CB MAX parts.pdf

Printed (May 22, 2006)

Copyright © 1991 - Thermo King Corp. - Minneapolis, MN U.S.A.Electronically printed in U.S.A.

CBci2 & CB MAXTK 40307-8.14

Printed (Monday, May 22, 2006)

Copyright©1991 - Thermo King Corp. - Minneapolis, MN, U.S.A.

General InformationTables of Contents

This Parts Manual contains a numerical table of con-tents listing each assembly name, its associated Grid number and page number. The numerical table of con-tents is arranged numerically by Grid number. There are references in a parts list referring to other Grid num-bers, the numerical table of contents is arranged to facil-itate finding the referenced illustrations. At the rear of this parts manual are two indexes, a numerical and alphabetical. The indexes contain all of the part num-bers and descriptions which appear in this manual.

Assemblies and Subassemblies

When parts are indented in the description list, they are preceded with a bullet ( • ). This indicates that the part(s) is available separately or included in an assem-bly.

GRID NO. 67D6SWITCH PANEL ASSEMBLY

For example: the switch panel nameplate (99-6280) is available separately, available as part of the switch panel (99-1960) and with the panel assembly (45-1239).

REF PART# DESCRIPTION QTY

45-1239 PANEL - assy, switch 1

1 99-1960 • PANEL 1

99-6280 • • NAMEPLATE - panel 1

2 33-743 • GASKET 1

A AC . . . . . . . . . alternating current

A/R . . . . . . . . as requiredaccum . . . . . . accumulatoradj . . . . . . . . . adjustingal . . . . . . . . . . aluminumalt. . . . . . . . . . alternatorA or amp . . . . ampereassy . . . . . . . . assembly

B bd . . . . . . . . . boardbrg . . . . . . . . . bearingbrkr . . . . . . . . breakerbrkt . . . . . . . . bracket

C C . . . . . . . . . . Celsiuscw . . . . . . . . . clockwiseccw . . . . . . . . counter- clockwisecam . . . . . . . . camshaftcompr . . . . . . compressorcond. . . . . . . . condenserconn. . . . . . . . connecting,

connectorcyl . . . . . . . . . cylinder

D def . . . . . . . . . defrostdeg . . . . . . . . degreedehyd. . . . . . . dehydratordia . . . . . . . . . diameterDC . . . . . . . . . direct currentdisch . . . . . . . dischargediff . . . . . . . . . differential

E EMI . . . . . . . . Extended . . . . . . . . . . . Maintenance

IntervalEEC. . . . . . . . European

Economic Community

eng . . . . . . . . engine

E (continued)evap. . . . . . . . evaporatorexch . . . . . . . . exchangerexp . . . . . . . . . expansionext . . . . . . . . . external

F F . . . . . . . . . . . Farenheitfill . . . . . . . . . . fillisterfi . . . . . . . . . . . fuel injectionfl . . . . . . . . . . . flarefpt . . . . . . . . . . female pipe

threadft . . . . . . . . . . . feetftg . . . . . . . . . . fitting

H hex . . . . . . . . . hexagonhh . . . . . . . . . . hexagon headhd . . . . . . . . . . headhp . . . . . . . . . . horsepowerhsg . . . . . . . . . housing

I id . . . . . . . . . . inside diameterin . . . . . . . . . . inch (2.54

centimeters)incl . . . . . . . . . includesinj . . . . . . . . . . injectionint . . . . . . . . . . internalint th . . . . . . . . internal tooth

L liq . . . . . . . . . . liquidlg . . . . . . . . . . long

M mm . . . . . . . . . milimetermpt . . . . . . . . . male pipe threadmod . . . . . . . . modulating

N neg . . . . . . . . . negativeNo. . . . . . . . . . numberNS . . . . . . . . . not suppliedNSS . . . . . . . . not sold

separately

O os . . . . . . . . . . oversizedod . . . . . . . . . . outside diameter

P pcb . . . . . . . . . printed circuit board

pkg . . . . . . . . . packageph . . . . . . . . . . phasepos . . . . . . . . . positivepsi . . . . . . . . . . pounds per

square inch

R rad . . . . . . . . . radiatorrcvr . . . . . . . . . receiverref . . . . . . . . . . referencereg . . . . . . . . . regulatorreq . . . . . . . . . requiredrpm . . . . . . . . . revolutions per

minute

S sec . . . . . . . . . secondsld . . . . . . . . . . soldersoc hd. . . . . . . socket headsol . . . . . . . . . . solenoidspl . . . . . . . . . . specialsq . . . . . . . . . . squaress . . . . . . . . . . stainless steelstd. . . . . . . . . . standardstl . . . . . . . . . . steelsuct . . . . . . . . . suctionsw . . . . . . . . . . switch

T term . . . . . . . . terminaltemp . . . . . . . . temperaturethk. . . . . . . . . . thick

U us . . . . . . . . . . undersize

V vib . . . . . . . . . . vibrasorber

W W . . . . . . . . . . wattw/ . . . . . . . . . . withw/o . . . . . . . . . without

ABBREVIATIONS The following abbreviations appear in parts manuals

CBci2 & CB MAX

Name Grid PageCBci2 & CB MAX REFERENCE SHEET. . . . . . . . . . . . . . . . . . . . . . . .3U97. . . . . . . . . . . . . . . . . . . . . .3CHECK VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9G12. . . . . . . . . . . . . . . . . . . . .53STRUCTURAL CONDENSER - NOSEMOUNT . . . . . . . . . . . . . . . . . .87C2. . . . . . . . . . . . . . . . . . . .137CONTROL BOX (20s THREE PHASE, BEFORE 6/92) . . . . . . . . . . . .87C7. . . . . . . . . . . . . . . . . . . . .55CONTROL BOX (10s, BEFORE 6/92). . . . . . . . . . . . . . . . . . . . . . . . . .87C8. . . . . . . . . . . . . . . . . . . . .75CHECK VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87C12. . . . . . . . . . . . . . . . . . . .45REFRIGERATION - CONDENSER (10s, BEFORE 6/91) . . . . . . . . . . .87C13. . . . . . . . . . . . . . . . . . . .25MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87D1. . . . . . . . . . . . . . . . . . . .113CONTROL BOX (20s SINGLE PHASE, BEFORE 6/92) . . . . . . . . . . . .87D2. . . . . . . . . . . . . . . . . . . . .67REMOTE CONTROL BOX (20s, BEFORE 8/92) . . . . . . . . . . . . . . . . .87D12. . . . . . . . . . . . . . . . . . . .81REMOTE CONTROL BOX (10s, BEFORE 8/92) . . . . . . . . . . . . . . . . .87D14. . . . . . . . . . . . . . . . . . . .87CAB CONTROL BOX (STB/CB ci, BEFORE 6/92) . . . . . . . . . . . . . . . .94E13 . . . . . . . . . . . . . . . . . . . .97STRUCTURAL CONDENSER - UNDERMOUNT . . . . . . . . . . . . . . . . .95B10 . . . . . . . . . . . . . . . . . . .141COMPRESSOR OIL SEPARATOR KIT (20-126) . . . . . . . . . . . . . . . . .95B12 . . . . . . . . . . . . . . . . . . .159COMPRESSOR LIQUID INJECTION KIT (20-129). . . . . . . . . . . . . . . .95B13 . . . . . . . . . . . . . . . . . . .161EVAPORATOR GROUP (BEFORE 6/92) . . . . . . . . . . . . . . . . . . . . . . .97B9 . . . . . . . . . . . . . . . . . . . .119COMPRESSOR & CLUTCH (SANDEN) . . . . . . . . . . . . . . . . . . . . . . . .97C12. . . . . . . . . . . . . . . . . . .163REFRIGERATION - CONDENSER (20s, BEFORE 6/91) . . . . . . . . . . .97D6. . . . . . . . . . . . . . . . . . . . . .7INSTALLATION - NOSEMOUNT/UNDERMOUNT . . . . . . . . . . . . . . . .97D7. . . . . . . . . . . . . . . . . . . .145NAMEPLATES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97D8. . . . . . . . . . . . . . . . . . . .167CONDENSER MOTOR & FAN GROUP (CBci 10) . . . . . . . . . . . . . . . .104D3. . . . . . . . . . . . . . . . . . .111REFRIGERATION - CONDENSER (20s, 6/91 to 3/93). . . . . . . . . . . . .107F7 . . . . . . . . . . . . . . . . . . . .13REMOTE CONTROL BOX (6/92 & AFTER) . . . . . . . . . . . . . . . . . . . . .107F8 . . . . . . . . . . . . . . . . . . . .91POWER RECEPTACLE GROUP (6/92 & AFTER) . . . . . . . . . . . . . . . .107F11 . . . . . . . . . . . . . . . . . . .95CONTROL BOX (20s THREE PHASE, 6/92 & AFTER) . . . . . . . . . . . .107F13 . . . . . . . . . . . . . . . . . . .61HARNESS ASSEMBLIES (6/92 & AFTER) . . . . . . . . . . . . . . . . . . . . . .107F14 . . . . . . . . . . . . . . . . . .101CONTROL BOX (20s SINGLE PHASE, AFTER 6/92) . . . . . . . . . . . . .107G9. . . . . . . . . . . . . . . . . . . .71REFRIGERATION - CONDENSER (10s, 6/91 to 3/93). . . . . . . . . . . . .107G10. . . . . . . . . . . . . . . . . . .31CONTROL BOX (10s, 6/92 & AFTER) . . . . . . . . . . . . . . . . . . . . . . . . .107G11. . . . . . . . . . . . . . . . . . .77EVAPORATOR GROUP (6/92 to 6/95) . . . . . . . . . . . . . . . . . . . . . . . . .109B1 . . . . . . . . . . . . . . . . . . .123HEATER GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109B2 . . . . . . . . . . . . . . . . . . .131CONTROL BOX - CAB (R502 & R404A, 6/92 & AFTER) . . . . . . . . . . .109B3 . . . . . . . . . . . . . . . . . . . .993-WAY VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109D1. . . . . . . . . . . . . . . . . . . .43REFRIGERATION - CONDENSER (20s, 3/93 & AFTER). . . . . . . . . . .113C1. . . . . . . . . . . . . . . . . . . .19REFRIGERATION - CONDENSER (10s, 3/93 & AFTER). . . . . . . . . . .113C2. . . . . . . . . . . . . . . . . . . .37COMPRESSOR - MOTOR - FAN (SANDEN & ZEXEL COMP) . . . . . .113C3. . . . . . . . . . . . . . . . . . .105COMPRESSOR (YORK/CLIMATE CONTROL) . . . . . . . . . . . . . . . . . .114F11 . . . . . . . . . . . . . . . . . .157WEATHER PACK CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . .115D14. . . . . . . . . . . . . . . . . .103RELIEF VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119B8 . . . . . . . . . . . . . . . . . . . .51PRESSURE VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119G12. . . . . . . . . . . . . . . . . . .49RECEIVER TANK GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122C5. . . . . . . . . . . . . . . . . . . .47MOTOR ASSEMBLY 104-585. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129B2 . . . . . . . . . . . . . . . . . . .117MOTOR ASSEMBLY 104-566. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129B7 . . . . . . . . . . . . . . . . . . .115COMPRESSOR GROUP (TM16) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133F14 . . . . . . . . . . . . . . . . . .165VOLTAGE CONVERTER 24 to 12 VOLT . . . . . . . . . . . . . . . . . . . . . . .134A2 . . . . . . . . . . . . . . . . . . .135COMPRESSOR - MOTOR - FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137D7. . . . . . . . . . . . . . . . . . .109EVAPORATOR GROUP (AFTER 6/95) . . . . . . . . . . . . . . . . . . . . . . . .137D8. . . . . . . . . . . . . . . . . . .127SOLENOID VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147A1 . . . . . . . . . . . . . . . . . . .133THERMO KING 2000 HOSE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . .165D6. . . . . . . . . . . . . . . . . . .149

