11Q-6).

2 Refer to Chapter 11 for detailed cleaning guidelines for the drawbar.

Suspension

5. The specific cleaning instructions for a Trailer’s suspension, as illustrated in Figure 11K-4, include those points detailed in Table 11K–3.

Figure 11K-4: Trailer’s Suspension

Table 11K–3: Cleaning Instructions for the Trailer’s Suspension

Serial Comments or Tasks Technical Time (hours)

1 Refer to Chapter 11 for detailed cleaning guidelines

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ANNEX L TO CHAPTER 11

CLEANING INSTRUCTIONS – TRAILER LIGHT MEDIUM MC2

4000 KG (4 TONNE)

1. This chapter provides basic and specific cleaning requirements for selected vehicles. Where there is a specific requirement or need to highlight particular problem areas detailed cleaning guides are provided as tables and figures in this Annex.

2. The cleaning requirements that follow are in addition to those points for trailers included in Chapter 11 of this publication.

External Areas

3. The cleaning instructions for the Trailer Light Medium 4000 kg external area, as illustrated in Figure 11L-1, include the points detailed in Table 11L-1.

Figure 11L-1: Trailer Light Medium 4000 kg External Areas

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Figure 11L-2: Trailer Light Medium 4000 kg Spare Wheel Mount

Table 11L-1: Cleaning Instructions for the Trailer Light Medium 4000 kg External Areas

Serial Comments or Tasks Technical Time (hours)

1 Remove the rails to facilitate cleaning. of the floor access hole and tubing.

2 Remove the mudflaps to facilitate cleaning, in particular around the attachment points.

3 The twist lock, tie-down and guardrail locating points need to be cleaned of all soil, plant and insect debris.

4 Remove all grease and debris from behind the rear brake actuating shafts.

5 Remove all wooden boards and clean. Disposal should be considered for damaged boards and dunnage.

6 Remove spare wheel prior to cleaning and clean as per “Tyres (New, Old and Spares)” in Chapter 11 (refer figure 11L-2).

7 Refer to Chapter 11 for detailed cleaning guidelines

Suspension

4. The specific cleaning instructions for a Trailer’s suspension, as illustrated in Figures 11L-3 and 11L-4, include those points detailed in Table 11L–2.

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Figure 11L-3: Trailer Light Medium 4000 kg Front Suspension

Figure 11L-4: Trailer Light Medium 4000 kg Rear Suspension

Table 11L–2: Cleaning Instructions for the Trailer Light Medium 4000 kg’s Suspension

Serial Comments or Tasks Technical Time (hours)

1 Refer to Chapter 11 for detailed cleaning guidelines

Drawbar

5. The cleaning instructions for under a Trailer Light Medium 4000 kg’s drawbar, as illustrated in Figure 11L-5, include the points detailed in Table 11L–3.

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Figure 11L-5: Trailer Light Medium 4000 kg’s Draw Bar and Tarp Bag

Table 11L–3: Cleaning Instructions for Under the Trailer Light Medium 4000 kg’s Drawbar

Serial Comments or Tasks Technical Time (hours)

1 The tarpaulin bag is to be removed prior to cleaning and cleaned as per “Tarpaulins” in Chapter 11.

2 Refer to Chapter 11 for detailed cleaning guidelines for the drawbar.

Stabilisers and Stands

6. The cleaning instructions for the Trailer Light Medium 4000 kg’s Stabilisers and Stands, as illustrated in Figures 11L-6, include the points detailed in Table 11L–4.

Figure 11L-6: Trailer Light Medium 4000 kg’s Stabiliser

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Table 11L-4: Cleaning Instructions for the Trailer Light Medium 4000 kg’s Supports and Stands

Serial Comments or Tasks Technical Time (hours)

1 Attachment points and frames are to be fully extended prior to cleaning.

2 Stabilisers /supports are to be cleaned with a high-pressure water cleaner and attention is to be paid to the hollow tube areas.

3 Stands are to be subject to high-pressure water cleaner, paying attention to the threaded area.

4 Special attention is to be paid to the foot plates which are to be cleaned with a high-pressure water cleaner.

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ANNEX M TO CHAPTER 11

CLEANING INSTRUCTIONS – TRAILER DOLLY, SEMI-TRAILER

CONVERTER HEAVY MC4

1. This chapter provides basic and specific cleaning requirements for selected vehicles. Where there is a specific requirement or need to highlight particular problem areas detailed cleaning guides are provided as tables and figures in this Annex.

