Channel for Quality！ - FavorSea Plants, Crushers and Crushing... · 1.3Combination Flow Chart 1.4...

Serial No.:CSMO2013.1.1

Crushing Plants, Crushers and Crushing Technologies

I N D U S T R I A L C H A N N E LChannel for Quality！

CONTENTS1 MC Series Mobile Crushing&Screening Plant

2 Crushers

3 Crushing Technologies

1.1Primary Crushing Series Mobile Crushing & Screening Plant

1

11

1367

11121314141617192021

23

232425

1.2 Mobile Secondary Crushing & Screening Plant1.3Combination Flow Chart1.4 Crawler Type Mobile Crushing & Screening Plant

2.1. European Type JAW Crusher2.2. JAW Crusher2.3. European Type Impact Crusher2.4. Impact Crusher2.5. CS High- Efficiency Spring Cone Crusher2.6. HP Series High Efficiency Hydraulic Cone Crusher2.7. HCS Series Single Cylinder Hydraulic Cone Crusher2.8. Spring Cone Crusher2.9. VSI5X Effeicent Centrifugal Impact Crusher2.10. VSI Vertical Shaft Impact Crusher

3.1Technology of Artificial Sand Making From Mine Tailings3.2 Construction Waste Crushing Plant3.3 Basalt Crushing Plant For Highway Construction


W http//www.FavorSea.com | E [email protected] 1

1.MC Series Mobile Crushing&Screening Plant

1.1Primary Crushing Series Mobile Crushing & Screening Plant

Advantages Statement:Equipments IntegrationComplete set of equipment, rational and compact combination, maximally saving the working area.High maneuverabilitySmall turning radius makes it convenient for driving on the ordinary road, and also easily for moving in and out of the mining area. Besides, it can be transferred to another working area anytime as needed, thus, eliminating the drawbacks compared with fixed crushing plant on dismounting, transporting and installation.Saving Transportation Cost of Raw MaterialThe mobile crushing plant can enter the mining area to work directly so that save the cost of the raw material being transported away from the mining area Flexible ConfigurationAccording to different requirements of customers, we are providing a targeted mobile crushing plant configuration. It can operate with one single crushing station, and also can work with multiply crushing plants. That is can either crushing with one single plant and also can compose multiply-stage crushing, screening and other plants work jointly.Independent Power Generation SystemThe mobile crushing plant can equip a generator accordingly so that can work normally in the non-power supply's remote border districtReliable Quality and Stable PerformanceWith more than 20 years' crushing equipments manufacture experience, facile, nimble, reasonable mobile frame, strict debugging before leaving the factory, ensuring every mobile crushing plant operate stably with reliable performance,

1. It adopts ship form steel structure and low vehicle chassis with light weight. The volume is controlled reasonably. Hidden style traction frame is easy to be packed up and put up. The transportation turning radius is very small.

2. Feeding guard is lifted by hydraulic pressure, easy to be loaded and unloaded, conveniently and reliably to be fixed.3. Feeding guard adopts hierarchical type with two layers structure which provides prerequisites for widening.

4. The vehicle control cabinet is equipped with high-tech LCD touch screen and PLC control system. LCD touch screen with man-machine dialogue function makes it possess the functions of key start, misuse tips and protection, electrical control operations, fault and safe tips. It is convenient, efficient and secure.

5. Grizzly bars of the feeder are capable to separate out the small-sized material as the wastes. By adopting the automatic separatory hatch door, materials in the wastes hopper would flow either with the side-opening bell conveyor, or with the main materials.



6. Height of belt conveyor is adjustable. It also can be twisted and folded.

7. Landing legs adopt hydraulic lift mode which is of convenient operation and reliable performance.

8. With overall streamlined body design and metallic paint spraying, this plant is the perfect combination of mechanics and aesthetics.

YG1349EW110YG1349EW86YG1349E912YG1142E710YG938E69

12600 13900 15450 15450 15450

2550 2750 2950 2950 2950

3870 4320 4450 4350 4900

12600 13900 15450 15450 15450

2900 2950 3300 3300 3300

4060 4810 5300 5300 5700

35 47 78 59 86

480 630 750 730 940

200 250 250 320 400

65~160 80~140 100~200 75~225 150~275

90~180 110~320 220~450 150~500 300~650

ModelTechnical Data

Transportation Length(mm) (without and with d i esel generator)Transportation Width (mm)

Transportation Height(mm)

Maximum Length, (mm)

Maximum Width (mm)

Maximum Height (mm)

Weight (t)

Tire Configuration

Jaw Crusher

Dualaxial

PE600X900

GZD960X3800

B800X3.5M

B500X3M

RCYD(C)-8 RCYD(C)-10 RCYD(C)-12 RCYD(C)-12 RCYD(C)-12

B65X4M B650X4.5M B650X4.5M B650X4.5M

B1000X9.5M B1200X10.5M B1200X10.5M B1200X10.5M

GZD1100X4200 GZD1300X4900 GZD1300X4900 GZD1300X4900

PE750X1060 PE900X1200 PEW860 PEW1100

Triaxial Triaxial Triaxial Triaxial

The 'Maximum Feeding size (rmm)

Discharge Opening Size

Capacity(t/h.)

Vibrating Feeder

Main Belt Conveyor

Side-opening Belt Conveyor(Optional)

Genset (opt i onaL) (Kw)

Iran Separator (Optional)

Mobile Jaw Crusher



YG1349FW1318IIYG1142FW1315IIYG938FW1214II

12600 13900 15450

2550 2750 2950

3870 4180 4300

12600 13900 15450

3250

5200 5200 5200

320 400 500

500 600 700

130~200 180~320 240~400

3250 3250

39 51 60

ModelTechnical Data

Transportation Length(mm) (without and with d i esel generator)

Transportation Width (mm)



Maximum Width (mm)

Maximum Height (mm)

Weight (t)

Tire Configuration

Impact Crusher

Dualaxial

PFW-1214II PFW-1315II PFW-1318II

GZD960X3800

B800X8.5M

B500X3M

RCYD(C)-8 RCYD(C)-10 RCYD(C)-12

B650X4M B650X4.5M

B1000X9.5M B1200X10.5M

GZD1100X4200 GZD1300X4900

Triaxial Triaxial

The 'Maximum Feeding size (rmm)

Capacity(t/h.)

