Chap 002 Managerial Accounting

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    Copyright 2009 by The McGraw-Hill Companies, Inc. All rights reserved.McGraw-Hill/Irwin

    Basic CostManagement Conceptsand Accounting for MassCustomization Operations

    Chapter 2

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    Copyright 2009 by The McGraw-Hill Companies, Inc. All rights reserved.McGraw-Hill/Irwin

    LearningObjective

    1

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    2-3

    Process of Management

    DecisionMaking

    DirectingControl

    PlanningStrategyFormulation

    Managers need cost information toperform each of these functions.

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    2-4

    What Do We Mean By a Cost?

    A cost

    is the measure ofresources givenup to achieve a

    particular purpose.

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    LearningObjective

    2

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    2-6

    Product Costs, Period Costs and Expenses

    Product costs are costs associated with goods forsale until the time period during which the productsare sold, at which time the costs become expenses.

    Period costs are costs that are expensed during thetime period in which they are incurred.

    Expenses are the consumption of assets for thepurpose of generating revenue.

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    LearningObjective

    3

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    Product Costs

    Cost of goods sold

    Period Costs

    Operating expenses

    Cost Classifications on FinancialStatements Income Statement

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    Merchandiser

    Current Assets Cash

    Receivables

    Prepaid Expenses

    MerchandiseInventory

    Manufacturer

    Current Assets

    Cash

    Receivables

    Prepaid Expenses

    InventoriesRaw Materials

    Work in Process

    Finished Goods

    Cost Classifications on FinancialStatements Balance Sheet

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    Merchandiser

    Current Assets Cash

    Receivables

    Prepaid Expenses

    MerchandiseInventory

    Manufacturer

    Current Assets

    Cash

    Receivables

    Prepaid Expenses

    InventoriesRaw Materials

    Work in Process

    Finished Goods

    Cost Classifications on FinancialStatements Balance Sheet

    Those materialswaiting to beprocessed.

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    Merchandiser

    Current Assets Cash

    Receivables

    Prepaid Expenses

    MerchandiseInventory

    Manufacturer

    Current Assets

    Cash

    Receivables

    Prepaid Expenses

    InventoriesRaw Materials

    Work in Process

    Finished Goods

    Cost Classifications on FinancialStatements Balance Sheet

    Partially complete

    products

    material towhich some labor

    and/or overhead hasbeen added.

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    Merchandiser

    Current Assets Cash

    Receivables

    Prepaid Expenses

    MerchandiseInventory

    Manufacturer

    Current Assets

    Cash

    Receivables

    Prepaid Expenses

    InventoriesRaw Materials

    Work in Process

    Finished Goods

    Cost Classifications on FinancialStatements Balance Sheet

    Completed productsawaiting sale.

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    LearningObjective

    4

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    Types of Production Processes

    Type of Production Description of Example of

    Process Process Manufacturer

    Job Shop Low volume Disney

    Little standardization

    Unique products

    Batch Multiple products Caterpillar

    Low volume

    Assembly Line A few major products Ford

    Higher volume

    Mass Customization High volume Dell

    Many standardized components

    Customized combination of components

    Continuous Flow High volume Exxon

    Highly standardized commodity products

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    LearningObjective

    5

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    Manufacturing Costs

    TheProduct

    DirectLabor

    ManufacturingOverhead

    DirectMaterial

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    Direct Material

    Example:Steel used tomanufacture

    the automobile.

    Cost of raw material that is used tomake, and can be convenientlytraced, to the finished product.

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    Cost of salaries, wages, and fringebenefits for personnel who work

    directly on manufactured products.

    Direct Labor

    Example:Wages paid to an

    automobile assemblyworker.

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    All other manufacturing costs

    Manufacturing Overhead

    Materials used to support

    the production process.Examples: lubricants andcleaning supplies used in anautomobile assembly plant.

    IndirectLabor

    IndirectMaterial

    OtherCosts

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    All other manufacturing costs

    Manufacturing Overhead

    Cost of personnel who

    do not work directly onthe product. Examples:maintenance workers,janitors and security

    guards.

    IndirectLabor

    IndirectMaterial

    OtherCosts

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    All other manufacturing costs

    Manufacturing Overhead

    Examples: depreciation

    on plant and equipment,property taxes,insurance, utilities,

    overtime premium, andunavoidable idle time.

