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CGC As-Built And Intelligent Modelling
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Consolidated Gulf Co. LEADING TECHNOLOGY & ENGINEERING CONGLOMERATE
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Need for As-built data Safety is a major driving factor for maintaining as-built data. Hazardous Area Classifications and Escape route designations and plans can quickly become out of date and ineffective if not based on up to date as-built data. Effective maintenance and management of plants/facilities cannot be undertaken without the latest as-built data and asset registers. Operating manuals, plans and preventive maintenance procedures must be constantly updated to remain useful. EPC contractors require as-built data for retrofit and revamp projects in order to efficiently undertake FEED and design projects for the upgrade or modification of existing brown field facilities and to ensure a clash free design Up to date as-built data is often a mandatory requirement for companies going for ISO 9000 status or for companies governed by regulatory bodies
Transcript of CGC As-Built And Intelligent Modelling
Consolidated Gulf Co.LEADING TECHNOLOGY & ENGINEERING CONGLOMERATE
Brief Introduction
• Incorporated in 1987
• 190 Million USD conglomerate and a leading Technology & Engineering Solutions & Services provider based in the State of Qatar
• ISO 9001:2008, 14001: 2004 and BS OHSAS 18001:2007 Certified Organization
• Employs a strong team of 550+ qualified, trained & experienced resources
• Operates a wholly owned subsidiary company CGC Converse Technologies Pvt. Ltd. in India (Hyderabad) with 110+ engineering personnel experienced in Design & Engineering Services domain.
• Currently working with various leading International Companies in Oil & Gas, Petrochemicals, Telecommunications, Power, Infrastructure & Real Estate Sectors
ISO 9001:2008, ISO 14001: 2004 & BS OHSAS 18001:2007
INTERNATIONAL CERTIFICATIONS
Oil & Gas Petrochemical Power
Buildings Marine Infrastructure
INDUSTRY FOCUS
2D/3D CAD & AS-BUILT SERVICES
2D/3D CAD & As-Built Services
2D/3D CAD Services• 2D Drafting• 3D Modeling• 2D to 3D Conversion• Vectorization• Intelligent P&ID Conversion• Drawing Standardization• 2D drawing extraction from 3D
models• Document Scanning• Walkthroughs & Visualizations
As-Built Services• Site Validation• Laser Scanning• 2D Updating & Standardization• 3D Model creation & updating• 2D As-Built Drawings Creation• 360 degree Panoramic imaging• Master Tag List updating for
CMMS
Laser Scanning• Terrestrial/Airborne/Mobile
Laser Data Capturing • Data Registration & Post
Processing• LIDAR classification and feature
extraction
2D/3D CAD & AS-BUILT SERVICES
Enterprise Asset Mgt.
• EAM• ERP• Data integration• Custom Interface Development• Asset Virtualization• Document Management
Surveying
• Topographical Surveys• GPS• Underground Utilities Mapping
(GPR) • Aerial Surveys• Quantity Surveying• Dimensional Control
GIS
• Data Acquisition• Geo-coding• Digital Mapping• CAD to GIS conversion• Application Development &
Implementation
2D/3D CAD & As-Built Services
SOFTWARE INDEPENDENT
Case Study # 1
Client :
Project Scope: : Updating of as-built drawings and creation of intelligent P&ID’s and 3D
models for 23 Offshore Platforms and 1 offshore island
(Crude Oil Export Terminal)
Project Status : Successfully Completed
Project Duration : 2006-2009
Total Manpower Deployed (at Peak) : 90 Personnel
Key Projects – CAD/As-Built Services
HALUL ISLAND PS4
Client :
Project Scope: : Updating of as-built drawings and creation of intelligent P&ID’s and 3D