Vibrating Feeder

Main Belt Conveyor

Side-opening Belt Conveyor(Optional)

Genset (opt i onaL) (Kw)

Iran Separator (Optional)

Mobile Impact Crusher

1. The plant is designed with ship-form structure made of steel and low chassis It is light in weight. Owning to the reasonably designed body, its transportation turning radius is quite small with high maneuverability.

2. The vehicle control cabinet is equipped with high-tech LCD touch screen and PLC control system. LCD touch screen with human-machine dialogue function makes it process the functions of key start, misuse warning, protection, electrical control operations, fault and safe tips, which is convenient, high-efficient and secure.

3. The automatic-portable conveyor for return material make the installation of the whole plant is quite easy.

4. Landing legs adopt hydraulic lift mode which is of convenient operation and reliable performance.

5. The mobile crushing & screening plant con be customerized in design. It can be manufactured either crushing first or conversely.

1.2 Mobile Secondary Crushing & Screening Plant



Y3S1860F1214

Y3S2160F1315

Y3S1860FW214III

Y3S2160FW315III

14300 14300 14300 14300

2830 28303190 3190

4380 4380 43804380

15300 15300 1530015300

3900

6400 6400 64006400

B800X8.5M B800X8.5MB1000X8.5M B1000X8.5M

3YZS1860 3YZS2160 3YZS21603YZS1860

3970 3970 3970

40 47 4840

ModelTechnical Data


Transportation Length (mm)



Maximum Width (mm)

Maximum Height (mm)

Weight (t)

Tire Configuration

Impact CrusherPF-1214 PF-1315 PFW-1315IIIPFW-1214III

TriaxialTriaxial Triaxial Triaxial

Belt Conveyor Under Vbrating Screen

Vibrating Screen

Vibrating Screen+Impact Crusher



Y3S1860F1214

Y3S2160F1315

Y3S1860FW214III

Y3S2160FW315III

13050 14300 14300 14300

2830 28302830 3150

4350 4380 43804380

14600 15300 1530015300

3900

6000 6400 64006400

B800X7.5M B800X8.5MB800X8.5M B1000X8.5M

3YZS1848 3YZS1860 3YZS21603YZS1860

3900 3900 3970

38 46 43.542

ModelTechnical Data





Maximum Width (mm)

Maximum Height (mm)

Weight (t)

Tire Configuration

cone CrusherCS75 CS160 HP220HP220

TriaxialDualaxial Triaxial Triaxial

Belt Conveyor Under Vbrating Screen

Vibrating Screen

Vibrating Screen+Cone Crusher

Y3S2160Y3S1860Y3S1848

10280 11480 11480

2830 2830 3150

4350 4350 4350

11100 11800 11800

3600

6000 6500 6500

3600 3970

16 18 19

ModelTechnical Data

Transportation Length(mm)




Maximum Width (mm)

Maximum Height (mm)

Weight (t)

Tire Configuration

Discharging Belt Conveyor

Vibrating Screen

Dualaxial Dualaxial Dualaxial

B800X7.5M

3YZS1848 3YZS1860 3YZS2160

B800X8.5M B1000X8.5M

Vibrating Screen



Y3S23G93E46Y55B

15200 2900 4350 45PE400X600

PYB900

GZD960X3800

3YZS1237

B650X6M

B500X14M

B650X9M

B6500X4M

Transportation Lebgth(mm)

Model Transportation Width(mm)


Crusher1 WeightCrusher2 VibratingFeeder

VibratingScreen

BeltConveyoraboveSreen

BeltUnderVibratingScreen

MainBeltConveyor

Doubleside-opening BeltConveyors

Combination

Y3S2160V140Y3S1860V92Y3S1848V81

13500 15600 15600

2830 2830 3100

4350 4350 4480

14650 16300 16300

3900

5980 6400 6550

3900 3900

31 36 49

ModelTechnical Data


Transportation Length(mm)



Maximum Width (mm)

Maximum Height (mm)

Weight (t)

Tire Configuration

Cone Crusher

Discharging Belt Conveyor

Under Vibrating Screen

Vibrating Screen

Dualaxial Triaxial Triaxial

VSL-8518

B800X2.2M

B800X7M

3YZS1848 3YZS1860 3YZS2160

B800X2.5M

B800X8M

B1000X2.5M

B1000X8M

VSL-9526 VSL-1140

Vibrating Screen + Vertical Shaft Impact Crusher

1.3 Combination Flow ChartNote: we can design the primary crushing, secondary crushing, tertiary crushing and combine them with each other flexibly according to customers' requirement. We will try our best to meet our customers' requirement.



1.4 Crawler Type Mobile Crushing & Screening PlantFeatures:Crawler type mobile crushing and screening plant is researched and designed by our experienced engineers. It is of stable performance and beautiful structure. It is widely used in road &bridge construction, building, mining and other fields.1. Excellent performance of power system. It is adopts Cummins diesel engine, low oil consumption, low noise. And we can equip a low-temperature preheating device sol that the equipment is able to start at -250C low temperature environment.2. Ship-shaped steel chassis. It is of high intensity, low on ground pressure etc. And it is easy to be transported on different terrains like mountain and marsh.3. High-torque moving motor. It is of strong driving force and perfect performance, thus providing reliable power source to the running system.4. Servo -system. It is of easy operation and precise control, and can realize Continuously Variable Transmission5. Efficient and mature crushing and screening equipment. The crushing and screening plant uses our company's advanced products so that ensure the good quality of complete set of equipment.6. Both electricity and diesel oil power device with intelligent dual power switch. The machine can be operated by local electric power. Thus the operating cost will be cut down and the emission of CO2 and nitrogen oxides is highly reduced. When there is electricity breakdown and under voltage, the diesel oil power device will be started to work to guarantee the continuous operation of the machine.