3

3U97 CBci2 & CB MAX REFERENCE SHEET Revised11/26/97

CBci2 & CB MAX

REFERENCE

SHEET

3U97

11/26/97

4

3U97CBci2 & CB MAX REFERENCE SHEETRevised11/26/97

B/M DESCRIPTION Date

712973 Condenser - CBci 10 12V

912971 System - CB 10 ci 12V

912973 System - CB 20 ci 12V

912972 System - CB 10 ci 24V

912974 System - CB 20 ci 24V

712975 Evaporator - CBci 10 12V

712967 Compressor - CBci 10 12V

712974 Condenser - CBci 10 24V

712976 Evaporator - CBci 10 24V

712968 Compressor - CBci2 10 24V

712971 Condenser - CBci 20 12V 230/3/60

712975 Evaporator - CBci 20 12V 230/3/60

712972 Condenser

089199 CB/STB-ci 508 w/ 12V Poly Groove Compressor - SANDEN

089200 CB/STB-ci 510 24V B Groove Compressor - SANDEN

089209 CB/STB-ci 508 12V 5-1/4 2A Groove Compressor - SANDEN

089179 20DN 220/1/50 12V

089180 20DN 220/1/50 24V

089181 20DN 230/1/60 12V

089182 20DN 230/1/60 24V

089183 20DN 380/3/50 12V

089184 20DN 380/3/50 24V

089185 20DN 415/3/50 12V

089186 20DN 415/3/50 24V

089187 20DN 460/3/60 12V

089188 20DN 460/3/60 24V

089204 CB/STB-ci 508 12V 5/1/4 2A Groove Compressor - SANDEN

089189 Top Screen

089190 Celsius Scale - CBci2

089261 CBci2 Evaporator 12V

089260 CBci2 Evaporator 24V

089223 CBci2 20 Cab Control Box F

5

3U97 CBci2 & CB MAX REFERENCE SHEET Revised11/26/97

089224 CBci2 20 Cab Control Box C

089214 CBci2 10 Cab Control Box F

089238 CBci2 10 Cab Control Box C

714001 Condenser - CBci2 10 12V

714003 Evaporator - CBci2 10 12V


714000 Condenser - CBci2 10 24V

714002 Evaporator - CBci2 10 24V


714007 Standard Condenser - CBci2 20 12V

714006 Standard Condenser - CBci2 20 24V

712968 Standard Compressor - CBci2 20 24V

089299 380/3/50 12V 20

089298 380/3/50 24V 20

089301 415/3/50 12V 20

089300 415/3/50 24V 20

089303 460/3/60 12V 20

089302 460/3/60 24V 20

089295 220/1/50 12V 20

089294 220/1/50 24V 20

089287 230/3/60 12V 20

089286 230/3/60 24V 20

089297 230/1/60 12V 20

089296 230/1/60 24V 20

089289 Cab Control 12V 10




089337 Remote Body Mount

089340 Cab Control 10

089341 Cab Control 20

089343 Hot Water Heat - CBci2 10 12V

089342 Hot Water Heat - CBci2 10 24V

089345 Water and Electric CBci2 20, 12V Heat

089344 Water and Electric CBci2 20, 24V Heat


6

3U97CBci2 & CB MAX REFERENCE SHEETRevised11/26/97

089189 Top Screen Option

089199 CB/STB-ci2 508 w/ 12V Poly Groove Compressor - SANDEN

089200 CB/STB-ci2 510 24V B Groove Compressor - SANDEN

089209 CB/STB-ci2 508 12V 5-1/4 2A Groove Compressor - SANDEN

089204 CB/STB-ci2 508 12V 5-1/4 2A Groove Compressor - SANDEN

715091 Condenser - CB MAX 10 12V


715011 Evaporator - CB-MAX 10 & 20 12V

715013 Evaporator - CB-MAX 10 & 20 24V

715096 CB MAX 10-12V, 10-24V, 20-12V, 20-24V Kit


089438 CB MAX R134a Option

715392 CB-MAX R134a Option

089383 CB MAX 10/20 Undermount Kit 12V

715391 CB-MAX 10/20 Undermount Kit 12V

089397 CB MAX 12V Poly 8 Groove TM-13 Seltec Compressor HFC

089396 CB MAX 24V Poly 8 Groove TM-13 Seltec Compressor HFC

089439 CB MAX 12V 5.25 Dia 2A Groove TM-13 Seltec HFC (Hight Speed)

089440 CB MAX 24V 5.25 Dia 2A Groove TM-13 Seltec HFC (Hight Speed)

089409 12V Variable Groove TM-15 Seltec HFC - CB MAX


7

97D6 REFRIGERATION - CONDENSER (20s, BEFORE 6/91) Revised12/10/03

REFRIGERATION -

CONDENSER (20s,

BEFORE 6/91)

97D6

12/10/03

8

97D6REFRIGERATION - CONDENSER (20s, BEFORE 6/91)Revised12/10/03


55-3059 • NUT - captive 14

91-1130 NAMEPLATE - Pressure Vessel (EEC) 1

55-1587 SCREW - coil 5

55-1800 LOCKWASHER 5

55-2086 FLATWASHER 5

2 66-3655 VALVE - check (see 9G12) 1

3 66-5110 TUBE - coil to valve 1

4 66-5109 TUBE - check valve to elbow 1

5 55-3295 FITTING - saddle 1

6 55-2183 ELBOW - receiver 1


8 66-7392 VALVE - relief 1

33-1015 O-RING - relief valve 1

9 67-863 TANK - receiver 1


55-4955 NUT - receiver 2


10 66-5732 TUBE - cpr outlet 1

55-6378 BUSHING 1

11 33-1939 O-RING - suction hose to engine (3/4) 1

12 55-2319 TEE 1

13 66-5169 TUBE - suction to engine 1

14 55-6354 ADAPTER - tube 1

55-6812 NUT - adapter 1

15 60-226 KIT - cpr valve 1

16 66-5347 TUBE - cpr inlet 1

17 66-5112 TUBE - accumulator inlet 1

66-874 FITTING (1/4 fl) 1

18 55-2244 ELBOW 1

19 66-5111 TUBE - accumulator outlet 1

20 55-2705 BUSHING 1

21 67-891 TANK - accumulator 1


55-4955 NUT - tank 1


22 66-5104 TUBE - pilot solenoid to suction 1

23 44-8030 SWITCH - lpco 1

33-768 GASKET - switch 1

24 44-2756 DIODE - assembly 1

25 55-2526 TEE 1

26 55-308 ELBOW 1

27 66-2009 VALVE - pilot solenoid (12V, liquid injection) 2

9


10



44-3803 • COIL - valve (3/8 bore) 2

41-1525 • COIL - valve (7/16 bore) 2

66-2088 VALVE - pilot solenoid (24V, liquid injection) 2

41-325 • COIL - valve (3/8 bore) 1

44-6158 • COIL - valve (7/16 bore) 1

91-887 SUPPORT - valve 2

55-3029 SCREW - valve 4



55-8786 NUT - valve 1

28 66-5195 TUBE - 3-way to pilot solenoid 1

29 66-5263 TUBE - suction to compressor 1

30 66-5118 TUBE - 3-way inlet 1

31 61-1237 VALVE - 3-way (see 109D1) 1




32 66-5120 TUBE - 3-way to condenser 1

33 66-5117 TUBE - check valve outlet 1

66-4139 FITTING - saddle 1

34 55-229 TEE 1

35 44-8028 SWITCH - condenser fan 1

44-7991 • SWITCH - only (condenser fan) 1

36 44-7992 SWITCH - hpco (R12) 1

44-8064 SWITCH - hpco (R502) 1

37 66-5264 TUBE - compressor discharge check valve 1

38 66-5114 TUBE - hot gas 1

55-1804 BUSHING - tube to 3-way 1

39 33-1937 O-RING - discharge hose (1/2) 1

40 55-6355 ADAPTER - discharge 1

41 66-5020 VALVE - check (see 87C12) 1

42 55-3441 ELBOW 1



55-4953 NUT 4

43 102-402 COMPRESSOR (2 cylinder, see 114F11) 1

102-349 COMPRESSOR (Sanden, see 97C12) 1

44 66-5115 TUBE - dehydrator to bulkhead 1

55-3247 BUSHING - tube to adapter 1

45 66-4829 FITTING - elbow 2

46 66-5113 BRACKET & TUBES (nosemount) 1

11


12



55-6400 • ADAPTER - suction 1

55-6399 • ADAPTER - liquid/defrost 2

66-5729 BRACKET & TUBES (undermount) 1



55-2977 SCREW - bracket 3


55-4953 NUT 3

47 66-4729 DEHYDRATOR 1

55-2688 CLAMP - dehydrator 1

48 66-5108 TUBE - receiver to dehydrator 1


49 66-5121 TUBE - dehydrator to liquid injection solenoid 1

50 55-4489 ELBOW 2

13

107F7 REFRIGERATION - CONDENSER (20s, 6/91 to 3/93) Revised4/20/04

REFRIGERATION -

CONDENSER (20s,

6/91 to 3/93)

107F7

4/20/04

14

107F7REFRIGERATION - CONDENSER (20s, 6/91 to 3/93)Revised4/20/04


1 67-890 COIL - condenser 1

55-3059 • NUT - captive 15




2 66-5722 VALVE - check 1





66-2170 • CAP - valve 2



7 66-6287 TUBE - tee to dehydrator (before 11/92) 1

66-6726 TUBE - tee to dehydrator (after 11/92) 1

8 55-6402 TEE 1

9 66-7392 VALVE - relief (see 119B8) 1

10 Not Used

11 33-1939 O-RING - suction hose to engine 1

12 66-2319 TEE 1




15 Not Used



18 66-874 • FITTING (1/4 fl) 1


20 55-2705 BUSHING 1


55-4955 NUT - tank 1



23 44-8030 SWITCH - lpco 1



44-8574 HARNESS - pilot solenoid (CH) 1

25 55-2526 TEE 1

26 55-308 ELBOW 1

27 66-2009 VALVE - liquid injection (12V) 2

44-3803 • COIL - valve (3/8 bore) 2

41-1525 • COIL - valve (7/16 bore) 2

15


16



55-8786 NUT - valve 1

66-2088 VALVE - liquid injection (24V) 2

41-325 • COIL - valve (3/8 bore) 2

44-6158 • COIL - valve (7/16 bore) 1






29 66-5263 TUBE - suction to compressor 1

30 66-5118 TUBE - 3-way inlet 1

31 61-1237 VALVE - 3-way (see 109D1) 1






34 55-229 TEE 1


44-7991 • SWITCH - condenser fan (only) 1

36 44-7992 SWITCH - hpco (R12) 1

44-8064 SWITCH - hpco (R502) 1

37 66-5264 TUBE - compressor discharge check valve (Sanden compres-sor)

1

38 66-5114 TUBE - hot gas 1


39 33-1937 O-RING - discharge hose 1


41 66-5020 VALVE - check (see 87C12) 1



55-4953 NUT 4

42 55-3441 ELBOW 1

43 102-349 COMPRESSOR (Sanden, see 95B14) 1

44 66-5115 TUBE - dehydrator to bulkhead (before 11/92) 1

66-6727 TUBE - dehydrator to bulkhead (after 11/92) 1

55-6837 • SHOULDER (o-ring seal) 1

55-6838 • NUT - shoulder (o-ring seal) 1

45 66-4829 FITTING - elbow (before 11/92) 2

55-3247 BUSHING - tube to adapter (before 11/92) 1

55-3250 ELBOW - dehydrator inlet (after 11/92) 1

55-7505 BUSHING - elbow 1

17


18



55-6356 SHOULDER (o-ring seal fitting) 1

55-6396 NUT - shoulder 1







33-1938 O-RING - suction (5/8 od) 1

33-1936 O-RING - discharge/defrost (3/8 id) 2



55-4953 NUT 3

47 66-4729 DEHYDRATOR (flare, before 11/92) 1

61-600 DEHYDRATOR (o-ring seal, after 11/92) 1

33-1938 O-RING - dehydrator inlet (5/8) 1

33-1937 O-RING - dehydrator outlet (1/2) 1





50 55-4489 ELBOW 2

60-226 KIT - cpr valve 1

51 66-5013 • VALVE - cpr 1

52 66-509 • BUSHING 1

53 66-5347 • TUBE - bushing to valve 1

54 55-6387 • BUSHING 1

55 66-8188 • TUBE - outlet 1

19

113C1 REFRIGERATION - CONDENSER (20s, 3/93 & AFTER) Revised4/20/04

REFRIGERATION -

CONDENSER (20s,

3/93 & AFTER)

113C1

4/20/04

20

113C1REFRIGERATION - CONDENSER (20s, 3/93 & AFTER)Revised4/20/04



55-3059 • NUT - captive 15









66-2170 • CAP - valve 2





8 55-6402 TEE 1




12 66-2319 TEE 1


66-6996 • FITTING - saddle 1

66-5859 VALVE 1



15 55-4489 ELBOW 2



18 66-874 • FITTING (1/4 fl) 1


20 55-2705 BUSHING 1


55-4955 NUT - tank 1



23 44-8030 SWITCH - lpco 1




25 55-2526 TEE 1

26 55-308 ELBOW 1


21


22



44-3803 • COIL - valve (3/8 bore) 2

41-1525 • COIL - valve (7/16 bore) 2

55-8786 NUT - valve 1


41-325 • COIL - valve (3/8 bore) 2

44-6158 • COIL - valve (7/16 bore) 1






29 66-5263 TUBE - suction to compressor (R12) 1

66-6990 TUBE - suction to compressor (R134a) 1

33-2451 GASKET - flare 1

30 66-5118 TUBE - 3-way inlet 1

31 61-1237 VALVE - 3-way (see 109D1) 1






34 55-229 TEE 1


44-7991 • SWITCH - only 1

36 44-7992 SWITCH - hpco (R12, R134a) 1

44-8064 SWITCH - hpco (R502) 1

41-3846 SWITCH - hpco (R404A) 1

37 66-5264 TUBE - compressor discharge check valve (Sanden compres-sor)

1

66-6989 TUBE - compressor discharge check valve (Zexel/Seltec compressor)

1


55-4953 NUT 4

38 66-5114 TUBE - hot gas 1




41 66-5020 VALVE - check (see 87C12) 1



42 55-3441 ELBOW 1

43 102-349 COMPRESSOR (Sanden, see 95B14) 1

23


24


NOTE: Compressors with a two-bolt manifold have been replaced with compressors that have a one-bolt manifold. 102-572 and 102-573 do not include a discharge manifold.


