CFD usage in Alstom ECS - Chalmers · CFD usage in Alstom ECS Ali Tabikh 05 2006. Date of last...

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CFD usage in Alstom ECS Ali Tabikh 05 2006 05 2006

Transcript of CFD usage in Alstom ECS - Chalmers · CFD usage in Alstom ECS Ali Tabikh 05 2006. Date of last...

Page 1: CFD usage in Alstom ECS - Chalmers · CFD usage in Alstom ECS Ali Tabikh 05 2006. Date of last change Reference/Name of Presentation/SN 2 SIAMUF Alstom History

CFD usage in Alstom ECS

Ali Tabikh

05 200605 2006

Page 2: CFD usage in Alstom ECS - Chalmers · CFD usage in Alstom ECS Ali Tabikh 05 2006. Date of last change Reference/Name of Presentation/SN 2 SIAMUF Alstom History

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SIAMUF

Alstom History Alstom Business areas…….. About Environmental Control Systems (ECS) , Växjö

– Electrostatic Precipitators (ESP)– Wet Flue Gas Desulphurisation (WFGD)– Dry Flue Gas Desulphurisation (DFGD)– Selective Catalytic Reduction (SCR)– Dioxines… and CO2 reduction

Modelling in Alstom– Physical Modelling– CFD Modelling

• CFD as a design tool

Discussions

Summary

Page 3: CFD usage in Alstom ECS - Chalmers · CFD usage in Alstom ECS Ali Tabikh 05 2006. Date of last change Reference/Name of Presentation/SN 2 SIAMUF Alstom History

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Alstom History

GEC-ALSTHOM

3

ALSTHOMALSTHOM

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ALSTOM

Global specialist in Global specialist in infrastructureinfrastructure for for energyenergy and transport and transport4

Transport Marine

T & D

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ALSTOM today

Sales €13.7 bn*

Orders €15.8 bn*

Employees 64 000

Present in 70 countries

Power

* FY 2004/05 figures

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ALSTOMPower

ALSTOMT&D

ALSTOMTransport

ALSTOMSverige

6

Astom Sverige

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Anställda i Sverige 3 000varav:

• Industriturbiner 2 100

• Customer Service 450

• Hydro Systems 180

• Boiler & Environment 140

• T&D 130

Anställda i Sverige 3 000varav:

• Industriturbiner 2 100

• Customer Service 450

• Hydro Systems 180

• Boiler & Environment 140

• T&D 130

Orter med mer omfattandeverksamhet

Övriga orter

Alstom Sweden

7

Orderingång €725 M. 01/02Orderingång €725 M. 01/02

VVääxjxjöö

Stockholm

Luleå

Skellefteå

Sundsvall

Gävle

VästeråsStorforsStorfors

Ludvika Enköping

ÖÖrebrorebro

GGööteborgteborg

MalmMalmöö

FinspFinspåångng

KarlstadKarlstadVäxjö

FinspFinspåångng

VVäästersterååss

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VVääxjxjöö8

Products and Services

Environmental ControlSystems

– Particulate cleaning systems

– Flue gas cleaning systems

– "Waste-to-Energy"

– Service & maintenance

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Electrostatic Precipitator (ESP)

Particulate cleaning systems

Page 10: CFD usage in Alstom ECS - Chalmers · CFD usage in Alstom ECS Ali Tabikh 05 2006. Date of last change Reference/Name of Presentation/SN 2 SIAMUF Alstom History

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ESP Principle

Discharge electrodes Discharge electrodes

Dust-laden gas

Dust particles

Collected dust

Clean gas

Collecting electrodes

Corona

90B03CSP/06-97

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Fabric Filter

Particulate cleaning systems

Page 12: CFD usage in Alstom ECS - Chalmers · CFD usage in Alstom ECS Ali Tabikh 05 2006. Date of last change Reference/Name of Presentation/SN 2 SIAMUF Alstom History

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WFGD

Air

LimestoneForced Oxidation

Mill

ME Wash

Water

Cake Wash(Optional)

PrimaryDewatering

SecondaryDewatering

Fabric FilterOr ESP

Absorber

ReclaimWaterTank

Make-UpWaterTank

GYPSUM

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WFGD

ReagentPreparationSystem

AbsorberVessel

Dewatering Area

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DFGD

NID system

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DFGD (SDA)

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Modelling and Pilot Testing

Physical Modelling

CFD Modelling

Pilot Testing

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Physical Modelling

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CFD Modelling

Single phase – ESP ( flow distribution prediction)

– Fabric Filter ( Flow distribution and pressure drop)

– SCR ( Flow, NH3, NOX, and Temperature distribution)

– Gas mixing

Multiphase – SCR ( Ash Capture, NH3 direct injection)

– DFGD ( SDA )

– SWFGD (Flue gas conditioning)

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CFD Modelling

Single phase

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CFD Modelling

Multiphase

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Pilot Testing

Multiphase Validation

Level z = -100 mm

-25

-20

-15

-10

-5

0

5

10

15

20

-0.65 -0.45 -0.25 -0.05 0.15 0.35 0.55

Distance from centerline [m]

[m/s

]

Velocity u, CFD Velocity u, meas

Level z= -100 mm

-35

-30

-25

-20

-15

-10

-5

0

5

10

-0.65 -0.45 -0.25 -0.05 0.15 0.35 0.55

Distance from centerline [m]

[m/s

]

Velocity w, CFD Velocity w, meas

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Pilot Testing

Multiphase Validation

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Conclusions

More validation is needed

Page 25: CFD usage in Alstom ECS - Chalmers · CFD usage in Alstom ECS Ali Tabikh 05 2006. Date of last change Reference/Name of Presentation/SN 2 SIAMUF Alstom History

www.alstom.com