2. The cleaning requirements that follow are in addition to those points for trailers included in Chapter 11 of this publication.

External Areas

3. The cleaning instructions for the Dolly, Semi-trailer Converter Heavy MC4 external area, as illustrated in Figures 11M-1 to 11M-3, include the points detailed in Table 11M-1.

Figure 11M-1: Dolly, Semi-trailer Converter Heavy MC4’s External Areas

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Figure 11M-2: Dolly, Semi-trailer Converter Turntable Example 1

Figure 11M-3: Dolly, Semi-trailer Converter Turntable Example 2

Figure 11M-4: Dolly, Semi-trailer Converter Suspension and Hydraulics

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Table 11M-1: Cleaning Instructions for the Dolly, Semi-trailer Converter External Areas

Serial Comments or Tasks Technical Time (hours)

1 Clean trailer with high pressure water to remove soil, grease and plant material.

2 Remove the mudflaps to facilitate cleaning, in particular around the attachment points.

3 Clean suspension as detailed in Chapter 11.

4 Remove all grease and debris from dolly to ensure freedom from BRM.

5 Degrease the turntable area and clean with high-pressure water to ensure there is no soil, plant or insect matter.

6 High-pressure water clean around the fittings using a flexible nozzle as is necessary to get into all areas.

7 All underside hollow members are to be subject to high-pressure water using a flexible nozzle to remove all soil, plant and insect matter.

8 All grease and oil is to be removed to ensure freedom from BRM. Required areas may be re-greased or re-oiled after they have been inspected.

9 Refer to Chapter 11 for detailed cleaning guidelines

Supports and Stands

4. The cleaning instructions for the Dolly, Semi-trailer Converter’s Supports and Stands, as illustrated in Figure 10F–5, include the points detailed in Table 11M–2.

Figure 11M–5: Dolly, Semi-trailer Converter Stabilisers

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Table 11M-2: Cleaning Instructions for the Dolly, Semi-trailer Converter’s Supports and Stands

Serial Comments or Tasks Technical Time (hours)

1 Attachment points and frames are to be fully extended prior to cleaning.

2 Supports are to be cleaned with a high-pressure water cleaner and attention is to be paid to the hollow tube areas.

3 Stands are to be removed and subject to high-pressure water cleaner, paying attention to the threaded area.

4 Special attention is to be paid to the foot plates which are to be cleaned with a high-pressure water cleaner.

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ANNEX N TO CHAPTER 11

CLEANING INSTRUCTIONS – TRAILER TANK AND PUMP

ASSEMBLIES

1. This Annex provides specific cleaning requirements for selected vehicles. Where there is a specific requirement or need to highlight particular problem areas detailed cleaning guides are provided as tables and figures in this Annex.

2. The cleaning requirements that follow are in addition to those points for trailers included in Chapter 11 of this publication.

External Areas

3. The cleaning instructions for the Trailer tank and pump assemblies’ external areas, as illustrated in Figures 11N-1 and 11N-2, include the points detailed in Table 11N-1

Figure 11N-1: Trailer Tank and Pump Assemblies’ External Areas

Figure 11N-2: Trailer Tank and Pump Assembly Forklift Recesses

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Table 11N-1: Cleaning Instructions for the Trailer Tank and Pump Assemblies’ External Areas

Serial Comments or Tasks Technical Time (hours)

1 Remove the tank and pump assembly from the parent vehicle to facilitate cleaning.

0.7

2 Ensure the forklift pockets are free of dirt, plant and other debris.

3 Ensure twist lock recesses are clean and free of plant and insect material

4 Refer to Chapter 11 for detailed cleaning guidelines.

Tank and Pump Assembly

4. The cleaning instructions for the Trailer tank and pump assemblies’ rear external areas, as illustrated in Figures 11N-3 to 11N-8, include the points detailed in Table 11N-2.