102-838 COMPRESSOR - TM15-XD (12V, Zexel, see note) 1

102-839 COMPRESSOR - TM15-XD (24V, Zexel, see note, Seltec, see 133F14)

1


















33-1936 O-RING - discharge/defrost (3/8 od) 2



55-4953 NUT 3









49 55-6387 • BUSHING 1

50 66-8188 • TUBE - outlet 1

51 66-509 • BUSHING 1


53 66-5013 • VALVE - cpr 1

54 22-992 MANIFOLD - compressor (Seltec, 90 deg, w/ o-rings) 1

55 33-2882 O-RING - manifold 2

25

87C13 REFRIGERATION - CONDENSER (10s, BEFORE 6/91) Revised12/10/03

REFRIGERATION -

CONDENSER (10s,

BEFORE 6/91)

87C13

12/10/03

26

87C13REFRIGERATION - CONDENSER (10s, BEFORE 6/91)Revised12/10/03



55-3059 • NUT - captive 14




2 66-3655 VALVE - check (see 9G12) 1













12 66-2244 ELBOW 1



55-6812 NUT - adapter (1-3/16-12) 1

15 55-4489 ELBOW 2



66-874 FITTING (1/4 fl) 1

18 55-2244 ELBOW 1


20 55-2705 BUSHING 1


55-4955 NUT - tank 1



23 44-8030 SWITCH - lpco 1



25 55-2526 TEE 1

26 55-308 ELBOW 1

27 66-2009 VALVE - pilot solenoid (12V, liquid injection) 2

44-3803 • COIL - valve (3/8 bore) 2

41-1525 • COIL - valve (7/16 bore) 2


27


28



41-325 • COIL - valve (3/8 bore) 1

44-6158 • COIL - valve (7/16 bore) 1





55-8786 NUT - valve 1


29 Not Used

30 66-5118 TUBE - 3-way inlet 1

31 61-1237 VALVE - 3-way (see 109D1) 1





33 66-6650 TUBE - discharge (compressor) 1


34 55-229 TEE 1



36 44-7992 SWITCH - hpco (R12) 1

44-8064 SWITCH - hpco (R502) 1

37 Not Used

38 66-5114 TUBE - hot gas 1



55-3247 BUSHING - tube to adapter 1

55-6393 NUT - adapter (13/16-16) 1

41 Not Used

42 Not Used

43 Not Used

44 66-5115 TUBE - dehydrator to bulkhead 1

45 66-4829 FITTING - elbow 2


55-6400 • ADAPTER - bulkhead (suction) 1

55-6399 • ADAPTER - bulkhead (liquid/defrost) 2


55-6786 • ADAPTER - bulkhead (suction) 1

55-6036 • ADAPTER - bulkhead (liquid/defrost) 2



29


30



55-4953 NUT 3

47 66-4729 DEHYDRATOR 1





49 66-509 • BUSHING 1


51 66-5013 • VALVE - cpr 1

52 66-6387 • BUSHING 1

53 66-8188 • TUBE - outlet 1

31

107G10 REFRIGERATION - CONDENSER (10s, 6/91 to 3/93) Revised4/20/04

REFRIGERATION -

CONDENSER (10s,

6/91 to 3/93)

107G10

4/20/04

32

107G10REFRIGERATION - CONDENSER (10s, 6/91 to 3/93)Revised4/20/04



55-3059 • NUT - captive 15








6 67-1180 TANK - receiver (see 122C5) 1



8 55-6402 TEE 1

9 66-7392 VALVE - relief 1


10 Not Used


12 55-2244 ELBOW 1




15 Not Used



18 66-874 FITTING (1/4 fl) 1


20 55-2705 BUSHING 1


55-4955 NUT - tank 1



23 44-8030 SWITCH - lpco 1




25 55-2526 TEE 1

26 55-308 ELBOW 1


44-3803 • COIL - valve (3/8 bore) 2

41-1525 • COIL - valve (7/16 bore) 2

55-8786 NUT - valve 1


33


34



41-325 • COIL - valve (3/8 bore) 2

41-1521 • COIL - valve (7/16 bore) 1













33-1936 O-RING - discharge/defrost (3/8 id) 2



55-4953 NUT 3

30 66-5118 TUBE - 3-way inlet 1

31 61-1237 VALVE - 3-way (assembly, see 109D1) 1





33 66-6650 TUBE - discharge 1


34 55-229 TEE 1


44-7991 • SWITCH - condenser fan (only) 1

36 44-7992 SWITCH - hpco (R12, R134a) 1

44-8064 SWITCH - hpco (R502) 1






38 66-5114 TUBE - hot gas 1





35


36





43 55-4489 ELBOW 2












46 66-509 • BUSHING 1


48 66-5013 • VALVE - cpr 1

49 66-6387 • BUSHING 1

50 66-8188 • TUBE - outlet 1

37


REFRIGERATION -

CONDENSER (10s,

3/93 & AFTER)

113C2

4/20/04

38




55-3059 • NUT - captive 15








6 67-1180 TANK - receiver (see 122C5) 1



8 55-6402 TEE 1



10 55-4489 ELBOW 2


12 55-2244 ELBOW 1







18 66-874 FITTING (1/4 fl) 1


20 55-2705 BUSHING 1


55-4955 NUT - tank 1



23 44-8030 SWITCH - lpco 1




25 55-2526 TEE 1

26 55-308 ELBOW 1


44-3803 • COIL - valve (3/8 bore) 2

41-1525 • COIL - valve (7/16 bore) 2

55-8786 NUT - valve 1


39


40



41-325 • COIL - valve (3/8 bore) 1

44-6158 • COIL - valve (7/16 bore) 1













33-1936 O-RING - discharge/defrost (3/8 od) 2



55-4953 NUT 3

30 66-5118 TUBE - 3-way inlet 1

31 61-1237 VALVE - 3-way (see 109D1) 1





33 66-5194 TUBE - discharge 1


11-2886 VALVE - pressure (see 119G12) 1

34 55-229 TEE 1

35 44-8028 SWITCH - condenser fan (for connectors see 115D14) 1


36 44-7992 SWITCH - hpco (R12, R134a) 1

44-8064 SWITCH - hpco (R502) 1

41-3846 SWITCH - hpco (R404A) 1






38 66-5114 TUBE - hot gas 1



41


42




55-6393 NUT - adapter (bulkhead) 3



43 55-4489 ELBOW 2












46 66-509 • BUSHING 1


48 66-5013 • VALVE - cpr 1

49 55-6387 • BUSHING 1

50 66-8188 • TUBE - outlet 1

43

109D1 3-WAY VALVE ASSEMBLY Revised3/17/03

3-WAY VALVE

ASSEMBLY

109D1

3/17/03

44

109D13-WAY VALVE ASSEMBLYRevised3/17/03


61-1237 VALVE - 3-way (assembly, incl 1 thru 14) 1

1 55-8609 • SCREW 4

2 55-8610 • FLATWASHER 4

3 61-3596 • CAP - top (incl 13 & 14) 1

4 61-3015 • SPRING - piston 1

5 60-301 • KIT - piston & seal 1

6 30-171 KIT - piston seal 1

7 33-3538 GASKET 2

8 99-6384 CLIP 1

9 66-5193 • SEAT - assembly 1

10 * 60-156 • STEM (incl in kit, 11/97 & after) 1

11 60-147 • FILTER 1

12 66-4965 • CAP - bottom 1

13 60-163 • KIT - valve repair (incl 13) 1

14 33-1124 • O-RING 1

15 55-621 • CAP 1

* 60-156 KIT - valve repair (11/97 & after) 1

16 66-8805 • PISTON 1

17 33-2956 • SEAL - piston (PTFE) 1

18 204-1008 TOOL - 3-way valve 1

19 60-244 KIT - valve repair (incl 6, 7, 10 & 17, 11/97 & after) 1

45

87C12 CHECK VALVE ASSEMBLY Revised2/6/96

CHECK VALVE

ASSEMBLY

87C12

2/6/96

46

87C12CHECK VALVE ASSEMBLYRevised2/6/96



2 66-4885 • PISTON - check valve 2

3 66-4886 • SPRING - check valve 1

4 33-1893 • GASKET - check valve (copper) 2

47

122C5 RECEIVER TANK GROUP Revised12/16/99

RECEIVER TANK

GROUP

122C5

12/16/99

48

122C5RECEIVER TANK GROUPRevised12/16/99



2 66-9257 • BALL - sight glass 1

3 33-2419 • O-RING 1

4 66-9918 • INDICATOR - liquid 1

5 55-7152 NUT - receiver tank (acorn) 1

6 55-4931 WASHER - spacer 2

7 55-2641 FLATWASHER 1

8 55-2363 LOCKWASHER 1

9 55-4955 NUT - tank 1

10 91-1728 BRACKET - receiver tank (MD/KD) 1




49

119G12 PRESSURE VALVE ASSEMBLY Revised6/19/01

PRESSURE VALVE

ASSEMBLY

119G12

6/19/01

50

119G12PRESSURE VALVE ASSEMBLYRevised6/19/01


11-2886 VALVE - pressure 1

1 55-7213 • BODY 1

2 11-7777 • CORE - valve 1

3 55-5672 • CAP 1

51

119B8 RELIEF VALVE ASSEMBLY Revised2/13/04

RELIEF VALVE

ASSEMBLY

119B8

2/13/04

52

119B8RELIEF VALVE ASSEMBLYRevised2/13/04


1 66-7392 VALVE - relief (assembly, brass) 1

2 33-1015 • O-RING - relief valve 2

53

9G12 CHECK VALVE ASSEMBLY Revised8/3/98

CHECK VALVE

ASSEMBLY

9G12

8/3/98

54

9G12CHECK VALVE ASSEMBLYRevised8/3/98


66-3653 VALVE - check (1/4 od) 1

66-3654 VALVE - check (3/8 od) 1

66-3655 VALVE - check (1/2 od) 1

66-3644 VALVE - check (5/8 od) 1

1 * NSS • SEAT - valve 1

2 * NSS • SPRING 1

3 * 33-962 • GASKET 1

4 66-3656 • CAP - check valve 1

* 60-158 KIT - check valve repair (incl seat spring & gasket) 1

55

87C7 CONTROL BOX (20s THREE PHASE, BEFORE 6/92) Revised10/1/98

CONTROL BOX

(20s THREE

PHASE, BEFORE

6/92)

87C7

10/1/98

56

87C7CONTROL BOX (20s THREE PHASE, BEFORE 6/92)Revised10/1/98


1 91-966 BOX - control (only) 1

2 55-3059 NUT - captive 6

3 91-726 STANDOFF - high voltage cover 3

55-3028 WASHER - sealing 3

55-5046 SCREW - standoff/cover 6



4 41-5629 CONTACTOR - motor (12V) 1

41-361 CONTACTOR - motor (24V) 1

44-2756 DIODE - assembly (contactor) 1

55-2974 SCREW - contactor 2


5 41-5623 RELAY - overload (motor, 230/3/60) 1

41-5626 RELAY - overload (motor, 380-415-460/3/50-60) 1

44-7191 ADAPTER - overload relay 1

55-5974 SCREW - relay 2


6 91-967 BRACKET - terminal board/fuse 1




7 44-7909 FUSE (4 amp) 3

44-7729 HOLDER - fuse 3

55-2868 SCREW - holder 3


8 44-5534 BOARD - terminal 1

55-2868 SCREW - board 2


9 91-968 COVER - high voltage 1

99-7834 NAMEPLATE - Caution 1

10 33-1945 GASKET - cover 1

11 91-973 COVER - control box 1

91-1147 NAMEPLATE - component location 1

12 99-8525 NAMEPLATE - Electric Motor Reset 1

13 44-6862 BUTTON - reset 1

14 99-7834 NAMEPLATE - Caution 1

15 55-2979 SCREW - cover 4



16 99-8889 SPACER - cover 4

17 44-6857 TRANSFORMER (230-460/3/60) 1

44-6858 TRANSFORMER (380-415/3/50) 1

57


58



55-2965 NUT - transformer 4




44-3579 STRIP - jumper 2



19 44-7522 JUMPER - defrost 1


44-3164 • DIODE - only 3

21 91-971 MARKSTRIP 1

22 44-5537 SOCKET - mini relay 1

55-3015 SCREW - socket 2


23 44-9391 RELAY - mini (12V) 1

44-9392 RELAY - mini (24V) 1

24 44-6991 BREAKER - circuit (12V) 1

44-7993 BREAKER - circuit (24V) 1

55-3015 SCREW - breaker 1


25 44-3184 SOCKET - relay 2

26 91-970 BRACKET - terminal board/relay 1




27 44-7531 TIMER - defrost 1

28 99-8475 HOLDDOWN - timer 1

29 99-2027 SPRING - holddown (relay) 1

55-2771 CLAMP - holddown 2

55-2270 RIVET - holddown 4

30 44-3186 RELAY (3pdt, 12V) 1

44-4025 RELAY (3pdt, 24V) 1

31 91-969 BRACKET - rectifier 1



32 44-3280 RECTIFIER 2

55-3256 SCREW - rectifier 4


33 55-6141 CONNECTOR (liquid tite) 1

55-2635 NUT 1

34 44-7829 CONNECTOR (22 pin) 1

44-5839 TERMINAL (female) A/R

59


60



44-6324 SEAL A/R

44-7812 PLUG - cavity 1

44-7811 LOCK - secondary 1

99-3427 MOUNT - cable tie 1

61

107F13 CONTROL BOX (20s THREE PHASE, 6/92 & AFTER) Revised6/2/98

CONTROL BOX

(20s THREE

PHASE, 6/92 &

AFTER)