Crawler Type Mobile Jaw Crusher/Impact Crusher

YG935E69L YG935FW1214IIL YG1138E71L YG1138FW1315IIL YG1138EW86L

GZD-960X3500

PE600X900

B800X10M

3200

B500X3.5M

2800

11800

12100

3100

4100

ModelTechnical Data

Crusher

Main Belt Conveyor

Discharging Height of Main Belt Conveyor(mm)Side-openning Belt Converyor(Optional)

Discharging Height of Side- openning Belt Conveyor (mm)


Transportation Width(mm)

Transportation Height (mm)

Transportation Weight (mm)

Working Length (mm)

Working Width (mm)

Working Height (mm)

Vibrating Feeder

2900

3660

40

GZD-960X3500

PFW-1214II

B800X10M

3200

B500X3M

2800

11800

12100

3100

4100

2900

3950

43

GZD-1100X3800

PE750X1060

B1000X10.5M

3500

B650X3.5M

3100

13500

13500

3300

5100

3200

4120

60

GZD-1100X3800

PFW-1315II

B1000X10.5M

3500

B650X3.5M

3000

13500

13500

3300

4800

3200

4160

60

GZD-1100X3800

PEW860

B1200X11M

3500

B650X4M

3100

13500

15200

3300

5500

3200

4150

63

Specifications



Standard Crawler Type Cone Crusher Plant

YCS160L YHP220L

CS160

GLD-12X4.5/15

5

3100

B1000X10M

14800

3100

Model

Volume of Upper Hopper

Height of Final Products Receiving

Model of Main Belt Conveyor

Transportation Length (mm）

Transportation Width(mm)

Transportation Weight(mm)


Equipment Configuration

Crusher

Belt Type VibratingFeeder

4000

53

5

3100

B1000X10M

14800

3100

4000

45

HP220

GLD-12X4.5/15

Specifications



Standard Crawler Type Cone Crusher Plant

Y3S1548AL Y3S1548BLY3S1848AL Y3S1848BLY3S1860AL Y3S1860BL

3YZS1860 3YZS1860

A Type Dual Power Crawler Type Moble Feeding and Screening Plant

BType Dual Power Crawler Type Moble Sorting and Screening Plant

3YZS1548 3YZS1548

Belt Converyor Feeding Sorting and Feeding

B1200x3.5M B1200x3M B1200x3M B1200x4MB1400x3.5M B1400x4M

B800X5M B1000X8M B1200X8M B1200X8M

B800X4.3M B800X7.9M B1000X7.9M B1000X8MB1000X4.3M B1000X5M

B650X7.9M B650X7.9M

B650X7.9M

B650X7.9M

B650X7.9M

B650X7.9M

B650X7.9M B650X7.9M B650X7.9M B650X7.9M

B650X7.9M B650X7.9M B650X7.9M

B650X7.2M B650X7.2M B650X7.9M

B650X7.9M

B800X7.9M

3280 3280 3280 3000

3700 3700 3980

3000 3000

4000 4000 4000

Classification of Items

Vibrating Feeder

Feeding Hopper

Feeding Belt Conveyor

Main Belt Conveyor

Belt ConveyorUnderVibrating ScreenLeft Side-openingBelt ConvevorRight Side-openingBelt Convevor 1

Right Side-openingBelt Convevor 2

Belt Conveyor




Transportation Weight (mm)

Model

12600 12600 12600 14200 14200 16500

3YZS1848 3YZS1848

B1000X5M B1000X5M

28 31 33 3330 35



2. Crushers 2.1 European Type Jaw Crusher

Features

1. World-level manufacturing technology is adopted, and highest- level raw material is used.2. More advanced movable jaw assembly lengthens life of crusher.

Movable jaw assembly is made from cast piece with high-quality, is driven by two large flying wheels which are made from cast steel. Moreover, heavy eccentric shaft is processed by forged mold. All of

these make the PEW series jaw crusher extremely reliable.

3 Integral cast steel structure is adopted for bearing seat. Integral cast steel bearing matches well with the crusher

frame, at the same time, radial strength of the bearing seat is highly strengthened. However, the separate bearing seat does not have this advantage.

4. Finite element analysis technology is adopted to make the crusher much stronger.

5. Crusher chamber adopts "V" structure which could make actual feed width comply with the nominal one.

6. Adjustment of the discharge part is more convenient.Discharge part of PEW jaw crusher is installed wedge block, which makes discharge much simpler, safer and faster than the spacer on old style crusher.

7. Bearing with larger model and higher load are used.All PEW jaw crushers are equipped with larger bearing compared with same model of normal jaw crusher. Its higher load capacity and effective oil seal will lengthen the life of bearing.