Figure 11N-3: Trailer Tank and Pump Assemblies’ Rear External Areas

Figure 11N-4: Trailer Tank and Pump Assemblies’ Top Areas

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Figure 11N-5: Trailer Tank and Pump Assembly Coupling Connectors

Figure 11N-6: Trailer Tank and Pump Assembly Hose Reel Side-on

Figure 11N-7: Trailer Tank and Pump Assembly Hose Reels and Controls

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Figure 11N-8: Trailer Tank and Pump Assembly Pump – No Grill Variant

Figure 11N-9: Trailer Tank and Pump Assembly Pump – Grill Variant

Table 11N-2: Cleaning Instructions for the Trailer Tank and Pump Assemblies’ Rear External Areas

Serial Comments or Tasks Technical Time (hours)

1 The top of tank and pump assemblies are to be cleaned, paying particular attention to areas where foliage may have collected. All seed, plant, insect and animal matter is to be removed.

2 All hoses are to be unrolled to their full length and wiped clean of all contaminants to ensure there is no soil, plant or insect material.

3 The equipment area is to be thoroughly cleaned, so removal of some equipment attachments may be necessary to achieve this.

2 Clean all hose couplings and hose coupling assembly with a high-pressure water cleaner (refer Figure 11N-5).

3 Unroll all hoses and clean all oil and grease material to ensure there is no soil, plant or insect matter. Clean hose assembly with a high-pressure water cleaner (refer Figures 11N-6 and11N-7).

4 CES bins are to be emptied to facilitate cleaning with high-pressure water.

4 The pump assembly is to be cleaned and inspected to ensure freedom from BRM (refer Figures 11N-8 and11N-9).

5 Remove all panels and doors to allow access to internal areas for

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Serial Comments or Tasks Technical Time (hours)

cleaning.

6 Remove covers to clean out all soil, plant, insect matter and to check for animal nests and presence of animals.

7 Linings may need to be disposed of if they cannot be brought to an acceptable standard

8 The inside radiator to be air-blown and, if necessary, picked clean of all insect and seed matter.

9 Heat and soundproofing on panels is to be cleaned and washed or removed as necessary to achieve the required standard

10 Clean the exhaust grill of all seed and plant material.

11 Remove air cleaner element and dispose of. Ensure air cleaner housing is clean of dust, soil, insect and plant material.

12 Replace air cleaner element with new part.

13 Remove the batteries and clean the battery and battery casings, cradle and housing compartment of all soil, plant and insect matter.

14 Hose out or remove the conduit to ensure there is no soil, plant and insect matter caught between cables.

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ANNEX O TO CHAPTER 11

CLEANING INSTRUCTIONS – TRAILER, MOTORCYCLE

1. This chapter provides basic and specific cleaning requirements for selected vehicles. Where there is a specific requirement or need to highlight particular problem areas detailed cleaning guides are provided as tables and figures in this Annex

2. The cleaning requirements that follow are in addition to those points for trailers included in Chapter 11 of this publication.

3. The cleaning instructions for the Trailer Motorcycle, illustrated in Figure 11O-1, include the points detailed in Table 11O-1.

Figure 11O-1: Trailer Motorcycle

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Table 11O-1: Cleaning Instructions for the Trailer Motorcycle

Serial Comments or Tasks Technical Time (hours)

1 Remove the spare tyre and clean as per Chapter 11 (refer Figure 11O-2).

2 Empty the storage compartment of all items and individually clean.

3 The trailer is to be cleaned with a high-pressure water cleaner.

4 Refer to Chapter 11 for detailed cleaning guidelines.

Figure 11O-2: Trailer Motorcycle Spare Tyre Mount

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ANNEX P TO CHAPTER 11

CLEANING INSTRUCTIONS – TRAILER, LIME-SPREADER

1. This chapter provides basic and specific cleaning requirements for selected vehicles. Where there is a specific requirement or need to highlight particular problem areas detailed cleaning guides are provided as tables and figures in this Annex

2. The cleaning requirements that follow are in addition to those points for trailers included in Chapter 11 of this publication.

External Areas

3. The cleaning instructions for the trailer, lime-spreader’s external areas, as illustrated in Figures 11P-1 to 11P4, include the points detailed in T able 11P-1.