107F13

6/2/98

62

107F13CONTROL BOX (20s THREE PHASE, 6/92 & AFTER)Revised6/2/98









4 41-5629 CONTACTOR - motor (12V) 1

41-361 CONTACTOR - motor (24V) 1

44-9389 DIODE - contactor 1



5 41-5623 RELAY - overload (motor, 220-230/3/50-60) 1


41-5626 RELAY - overload (motor, 380-460/3/50-60) 1







7 44-7909 FUSE (4 amp) 3

44-8418 FUSE (10 amp) 3





91-972 MARKSTRIP 1




12 44-1196 SWITCH - on/off 1



15 55-2979 SCREW - cover 4




17 44-6857 TRANSFORMER (220-230-460/3/50-60) 1

44-6858 TRANSFORMER (380-415/3/50) 1



63


64



44-9450 DIODE 1





44-3164 • DIODE - only 3



44-3228 DIODE - assembly (socket) 3



23 44-9391 RELAY - mini (12V) 4

44-9392 RELAY - mini (24V) 4







91-3644 ANGLE - relay 1









30 44-3186 RELAY - defrost (12V) 2

44-4025 RELAY - defrost (24V) 2








55-2789 FITTING - barb 1

55-2635 NUT 2

34 55-6010 PLUG - button 1

35 99-4268 BRACKET - relay 1

36 41-525 HARNESS - main (see 107F14) 1

65


66



55-5112 • CONNECTOR - liquid tite 1

67

87D2 CONTROL BOX (20s SINGLE PHASE, BEFORE 6/92) Revised10/1/98

CONTROL BOX

(20s SINGLE

PHASE, BEFORE

6/92)

87D2

10/1/98

68

87D2CONTROL BOX (20s SINGLE PHASE, BEFORE 6/92)Revised10/1/98









4 41-5629 CONTACTOR (12V) 1

41-361 CONTACTOR (24V) 1

44-2756 DIODE - assembly (contactor) 1



5 41-5621 RELAY - overload (motor, 230/1/50-60) 1




6 91-967 BRACKET - terminal board/fuse (before 10/89) 1

91-1613 BRACKET - terminal board/fuse (after 10/89) 1




7 44-7909 FUSE (4 amp, before 10/89) 3


44-8417 FUSE (12 amp, after 10/89) 2


44-8460 BARRIER - fuse holder 1

8 44-3956 CHOKE - reactor filter 2


99-7834 NAMEPLATE - Caution 1







15 55-2979 SCREW - cover 4




17 44-6859 TRANSFORMER (230/1/50-60) 1



69

87D2 CONTROL BOX (20s SINGLE PHASE, BEFORE 6/92) Revised10/1/98

70

87D2CONTROL BOX (20s SINGLE PHASE, BEFORE 6/92)Revised10/1/98






44-3164 • DIODE - only 3





23 44-9391 RELAY - mini (12V) 1

44-9392 RELAY - mini (24V) 1












29 99-2027 SPRING - relay holddown 1

55-2771 CLAMP - relay holddown 2

55-2270 RIVET - clamp 4

30 44-3186 RELAY (3pdt, 12V) 1

44-4025 RELAY (3pdt, 24V) 1








55-2635 NUT 1

34 44-7829 CONNECTOR - tower (22 pin) 1


44-7811 LOCK - secondary connector 1


71

107G9 CONTROL BOX (20s SINGLE PHASE, AFTER 6/92) Revised6/2/98

CONTROL BOX

(20s SINGLE

PHASE, AFTER 6/

92)

107G9

6/2/98

72

107G9CONTROL BOX (20s SINGLE PHASE, AFTER 6/92)Revised6/2/98









4 41-5629 CONTACTOR (12V) 1

41-361 CONTACTOR (24V) 1




5 41-5622 RELAY - overload (motor, 220-230/1/50-60) 1

41-6096 • ADAPTER - overload relay 1







7 44-8417 FUSE (12 amp) 2

8 44-8461 HOLDER - fuse 2

44-8460 BARRIER - fuse holder 1



10 44-3956 CHOKE - reactor filter 2

91-3644 ANGLE - relay socket 1

11 44-6859 TRANSFORMER (220-230/1/50-60 1



14 44-1196 SWITCH - on/off 1

99-7642 NAMEPLATE - On/Off 1

15 55-2979 SCREW - cover 4






44-9450 DIODE - board to ground 1




73

107G9 CONTROL BOX (20s SINGLE PHASE, AFTER 6/92) Revised6/2/98

74

107G9CONTROL BOX (20s SINGLE PHASE, AFTER 6/92)Revised6/2/98




44-3164 • DIODE - only 3



44-3228 DIODE - fan relay (socket) 1



23 44-9391 RELAY - mini (12V) 4

44-9392 RELAY - mini (24V) 4



91-3643 NAMEPLATE - CB-I/fan relay 1









91-3642 NAMEPLATE - defrost timer 1





30 44-3186 RELAY (3pdt, 12V) 2

44-4025 RELAY (3pdt, 24V) 2

91-3641 NAMEPLATE - defrost relay 1








55-2635 NUT 1


35 55-6010 PLUG - button 1

75

87C8 CONTROL BOX (10s, BEFORE 6/92) Revised10/1/98

CONTROL BOX

(10s, BEFORE 6/

92)

87C8

10/1/98

76

87C8CONTROL BOX (10s, BEFORE 6/92)Revised10/1/98







5 55-2979 SCREW - cover 4













11 44-9391 RELAY - mini (12V) 1

44-9392 RELAY - mini (24V) 1











17 44-3186 RELAY (3pdt, 12V) 1

44-4025 RELAY (3pdt, 24V) 1



44-7811 LOCK - secondary connector 2


77

107G11 CONTROL BOX (10s, 6/92 & AFTER) Revised10/21/96

CONTROL BOX

(10s, 6/92 &

AFTER)

107G11

10/21/96

78

107G11CONTROL BOX (10s, 6/92 & AFTER)Revised10/21/96






5 55-2979 SCREW - cover 4













44-3228 DIODE - mini relay (socket) 3

11 44-9391 RELAY - mini (12V) 4

44-9392 RELAY - mini (24V) 4



91-3644 ANGLE - relay 1






91-3642 NAMEPLATE - defrost timer 1





17 44-3186 RELAY (3pdt, 12V) 1

44-4025 RELAY (3pdt, 24V) 1

91-3641 NAMEPLATE - defrost relay 1





91-3643 NAMEPLATE - CB-I/fan relay 1


79

107G11 CONTROL BOX (10s, 6/92 & AFTER) Revised10/21/96

80

107G11CONTROL BOX (10s, 6/92 & AFTER)Revised10/21/96



20 44-9450 DIODE 1

44-3164 • DIODE - only 1

55-3843 SCREW - diode 2


55-2965 NUT 4

21 44-1196 SWITCH - on/off 1

99-7642 NAMEPLATE - On/Off 1

81

87D12 REMOTE CONTROL BOX (20s, BEFORE 8/92) Revised5/29/01

REMOTE CON-

TROL BOX (20s,

BEFORE 8/92)

87D12

5/29/01

82

87D12REMOTE CONTROL BOX (20s, BEFORE 8/92)Revised5/29/01


1 91-975 BOX - control 1

2 91-983 BRACKET - box 1



3 44-4397 SOLENOID - clutch (12V) 1

41-3987 SOLENOID - clutch (24V) 1

55-3021 SCREW - solenoid 2



4 99-4268 BRACKET - relay 1



5 44-3186 RELAY - electric standby (12V) 1

44-4025 RELAY - electric standby (24V) 1

6 99-2027 SPRING - holddown 1

55-2270 RIVET - spring 2


8 44-7998 THERMOMETER (F) 1

44-8000 SENSOR - thermometer (F) 1

44-7999 THERMOMETER (C) 1

44-1979 SENSOR - thermometer (C) 1

44-7830 CONNECTOR - shroud (3 pin) 1

44-5883 TERMINAL (male) 3

44-8681 SEAL 3

55-6391 SCREW - thermometer 2


9 99-9564 HOUSING - light 1

10 44-3711 BULB (12V) 2

44-6927 BULB (24V) 2

11 44-6462 SOCKET - bulb 2

12 44-1164 SWITCH - manual defrost 1

13 44-1196 SWITCH - on/off 1

14 91-985 SHADE - thermometer 1

15 55-3623 SCREW - shade 1

55-4760 WASHER - retaining 1


55-3493 NUT - captive 1

16 55-3015 SCREW - lamp housing 2




55-2965 NUT 2

83


84



17 44-4656 RECEPTACLE (20 amp, 230/3/60) 1

44-4585 RECEPTACLE (20 amp, 460/3/60, 380-415/3/50) 1

44-4699 RECEPTACLE (30 amp, 230/1/60, 220/1/50) 1

44-6502 RECEPTACLE (30 amp, 125/1/60) 1

55-3511 SCREW - receptacle 4



55-4223 NUT 4

18 44-4694 PLUG (mate to 44-4656) 1

44-4700 PLUG (mate to 44-5825) 1

44-4697 PLUG (mate to 44-4699) 1

44-6503 PLUG (mate to 44-6502) 1

19 55-3831 CONNECTOR - cable 1

20 55-2635 NUT 1

21 44-7994 HARNESS - main (to condenser, before 10/89) 1

44-8776 HARNESS - main (to condenser, after 10/89) 1

44-8775 HARNESS - main (to condenser, undermount) 1

44-7884 • CONNECTOR (22 pin, male) 1

44-5836 • TERMINAL (male) A/R

44-6324 • SEAL A/R

33-452 • GROMMET (7/8 id) 1

22 91-977 NAMEPLATE - cover 1

91-2360 NAMEPLATE - cover (EEC) 1

99-1949 NAMEPLATE - 230 Volt 1

99-4530 NAMEPLATE - 115 Volt 1

99-6907 NAMEPLATE - 380/460 Volt 1

91-1112 NAMEPLATE - caution, 415V (EEC) 1

99-9700 NAMEPLATE - 380VAC 50 Hz 3 phase (EEC) 1

91-610 NAMEPLATE - Caution, 220/1/50 (EEC) 1

91-2368 NAMEPLATE - 220VAC 50 Hz 3 Phase 1

23 91-976 COVER - remote box 1

91-1110 COVER - remote box (EEC) 1

55-3015 SCREW - cover 2


24 99-4976 STRIP - gasket (50 ft) A/R

25 44-2859 CABLE - power (3 phase, 50 ft) A/R

44-7644 CABLE - power (1 ph, 15 ft) 1



55-3015 SCREW - circuit breaker 1



85


86




55-2965 NUT 1


28 44-6875 RECEPTACLE (380-415/3/50, EEC) 1

44-6971 RECEPTACLE (220/3/50, EEC) 1

44-7731 RECEPTACLE (220/1/50, EEC) 1

99-9052 • COVER - receptacle 1

33-1697 • GASKET - receptacle 2



55-2965 NUT 4

29 44-6685 PLUG (mate to 44-6875) 1

44-7576 RECEPTACLE - power (mate to 44-6971) 1

44-7732 RECEPTACLE - power (mate to 44-7731) 1

87


REMOTE CON-

TROL BOX (10s,

BEFORE 8/92)