    IndirectLabor

    IndirectMaterial

    OtherCosts

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    Classifications of Costs inManufacturing Companies

    PrimeCost

    ConversionCost

    Manufacturing costs are oftencombined as follows:

    DirectMaterial

    DirectLabor

    ManufacturingOverhead

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    Manufacturing Cost Flows

    ManufacturingOverhead

    Direct Material

    Direct Labor

    Work inProcess

    Inventory

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    Manufacturing Cost Flows

    ManufacturingOverhead

    Direct Material

    Direct Labor

    FinishedGoods

    Inventory

    Work inProcess

    Inventory

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    Manufacturing Cost Flows

    ManufacturingOverhead

    Direct Material

    Direct Labor

    FinishedGoods

    Inventory

    Cost ofGoods

    Sold

    Work inProcess

    Inventory

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    Copyright 2009 by The McGraw-Hill Companies, Inc. All rights reserved.McGraw-Hill/Irwin

    Learning

    Objective6

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    Comet Computer Corporation

    Schedule of Cost of Goods Manufactured

    Raw material used 134,980$

    Direct labor 50,000

    Total manufacturing overhead 230,000

    Total manufacturing costs 414,980$

    Add: Work-in-process inventory, January 1 120

    Subtotal 415,100$

    Deduct: Work-in-process inventory, December 31 100

    Cost of goods manufactured 415,000$

    Schedule of Cost of GoodsManufactured

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    Comet Computer Corporation

    Schedule of Cost of Goods Manufactured

    Raw material used 134,980$

    Direct labor 50,000

    Total manufacturing overhead 230,000

    Total manufacturing costs 414,980$

    Add: Work-in-process inventory, January 1 120

    Subtotal 415,100$

    Deduct: Work-in-process inventory, December 31 100

    Cost of goods manufactured 415,000$

    Schedule of Cost of GoodsManufactured

    Computation of Cost of Raw Material Used

    Raw-material inventory, January 1 6,000$

    Add: Purchases of raw materials 134,000

    Raw material available for use 140,000

    Deduct: Raw material inventory, December 31 5,020

    Raw material used 134,980$

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    Comet Computer Corporation

    Schedule of Cost of Goods Manufactured

    Raw material used 134,980$

    Direct labor 50,000

    Total manufacturing overhead 230,000

    Total manufacturing costs 414,980$

    Add: Work-in-process inventory, January 1 120

    Subtotal 415,100$

    Deduct: Work-in-process inventory, December 31 100

    Cost of goods manufactured 415,000$

    Schedule of Cost of GoodsManufactured

    Include all direct laborcosts incurred during the

    current period.

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    Comet Computer Corporation

    Schedule of Cost of Goods Manufactured

    Raw material used 134,980$

    Direct labor 50,000

    Total manufacturing overhead 230,000

    Total manufacturing costs 414,980$

    Add: Work-in-process inventory, January 1 120

    Subtotal 415,100$

    Deduct: Work-in-process inventory, December 31 100

    Cost of goods manufactured 415,000$

    Computation of Total Manufacturing Overhead

    Indirect material 10,000$

    Indirect labor 40,000Depreciation on factory 90,000

    Depreciation on equipment 70,000

    Utilities 15,000

    Insurance 5,000

    Total manufacturing overhead 230,000$

    S h d l f C t f G d

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    Comet Computer Corporation

    Schedule of Cost of Goods Manufactured

    Raw material used 134,980$

    Direct labor 50,000

    Total manufacturing overhead 230,000

    Total manufacturing costs 414,980$

    Add: Work-in-process inventory, January 1 120

    Subtotal 415,100$

    Deduct: Work-in-process inventory, December 31 100

    Cost of goods manufactured 415,000$

    Schedule of Cost of GoodsManufactured

    Beginning work-in-process inventory iscarried over from the

    prior period.

    Ending work-in-process

    inventory contains the cost ofunfinished goods, and isreported in the current assetssection of the balance sheet.