Figure 11P-1: Trailer, Lime-spreader’s External Areas

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Figure 11P-2: Trailer, Lime-spreader’s Rear External Areas

Figure 11P-3: Trailer, Lime-spreader’s Front External Areas

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Figure 11P-4: Trailer, Lime-spreader’s Delivery Chute

Table 11P-1: Cleaning Instructions for the Trailer, Lime-spreader’s External Areas

Serial Comments or Tasks Technical Time (hours)

1 All too boxes/storage cabinets are to be emptied, cleaned and inspected prior to replacing the contents

1.0

2 All machinery is to be cleaned of all contaminants to ensure all soil, plant and insect material is removed.

3 All machinery is to be cleaned underneath.

4 The lime bin and spreader’s delivery chute system is to be completely flushed ensuring that they are free of soil, plant or other BRM (refer Figures 11P-3 and 11P-4). This may require several flushing’s to achieve.

5 Remove all plant debris, seeds and soil that have settled on top of the trailer and especially around the motor.

6 Remove all soil and plant matter from locks. 1.0

7 Clean out the power outlets.

8 Remove all panels and doors to allow access to internal areas for cleaning.

9 Remove covers to clean out all soil, plant, insect matter and to check for animal nests and presence of animals.

10 Linings may need to be disposed of if they cannot be brought to an acceptable standard

11 Clean all recesses and access points (such as forklift tine points, twist lock tie-down points, power outlets)

12 Refer to Chapter 11 for further detailed cleaning guidelines.

Suspension

4. The specific cleaning instructions for a Trailer’s suspension, as illustrated in Figures 11P-5 and 11P6, include those points detailed in Table 11–2.

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Figure 11P-5: Trailer, Lime-spreader’s Front Suspension

Figure 11P-6: Trailer, Lime-spreader’s Rear Suspension

Figure 11P-7: Trailer, Lime-spreader’s Front Dual Wheels

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Table 11–2: Cleaning Instructions for the Trailer’s Suspension

Serial Comments or Tasks Technical Time (hours)

1 Refer to Chapter 11 for detailed cleaning guidelines.

Other Areas

5. The cleaning instructions for the trailer, Lime-spreader’s internal areas, as illustrated in Figures 11P-8 and 11P-9, include the points detailed in Table 11P-3.

Figure 11P-8: Trailer, Lime-spreader’s Air Compressor

Figure 11P-9: Trailer, Lime-spreader’s Control Box

Table 11P-3: Cleaning Instructions for the trailer, Lime-spreader’s Internal Areas

Serial Comments or Tasks Technical Time (hours)

1 Remove the battery from the compartment and clean the leads.

2 Clean the battery compartment. The battery box should be free of dust, seed, plant and insect material (refer Figure 11P-8).

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Serial Comments or Tasks Technical Time (hours)

3 Clean the air compressor ensuring that the housing is clear of insect and plant material.

4 Remove covers to compressor and clean out all soil, plant, insect matter and to check for animal nests and presence of animals.

5 Clean the exhaust grill of all seed and plant material.

6 Remove air cleaner element and dispose of. Ensure air cleaner housing is clean of dust, soil, insect and plant material.

4 Replace air cleaner element with new part.

5 Clean all rubber seals around the control box door (refer Figure 11P-9).

6 Hand or air clean the control box only – No high pressure or steam cleaning.

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ANNEX Q TO CHAPTER 11

CLEANING INSTRUCTIONS – TRAILER, SANDBAG

1. This chapter provides basic and specific cleaning requirements for selected vehicles. Where there is a specific requirement or need to highlight particular problem areas detailed cleaning guides are provided as tables and figures in this Annex

2. The cleaning requirements that follow are in addition to those points for trailers included in Chapter 11 of this publication.

External Areas

3. The cleaning instructions for the trailer, sandbag’s external areas, as illustrated in Figures 11Q-1 to 11Q4, include the points detailed in Table 11Q-1.