8. A newly designed tooth-shape side plate, makes the available area of jaw plate longer, and enhances the capacity.

9. Central lubricating device are installed on the machine, so the bearing is easy to be lubricated.

10. Pressing bar and support type are used to fix jaw plate.

11. Heavy type protecting plate is installed for bearing seat, accidental damage of bearing seat is avoided.

12. Supporting bar under jaw plate protects movable jaw and frame from being worn down.

Model FeedingOpening(mm)

MaxFeedingSize(mm)

DischargeSetting(mm)

EccentricShaft RotationSpeed (rpm)

Capacity(t/h)

Power(kw)

RotationSpeed(rpm)

Electric Motor Overall Dimension(mm) (L*W*H)

Weight(t)

PEW200X1300

200x1300 10-30 320 12-35 30 1320X2150X1175

1400X1850X1310

1450X2150X1175

1920X1460X1840

3300X2320X3120

4140X2660X3560

980

980 6

6.5

6.5

32

59.2

6980

980

985

740

30

37

37

132

185

15-50

20-50

15-70

200-500

300-650

330

330

250

240

210

20-40

20-40

35-85

100-225

150-275

150

220

220

350

720

940

250x1000

250x1200

400x600

840x1045

1100x1200

PEW250X1000

PEW250X1200

PEW400X1200

PEW860

PEW1100

Specifications



2.2. Jaw CrusherBrief Introduction jaw crusher is ideally suitable as primary and secondary crusher for material with compression strength less than 3 0Mpa. Jaw crusher is of high crushing ratio, larger capacity, welI-distributed final product size, simple structure, reliable performance, convenient maintenance, lower operation cost, etc. It is widely used in mining, metallurgy, construction, highway, railroad, and water conservancy, etc.

Working PrincipleThe electrical motor transmits power to the eccentric shaft through v-belt and belt pulley. Then the exciting force generated by the eccentric shaft will make the movable jaw move upwards and downwards. This movement would trigger the toggle plate to push the movable jaw forwards and backwards. When the movable jaw moves forth toward the fixed jaw, materials in the crushing cavity will be squashed or chopped. And then the movable jaw travels back, the chopped or squashed materials which meet the requirement will be discharged from the outlet. Since the motor keeps working, the crusher will crush and discharge periodically to achieve mass production.

Features1. High crushing ratio, well-distributed final product size;2. Discharge opening of the jaw crusher is adjustable reliably within a wide range through the stuffing of shim, thus it is capable to meet various requirements of customers;3. Lubrication system of it is safe and reliable, which boasts an easy and

convenient maintenance;4. Simple structure, reliable performance, low maintenance cost;5. Little dust and low noise.

Model MaxFeedingSize(mm)

Max FeedSize (mm)

Adjustable Rangeof DischargingOpening (mm）

Capacity(t/h)

Motor Power(kw)

Overall Dimension(mm) (L*W*H)

Weight(t)

PE250x400

PE250x1000

PE400x600

PE500x750

PE600x900

PE750x1060

PE900x1200

PE1000x1200

PE1200x1500

200 1150x1275x1240

2790x2670x1380

1700x1732x1653

2035x1921x2000

2290x2206x2370

2620x2302x3110

3789x2826x3025

3889x2826x3025

4930x3148x3560

20-60 5-20 15 2.8

6.5

6.5

30

30

55

75

110

130

130

200

10.3

15.5

26.7

51

56

88

15-50

15-60

50-100

60-130

110-250

160-380

315-550

400-800

15-50

15-60

50-100

60-130

110-250

160-380

315-550

150-350

210

350

425

500

630

750

850

1000

250x400

250x1000

400x600

500x750

600x900

750x1060

900x1200

1000x1200

1200x1500

Specifications



2.3European Type Impact CrusherBrief introductionBy absorbing the most advanced technology in the world, PFW series European Type Impact C r u s h e r produced by F a v o r S e a

Industrial Channel is the latest generation of impact crusher with first-class standard, Since the rotor is the most critical part for impact crusher, FavorSea devotes to develop and produce the well-structured heavy rotor for larger rotary inertia. Also, the adoption of high abrasion-resistant material and well-designed crushing cavity enables the PFW series impact crusher to perform steadily and outstandingly.The adjusting devices of PFW series has been highly improved, thus operation of it would be easy and convenient.The design of three crushing chambers make the PFW series impact crusher perform well in the fine crushing and superfine crushing operation.The design of the two crushing chambers simplifies the flow chart of coarse crushing operation.

Features 1. Adoption of the w o r l d - c l a s s manufac tu r ing processes and the most high-end raw materials.2. By the design

of heavy type rotor and the strict test, we can guarantee the high quality of rotor.3. Adoption of the Integral cast steel structure for bearing seats makes it match well with the crushing frame and increases the radial strength of it, while the divided design does not has this advantage.4. The unique fixing device for the hammer makes it more reliable.5. The improvement of the adjusting device makes the maintenance easier and simpler.6. Self-equipped open-top device enables a fast and easy replacement of wearing parts such as the hammer.7. Bearings with larger size and higher load are selected.8. Finite element analysis of the rotor is strictly processed for a stable and reliable performance.

Model RotorSize(mm)

FeedOpening (mm)

Max FeedSize(mm）

Capacity(t/h)

Power(kw)

Overall Dimension(mm)

Weight(t)

PFW1214III

PFW1315III

PFW1318III

PFW1415III

570x1430 2550x2310x2100

2960x2570x2380

2960x2870x2380

3120x2650x2660

250 90-170 132 19

25

30

160

200

200 33

180-270

220-300

280-350

300

300

350

625x1530

625x1830

800x1530

1150X1400

1300x1500

1300x1800

1400x1500

Specifications Table 1: for Crusher With Three Crushing Chambers

Model RotorSize(mm)

FeedOpening (mm)

Max FeedSize(mm）

Capacity(t/h)

Power(kw)

Overall Dimension(mm)

Weight(t)

PFW1214III

PFW1315III

PFW1318III

PFW1415III

1100x1430 2400x2310x2550

2700x2570x2800

2700x2870x2800

2900x2700x3000

500 130-200 132 22

29

34

160

200

200 38

180-320

240-400

300-480

600

700

700

1200x1530

1200x1830

1300x1530

1150X1400

1300x1500

1300x1800

1400x1500

Specifications Table 2: for Crusher With Three Crushing Chambers

1. grid partition 2. stress calculation 3. displacement calculation 4. assurance coefficient checking



2.4 Impact Crusher

2.5 CS High- Efficiency Spring Cone Crusher

Brief introductionBy adopting the developed technology and unique structural design, finished products processed by impact crusher boasts cubic shape without tension and cracks. It can crush stone smaller than 500mm with the compression strength lower than 35OMpa, such as granite, limestone, concrete, etc. Impact Crusher is widely used in all kinds of ore crushing, railway, highway, energy, cement, chemical industry, construction, etc. The output size can be adjusted.