models for 7 Onshore Plants which comprises of 4
Trains, Terminal, GDS & Tankfarm
Project Status : Successfully Completed
Project Duration : 2008-2011
Total Manpower Deployed (at Peak) : 234 Personnel
Case Study # 2
Key Projects – CAD/As-Built Services
16,500 As-built 2D MER’s
8500 Vectorized drawings
4448 Laser Scans captured
782 Intelligent P&ID’s converted & Updated to As-Built Status
Intelligent 3D Models
• 1672 Equipments modeled
• 8371 Lines modeled
• 6954 Instruments modeled
2D/3D consistency Reports
Graphical Component Verification Reports
Piping GA’s – 555 GA’s Extracted from Model
Color Panoramas – Excess of 5000 Images captured
Case Study # 1 - Deliverables
Key Projects – CAD/As-Built Services
Generation of As-Built ,
P&IDs
Inspection Isometrics
Piping GADs
Structural Layouts
Site validation of all P&IDs
Standardization as per Engineering Design, Drafting, and Data coding
standards
Vectorization of 9,000 drawings
Laser scanning of all facilities
Capture 360 degree photographic record of all facilities
Production of as built 3D intelligent tagged models of all facilities
Conversion of all P&ID’s to intelligent format
Upload data into Digital Plant solution
Case Study # 2 - Scope of Work
Key Projects – CAD/As-Built Services
1,410 As-Built Intelligent P&IDs
4,520 As-Built Inspection Isometrics
1,456 As-Built Piping GAD, & Structural Layouts
9,000 Vectorized drawings
11,011 Laser Scans captured
Intelligent 3D Models
• 3,265 Equipments modeled
• 20,010 Lines modeled
• 34,015 Instruments modeled
2D/3D consistency Reports
Graphical Component Verification Reports
Color Panoramas – Excess of 12,000 Images captured
Case Study # 2 - Deliverables
Key Projects – CAD/As-Built Services
Consolidation of all existing 2D core and project drawings (65,000
drawings) into a single set of Master Engineering Records (16,500 MER’s)
Site validation of all MER’s As-built
Standardization as per Engineering Design, Drafting, and Data coding
standards
Vectorization of 8500 drawings
Laser scanning of all facilities
Capture 360 degree photographic record of all facilities
Production of as built 3D intelligent tagged models of all facilities
Conversion of all P&ID’s to intelligent format
Extraction of new piping GA’s
Upload data into Digital Plant solution
Case Study # 1 - Scope of Work
Key Projects – CAD/As-Built Services
DIG
ITAL PLA
NT
Operations
Engineering
Maintenance
Safety
Others
COLLECT ,CONSOLIDATE & REMEDIATE EXISTING
2D DATA
MODIFICATION DESIGN / CLASH DETECTION
(EPC CONTRACTOR)
AS BUILT 2D MERS
AS-BUILT TAG DATABASE
INTELLIGENT 3D MODEL
INTELLIGENT P&IDCONVERSION
SITE VERIFICATION & STANDARDIZATION
PANORAMIC IMAGING
CATS AND SPECS
LASER SCANNING
SURVEY
DMS
INTELLIGENT P&IDS
PLANT MAINTENANCE
SYSTEM
INTELLIGENT AS-BUILT 3D
MODEL
NEW AS-BUILT 2D DRAWINGS
AS-BUILT DIGITAL PLANT
Laser Scanning
360 degree high speed laser phase shift scannersCaptures precision survey grade 3D point clouds (+/- 3mm)Scanning range of up to 75mScanning time approx 3-4 minutes per scanClass 3R Eye safe Laser
Z+F Imager 5006
360 degree laser scan
Laser ScanningAdvantages of Laser Scanning;
Rapid Data Collection minimizes time on
site
Non contact survey means data can be
captured from a place of safety
Cost & Time Efficient compared to more
traditional techniques
High Accuracy, High Detail & High
Resolution data sets reduce ambiguity and
uncertainty of actual site conditions.
Laser Point Cloud inside CAD environment
Accurate tie in point, identification, design and clash checking
Laser Scanning & 3D Modeling
Plant to Laser Scan
Raw Laser Scanned Data
Laser Scan Data Modeled in a Plant Software
As-built 3D Models
As-built 3D Models
Thank You