Figure 11Q-1: Trailer Sandbag’s External Areas

Figure 11Q-2: Trailer Sandbag’s Delivery Chute

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Figure 11Q-3: Trailer Sandbag’s Sand Bin

Figure 11Q-4: Trailer Sandbag’s Forklift Tyne Slot

Table 11Q-1: Cleaning Instructions for the Trailer’s External Areas

Serial Comments or Tasks Technical

Time (hours)

1 All too boxes/storage cabinets are to be emptied, cleaned and inspected prior to replacing the contents

1.0

2 All machinery is to be cleaned of all contaminants to ensure all soil, plant and insect material is removed.

3 All machinery is to be cleaned underneath.

4 The sand bin and delivery chute system is to be completely flushed ensuring that they are free of soil, plant or other BRM (refer Figures 11Q-2 and 11Q-3). This may require several flushing’s to achieve.

5 Remove all plant debris, seeds and soil that have settled on top of the trailer and especially around the motor.

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Serial Comments or Tasks Technical

Time (hours)

6 Remove all soil and plant matter from locks.

7 Clean out the power outlets.

8 Remove all panels and doors to allow access to internal areas for cleaning.

9 Remove covers to clean out all soil, plant, insect matter and to check for animal nests and presence of animals.

10 Linings may need to be disposed of if they cannot be brought to an acceptable standard

1.0

11 Clean forklift points of all soil matter and check for any animal or insect infestation (refer Figure 11Q-4).

12 Clean all recesses and access points (such as forklift tine points, twist lock tie-down points, power outlets)

0.75

13 Refer to Chapter 11 for detailed cleaning guidelines.

Suspension

4. The specific cleaning instructions for a Trailer’s suspension, as illustrated in Figure 11Q-5, include those points detailed in Table 11Q–2.

Figure 11Q-5: Trailer Sandbag’s Rear Suspension

Table 11Q–2: Cleaning Instructions for the Trailer’s Suspension

Serial Comments or Tasks Technical

Time (hours)

1 Refer to Chapter 11 for detailed cleaning guidelines

Drawbar

5. The cleaning instructions for under a Trailer’s drawbar, as illustrated in Figure 11Q-6, include the points detailed in Table 11Q–3.

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Figure 11Q-6: Trailer Sandbag’s Draw Bar and Spare Wheel

Table 11Q–3: Cleaning Instructions for Under the Trailer’s Drawbar

Serial Comments or Tasks Technical

Time (hours)

1 Remove spare wheel prior to cleaning and clean as per “Tyres (New, Old and Spares)” in Chapter 11.

2 Refer to Chapter 11 for detailed cleaning guidelines for the drawbar.

Engine

6. The specific cleaning instructions for a Trailer’s engine bay, as illustrated in Figures 11Q-7 to 11Q-9, include those points detailed in Table 11Q–4.

Figure 11Q-7: Trailer Sandbag’s Engine Bay

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Figure 11Q-8: Trailer Sandbag’s Engine

Figure 11Q-9: Trailer Sandbag’s Radiator Screen

Table 11Q–4: Cleaning Instructions for the Trailer’s Engine Bay

Serial Comments or Tasks Technical

Time (hours)

1 Clean the engine compartment and engine to ensure they are free of dust, built up dirt and grease, insect and plant material (refer Fighure11Q-7).

2 Ensure any engine openings / breathers are taped or plugged to stop ingress of water (refer Fighure11Q-8).

3 Ensure the starter motor and alternator are covered and taped to stop ingress of water.

4 Do not direct high-pressure water jets at any of the engine openings/breathers, or at any of the electrical/electronic components.

5 Remove air cleaner element and dispose. Ensure air cleaner housing is clean of dust, soil, insect and plant material.

0.75

6 Replace air cleaner element with new part. In general, air filters would require extensive cleaning to pass DA requirements. It may be more

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cost-effective to remove and replace them before returning to Australia.

7 Remove the grill (if applicable) and high-pressure air or pick clean the radiator to ensure there are no seed or insect debris embedded. Inspect behind number plate and tactical signage (refer Figure 11Q-9).

8 The radiator cowling may need to be removed to facilitate the cleaning of the radiator.

2.0

9 The inside radiator to be air-blown and, if necessary, picked clean of all insect and seed matter.

2.0

10 Loosen radiator shroud to let any loose debris fall through after flushing.

0.5

11 Check either side of radiator for vertical hollow support structures. Flush to verify internal cleanliness if present.

12 Check all wiring harnesses for internal cleanliness. Hose out or remove the conduit to ensure there is no soil, plant and insect matter caught between cables.