Working PrincipleImpact crusher crushes material by striking energy. When it works, the motor drives the rotor rotate at a high speed, on which the blow bar is installed. As soon as the material get into the affecting area of the blow bar, they will be stroke by the blow bar and be thrown to the impact devices around the rotor. The high speed forces the material to rebound from the impact liner to the area where the blow bar effects until

they have been crushed to the required size. The clearance between the impact rocks and the rotor can be adjusted to change the size and shape of the end products.

Brief Introduction:According to customer's requirement our company designs high-performance crusher, CS Series High-efficiency Spring Cone Crusher. This crusher concentrates on the specialty of high-frequency, optimization of cavity-type, reasonable stroke and bases on the advanced technology introduced abroad, follows the conception of laminated crushing principle, more crushing and less grinding. CS Series cone crusher is widely used to crush metalliferous minerals and non-metalliferous minerals, cement, construction aggregate and sand. For example, iron ore, granite, silica sand, river stone etc.

Features

1. With the big feed opening and spacy crushing cavity, the impact crusher is suitable to crush bulky materials with a large capacity;2. Clearance between the impact bracket and the hammer is adjustable, thus the shape and size of the finished products is easily controlled;3. It is of compact structure, high rigidity and large rotary inertia;4. The high-chrome hammer is wearable;5. Key-free connection enables an easy maintenance and the low operation cost;

6 With the high crushing ratio, comprehensive functions and good wearing resistance, this machine boasts high price performance ratio.

Model Size of Rotor(mm)

FeedOpening (mm)

Max FeedSize(mm）

Capacity(t/h)

Power(kw)

Overall Dimension(mm) (L*W*H)

Weight(t)

PF-1010

PF-1210

PF-1214

PF-1315

510X1040 2455X2090X2800

2582X2052X2810

2582X2410X2810

2930X2765X3053

200 50-90 75 12.5

16.5

19

110

132

200 24

70-130

90-180

120-250

250

300

300

465X1155

465X1485

700X1540

1040X1000

1260X1050

1260X1400

1280X1500

Specifications



Working PrincipleThrough the v-belts, pulley, transmission shaft, pinion and the bevel gear, the power will be transmitted from the electrical motor to the eccentric bushing. Thus the eccentric bushing begins to rotate, which will generate the friction force to drive the main shaft rotating and wiggling. Therefore, part of the mantle approaches the bowl liner to crush the material, while the other part of the mantle is a little bit far from the bowl liner, between which the crushed products of required size will be discharged from the lower part after repeating crushing, extruding and bending.

Features1. High-performance Combining optimal design of chamber type with applying

reasonable speed and stroke, makes this kind of machine do more work with the same dynamic cone diameter, therefore, this machine is of high-performance and manufacturing capacity compared with other cone crusher of the same type. Use Iminated crushing principle, to make more cubic shape materials and less needle-like materials.2. Good product size composition The crusher applies laminated crushing principle to make cubic shape of final product for larger proportion. Acicular shape products are decreased.3. Good stability If any metal or other non-broken material comes into the chamber, metal passing protection device will release it and then the machine resets automatically, The protection device has fixed discharge opening returning point and the original discharge opening can return back immediately after the metal passes through crushing chamber.4. Convenient Cleaning-up If the crusher stops working under loading condition, hydraulic cleaning system can clean up the crushing chamber quickly so that downtime is decreased.5. High reliability The adoption of main shaft with big diameter, heavy main frame and automatic control of independent oil lubrication system ensure its durability and reliability.6. Easy maintenance and operation All parts can be disassembled from upper part and side, so that fixed cone and dynamic cone can be disassembled easily. Under high shock and vibration environment, bronze bearing can keep excellent bearing capacity and is much more economic and easier for maintenance.7. Low production costs Due to big capacity, high reliability and easy maintenance, the production costs can be reduced greatly.8. Widespread use CS Series High-Efficiency Spring Cone Crusher is characterized by maximizing the performance to apply to all kinds of crushing process: from special coarse crushing to fine crushing; from fixed crushing plant to mobile crushing plant. CS Series High-efficiency Spring Cone Crusher has different types of crushing chamber for choosing according to crushing process.

CSB75

CSB160

CSB75

CSB75

900(3’) Fine 83159109188213188213241253303334

102175137210241209241268278334369

9-2213-3813-3116-3119-5116-3822-5125-6419-3825-5131-64

45-91 580

485

485

435

75

185

240

315

15

27

55

110

2821x1880x2164

2800x2342x2668

3911x2870x3771

4613x3251x4732

59-163109-181132-253172-349181-327258-417299-635381-726608-998789-1270

CoarseFineMediumCoarseFineMediumCoarseFineMediumCoarse

1295(4.25’)

1650(5.5’)

2134(7’)

Model

ClosedSide(mm)

OpeningSide(mm)

CapacityOulet AdjustmentRange (mm)

Power(kw)

Weight(t)

OverallDimension(mm)

RotatingSpeedof MainShaft(r/min)

Feed Opening (mm)Mantle Diameter(feet)

Cavity

Short Head



2.6 HP series high efficiency hydraulic cone crusher

Brief IntroductionHP series high efficiency Hydraulic Cone Crusher is a world-level cone crusher developed from the up-to-minute technology of Germany. The cone crusher not only improves the production capacity and crushing efficiency, bull also widens the applying area, from limestone to basalt, from stone production to various ore crushing. It has a second-to-non crushing performance in the work of medium-size crushing, fine crushing and super fine crushing. The crusher is the improved type of spring cone crusher and can be used to replace ordinary hydraulic cone crusher in the line of mining and construction. It is the most ideal equipment for large stone crushing factory and mining industry.