87D14

5/29/01

88



1 91-975 BOX - control 1

2 91-983 BRACKET - box 1



3 44-4397 SOLENOID - clutch (12V) 1

41-3987 SOLENOID - clutch (24V) 1

55-3021 SCREW - solenoid 2



4 91-977 NAMEPLATE - cover 1

91-2360 NAMEPLATE - cover (EEC) 1

5 91-1113 COVER - remote box 1






55-3015 SCREW - circuit breaker 1




55-2965 NUT 1

8 44-7998 THERMOMETER (F) 1

44-8000 SENSOR - thermometer (F) 1

44-7999 THERMOMETER (C) 1


55-6391 SCREW - thermometer 2


9 99-9564 HOUSING - light 1

10 44-3711 BULB (12V) 2

44-6927 BULB (24V) 2

11 44-6462 SOCKET - bulb 2

12 44-1164 SWITCH - manual defrost 1

13 44-1196 SWITCH - on/off 1


15 55-3623 SCREW - shade 1

55-4760 WASHER - retaining 1



16 55-3015 SCREW - lamp housing 2



89


90




55-2965 NUT 2

17 44-8044 HARNESS - main (to condenser, before 10/89) 1

44-8777 HARNESS - main (to condenser, after 10/89) 1

44-8773 HARNESS - main (to condenser, undermount) 1

44-7884 • CONNECTOR (22 pin, male) 1

33-452 • GROMMET (7/8 id) 1

91

107F8 REMOTE CONTROL BOX (6/92 & AFTER) Revised10/21/96

REMOTE CON-

TROL BOX (6/92 &

AFTER)

107F8

10/21/96

92

107F8REMOTE CONTROL BOX (6/92 & AFTER)Revised10/21/96


1 91-7819 BOX - remote control 1

2 91-4280 BRACKET - thermostat 1

3 44-9620 CONTROLLER - temperature (F/R12, R134a) 1

44-9619 CONTROLLER - temperature (C/R12, R134a) 1

44-9622 CONTROLLER - temperature (F/R502) 1

44-9621 CONTROLLER - temperature (C/R502) 1

55-2965 NUT - controller 2



4 44-9623 POTENTIOMETER 1

44-2787 TERMINAL - snap 3

5 91-3782 KNOB - potentiometer 1

6 91-4281 NAMEPLATE - F/R12/R134a 1

91-4282 NAMEPLATE - C/R12 1

91-4283 NAMEPLATE - F/R502 1

91-4284 NAMEPLATE - C/R502 1

7 44-7998 THERMOMETER (F, for connectors see 115D14) 1

44-7999 THERMOMETER (C, for connectors see 115D14) 1

44-8469 SENSOR - thermometer & thermostat (F) 2

44-8468 SENSOR - thermometer & thermostat (C) 2


55-6391 SCREW - shade/thermometer 3


55-2361 NUT 1

9 91-7818 COVER - box 1

55-6036 SCREW - cover to box 4


10 55-4441 FASTENER - wing screw 1

11 55-7479 WASHER - split 1

12 91-4276 NAMEPLATE - cover (F) 1

91-4277 NAMEPLATE - cover (C) 1


14 44-5861 SWITCH - on/off 1

15 44-2578 SWITCH - defrost 1

16 91-4278 HOUSING - lamp 1

55-6036 SCREW - housing 2


17 44-3711 BULB - light (12V) 2

44-6927 BULB - light (24V) 2

18 44-6462 SOCKET - light 2

19 44-7054 TERMINAL 2

20 44-9722 HARNESS - remote box (for connectors see 115D14) 1

93

107F8 REMOTE CONTROL BOX (6/92 & AFTER) Revised10/21/96

94

107F8REMOTE CONTROL BOX (6/92 & AFTER)Revised10/21/96


21 33-367 GROMMET 1

95

107F11 POWER RECEPTACLE GROUP (6/92 & AFTER) Revised9/24/92

POWER RECEPTA-

CLE GROUP (6/92

& AFTER)

107F11

9/24/92

96

107F11POWER RECEPTACLE GROUP (6/92 & AFTER)Revised9/24/92


1 91-4290 BOX - power receptacle 1

2 91-4291 COVER - box 1




3 33-367 GROMMET 1

4 55-3831 CONNECTOR - cable 1

5 44-2859 CABLE - power (3 phase, 50 ft) A/R

44-7644 CABLE - power (1 ph, 15 ft) A/R

6 44-4585 RECEPTACLE (380-415-460/3/50-60) 1

44-4584 RECEPTACLE (220-230/3/50-60) 1

44-4699 RECEPTACLE (220-230/1/50-60) 1

44-6502 RECEPTACLE (115/1/60) 1




7 44-4700 PLUG - power (mate to 44-4585) 1

44-4695 PLUG - power (mate to 44-4584) 1



97

94E13 CAB CONTROL BOX (STB/CB ci, BEFORE 6/92) Revised8/2/95

CAB CONTROL

BOX (STB/CB ci,

BEFORE 6/92)

94E13

8/2/95

98

94E13CAB CONTROL BOX (STB/CB ci, BEFORE 6/92)Revised8/2/95


44-8781 BOX - cab control (CB/STBci) 1

1 44-8466 • SENSOR - thermometer (digital) 1

2 91-411 • BRACKET - cab box 1

3 55-3443 • SCREW - bracket 4

55-2202 • LOCKWASHER 4

55-2201 • FLATWASHER 4

4 55-2989 • SCREW - thermometer 2

5 44-8784 • SPACER 2


7 55-2953 • NUT 2

8 91-2369 • BRACKET 1

9 44-8782 • BOARD - printed circuit 1

10 91-408 • BOX - cab control 1

11 44-8079 • SWITCH - on/off 1

12 44-8080 • SWITCH - defrost 1

13 44-8783 • CONNECTOR - cab box 1

14 55-7484 • FACENUT - knurled 2

15 91-2370 NAMEPLATE - 20s 1

91-2372 NAMEPLATE - 20s EEC 1

91-2371 NAMEPLATE - 10s 1

91-2373 NAMEPLATE - 10s EEC 1

16 44-8589 HARNESS - cab box to condenser 1

41-743 • CONNECTOR (14 pin) 1

44-8779 • CLAMP - connector 1

44-8540 • PIN - connector 12



17 44-8469 SENSOR - thermometer (digital, F) 1

44-8468 SENSOR - thermometer (digital, C) 1


44-5884 • CONNECTOR (female) 3

44-8681 • SEAL - terminal 3

99

109B3 CONTROL BOX - CAB (R502 & R404A, 6/92 & AFTER) Revised10/18/96

CONTROL BOX -

CAB (R502 &

R404A, 6/92 &

AFTER)

109B3

10/18/96

100

109B3CONTROL BOX - CAB (R502 & R404A, 6/92 & AFTER)Revised10/18/96


41-350 BOX - cab control (Japanese C/R502 ) 1

44-9831 BOX - cab control (complete, 10 & 20 units - F/R502 & R404A)

1

44-9833 BOX - cab control (complete, 10 & 20 units - C/R502 & R404A)

1

1 91-4314 • BRACKET - box 1


3 55-2964 • LOCKWASHER 4

4 55-5975 • SCREW - truss head 4

5 91-4313 • COVER - cab box 1

55-5206 • INSERT (10-32) 4

6 55-4396 • SCREW - box/conn 6



8 91-4311 • BRACKET - cab box 1

9 91-4310 • NAMEPLATE - 20s F 1

91-3627 • NAMEPLATE - 20s C 1

91-4312 • NAMEPLATE - 10s F 1

91-3636 • NAMEPLATE - 10s C 1

91-5416 • NAMEPLATE - 10s, Japanese C 1

10 91-3782 • KNOB - thermostat 1

11 44-739 • BOOT - switch 3

12 44-9822 • MODULE - temperature control (F/R502 & R404A) 1

44-9388 • MODULE - temperature control (C/R502 & R404A) 1

44-8783 •• CONNECTOR (14 pin) 1

44-8539 •• PIN - connector 14

101

107F14 HARNESS ASSEMBLIES (6/92 & AFTER) Revised10/21/96

HARNESS ASSEM-

BLIES (6/92 &

AFTER)

107F14

10/21/96

102

107F14HARNESS ASSEMBLIES (6/92 & AFTER)Revised10/21/96


1 41-525 HARNESS - main 1

2 55-5112 • CONNECTOR - liquid tite 1

3 44-6959 • CONNECTOR - tower (3 pin, female) 1


5 44-7880 • CONNECTOR - shroud (4 pin, male) 1







12 41-524 HARNESS - truck engine (assembly) 1



15 91-980 • NAMEPLATE - Battery (Negative) 1

91-979 • NAMEPLATE - Battery (Positive) 1



18 44-9381 HARNESS - cab box 1

19 41-743 • CONNECTOR - round (14 pin) 1

44-8538 • CLAMP - cable 1





24 44-9722 HARNESS - remote box 1

103

115D14 WEATHER PACK CONNECTORS Revised11/15/02

WEATHER PACK

CONNECTORS

115D14

11/15/02

104

115D14WEATHER PACK CONNECTORSRevised11/15/02


1 44-5836 TERMINAL - male (14-16 gauge) A/R

44-5883 TERMINAL - male (18-20 gauge) A/R

44-8851 TERMINAL - male (22 gauge) A/R

2 44-8681 SEAL (red, 0.066 - 0.079 id) A/R

44-5885 SEAL (green, 0.087 - 0.110 id, 18-20 gauge) A/R

44-5837 SEAL (gray, 0.110 - 0.137 id, 14-16 gauge) A/R

44-6324 SEAL (blue, 0.137 - 0.165 id, 12-14 gauge) A/R

44-7812 PLUG - cavity (green, no hole) A/R

3 44-7330 SHROUD (1 pin) 1


5 44-5839 TERMINAL (14-16 gauge, female) A/R

44-5884 TERMINAL (18-20 gauge, female) A/R

44-8853 TERMINAL (22 gauge, female) A/R

6 44-5835 SHROUD (2 pin) 1


8 44-9569 SHROUD (3 pin) 1


10 44-7880 SHROUD (4 pin) 1


12 44-8294 SHROUD (6 pin) 1


14 44-7884 SHROUD (22 pin) 1


16 44-7811 LOCK - secondary 2


18 41-1310 SHROUD (4 pin) 1

19 204-623 TOOL - pin removal 1

20 204-624 TOOL - terminal crimper 1

105

113C3 COMPRESSOR - MOTOR - FAN (SANDEN & ZEXEL COMP) Revised

9/29/98

COMPRESSOR -

MOTOR - FAN

(SANDEN & ZEXEL

COMP)

113C3

9/29/98

106

113C3COMPRESSOR - MOTOR - FAN (SANDEN & ZEXEL

COMP)Revised9/29/98


1 77-1832 PULLEY - motor 1

55-6783 SCREW - set (pulley) 3

2 78-836 BELT - compressor drive 1

3 77-1889 PULLEY - compressor 1

4 55-2789 FITTING - barb 1

33-144 O-RING 1

55-2635 NUT 1

5 55-3048 SCREW - compressor 4



6 102-349 COMPRESSOR (see 97C12) 1

102-838 COMPRESSOR - TM15-XD (12V, Zexel, R134a, see note) 1

102-839 COMPRESSOR - TM15-XD (24V, Zexel, R134a, see note) 1

7 55-2961 SCREW - compressor mount 4

8 55-4955 LOCKNUT 4

9 99-7670 MOUNT - compressor 2


11 44-8526 MOTOR (12VDC, 1/12 hp, see 87D1) 1

41-436 MOTOR (24VDC, 1/12 hp, see 87D1) 1

12 99-7020 MOUNT - motor 2

99-4520 • STRIP (neoprene) 2

13 55-2977 SCREW - motor mount 6

55-4953 NUT 2


55-2945 WASHER 4

55-7729 WASHER - belleville 4

15 78-749 FAN - condenser 1

16 98-2461 ORIFICE - condenser fan 1

17 55-3085 • NUT - captive 4

18 104-566 MOTOR (230-460/3/60, see 129B7) 1

104-585 MOTOR (230/1/60, see 129B2) 1

41-304 • CAPACITOR - start (200 MFD) 1

41-2525 CAPACITOR - run (50 MFD) 1

41-2352 • RELAY - motor starting 1

104-435 MOTOR (220/1/50) 1

19 91-1090 NUTSTRIP - motor 2

20 55-2683 SCREW - motor 4



21 22-992 MANIFOLD - compressor (90 deg, w/ o-rings) 1

22 33-2882 O-RING 2

107

113C3 COMPRESSOR - MOTOR - FAN (SANDEN & ZEXEL COMP) Revised

9/29/98

NOTE: Compressors with a two-bolt manifold have been replaced with compressors that have a one-bolt manifold. 102-572 and 102-573 do not include a discharge manifold.