13 Remove the batteries and clean the battery and battery casings, cradle and housing compartment of all soil, plant and insect matter.

0.5

14 All water reservoirs must be emptied (excluding radiator).

Stabilisers and Stands

7. The cleaning instructions for the Trailer Sandbag’s Stabilisers and Stands, as illustrated in Figures 11Q-10 and 11Q-11, include the points detailed in Table 11Q–5.

Figure 11Q-10: Trailer Sandbag’s Front Stabiliser

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Figure 11Q-11: Trailer Sandbag’s Rear Stabiliser

Table 11Q-5: Cleaning Instructions for the Trailer Sandbag’s Supports and Stands

Serial Comments or Tasks Technical

Time (hours)

1 Attachment points and frames are to be fully extended prior to cleaning.

2 Stabilisers /supports are to be cleaned with a high-pressure water cleaner and attention is to be paid to the hollow tube areas.

3 Stands are to be subject to high-pressure water cleaner, paying attention to the threaded area.

4 Special attention is to be paid to the foot plates which are to be cleaned with a high-pressure water cleaner.

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ANNEX R TO CHAPTER 11

CLEANING INSTRUCTIONS – TRAILER ALL-TERRAIN VEHICLE

1. This chapter provides basic and specific cleaning requirements for selected vehicles. Where there is a specific requirement or need to highlight particular problem areas detailed cleaning guides are provided as tables and figures in this Annex.

2. The cleaning requirements that follow are in addition to those points for trailers included in Chapter 11 of this publication.

External Areas

3. The cleaning instructions for the Trailer All-terrain Vehicle’s external area, as illustrated in Figures 11R-1 to 11R-3, include the points detailed in Table 11R-1.

Figure 11R-1: Trailers All-terrain Vehicles

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Figure 11R-2: Trailer All-terrain Vehicle’s Box Tray

Figure 11R-3: Trailer All-terrain Vehicle’s Dump Box Tray

Table 11R-1: Cleaning Instructions for the Trailer All-terrain External Areas

Serial Comments or Tasks Technical Time (hours)

1 Remove the rails to facilitate cleaning of the floor access hole and tubing.

2 Remove the mudflaps to facilitate cleaning, in particular around the attachment points.

3 The twist lock, tie-down and guardrail locating points need to be cleaned of all soil, plant and insect debris.

4 Remove all grease and debris from behind the rear brake actuating shafts.

5 Remove all wooden boards and clean. Disposal should be considered for damaged boards and dunnage.

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Serial Comments or Tasks Technical Time (hours)

6 Refer to Chapter 11 for detailed cleaning guidelines

Suspension

4. The specific cleaning instructions for a Trailer’s suspension, as illustrated in Figures 11R-4 to 11R-6, include those points detailed in Table 11R–2.

Figure 11R-4: Trailer All-terrain Vehicle’s Box Tray Underbelly

Figure 11R-5: Trailer All-terrain Vehicle’s Dump Tray Wheels

Figure 11R-6: Trailer All-terrain Vehicle’s Dump Tray Underbelly

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Table 11R–2: Cleaning Instructions for the Trailer All-terrain Suspension

Serial Comments or Tasks Technical Time (hours)

1 Refer to Chapter 11 for detailed cleaning guidelines

Drawbar

5. The cleaning instructions for under a Trailer All-terrain Vehicle’s drawbar, as illustrated in Figure 11R-7, include the points detailed in Table 11R–3.

Figure 11R-7: Trailer All-terrain Vehicle’s Spare Wheel Mount

Table 11R–3: Cleaning Instructions for Under the Trailer All-terrain Vehicle’s Drawbar

Serial Comments or Tasks Technical Time (hours)

1 The spare tyre (if applicable) is to be removed prior to cleaning and cleaned as per “Tyres (New, Old and Spares)” in Chapter 11 (refer figure 11R-7).

2 Refer to Chapter 11 for detailed cleaning guidelines for the drawbar.

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ANNEX S CHAPTER 11

CLEANING INSTRUCTIONS – TRAILER, PLANT TRANSPORTER

HEAVY (MC3)

1. This chapter provides basic and specific cleaning requirements for selected vehicles. Where there is a specific requirement or need to highlight particular problem areas detailed cleaning guides are provided as tables and figures in this Annex.