FeatureHP Series Hydraulic Cone Crusher has a better performance compared with spring cone crusher and ordinary

Hydraulic Cone Crusher:1. A high crushing ratio and production efficiency The connection of high rotating speed and stroke makes the rated power and passing capacity be improved greatly, which increases the crushing ratio and production efficiency.2. Less spare part consuming and low operation costReasonable structure, reliable operation and low operation cost. All parts of the crusher have anti-wearing protection, which can make the lifespan of spare parts increase by 30% and maintenance cost decrease to the lowest.3. Laminated crushing, final products with good shapeSpecial crushing cavity designed according to laminated crushing theory and the suited rotating speed take the place of traditional single particle crushing theory, which remarkably increase the proportion of fine products and cubic products.4. Hydraulic protection and cavity clearing, high automatization, reduction of downtime Hydraulic adjusting of discharge opening and overload protection make the performance of the crusher increase by a large extent, the maintenance and operation convenient, the downtime shorter. The bidirectional metal releasing hydraulic cylinder can make metal pass through the crushing chamber without any damage to the crusher. The crusher can discharge materials automatically under the condition of iron passing and instantaneous overloading.

CSD75

CSD160

CSD75

CSD75

914(3’) Fine 13332954703554985195127

416064891057089133105133178

3-133-163-163-1610-255-136-1910-255-1610-1913-25

27-90 580

485

485

435

75

160

240

315

15

27

55

110

2821x1880x2410

2800x2342x2668

3917x2870x3771

4130x3251x4454

27-10036-16382-163109-22790-209136-281190-336190-408354-508454-599

CoarseFineMediumCoarseFineMediumCoarseFineMediumCoarse

1295(4.25’)

1676(5.5’)

2134(7’)

Model

ClosedSide(mm)

OpeningSide(mm)

CapacityOulet AdjustmentRange (mm)

Power(kw)

Weight(t)

OverallDimension(mm)

RotatingSpeedof MainShaft(r/min)

Feed Opening (mm)Mantle Diameter(feet)

Cavity

Short Head



5. Thin oil lubrication makes the life time increased.Unique design of thin oil lubrication system prolongs lifespan of the crusher. Non-contact labyrinth seals with high performance improve the reliability of blocking off dust, which also fundamentally removes the obstacles like the mixture of oil and water.6. Manifold crushing cavityIt is only need to change fixed cone lining board and movable cone lining board; the type of crushing cavity can be changed from standard coarse cavity to short head fine cavity, which can meet various kinds of need.7. Easy maintenance and operation.All the parts of HP series cone crusher can be disassembled and maintained conveniently, including fixed cone and movable cone. It makes the daily replacement of liners easier. The adoption of hydraulic motor improves the production efficiency greatly.8. The hydraulic cone crusher with high capacity, reliability and flexibility can create more value for customers.

IntroductionHCS series hydraulic cone crusher is combined with technology such as machinery, hydraulic pressure, electricity, automation, intelligent control, etc., representing the most advanced crusher technology in the world. It is not only widely applied In medium, fine and super fine stone crushing industry, but also in such Industries as metal and nonmetallic ore, cement, construction, sand making, metallurgy, etc. Besides, HCS crusher is suitable to crush Iron ore, non-ferrous metal ore, granite, limestone, quartzite, sandstone, pebble, etc. Working Principle HCS series hydraulic cone crusher is mainly composed of six parts: upper frame body, lower frame body, movable cone, eccentric sleeve, transmission part and hydraulic cylinder. The horizontal shaft driven by the motor makes eccentric sleeve rotating via the gear, and then the eccentric sleeve drives the movable cone rotating to realize continuous stone extrusion.

Product Features1. High Capacity and EfficiencyThe combination of reasonable eccentricity, chamber type and motion parameters improve capacity and work efficiency enormously. For the optimized strength design, compared with the same size of the cone crusher, HCS cone crusher can input more power and enjoy higher crushing and passing ability.

HPC160F(Fine)M(Medium)C(Coarse)F(Fine)

M(Medium)

C(Coarse)EC (Extra Coarse)F(Fine)

M(Medium)

C(Coarse)EC (Extra Coarse)F(Fine)

M(Medium)

C(Coarse)EC (Extra Coarse)

13161913

16

192514

20

253016

22

3038

95120190105

150

210230110

196

251295135

210

290330

120-200140-220 160

220

315

400

13.4

18.1

26

37

160-250150-210

170-250

185-300220-400185-230

255-320

295-370325-430260-400

330-450

400-500440-550

HPC-220

HPC-315

HPC-400

Model Cavity Minimum outlet Size(mm)

Inlet Size (mm) Capacity(t/h) MainframePower(kw)

Weight(t)Specifications

2.7 HCS Series Single Cylinder Hydraulic Cone Crusher



2. The Adjustment of Control with Convenience and AccuracyThere are various mode of motion available to users such as manual control, constant discharging opening control, and constant power control provided by fully automatic system, which can monitor actual load inside of crusher continuously so that the utilization rate of crusher will be optimized and the optimum performance will be given to play all the time.3. Larger load capacity, longer service lifeThe special design of oil wedge enables the sliding bearings to convert the axial rotary motion into oil film strength, which gives birth to a stable lubricating oil film between the bearing and axis. This oil film keeps the bearing and axis apart, and reduces the friction, heat and damage.4. Stable performance, easy maintenancea. Assisted by the hydraulic lifting system, the reloadable axis also functions as to adjust the outlet clearance and to realize Iron-releasing protection.b. Positive pressure dust prevention system effectively prolongs the service life of lubricating oil and the crusher as well.c. Pressure margin produced by the high pressure of our unique hydraulic system improves the reliability of operation.d. Spiral bevel gear enables the power transmission to be stable, effective, and less noisy.e. All the inspection and maintenance of the crusher can be executed from the upper part conveniently.f. Replacement of eccentric bushing is easy and simple, so the eccentricity can be adjusted according to customer's requirements.g. Various crushing cavity Is available in accordance with sizes of final products.h. Simplified operational procedure is capable to be remote controlled.5. Optimized lubrication/hydraulic station, low costIntegration of the lubrication station and hydraulic station saves Installation space; Easy maintenance and operation is realized by the optimized component arrangement in the station; one third of oil consumption as regular lubrication/hydraulic station need is sufficient for daily operation.