108

113C3COMPRESSOR - MOTOR - FAN (SANDEN & ZEXEL

COMP)Revised9/29/98

109

137D7 COMPRESSOR - MOTOR - FAN Revised4/15/98

COMPRESSOR -

MOTOR - FAN

137D7

4/15/98

110

137D7COMPRESSOR - MOTOR - FANRevised4/15/98

NOTE: (SELTEC COMPRESSOR)


1 77-2194 PULLEY - motor 1

55-6783 SCREW - set (pulley) 3

2 78-338 BELT - compressor drive 1

3 107-241 CLUTCH - compressor (see 133F14) 1

4 55-2789 FITTING - barb 1

33-144 O-RING 1

55-2635 NUT 1

5 55-3048 SCREW - compressor 4



6 102-838 COMPRESSOR - TM15-XD (see 133F14) 1

7 55-2961 SCREW - compressor mount 4

8 55-4955 LOCKNUT 4

9 99-7670 MOUNT - compressor 2


11 44-8526 MOTOR (12VDC, 1/12 hp, see 87D1) 1

41-436 MOTOR (24VDC, 1/12 hp, see 87D1) 1

12 99-7020 MOUNT - motor 2



55-4953 NUT 2


55-2945 WASHER 4




17 55-3085 • NUT - captive 4

18 104-566 MOTOR (230-460/3/60, see 129B7) 1

104-585 MOTOR (230/1/60, see 129B2) 1

41-2352 • RELAY - motor starting 1

104-435 MOTOR (220/1/50) 1

19 91-1090 NUTSTRIP - motor 2

20 55-2683 SCREW - motor 4



111

104D3 CONDENSER MOTOR & FAN GROUP (CBci 10) Revised11/1/95

CONDENSER

MOTOR & FAN

GROUP (CBci 10)

104D3

11/1/95

112

104D3CONDENSER MOTOR & FAN GROUP (CBci 10)Revised11/1/95


1 44-8526 MOTOR - fan (12VDC) 1

41-436 MOTOR - fan (24VDC) 1

77-1461 • BEARING - motor 2

44-8054 • BRUSH & END BELL 1

2 99-7020 MOUNT - motor 2





55-4953 NUT 2

4 55-2945 WASHER - special (motor mount) 4




7 55-3085 • NUT - captive 4

113

87D1 MOTOR ASSEMBLY Revised5/5/97

MOTOR ASSEM-

BLY

87D1

5/5/97

114

87D1MOTOR ASSEMBLYRevised5/5/97


44-8526 MOTOR (12V) 1

41-436 MOTOR (28V) 1

44-8054 • BRUSH & END BELL 1

115

129B7 MOTOR ASSEMBLY 104-566 Revised8/23/95

MOTOR ASSEM-

BLY 104-566

129B7

8/23/95

116

129B7MOTOR ASSEMBLY 104-566Revised8/23/95


104-566 MOTOR (220-230-380-460V, 3 phase) 1

1 77-2344 • COVER - fan 1

2 77-2341 • FAN 1

3 33-2774 • SEAL - opposite drive end 1

4 77-2345 • HOUSING - opposite drive end 1

5 55-8454 • WASHER - preloading 1

6 77-2348 • BEARING (opposite drive end) 1

7 55-8453 • KEY 1

8 77-2349 • BEARING (drive end) 1

9 77-2346 • HOUSING - drive end 1

10 33-2779 • SEAL - drive end 1

11 55-8455 • ROD - tie 4

12 41-1409 • BOX - terminal 1

13 41-1408 • COVER - box 1

117

129B2 MOTOR ASSEMBLY 104-585 Revised9/29/98

MOTOR ASSEM-

BLY 104-585

129B2

9/29/98

118

129B2MOTOR ASSEMBLY 104-585Revised9/29/98


104-585 MOTOR (230V, 1 phase) 1

1 77-2344 • COVER - fan 1

2 77-2341 FAN 1

3 33-2777 SEAL - opposite drive end 1

4 77-2345 HOUSING - opposite drive end 1

5 55-8454 WASHER - preloading 1

6 77-2348 BEARING (opposite drive end) 1

7 55-8453 KEY 1

8 77-2349 BEARING (drive end) 1

9 77-2346 HOUSING - drive end 1

10 33-2779 SEAL - drive end 1

11 41-2352 RELAY - motor starting 1

12 41-2525 CAPACITOR - run 1

13 41-304 CAPACITOR - start 2


15 41-1404 COVER - box 1

16 55-8455 ROD - tie 1

119

97B9 EVAPORATOR GROUP (BEFORE 6/92) Revised12/18/01

EVAPORATOR

GROUP (BEFORE

6/92)

97B9

12/18/01

120

97B9EVAPORATOR GROUP (BEFORE 6/92)Revised12/18/01


1 98-3896 HOUSING - evaporator 1





2 98-3527 COVER - access (rear) 1

3 67-841 COIL - evaporator 1

55-3059 • NUT - captive 4

33-1084 • GROMMET - distributor 1




4 66-5016 VALVE - expansion 1

66-5335 • ELEMENT - power 1

61-811 • SCREEN - inlet 1

5 66-5823 TUBE - equalizer 1

6 91-2662 BRACKET - evaporator 2



55-4953 NUT 4

7 66-5820 TUBE - evaporator to exchanger 1

55-373 • FITTING - flare 1

8 66-5819 TUBE - exchanger to expansion valve 1

9 67-351 HEAT EXCHANGER 1

10 66-5821 TUBE - liquid (inlet) 1

55-6036 • ADAPTER - bulkhead 1

11 66-5818 TUBE - suction 1


12 66-4771 TUBE - defrost (roadside) 1

13 66-5822 TUBE - defrost (curbside) 1


14 44-8925 HARNESS - evaporator 1

15 44-7880 • CONNECTOR - shroud (4 pin) 1

16 44-5835 • CONNECTOR - shroud (2 pin) 2

44-5836 • TERMINAL (male) 6

44-5837 • SEAL (gray) 4

44-6324 • SEAL (blue) 2

17 44-7327 • CONNECTOR - tower (1 pin) 1

44-5839 • TERMINAL (female) 1

44-5837 • SEAL (gray) 1

121

97B9 EVAPORATOR GROUP (BEFORE 6/92) Revised12/18/01

122

97B9EVAPORATOR GROUP (BEFORE 6/92)Revised12/18/01


18 44-6519 • CONNECTOR (2 pin) 2

44-8716 • FINGRIP 4

19 41-436 MOTOR - fan (24V) 2

44-8526 MOTOR - fan (12V) 2

55-2979 SCREW - motor 4


55-4953 NUT 4

20 44-5573 CONNECTOR (2 pin) 2

44-5139 TERMINAL - fingrip 4

21 78-808 FAN 2

91-4388 BUSHING (adapts 3/8 bore fan to 5/16 shaft motor) 1

22 91-628 MOUNT & SCREEN - motor 4

99-4520 STRIP (neoprene) 4

23 91-2661 PLATE - mounting 1

24 98-3895 BASE - evaporator drain pan 1

25 44-6369 THERMOSTAT 1

26 41-1514 SWITCH - temp, defrost termination (electronic) 1

55-1844 SCREW - switch 2



55-2990 NUT 2

27 98-3123 ORIFICE - fan 2

55-2957 SCREW - orifice 8

55-3045 WASHER - dome 8

28 99-9473 CHANNEL - evaporator support (center) 1

123

109B1 EVAPORATOR GROUP (6/92 to 6/95) Revised12/18/01

EVAPORATOR

GROUP (6/92 to 6/

95)

109B1

12/18/01

124

109B1EVAPORATOR GROUP (6/92 to 6/95)Revised12/18/01














4 66-5016 VALVE - expansion 1




6 91-4497 BRACKET - evaporator (curbside) 1

91-4498 BRACKET - evaporator (roadside) 1



55-4953 NUT 8












14 44-9840 HARNESS (evaporator to undermount condenser) 1

15 44-9569 • CONNECTOR (3 pin, male) 1

16 44-7327 • CONNECTOR (1 pin, female) 1

17 44-5838 • CONNECTOR (2 pin, female) 1

18 44-8469 SENSOR - thermometer (F) 1


55-547 CLAMP - sensor 2

55-2991 SCREW - clamp 1


125

109B1 EVAPORATOR GROUP (6/92 to 6/95) Revised12/18/01

126

109B1EVAPORATOR GROUP (6/92 to 6/95)Revised12/18/01


55-4560 NUT 1

19 41-436 MOTOR - fan (24V, see 87D1) 2

44-8526 MOTOR - fan (12V see 87D1) 2

55-2979 SCREW - motor 4


55-4953 NUT 4


44-5139 TERMINAL - fingrip 4

21 78-808 FAN 2

91-4388 BUSHING (adapts 3/8 bore fan to 5/16 shaft motor) 1







55-2990 NUT 2


25 91-3154 BRACKET - evaporator (horiztonal) 1

26 91-3153 BRACKET - evaporator (vertical) 1

27 98-3123 ORIFICE - fan 2


55-3045 WASHER - dome 8

28 91-3032 PLATE - locking 1

29 91-3031 BRACKET - tube 1


31 55-6780 NUT - bulkhead adapter (liquid/defrost) 2

32 55-6781 NUT - bulkhead adapter (suction) 1


33-1936 O-RING (3/8) 2

33-1938 O-RING (5/8) 1

127

137D8 EVAPORATOR GROUP (AFTER 6/95) Revised3/19/01

EVAPORATOR

GROUP (AFTER 6/

95)