2. The cleaning requirements that follow are in addition to those points for trailers included in Chapter 11 of this publication.

External Areas

3. The cleaning instructions for the trailer, heavy plant transporter external areas, as illustrated in Figure 11S-1, include the points detailed in Table 11S-1.

Figure 11S-1: Trailer, Heavy Plant Transporter External Areas

Table 11S-1: Cleaning Instructions for the Trailer, Heavy Plant Transporter External Areas

Serial Comments or Tasks Technical Time (hours)

1 Remove metal cover in front centre top of turntable Clean the turntable using degreaser to remove all grease and contaminants to ensure there is no soil, plant or insect matter trapped.

2 Clean the pivot points on the drawbar using a high-pressure water cleaner.

3 Remove the outer wheels to facilitate cleaning.

4 Remove the mudflaps to facilitate cleaning, paying attention to the attachment points.

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Tray

4. The cleaning instructions for the trailer, heavy plant transporter tray, as illustrated in Figure 11S-2, include the points detailed in Table 11S-2

Figure 11S-2: Trailer, Heavy Plant Transporter Tray

Table 11S-2: Cleaning Instructions for the Trailer, Heavy Plant Transporter Tray

Serial Comments or Tasks Technical Time (hours)

1 Ensure twist lock recesses are cleaned and free of foreign material.

All bins must be emptied and the bin and CES cleaned with a high-pressure water cleaner.

4.0

2 The floor, and area under the centre floor plate,(remove as instructed) is to be cleaned using a high-pressure water cleaner.

Spare Tyre Mount

5. The cleaning instructions for the trailer, heavy plant transporter spare tyre mounts, as illustrated in Figure 11S-3, include the points detailed in Table 11S–3.

Figure 11S-3: Trailer, Heavy Plant Transporter Spare Tyre Mount

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Table 11S–3: Cleaning Instructions for the Trailer, Heavy Plant Transporter Spare Tyre Mount

Serial Comments or Tasks Technical Time (hours)

1 All tools are to be fully removed and extended to facilitate cleaning.

2 Tyre to be fully removed and to be cleaned as per “Tyres (New, Old and Spares)” below.

3 Tyre cover (if fitted) to be fully removed and to be washed and scrubbed to remove all BRM.

4 All externally fitted items of equipment to be removed and both the items and the mounting brackets to be cleaned of all BRM

5 Frame areas are to be washed with high-pressure water utilising a flexible nozzle.

Supports and Stands

6. The cleaning instructions for the trailer, heavy plant transporter supports and stands, as illustrated in Figures 11S-4 and 11S-5, include the points detailed in Table 11SI–4.

Figure 11S-4: Trailer, Heavy Plant Transporter Front Supports and Stands

Figure 11S-5: Trailer, Heavy Plant Transporter Rear Supports and Stands

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Table 11S-4: Cleaning Instructions for the Trailer, Heavy Plant Transporter’s Supports and Stands

Serial Comments or Tasks Technical Time (hours)

1 Attachment points and frames are to be fully extended prior to cleaning.

2 Supports are to be cleaned with a high-pressure water cleaner and attention is to be paid to the hollow tube areas.

3 Stands are to be removed and subject to high-pressure water cleaner, paying attention to the threaded area.

4 Special attention is to be paid to the foot plates which are to be with a high-pressure water cleaner.

Winches and Wire Ropes

7. The cleaning instructions for the Trailer, Heavy Plant Transporter’s winches and wire ropes, as illustrated in Figure 15–6, include the point detailed in Table 11S–5.

Figure 11S-6: Trailer, Heavy Plant Transporter Winch

Table 15–5: Cleaning Instructions for Trailer, Heavy Plant Transporter’s Winches and Wire Ropes

Serial Comments or Tasks Technical Time (hours)

1 The winch drum bay is to be cleaned to ensure it is free of BRM.

2 All items are to be extended to full length and subject to a high-pressure water clean using degreaser, if required, to remove all soil, plant and insect matter.