Model CavityOutlet AdjustmentRange(mm)

Max FeedingSize (mm)

Capacity(t/h) Power (kw) Weight(t) Overall Dimension(mm)

HCS90

HCS160

HCS250

HCS315

EC

C

MMFFEF

ECC

MMC

MFF

EFEC

ECCX

C

MMC

MFFEF

C

MMC

MFFEF

10-32

10-25

8-166-134-104-1013-38

13-32

10-2510-228-196-194-1616-4413-3813-3213-2510-228-196-1616-4416-3816-3816-3216-3213-3213-2513-22

2752452151751351158565

177-660170-650170-640160-552195-500190-450195-400210-300

215175140110857038

110-380100-38595-325115-335

250 17 2425x1830X2785

315 25 2755X2200X3266

90-28090-23550-125

180

145

11590

755035

69-215

65-197

60-18060-160 160 10 1918x1550x2405

60-12545-10545-90

135

90

65503528

40-128

43-118

36-7629-6827-5727-40

90 6 1540x1280x2010

Specifications



2.8 Spring Cone Crusher

Brief Introduction

Spring cone crusher is suitable to crush all kinds of ores and rocks with medium-hardness and above. It has features of reliable structure, high efficiency, easy to adjust, economical to use and so on. Spring system plays the role of overload protection, which will enable the exotic materials or steel piece to pass through the crushing chamber without any damage to the machine. It adopts grease seal or water seal to isolate stone powder and lubricants, therefore ensure its reliable operation. According to customer demand,respectively, using standard type (PYB), medium (PYZ), short head type (PYD) for coarse crushing, medium crushing and fine crushing operations.

Features1. High efficiency; high crushing capacity;2. Low operation and maintenance cost, easy to adjust;3. As spare parts selection and structural design is reasonable,4. Reducing downtime; the lifespan will be longer;5 Different types of crushing chambers to satisfy different customers' needs

1. Frame 2. Fransmission 3. Eccentric sleeve 4 .Taper sleeve 5. Socket Lineer 6. Mantle 7. Concave 8. Adjusting device 9. Adjusting sleeve 10. Feeding hopper 11. Spring 12. Coupling 13. Motor 14. Foundation 15. Lubricationposition



2.9 VSI5X Effeicent Centrifugal Impact CrusherBrief IntroductionVSI5X series of efficient centrifugal impact crusher, introducing the advanced German technology, is the new generation products owning many patents. It combined three crushing method and become the key equipment in the artificial sand making industry

Features1. After optimized design, the d e e p - c h a m b e r rotor can make

the capacity increased by 30%.2. Surrounding plate is inversable, to improve the material's utilization and increase more than 48% of the lifespan.3. Combined hammer design, only need to replace the wearing part, can reduce the operation cost by over 30%. And the use of vice hammer can prevent damage to the vertical plate after the main hammer worn.4. The key components' material adopts the wear-resistant and high temperature resistant materials of the important Industries in the USA.5. Rhombus shape impact plate is used to prevent the damage of vertical plate.6. The selection of bearing is international brand from Japan, Sweden, America, etc.7. The design of optimal launch mouth and smooth curve reduces flow resistance of the materials and increases the throughout capacity greatly.

Model Max Feeding Size (mm)

Outlet AdjustmentRange (mm)

Capacity(t/h) Motor Power (kw)

Weight (t) (LXWXH)Overall Dimension(mm)

PYB600

65 12-25 12-25

35 3-15 5-23

115 15-50 50-90

60 5-20 20-65

40 3-13 15-50

900

1200

1750

2200

30

55

110

160

260-280

2800x1300x1700

3050x1640x2350

4152x2300x2980

4870x3800x4192

7705x3430x4852

PYD

PYB

PYZ

PYD

PYB

PYZ

PYD

145

100

50

215

185

85

300

230

100

25-60

10-30

5-15

30-60

10-30

5-15

280-480

115-320

75-320

590-1000

200-580

120-340

20-50

8-26

3-15

110-200

50-150

18-105

5

5.5

10.2

10.2

10.3

50.3

50.3

50.4

80

80

81.4

24.7

25

25.6

PYB

PYZ

PYD

PYB

PYZ

PYD

Specifications



2.10 VSI Vertical Shaft Impact Crusher

8. Dual-use material distribution tray is easy to operate and can make two feeding way changes easily.9. Special seal structure in lower part of main shaft guarantees no oil leak even without seal.10. Japanese hydraulic opening cover device is originally imported. The cover is moved easily and replacement and inspection of inner part is easy.11. The selection of high level protection of the motor with features of high efficiency, low noise, etc. The motor complies with (IEC) International Electra technical Commission standard, F class insulation, IP54/55 protection level.

Brief introductionVSI series vertical shaft impact crusher is newly developed equipment, based on our engineers' many years' R&D, absorbing the advanced technique overseas, with international advanced stage. It is of high efficient energy-saving crusher. Its good performance plays an Irreplaceable role in fine crushing of all kinds of ores. This crusher is widely used in crushing and reshaping of metallic and non-metallic ore, building materials, artificial sand and all kinds of metallurgical slags.