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    Income Statement for aManufacturer

    Comet Computer Corporation

    Income StatementFor the Year Ended December 31, 20X2

    Sales revenue 700,000$

    Less: Cost of goods sold 415,010

    Gross margin 284,990$

    Selling and administrative expenses 174,490

    Income before taxes 110,500$

    Income tax expense 30,000

    Net income 80,500$

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    Comet Computer Corporation

    Income StatementFor the Year Ended December 31, 20X2

    Sales revenue 700,000$

    Less: Cost of goods sold 415,010

    Gross margin 284,990$

    Selling and administrative expenses 174,490

    Income before taxes 110,500$

    Income tax expense 30,000

    Net income 80,500$

    Comet Computer Corporation

    Schedule of Cost of Goods Sold

    For the Year Ended December 31, 20X2

    Finished-goods inventory, Jan. 1 200$

    Add: Cost of goods manufactured 415,000

    Cost of goods available for sale 415,200

    Deduct Finished-goods inventory, Dec. 31 190

    Cost of goods sold 415,010$

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    Copyright 2009 by The McGraw-Hill Companies, Inc. All rights reserved.McGraw-Hill/Irwin

    Learning

    Objective7

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    Activities that cause costs to beincurred are called COST DRIVERS:

    Cost Driver Examples

    Activity Cost Driver

    Machining operations Machine hoursSetup Setup hours

    Production scheduling Manufacturing orders

    Inspection Pieces inspected

    Purchasing Purchase ordersShop order handling Shop orders

    Valve assembly support Customer requisitions

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    Learning

    Objective8

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    Cost Classifications

    Cost behavior meanshow a cost will reactto changes in the

    level of businessactivity.

    Totalvariable costschange when activitychanges.

    Totalfixed costsremainunchanged whenactivity changes.

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    Total Variable Cost Example

    Your total cable pay-per-view bill is based onhow many movies you watch.

    Pay-Per-View

    Movies Watched

    TotalP

    ay-Per-View

    Bill

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    Variable Cost Per Unit Example

    Movies Watched

    PerM

    ovieCharge

    The cost per movie watched is constant. Forexample, $4.00 per movie.

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    Total Fixed Cost ExampleYour monthly cable bill probably does not change

    when you watch movies on channels that youhave elected to be paid on a monthly basis (HBO).

    Numberof HBO Movies

    Watched

    Month

    lyChargefor

    H

    BOBill

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    Fixed Cost Per Unit Example

    Number of HBO

    Movies Watched

    MonthlyH

    BOBillp

    erM

    ovie

    Watched

    The average cost per HBO movie decreasesas more HBO movies are watched.

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    Cost Classifications

    Summary of Variable and Fixed Cost Behavior

    Cost In Total Per Unit

    Total variable cost changes Variable cost per unit

    Variable as activity level changes. remains the same over

    wide ranges of activity.

    Total fixed cost remains Fixed cost per unit

    Fixed the same even when the goes down as activity

    activity level changes. level goes up.

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    Copyright 2009 by The McGraw-Hill Companies, Inc. All rights reserved.McGraw-Hill/Irwin

    Learning

    Objective9

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    Direct and Indirect Costs

    Direct costs Costs that can be

    easily andconveniently traced to

    a product ordepartment.

    Example: cost ofpaint in the paint

    department of anautomobile assemblyplant.

    Indirect costs Costs that must be

    allocated in order tobe assigned to a

    product ordepartment.

    Example: cost ofnational advertising

    for an airline isindirect to a particularflight.

    Controllable and

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    A cost that can be significantly influencedby a manager is a controllable cost.

    Controllable andUncontrollable Costs

    Cost item Manager Classificaton

    Cost of food used Restaurant Controllable

    in a restaurant manager

    Cost of national Restaurant Uncontrollable

    advertising by a manager

    restaurant chain

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    Learning

    Objective10

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    Opportunity Cost

    The potential benefit that isgiven up when onealternative is selected

    over another. Example: If you were

    not attending college,you could be earning

    $20,000 per year.Your opportunity costof attending college for oneyear is $20,000.

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    Sunk Costs

    All costs incurred in the past that cannot bechanged by any decision made now or in thefuture are sunk costs. Sunk costs should not be

    considered in decisions. Example: You bought an automobile that cost

    $12,000 two years ago. The $12,000 cost issunk because whether you drive it, park it, tradeit, or sell it, you cannot change the $12,000cost.

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    Differential Costs

    Costs that differ between alternatives.

    Example:You can earn $1,500 per month in yourhometown or $2,000 per month in a nearby city.

    Your commuting costs are $50 per month in yourhometown and $300 per month to the city.

    What is your differential cost?$300 - $50 = $250

    Marginal Costs and Average

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    Marginal Costs and AverageCosts

    The extra costincurred to produceone additional unit.

    The total cost toproduce a quantity

    divided by thequantity produced.

    Marginal and average costs arelargely a function of cost behavior

    -- variable and fixed costs.

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    Costs and Benefits of Information

    Costs Benefits

    More information does not mean morebenefits if information overload results.

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    End of Chapter 2