3 The winch drum is also to be degreased and subject to a high-pressure water clean.

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Serial Comments or Tasks Technical Time (hours)

4 All winch ropes and wire ropes are to be re-oiled after inspection. An application of a protective covering (plastic bag) may be required to protect the refurbished ropes and cables

5 The winch assembly fair leads are to be cleaned and free of grease, soil, plant and insect matter.

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ANNEX T TO CHAPTER 11

CLEANING CHECKLIST – TRAILERS

All serials may not be specific to all trailers

Trailer Registration No: ……………………………….

Serial

Description

Tick

Tray

1 Fittings cleaned with high-pressure water using a flexible nozzle as is necessary.

2 All the supporting members for the floor area cleaned.

3 The wooden floor (if fitted) has been lifted to allow inspection and to facilitate cleaning of the chassis cross members and underside of the floor.

4 All the cracked, gouged or damaged wooden floor plates, have been disposed of.

5 All twist lock recesses are cleaned and free of foreign material.

6 All bins have been emptied and the bin and CES cleaned with a high-pressure water cleaner.

7 The underside hollow cross members have been cleaned with a high-pressure water using a flexible nozzle to remove all soil, plant and insect matter.

8 If vehicle is fitted with a winch, the rope has been wound off the winch drum and the rope, drum and guides/rollers cleaned.

9 The winch cables cleaned and re-oiled after they have been inspected.

Drawbar

1 The fittings have been cleaned as is necessary to get into all areas.

2 If turntable is fitted, it has been degreased and cleaned with high-pressure water to ensure there is no soil, plant or insect matter.

3 The swivel points on the drawbar have been cleaned using a high-pressure water cleaner.

4 The drawbar has been inspected for drain holes and flushed thoroughly.

5 All underside hollow members have been subject to high-pressure water using a flexible nozzle to remove all soil, plant and insect matter.

6 All grease and oil has been removed to ensure freedom from BRM.

Suspension

1 All suspension rocker beam mounts on chassis are clean and free of soil, plant and insect material.

2 All mud and other debris collect in the spring seat, where the spring is mounted to the axle assembly have been cleaned and free of soil, plant and insect material.

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3 All mud and other debris collected in the inside area on the inner side of the wheel have been cleaned and free of soil, plant and insect material.

4 All axles and mounts on chassis are clean and free of soil, plant and insect material.

Tarpaulins

1 All tarpaulins have been brushed down, brush scrubbed and hose cleaned, with particular attention to the seam areas and then hung so as not to contact the ground for drying.

2 All ropes and universal dispatch straps have been extended to their full length and wiped or washed clean of all soil, plant and insect matter.

3 Attachment points and fixtures and tension devices are free of all soil, plant and insect matter.

4 All twigs, foliage, etc have been removed from rope fibres.

5 Velcro panels and seams (where fitted) have been brushed and washed to ensure all seed, plant and soil material is removed.

6 All canvas bags have been turned inside out and checked for burrs, seeds and insects.

7 Where fitted, poles, knuckles and pegs have been cleaned.

8 Unused tarpaulins that have not been used during the entire deployment, have been unrolled, brushed and swept clean to ensure no vermin or insect infestation and then subject to inspection.

Camouflage Nets

1 All grass and debris have been removed.

2 Heavily soiled camouflage nets have been scrubbed and dipped in an approved detergent/ disinfectant (one in 20 solution).

3 Drying has been achieved by the hanging the camouflage net so that it did not come into contact with the ground.

4 All nets have been inspected to ensure that all plant material is removed.

5 All camouflage poles have been brushed or swept clean; and metal joiners have been removed cleaned and then inspected.

Tyres (New, Old and Spares)

1 All tyres have been washed and scrubbed to remove all BRM.

2 Cracked/ perished tyres have been assessed for disposal.

3 All tyres have been treated with an approved residual insecticide after cleaning.

4 All fitted tyres that were damaged have been replaced with new tyres.

5 Used and fitted tyres on rims have been individually verified that the tyres are on rims, are inflated with beading sealed and that the tyres are clean, free of water and other BRM.

6 Tyres not fitted to rims have been stored in such a manner that water has not collected inside the tyre.

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7 The consignment contains a maximum of 8 tyres and is to be imported with an accompanying vehicle

or

The consignment contains more than a maximum of 8 tyres and will not be imported with an accompanying vehicle.

(Delete whichever is not applicable)

Signed ………………………………………. Date: ………………….

Name: ………………………………………