137D8

3/19/01

128

137D8EVAPORATOR GROUP (AFTER 6/95)Revised3/19/01














4 66-5016 VALVE - expansion (R404A) 1



66-5363 VALVE - expansion (R134a) 1



91-1048 SCREEN - mesh 2


6 91-4497 BRACKET - evaporator (curbside) 1

91-4498 BRACKET - evaporator (roadside) 1



55-4953 LOCKNUT 8












14 41-1645 HEATER - drain hose (24V, for connector see 115D14) 2

44-8164 HEATER - drain hose (12V, for connector see 115D14) 2

15 41-436 MOTOR - fan (24V, see 87D1) 2

44-8526 MOTOR - fan (12V, see 87D1) 2

16 78-808 FAN 2

129

137D8 EVAPORATOR GROUP (AFTER 6/95) Revised3/19/01

130

137D8EVAPORATOR GROUP (AFTER 6/95)Revised3/19/01




55-2979 SCREW - mount 4


55-4953 NUT 4


19 98-3123 ORIFICE - fan 2


55-7729 WASHER 8





55-2990 NUT 2

21 91-6852 ANGLE - heat exchanger 2

22 91-6853 STRAP - heat exchanger 2

55-1587 SCREW - angle & strap 4


55-4953 NUT 4

23 91-6851 PLATE - locking 1

24 91-6850 BRACKET - tube 1

25 55-6843 LOCKWASHER (1.02 id) 2

26 55-6780 NUT - bulkhead adapter (liquid/defrost) 2

27 55-7045 LOCKWASHER (0.64 id) 1

28 55-6811 NUT - bulkhead adapter (suction) 1

29 55-2239 CLAMP (0.125 dia) 1

55-547 CLAMP (0.375 dia) 1

55-548 CLAMP (0.437 dia) 2



55-4560 NUT (hexstop) 3

30 41-1301 HARNESS - defrost switch (for connectors see 115D14) 1

31 44-8469 SENSOR - thermostat (F, for connectors see 115D14) 1

44-8468 SENSOR - thermostat (C, for connectors see 115D14) 1

131

109B2 HEATER GROUP Revised5/13/03

HEATER GROUP

109B2

5/13/03

132

109B2HEATER GROUPRevised5/13/03


1 45-1374 HEATER (230 VAC) 2

2 91-240 RETAINER - heater 8

3 44-7354 BOX - junction 1

44-7507 • STRIP - terminal 1


55-3059 • NUT - captive (1/4-20) 4



5 66-6734 TUBE - coil to outlet tube 1

6 66-6736 TUBE - water (inlet) 1


7 11-2886 VALVE - air bleed 1

55-5672 • CAP - valve 1

8 91-2366 INSULATOR - truck wall 1

9 66-6737 ANCHOR - water tube 1

55-3213 • ADAPTER - tube 2

91-4499 STRAP - tube holder 1



55-4953 NUT 4

10 41-2233 PUMP - water (12V) 1

41-2234 PUMP - water (24V) 1

11 41-5629 CONTACTOR - heater (12V, in control box) 1

41-361 CONTACTOR - heater (24V, in control box) 1


44-2756 • DIODE - contactor 1

44-9391 RELAY (12V, 1pst) 1

44-9392 RELAY (24V, 1pst) 1

12 91-2363 BRACKET - valve 1



55-4953 NUT 4

13 41-7101 VALVE - solenoid (12V, see 147A1) 1

41-7102 VALVE - solenoid (water, 24V, see 147A1) 1

55-6788 U-BOLT - valve 2


55-4560 NUT 2

14 66-6735 TUBE - valve to coil 1

15 55-7491 ADAPTER (1/2 sld, 3/4 mpt) 1

16 55-6787 ELBOW 1

133

147A1 SOLENOID VALVE ASSEMBLY Revised5/11/06

SOLENOID VALVE

ASSEMBLY

147A1

5/11/06

134

147A1SOLENOID VALVE ASSEMBLYRevised5/11/06


41-7101 VALVE - solenoid (12V) 1

41-7102 VALVE - solenoid (24V) 1

1 41-3681 • COIL (12V) 1

44-7553 • COIL - valve (24V) 1

2 NSS • SCREW 4

60-262 • KIT - solenoid repair 1

3 NSS •• COVER - body 1

4 NSS •• GASKET 1

5 NSS •• SPRING 1

6 NSS •• PLUNGER 1

7 NSS •• DIAPHRAGM 1

8 NSS •• SEAL 1

9 NSS •• BODY 1

135

134A2 VOLTAGE CONVERTER 24 to 12 VOLT Revised8/20/99

VOLTAGE CON-

VERTER 24 to 12

VOLT

134A2

8/20/99

136

134A2VOLTAGE CONVERTER 24 to 12 VOLTRevised8/20/99


1 41-2397 CONVERTER (24 to 12V) 1

55-3099 SCREW - converter 4


55-4560 NUT 4

2 41-1772 HARNESS - relay 1

3 41-896 • RELAY - ignition 1

4 44-5537 • SOCKET - relay 1



55-4560 NUT 1

5 41-1773 HARNESS (24V converter) 1

6 41-1769 • HOLDER - fuse 1

7 41-1771 • FUSE (30 amp) 1

8 41-1770 • HOLDER - fuse 1

137

87C2 STRUCTURAL CONDENSER - NOSEMOUNT Revised6/11/01

STRUCTURAL

CONDENSER -

NOSEMOUNT

87C2

6/11/01

138

87C2STRUCTURAL CONDENSER - NOSEMOUNTRevised6/11/01


1 98-3595 FRAME - condenser 1

2 91-956 SUPPORT - 3-way valve (lower) 1

55-1587 SCREW - support 6



55-4953 LOCKNUT 3

3 91-954 SUPPORT - 3-way valve (upper) 1

99-6968 STRIP - sealing (0.12 x 1 x 50 ft) A/R




55-4954 LOCKNUT 4

4 91-1083 BRACKET - hose adapter (20s) 1

91-955 BRACKET - hose adapter (10s) 1



55-4953 LOCKNUT 2

5 91-961 SUPPORT - receiver tank (lower) 2




6 55-4488 HANGER - cpr valve 2

7 98-4263 PANEL - end 1

55-1587 SCREW - panel 4




8 98-3523 GRILLE - condenser 1

55-1587 SCREW - grille 4



9 99-7029 NAMEPLATE - Thermo King 1

10 91-4253 NAMEPLATE - TK 1

11 91-957 BLOCKOFF - condenser coil 1

99-1441 EXTRUSION - rubber 1

12 91-959 SUPPORT - blockoff 1





13 98-3524 PANEL - bottom 1


139

87C2 STRUCTURAL CONDENSER - NOSEMOUNT Revised6/11/01

140

87C2STRUCTURAL CONDENSER - NOSEMOUNTRevised6/11/01




14 91-1084 REINFORCEMENT - base 1

55-2963 SCREW - reinforcement 4


55-4954 LOCKNUT 4

15 91-973 COVER - control box (20s, before 6/92 see 87C7) 1

91-1128 COVER - control box (10s, before 6/92 see 87C8) 1

91-4273 COVER - control box (20s, after 6/92 see 107F13) 1

91-4315 COVER - control box (10s, after 6/92 see 107G11) 1

16 91-619 SCREEN - top (optional) 1

99-8562 STRIP (neoprene, 25 ft) A/R

55-5294 CLAMP - screen 5





33-1913 GROMMET - bumper 2

141

95B10 STRUCTURAL CONDENSER - UNDERMOUNT Revised6/11/01

STRUCTURAL

CONDENSER -

UNDERMOUNT

95B10

6/11/01

142

95B10STRUCTURAL CONDENSER - UNDERMOUNTRevised6/11/01


1 98-3595 FRAME - condenser 1

2 91-956 SUPPORT - 3-way valve (lower) 1




55-4953 NUT 3

3 91-954 SUPPORT - 3-way valve (upper) 1

99-6968 STRIP - sealing (0.12 x 1 x 50 ft) A/R




55-4954 NUT 4

4 91-1083 BRACKET - hose adapter (10s) 1

91-955 BRACKET - hose adapter (20s) 1



55-4953 NUT 2

5 91-961 SUPPORT - receiver tank (upper) 1

6 91-962 SUPPORT - receiver tank (lower) 1

7 91-4507 PANEL - end 1





8 98-2651 GRILLE - condenser 1

55-4953 NUT - grille 6




10 91-4253 NAMEPLATE - TK 1

11 99-7025 BOLTSTRIP - grille 2

99-1441 EXTRUSION - rubber 1

12 91-959 SUPPORT - blockoff 1

91-4506 PANEL - blockoff 1

13 91-2401 ANGLE - mounting 2

55-3048 SCREW - angle 12


55-4955 NUT 12

14 91-1084 REINFORCEMENT - base 1

55-2963 SCREW - reinforcement 4


55-4954 NUT 4

143

95B10 STRUCTURAL CONDENSER - UNDERMOUNT Revised6/11/01

144

95B10STRUCTURAL CONDENSER - UNDERMOUNTRevised6/11/01


15 91-973 COVER - control box (20s, before 6/92 see 87C7) 1

91-1128 COVER - control box (10s, before 6/92 see 87C8) 1

91-4273 COVER - control box (20s, after 6/92 see 107F13) 1

91-4315 COVER - control box (10s, after 6/92 see 107G11) 1

16 98-3852 CHANNEL - mounting 2

145

97D7 INSTALLATION - NOSEMOUNT/UNDERMOUNT Revised6/4/02

INSTALLATION -

NOSEMOUNT/

UNDERMOUNT

97D7

6/4/02

146

97D7INSTALLATION - NOSEMOUNT/UNDERMOUNTRevised6/4/02


1 91-964 INSULATOR (through wall) 1

2 44-9020 THERMOSTAT - liquid injection 1

3 66-5035 HOSE - liquid injection/oil separator 2

66-5076 • FITTING - hose 2


4 66-5034 HOSE - suction (R12) 1


33-1939 O-RING - suction hose (3/4) 1

66-6982 HOSE - suction (R134a, R404A) 1



5 66-5033 HOSE - discharge (R12) 1


33-1937 O-RING - discharge hose (1/2) 1

66-6984 HOSE - discharge (R134a, R404A) 1


33-2452 O-RING 1

6 102-570 COMPRESSOR & CLUTCH - TM16-XD (5.3 in, Sanden see 97C12)

1

102-468 COMPRESSOR & CLUTCH (Seltec, see 133F14) 1

203-513 OIL - compressor (R134a, R404A) 1

203-518 KIT - acid test (polyol ester kit) 1

7 66-5029 ADAPTER - liquid injection 1

66-5028 • FILTER - adapter 1

8 11-3305 SLEEVING - hose (drain, 25 ft lg) A/R

9 55-6349 TEE - drain hose 1

55-2686 CLAMP - hose (0.5 dia) 2

55-2239 CLAMP - hose (0.375 dia) 4

55-4865 CLAMP - hose (0.562 dia) 5

55-6016 CLAMP - hose (0.75 dia) 9

55-6808 CLAMP - hose (2 dia) 10

10 91-987 BOLT - unit mounting 4


55-4952 NUT 4

11 66-4852 FITTING - hose 2


12 66-8546 SEPARATOR - oil 1

13 66-5451 FITTING - adapter (R12) 1

66-7041 FITTING - adapter (R134a) 1

14 99-9209 BRACKET - separator 1

15 66-5718 HOSE - liquid/defrost 2


147

97D7 INSTALLATION - NOSEMOUNT/UNDERMOUNT Revised6/4/02

148

97D7INSTALLATION - NOSEMOUNT/UNDERMOUNTRevised6/4/02

NOTE: The refrigeration hoses and fittings are being replaced with the Thermo King 2000 Hose System. See Grid 165D6.


33-1936 O-RING - liquid/defrost (3/8) 2

16 66-5728 HOSE - suction 1



55-6784 TEE (3/8, o-ring seal, undermount condenser) 2

55-6785 TEE (5/8, o-ring seal, undermount condenser) 1

149

165D6 THERMO KING 2000 HOSE SYSTEM Revised1/13/06

THERMO KING

2000 HOSE SYS-

TEM

165D6

1/13/06

150

165D6THERMO KING 2000 HOSE SYSTEMRevised1/13/06


1 67-1782 HOSE (#4, 300 ft) 1

61-617 HOSE (#6, 50 ft) 1

67-1708 HOSE (#6, 300 ft) 1

61-627 HOSE (#8, 50 ft) 1

67-1709 HOSE (#8, 300 ft) 1

61-637 HOSE (#10, 50 ft) 1

67-1710 HOSE (#10, 300 ft) 1

61-643 HOSE (#12, 50 ft) 1

67-1711 HOSE (#12, 300 ft) 1

61-3048 HOSE (#16, 30 ft) 1

67-2192 HOSE (#16, 300 ft) 1

2 55-9908 CLIP (#4) 2

55-9415 CLIP (#6) 2

55-9416 CLIP (#8) 2

55-9417 CLIP (#10) 2

55-9418 CLIP (#12) 2

51-1139 CLIP (#16) 2

3 55-9907 CAGE (#4) 1

55-9411 CAGE (#6) 1

55-9412 CAGE (#8) 1

55-9413 CAGE (#10) 1

55-9414 CAGE (#12) 1

51-1138 CAGE (#16) 1

4 33-1461 O-RING (o-ring seal, #4 hose) 1

33-1015 O-RING (o-ring seal, #6 hose) 1




5 33-2350 O-RING (tube-O, #8) 1

33-672 O-RING (tube-O, #10, #12) 1

6 55-9906 FITTING - 90 deg (o-ring seal, #4 hose) 1

51-501 FITTING - 90 deg (o-ring seal, #4 hose, #6 fitting) 1

55-9407 FITTING - 90 deg (o-ring seal, #6 hose) 1

51-503 FITTING - 90 deg (o-ring seal, #6 hose x #8 hose) 1



55-9520 FITTING - 90 deg (o-ring seal, #12 hose x #10 fitting) 1


51-504 FITTING - 90 deg (o-ring seal, #12 hose x #10 fitting, long radius)

1


7 55-9909 FITTING - straight (o-ring seal, #4 hose) 1

151


152



55-9685 FITTING - straight (o-ring seal, #6 hose) 1



55-9596 FITTING - straight (o-ring seal, #12 hose x #10 fitting) 1


8 51-562 FITTING - 45 deg (o-ring seal, #4) 1

51-498 FITTING - 45 deg (o-ring seal, #6) 1


55-9901 FITTING - 45 deg (#10 hose x #8 fitting) 1


55-9525 FITTING - 45 deg (o-ring seal, #10, long radius) 1


9 55-9403 FITTING - 90 deg (tube-O, #6 hose) 1



55-9404 FITTING - 90 deg (#8) 1


55-9405 FITTING - 90 deg (#10) 1



55-9406 FITTING - 90 deg (#12) 1

10 51-377 FITTING - straight (tube-O, #6) 1

55-9450 FITTING - straight (tube-O, #8 hose & #6 fitting) 1

55-9526 FITTING - straight (tube-O, #8) 1

51-381 FITTING - straight (tube-O, #8 hose & M20 x 1.5 fitting) 1



51-382 FITTING - straight (tube-O, #10 hose & M20 x 1.5 fitting) 1





51-383 FITTING - straight (tube-O, #12 hose & M27 x 2 fitting) 1

11 55-9519 FITTING - 90 deg (w/ charging port, #8) 1

55-9518 FITTING - 90 deg (w/ charging port, #10) 1


55-9449 FITTING - 90 deg (w/ charging port, #12 hose & #10 fitting) 1


51-1141 FITTING - 90 deg (w/ charging port, #16 hose & #12 fitting) 1

12 55-9529 FITTING - straight (tube-O, w/ charging port, #8) 1

51-400 FITTING - straight (tube-O, w/ R134a high side port, #6) 1

153


154



51-401 FITTING - straight (tube-O, w/ R134a high side port, #8 hose #6 fitting)

1

51-402 FITTING - straight (tube-O, w/ R134a high side port, #8) 1

51-403 FITTING - straight (tube-O, w/ R134a high side port, #8 hose #10 fitting)

1

55-9530 FITTING - straight (tube-O, w/ charging port, #10) 1

51-397 FITTING - straight (tube-O, w/ R134a charging port, #10) 1

55-9531 FITTING - straight (tube-O, w/ charging port, #10 hose & #12 fitting)

1

51-408 FITTING - straight (tube-O, w/ M10-1.25 charging port, #10) 1


51-398 FITTING - straight (tube-O, w/ R134a charging port, #12 hose, 10 fitting)

1

51-410 FITTING - straight (tube-O, w/ M12-1.25 charging port, #12 hose, #10 fitting)

1

51-399 FITTING - straight (tube-O, w/ R134a charging port, #12) 1



55-1144 FITTING - straight (tube-O, w/ charging port, #16 hose & #10 fitting)

1

13 55-9535 FITTING - straight (tube-O w/ charging & 1/8 NPT port, #8) 1

51-412 FITTING - straight (tube-O, w/ R134a charging & 1/8 NPT port, #8)

1

55-9536 FITTING - straight (#10 hose & #8 fitting) 1

55-9537 FITTING - straight (#10 hose & #10 fitting) 1

51-413 FITTING - straight (tube-O, w/ R134a charging & 1/8 NPT port, #10 hose, #8 fitting)

1

51-414 FITTING - straight (tube-O, w/ R134a charging & 1/8 NPT port, #12 hose, #10 fitting)

1

14 55-9532 FITTING - 45 deg (tube-O, w/ charging port, #8) 1

55-9533 FITTING - 45 deg (tube-O, w/ charging port, #10) 1

55-9534 FITTING - 45 deg (tube-O, w/ charging port, #10 fitting & #12 hose)

1

51-1142 FITTING - 45 deg (tube-O, w/ charging port, #10 fitting & #16 hose)

1

15 55-9539 FITTING - 90 deg (w/ charging & 1/8 NPT port, #8) 1

55-9540 FITTING - 90 deg (#10 hose & #8 fitting) 1

16 55-9538 FITTING - 45 deg (w/ charging & 1/8 NPT port) 1

17 51-384 FITTING - 45 deg (tube-O, #6) 1

51-385 FITTING - 45 deg (tube-O, #6 fitting, #8 hose) 1

51-386 FITTING - 45 deg (tube-O, #8) 1





155


156


NOTE: Refer to grid 165D2 for non-standard fittings.


