Ch 9 Factory Overhead - 2a

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    This chapter

    Discusses the methods, procedures andbases available for applying factory overhead

    Describes methods and procedures for

    classifying and accumulating actual factoryoverhead

    Shows computations for over or underappliedfactory overhead

    Analyzes the total net variance

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    Factory Overhead

    Factory overhead is generally defined as:

    Indirect materials

    Indirect labor

    All other factory expenses that cannotconveniently be identified with specific jobs orproducts.

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    Factory Overhead

    Also known as:

    Factory burden

    Manufacturing expense

    Manufacturing overhead

    Factory expense

    Indirect manufacturing cost

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    Factory Overhead possesses twocharacteristics:

    Relationship with product

    Difficult to trace factory overheads to certainjobs or products.

    A predetermined overhead rate permits anequitable and logical allocation , therewithabandoning the use of actual cost for costingpurposes.

    Relationship with volume

    Fixed and variable expenses (Total & per unit)

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    Predetermined Factory Overhead Rate

    Job Order Costing

    Total overhead cost are estimated

    Total estimated overhead cost are related to

    direct labor dollars, direct labor hours, etc toexpress it as a rate

    Process Costing

    Can produce product cost without the use of

    overhead ratesApplying predetermined rates are

    recommended as they speed up unit productcost calculations

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    Factors to be considered in Selection

    of Overhead rates

    Base to be used

    Physical output

    Estimated factory overhead = factory overhead/unit Estimated units of production

    Direct materials cost

    Estimated factory overhead *100 = % of overhead/direct material cost

    Estimated material cost

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    Factors to be considered in

    Selection of Overhead rates Direct labor cost

    Estimated factory overhead *100 = % of overhead/direct labor cost

    Estimated Direct labor cost

    Direct labor costs = Direct labor hours* hourly wage rate

    Direct labor hours Estimated factory overhead = Rate per direct labor hour

    Estimated Direct labor hours

    Machine hours Estimated factory overhead = Rate per machine hour

    Estimated machine hours

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    Factors to be considered in Selection

    of Overhead rates

    Activity level selection

    Normal capacity long-term approach

    An overhead rate in which expenses andproduction are based on average utilization ofthe physical plant over a time period longenough to level out the highs and lows that

    occur in every business venture The rate does not change because of changes

    in actual production

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    Factors to be considered in Selection

    of Overhead rates

    Expected actual capacity short-termapproach

    A rate in which overhead and production are

    based on the expected actual output for thenext production period.

    The use of predetermined rate based onexpected actual production is often due to thedifficulty of judging current performance on along range or normal capacity.

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    Example

    Normal capacity= 150,000 DLH

    Actual capacity= 116,000 hours

    Expected actual capacity= 120,000DLH

    Fixed expense= $120,000

    Variable expense= $0.50/ DLH

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    Solution

    Fixed expense 120,000 120,000

    Variable expense:

    150,000 hrs*0.50 75,000

    120,000 hrs*0.50 60,000

    ______ ______

    Total estimated overhead 195,000 180,000

    Estimated DLHs 150,000 120,000

    Factory overhead/hr $1.30 $1.50Fixed overhead/ hr $0.80 $1.00

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    Factors to be considered in Selection

    of Overhead rates

    Including or excluding of fixed overhead

    Absorption costing

    Fixed and variable expenses both are included

    in overhead rates.

    Direct costing

    Only variable overhead is included inoverhead rates.

    The fixed expense does not become a productcost but is treated as a period cost.

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    Calculation of Factory Overhead Rate

    Identifying the base to be used

    Estimating the Activity level & Expenses

    Classifying Expenses as Fixed or Variable

    Establishing the Factory Overhead Rate

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    Calculation of Factory Overhead Rate

    Estimated factory overhead = Rate per direct labor hour

    Estimated Direct labor hours

    Factory overhead can be broken down into its fixedand variable components: Estimated fixed factory overhead = fixed portion of factory overhead rate

    Estimated Direct labor hours

    Estimated variable factory overhead = variable portion of factory overhead rate

    Estimated Direct labor hours

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    Factory OverheadActual

    Accumulation of Actual Factory Overhead

    The basic purpose for accumulating factory overheadis the gathering of information for purposes of control.

    Control in turn requires :

    Reporting costs to the individual department headsresponsible for them

    And making comparisons with the amount budgetedfor the level of operations achieved.

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    Accounting for Actual Factory

    Overhead

    Steps involved in the accounting for factoryoverhead transactions are:

    Analysis

    Journalizing Posting the factory overhead subsidiary

    ledger and the factory overhead general

    ledger control account.

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    The principal source documents for recordingoverhead in the journal are:

    Purchase vouchers

    Materials requisitions Labor time tickets

    General journal voucher.

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    The mechanics of applying Factory

    overhead

    Factory overhead is applied after directmaterials and direct labor costs is available

    Work in processApplied Factory Overhead

    Applied Factory OverheadFactory Overhead Control

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    The mechanics of applying Factory

    overhead

    A debit balance indicates that overhead has beenunderapplied

    A credit balance indicates that overhead has beenover applied

    These over- and under applied must be analyzed

    carefully; as they are the source of much informationneeded by management for controlling and judgingthe efficiency of operations and the use of availablecapacity during the particular period.

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    Disposition of Over or Under applied

    Factory Overhead

    If underapplied (Actual > Applied)

    COGS

    Factory Overhead

    If overapplied (Actual < Applied)

    Factory Overhead

    COGS

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    Assignment

    The Carrcroft Company estimates its factory overhead for thenext period at $54,000. it is estimated that 36,000 units will beproduced at a material cost of $45,000. Production will require24,000 direct labor hours at an estimated cost of $120,000. Themachines will run about 1,600 hours.

    Required: the predetermined factory overhead rate based on : Material cost

    Units of production

    Machine hours

    Direct labor cost

    direct labor hours.

    Name five bases used for applying factory overhead. Whatfactors must be considered in selecting a particular basis?

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    Variance Analysis

    Spending Variance-a variance due to budgetor expense factors

    Idle capacity Variance- a variance due to

    volume or activity levels

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    Actual factory overhead $292,000

    Spending variance 750 unfavorable

    Budget allowance-based on capacity utilized

    Fixed factory overheads budgeted (in total)$125,000

    Variable factory overheads

    (190,000 actual hours* 0.875) 166,250 $291,250

    Idle Capacity Variance 6,250 unfavorable

    Applied Factory overhead(190,000 hrs*1.50) $285,000

    Factory overhead underapplied _______

    (292,000-$285,000) $7,000

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    Spending Variance

    The $ 750 is the difference between the actualfactory overhead incurred and the budget allowanceestimated for the capacity utilized i.e 190,000 directlabor hours.

    The budget figures represents the budget for thelevel of the activity attained.

    Favorable spending variance- when the actualoverhead is less than the budgeted overhead.

    Unfavorable spending variance- when the actualoverhead is more than the budgeted overhead.

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    Idle Capacity Variance

    This occurs when the actual activity is below thenormal capacity.

    This should not increase the factory overhead costs

    but should be recorded separately and be considereda part of total manufacturing costs.

    The idle capacity can be computed by multiplying the

    idle hours by the fixed rate per unit.

    It can also be computed by multiplying the totalbudgeted fixed expense by the idle capacity

    percentage.

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    Disposition of Over-or

    Underapplied Factory Overhead

    At the end of the fiscal year , overheadvariances may be:

    Treated as a period cost Or divided between inventories and cost of

    goods sold.

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    Journal Entries

    Cost of goods sold

    Factory overhead

    Or

    Income Summary

    Factory overhead