Working principle:VSI crusher adopts advanced principle of selective crushing and cleavage fracture crushing; impressing enough kinetic energy to materials; Impacting strength will convert kinetic energy to crushing energy. Materials will break through the natural lamination and physical edge. It has the features of better shape of final products, but less cost. This machine can realize two working principles' conversion with "crushing between materials" and "crushing between materials and liners".

Model VSI5X7615 VSI5X8522 VSI5X9532 VSI5X1145

Capacity(t/h)

Max Feed Size(mm)

Center and Ring Feeding 150~280 240~380120~190

350~540 500~640180~280 250~36070~140

<35<30

<40<35

<45<40

<50<45

150 220 320 440

8.6 11.8 17.5 27.52x0.37kw

To make sure the supply of oil with double oil pump, working without oil,temperature when water cools, start the motor by heating it in winter.

2kw820x520x1270

1700~1900 1500~1700 1300~1510 1100~1310

4100x2300x2300 4140x2500x2300 4560x2600x2900 5000x2790x3320

Soft materialHard material

Rotating speed (r/min)Power of fouble motor(Kw)Over Dimension LxWxH (mm)Weight(t)

Power for double oil pump

Safety

Power for oil box heaterOverall dimension LxWxH(MM)

Thin oil lubractionstation

Center Feeding

Specifications

240 0.63 0.318 ≥1.2 220 Bearing Oil 32-46#

Oil Box Volume (L)

Rated Pressure （Map)

Power（Kw)

Flow Capacity (L/min)

Cool Water Consumption(m3/h)

Electrical HeatingVoltage (v)

Medium



Features1. Advanced double-pump oil lubrication system guarantees the shaft bearing lower temperature increase, longer life time, more reliable operation. It prolongs the maintenance period of the machine.2. Main shaft is equipped with imported roller bearing. It makes main shaft work stable and then increase the life time.3. Hydraulic lifting mechanism can move away the feed hopper easily, which saves man power during maintenance.

4. Over-vibration indication and warning device is equipped. There will be alarm when vibration surpasses a stipulated figure.5. Special dust-proof design for main shaft bearing fully avoids dust entering bearing lubrication part, which will guarantee the machine work normally.6. Special feed opening structure makes that two feeding methods, center feeding, center feeding & ring feeding, changes easily, in order to meet the requirement of crushing and reshaping stones.

Model VSI-7611 VIS-8518 VIS-9526 VIS-1140

Max Feed Size (mm)

Capaciyy(t/h)

Center and Ring Feeding

120-180

1700-1890

110

4100X2250X2285

7.8

60-90

35

30

200-260

1520-1690

180

4140x2280x2425

10.3

100-130

40

35

300-380

1360-1510

264

4560x2450x2780

16

150-190

45

40

450-520

1180-1310

400

5100x2690x3200

25.6

225-260

50

45

Center Feeding

Soft Material

Hard Material

Power for Double Oil Pump

Safety

Overall Dimension LxWxH (mm)Power for Oil Box Hester

2Kw

820x520x1270

Note: size and size proportion of finished product have relations with raw material hardness, feed size,

2x0.31Kw

Inspect scope: 0.1-20mm/s adjusted continuously

To make sure the supply of the oil with double oil pump; stop working without oil or hydraulic pressure;temperaturefalls when the water cool; start the motor by heating it in winter

Main Shaft of Rotating Speed (r/min)

Power for Double Motor (Kw)

Overall Dimension Lx WxH (mm)

Weight

Vibrating Sensor

Lubrucation HydraulicPressureStation

Specifications



3 Crushing Technologies3.1Technology of Artificial Sand Making From Mine Tailings

Characteristics:

1. VSI series vertical shaft impact crusher generates huge centrifugal force to make the materials collide with each other, thus the finished products of VSI are well-shaped;2. Final products of VSI boasts well-proportioned gradation, and the size of them are adjustable;3. All indices of the the sand meets the national standards, thus they functions as the excellent concrete aggregate;4. With VSI, production of sand-making is economical and profitable.

VSI Series Vertical Shaft Impact Crusher

Circular Vibrating Screen

Sand Washing Machine 0-4.75mm



3.2 Construction Waste Crushing Plant

Along with extension and reconstruction of the city, construction waster becomes an intractable problem which the administrator has to solve, which is also an important factor which tampers with city civilization development. How to deal with construction waster? Is there any equipment and technology to change waster into useful resource?In view of the above situation, research team from FavorSea develops successfully construction waster crushing and reusing' techniques after several years' devotion on this issue After being crushed and screened by FavorSea's equipments, the finished product can be widely used in various industries, like baking-free brick, road pavement, construction, etc. This provides an environment-friendly way for city construction.It is our pleasure to work together with you for healthy development of city civilization.

Vibrating Feeder

Ctrcular Vibrating Screen

0-6mm

Jaw Crusher

Impact Crusher

Magnetlc Separator



3.3 Basalt Crushing Plant For Highway Construction

Along with extension and reconstruction of the city, construction waster becomes an intractable problem which the administrator has to solve, which is also an important factor which tampers with city civilization development. How to deal with construction waster? Is there any equipment and technology to change waster into useful resource?In view of the above situation, research team from FavorSea develops successfully construction waster crushing and reusing' techniques after several years' devotion on this issue After being crushed and screened by FavorSea's equipments, the finished product can be widely used in various industries, like baking-free brick, road pavement, construction, etc. This provides an environment-friendly way for city construction.It is our pleasure to work together with you for healthy development of city civilization.

Vibrating Feeder

Jaw Crusher

HP Serles High Efficiency HydraulicCone Crusher

CircularVibrating Screen

0-5mm 5-10mm 10-15mm 15-20mm

VSI Serles Vertical ShaftImpact Crusher

Channel for Quality！ - FavorSea Plants, Crushers and Crushing... · 1.3Combination Flow Chart 1.4...

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Transcript of Channel for Quality！ - FavorSea Plants, Crushers and Crushing... · 1.3Combination Flow Chart 1.4...