Change is good Dassault CIC presentation 2013
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Transcript of Change is good Dassault CIC presentation 2013
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Change is Good: Streamlining the Data Change Process to Reduce Costs
Bob Deragisch, Dir. Of Engineering Services, Parker HannifinTony Anderson, VP & General Manager, Kubotek USA
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Agenda• Parker Overview• Kubotek USA products utilized• CAD Standardization Project• Design Review & ECO process (past, current, future)
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Parker Hannifin Corporation
A worldwide, diversified manufacturer of motion and control technologies and systems
• Headquartered in Cleveland, Ohio
• 142 divisions worldwide
• 311 facilities
• 60,000 employees
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Parker Aerospace
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Global leader in flight control, hydraulic, fuel and inerting, fluid conveyance, thermal management, and engine systems and components
• $2 billion in annual sales
• 6,000 employees
• Seven divisions, 43 worldwide locations
Parker Aerospace
Updated 07/01/12
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Engineering Centers, Asia
Bangalore, IndiaNagoya, JapanShanghai, China
Worldwide Divisions and FacilitiesA Global Organization
Aircraft Wheel & BrakeAvon, OhioGuaymas, Mexico
Control SystemsDublin, GeorgiaIrvine, CaliforniaOgden, Utah
Customer Support OperationsIrvine, California - HQ
Fluid SystemsElyria, OhioGuaymas, MexicoHauppauge, New YorkIrvine, CaliforniaNaples, FloridaTolleson, Arizona
Gas Turbine Fuel SystemsClyde, New YorkDevens, MassachusettsGlendale, ArizonaKuala Lumpur, MalaysiaLiberty Lake, WashingtonMentor, OhioMoncks Corner, So. Carolina
Hydraulic SystemsKalamazoo, MichiganWiesbaden, Germany
Stratoflex ProductsApodaca, MexicoCamarillo, CaliforniaFort Worth, TexasJacksonville, FloridaMansfield, Texas
Engineering Centers, Americas
Everett, WashingtonFort Worth, TexasIrvine, CaliforniaMontreal, CanadaPortsmouth, New HampshireSão José dos Campos, Brazil
Engineering Centers, Europe
Bremen, GermanyBristol, EnglandDerby, EnglandKomsomolsk, RussiaMoscow, RussiaToulouse, France Wiesbaden, Germany
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Standard Design and Development Process Lean Product Development (LPD)
Risk and cycle time reduced
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Multi-function Fuel Cell System
“We want to make our aircraft even more efficient, cleaner, and quieter.”
Tom EndersPresident and CEO, Airbus
Airbus is fully committed to the fuel cell technology as a key contributor to achieve the ACARE* 2020 goals
-80% NOx
emissions
-50% CO2
emissions
-50% Fuel
consumptions
-50% Noise
emissions
*Advisory Council for Aeronautics Research in Europe
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Serving the World’s Aerospace Leaders
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We do not make aircraft, we just make them fly!
Parker Aerospace
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Kubotek USA
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Kubotek USA Comparison Suite
NEW
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Parker CAD Standardization Project
• Moved From Legacy Systems to CATIA V5– SolidWorks– SolidEdge– Pro-E– Inventor
• Why?
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Parker CAD Standardization Project
• Validation of Data Migration
• Why validate? • Why validate automatically?
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Why automation
• Automation is NOT a substitute for a good process– Automation enhances a good process– Automation speeds up bad processes too– GIGO
• Process standards and adaptability are key
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Parker Historical Design Review / ECO Process
Design reviews occur before every gate/review in SDDP
37 step process to create ECR, route for approval, generate ECO, incorporate change, release!
Component, LRU, Assembly, System review
See next page for more detail -
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And most have nothing to do with CAD data update or review!
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Bid & Proposal Plan & OrganizeRequirements
DiscoveryTrade & Select
Product ConceptsDevelop Product Integrate Product Verify Product Validate Product Introduce Product Deliver Product Support Product
ContractAward
MasterProgram
Plan (MPP)
SystemRequirementsReview (SRR)
Prelim.Design
Review (PDR)
CriticalDesign
Review (CDR)
Test
ReadinessReview (TRR)
FlightReadiness
Review (FRR) Certification
OperatorsConferences
User NeedsDR&O
Aircraft NeedsSystem Require.
System NeedsSystem Spec.
System Config.SDD & Comp. Specs
Comp. Config.Install & Assy Drws
Part Config.Detail Drawings
Aircraft ValidationUser Satisfaction
System ValidationFlight Testing
Is it the right system
System VerificationSystem Testing
Is the system right
System IntegrationSystem Physical & Functional Checks
Comp. Build & TestFAI & Qual
Part Build & LearnSPC
Program Timeline & Maturity
Study Period Development Period Test Period Production Period
Decom
position &
Defi
nition
Inte
grat
ion
&
Verific
atio
n
ProductionReadiness
Review (PRR)
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Parker Historical Design Review / ECO Process
• REDLINING– “Let me understand – first you print it,
then you mark it up, then you scan it, then you route it. And every person on the route does the same thing?”
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Parker Historical Design Review / ECO Process
Design reviews were simple, when components were simple.
"Software gets slower faster than hardware gets faster“– Niklaus Wirth, 1995
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Parker Historical Design Review / ECO Process
IS WAS
Can you tell me the difference?
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Parker New Design Review / ECO Process
• Kubotek Products Utilized
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Original CAD file Revised file
Manually Overlay Models
Manually Document Change
Manually Measure Change
Manually Locate Change
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Unmanageable Change
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Automatic Graphical Change Report Creation Including Dimensions and Storage of Results for Viewing by Additional Team Members
Automatic Geometric Comparison
Automatic organization of changes
Read Into ECO Manager and Define Tolerances
Revision A Revision B
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Change Manageability
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Parker New Design Review / ECO Process
• Make all changes in 3D Master• Identify all changes automatically• Compare to ECR (requested changes)• Identify discrepancies
– Changed but not requested– Requested but not changed
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Parker New Design Review / ECO Process
• Changes all verified• Checkers are no longer ‘protein
robots’ – software does the job• Checking time from days to seconds• 100% of all changes captured and
confirmed
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Parker Future Processes
• Full automation (CSD Project)• Enovia V6 Integration• KeyMarkUp for Drawing Compare
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???
Questions
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Thank You!Bob Deragisch, [email protected], (949) 851-3607
Tony Anderson, [email protected], (616) 862-8653