51-506 FITTING - 45 deg (tube-O, short, M27x2 fitting, #12 hose) 1

51-507 FITTING - 45 deg (tube-O, long, M27x2 fitting, #12 hose) 1

51-479 FITTING - 45 deg (3/8 flare, #6 hose) 1





18 55-9917 FITTING - 90 deg (expansion valve, #4) 1

55-9523 FITTING - 90 deg (expansion valve, #6) 1

19 55-9953 CAP - highside 1

55-9954 CAP - lowside 1

20 204-1045 TOOL - hose fitting 1

21 204-677 CUTTER - hose 1

204-678 • BLADE - replacement A/R

22 204-1128 TOOL - hose clip (#16) 1

157

114F11 COMPRESSOR (YORK/CLIMATE CONTROL) Revised10/8/01

COMPRESSOR

(YORK/CLIMATE

CONTROL)

114F11

10/8/01

158

114F11COMPRESSOR (YORK/CLIMATE CONTROL)Revised10/8/01


20-176 KIT - compressor (w/ valves) 1

1 22-838 • VALVE - suction (5/8 flare) 1

2 22-839 • VALVE - discharge (1/2 flare) 1

3 33-2471 • O-RING - valve 2

4 102-402 • COMPRESSOR (R502) 1

5 30-207 •• KIT - head gaskets & o-rings 1

6 22-830 •• SEAL - front shaft 1

159

95B12 COMPRESSOR OIL SEPARATOR KIT (20-126) Revised10/2/97

COMPRESSOR

OIL SEPARATOR

KIT (20-126)

95B12

10/2/97

160

95B12COMPRESSOR OIL SEPARATOR KIT (20-126)Revised10/2/97


20-126 KIT - oil separator 1

1 66-8546 • SEPARATOR - oil 1

2 99-9209 • BRACKET - mounting 1

3 55-6531 • SCREW - tapping 4

4 66-4852 • FITTING - hose (new style) 2

55-2885 • FITTING - hose (old style) 2

5 66-5035 • HOSE - oil return 1

6 66-5451 • ADAPTER (1/4 flare x 3/8-24) 1

66-7041 • ADAPTER (1/4 flare x 8 x 1.25 mm) 1

7 33-1015 • O-RING 1

8 33-768 • GASKET 2

9 55-2070 • GASKET 2

10 91-1890 • PAD (rubber) 1

161

95B13 COMPRESSOR LIQUID INJECTION KIT (20-129) Revised12/10/03

COMPRESSOR

LIQUID INJEC-

TION KIT (20-129)

95B13

12/10/03

162

95B13COMPRESSOR LIQUID INJECTION KIT (20-129)Revised12/10/03


20-129 KIT - compressor liquid injection 1

1 44-9020 • THERMOSTAT - high temperature 1

2 44-8340 • CAP - wire 1

3 44-8574 • HARNESS (CH) 1

4 44-8575 • HARNESS - jet cool 1



7 55-1384 • SCREW - bracket 2


9 55-2332 • BANDWRAP (3-1/2 in) 10

10 55-2999 • NUT - switch 2


12 66-5548 • TUBE - liquid tap 1

55-3247 • BUSHING (1/2 to 3/8, solder, if required) 2

13 55-3256 • SCREW - switch 2

14 55-4489 • ELBOW - pilot solenoid 2

15 55-5646 • SCREW - solenoid 2

16 55-5392 • TEE (fl x fl x ffl) 1

17 66-2009 • VALVE - pilot solenoid (12V) 1

44-3803 •• COIL - valve (3/8 bore, 12V) 1

41-1525 • COIL - valve (7/16 bore, 12V) 1

66-2088 • VALVE - pilot solenoid (24V) 1

41-325 •• COIL - valve (3/8 bore) 1

44-6158 •• COIL - valve (7/16 bore) 1

55-8786 • NUT - valve 1

18 66-5029 • VALVE - restrictor 1

19 66-5175 • HOSE - solenoid to liquid line (teflon) 1

20 66-5035 • HOSE - liquid injection (20 ft) 1

21 66-5238 • ELBOW - discharge 1

22 91-897 • CLAMP - switch 1

23 91-412 • BRACKET - solenoid 1

163

97C12 COMPRESSOR & CLUTCH (SANDEN) Revised7/9/02

COMPRESSOR &

CLUTCH

(SANDEN)

97C12

7/9/02

164

97C12COMPRESSOR & CLUTCH (SANDEN)Revised7/9/02


102-346 COMPRESSOR (12V, 5-1/4 in, 2A groove pulley) 1

102-347 COMPRESSOR (12V, 6 in, 2A groove pulley) 1

102-348 COMPRESSOR (24V, 6 in, w/ 2A groove pulley) 1

102-350 COMPRESSOR (24V, 6 in, 1B groove pulley) 1

102-355 COMPRESSOR (24V w/ 5-1/4 in 2A groove pulley) 1

102-344 COMPRESSOR (12V, w/ poly groove pulley) 1

102-349 COMPRESSOR - no clutch 1

1 70-118 KIT - accessory 1

2 107-209 CLUTCH (12V, 5 in, A groove) 1

107-218 CLUTCH (12V, 6A) 1

107-219 CLUTCH (12V, 6A) 1

107-189 CLUTCH (6B, 12V) 1

107-213 CLUTCH (24V, 6B) 1

107-216 CLUTCH (12V, poly groove) 1

3 77-1453 BEARING 1

4 44-6131 COIL (12V, 5) 1

44-8814 COIL (24V, 5) 1

44-6955 COIL (12V, 6) 1

44-6956 COIL (24V, 6) 1

44-8815 COIL (12V, poly) 1

5 102-349 COMPRESSOR - no clutch 1

44-5620 CONNECTOR 1

44-9543 TERMINAL 1

99-8676 BRACKET - diode 1

44-3940 DIODE 1

6 22-649 VALVE - plate 1

165

133F14 COMPRESSOR GROUP (TM16) Revised11/22/04

COMPRESSOR

GROUP (TM16)

133F14

11/22/04

166

133F14COMPRESSOR GROUP (TM16)Revised11/22/04

NOTE: Refer to compressor nameplate for replacement.


1 102-570 COMPRESSOR - TM16-XD (12V, 5.3 in, see note, incl 2A groove clutch)

1

102-842 COMPRESSOR - TM16-XD (12V, incl 2A groove clutch, Packard connector)

1

102-571 COMPRESSOR - TM16-XD (24V, see note, incl 2A groove clutch)

1

102-843 COMPRESSOR - TM16-XD (24V, incl 2A groove clutch, Packard connector)

1

102-667 COMPRESSOR - TM16-XD (12V, incl poly groove 6K clutch, see note)

1

102-668 COMPRESSOR - TM16-XD (24V, incl poly groove 8K clutch, see note)

1

2 107-241 CLUTCH (12V, 2A groove) 1

107-242 CLUTCH (24V, 2A groove) 1

3 66-7041 FITTING - oil return (w/ 8 mm threads) 1

55-8743 FITTING - oil return (w/ 10 mm threads) 1

55-8778 FITTING - oil return (w/ 8 mm threads, #4, o-ring seal) 1

4 33-768 GASKET (1/4 flare) 1

5 55-1983 CAP - flare 1

6 22-992 MANIFOLD - compressor (90 deg, with o-ring fittings) 1

7 22-1009 VALVE - high pressure relief 1

8 41-593 COIL (12V) 1

41-594 COIL (24V) 1

9 107-261 CLUTCH (12V, poly groove 6K) 1

107-262 CLUTCH (24V, poly groove 8K) 1

10 22-1053 CONNECTOR - compressor 1


12 44-5839 TERMINAL (female) 1

13 44-5837 SEAL 1

14 33-2882 O-RING - manifold 2

15 22-993 MANIFOLD - compressor (90 deg, w/ flare fittings) 1

16 20-151 KIT - manifold (straight) 1

17 20-150 KIT - manifold (90 deg) 1

18 55-3364 • PLUG 4

19 11-2886 • VALVE (Schrader) 2

20 55-8648 • SCREW - manifold 1


21 20-193 KIT - manifold 1

22 55-9496 SCREW - manifold 1

167

97D8 NAMEPLATES Revised9/21/98

NAMEPLATES

97D8

9/21/98

168

97D8NAMEPLATESRevised9/21/98


1 91-4253 NAMEPLATE - TK Logo 1


3 99-9854 NAMEPLATE - Caution (multi-language) 1

4 99-1949 NAMEPLATE - 230 Volt 1

5 91-3175 NAMEPLATE - HFC 134a 1




9 91-2705 NAMEPLATE - CBci2 MAX (black letters) 1

10 91-2706 NAMEPLATE - CBci2 MAX (blue letters) 1

11 99-8506 NAMEPLATE - Caution, Fan 1

12 91-982 NAMEPLATE - Liquid Injection Switch 1

13 91-5882 NAMEPLATE - R404A 1

14 99-3247 NAMEPLATE - R502 1

15 91-981 NAMEPLATE - Accessories 1

16 99-9856 NAMEPLATE - Caution, High Voltage (multi-language) 1

17 99-8421 NAMEPLATE - Caution, High Voltage 1

18 91-978 NAMEPLATE - Compressor Clutch 1

19 91-980 NAMEPLATE - Battery (Negative) 1

20 91-979 NAMEPLATE - Battery (Positive) 1

99-7029 NAMEPLATE - Thermo King 1

21 99-8507 NAMEPLATE - Caution, Fan 1

22 99-4486 NAMEPLATE - Warranty Dealer Distribution 1

24 91-8746 NAMEPLATE - Ingersoll Rand 1

INDEX - 1

INDEX NUMERICAL BY PART NUMBER

102-344 164102-346 164102-347 164102-348 164102-349 10, 16, 22, 106, 164102-350 164102-355 164102-402 10, 158102-468 146102-570 146, 166102-571 166102-667 166102-668 166102-838 24, 106, 110102-839 24, 106102-842 166102-843 166104-435 106, 110104-566 106, 110, 116104-585 106, 110, 118107-189 164107-209 164107-213 164107-216 164107-218 164107-219 164107-241 110, 166107-242 166107-261 166107-262 16611-2886 40, 50, 132, 16611-3305 14611-7777 5020-126 16020-129 16220-150 16620-151 16620-176 15820-193 166203-513 146203-518 146204-1008 44204-1045 156204-1128 156204-623 104204-624 104204-677 156204-678 15622-1009 16622-1053 16622-649 16422-830 15822-838 15822-839 15822-992 24, 106, 16622-993 16630-171 4430-207 15833-1015 8, 26, 32, 38, 52, 150,

16033-1084 120, 124, 12833-1124 4433-1222 15033-144 106, 11033-1461 15033-1697 8633-1893 4633-1913 14033-1936 18, 24, 34, 40, 126, 14833-1937 10, 16, 18, 22, 24, 28,

34, 40, 14633-1938 18, 24, 34, 40, 126, 14833-1939 8, 14, 20, 26, 32, 38, 14633-1945 56, 62, 68, 72, 76, 7833-2070 14633-2115 15033-2350 15033-2419 4833-2451 22, 14633-2452 22, 14633-2471 15833-2774 11633-2777 11833-2778 11833-2779 116, 11833-2882 24, 106, 16633-2956 4433-3538 4433-367 94, 9633-452 84, 9033-566 15033-672 15033-768 8, 14, 20, 26, 32, 38,

146, 160, 16633-962 5441-1301 13041-1310 10441-1404 11841-1408 11641-1409 11641-1514 122, 126, 13041-1521 3441-1525 10, 14, 22, 26, 32, 38,

16241-1527 10441-1645 12841-1769 13641-1770 13641-1771 13641-1772 13641-1773 13641-2233 13241-2234 13241-2352 106, 110, 11841-2397 13641-2525 106, 11841-304 106, 11841-325 10, 16, 22, 28, 34, 40,

16241-350 10041-361 56, 62, 68, 72, 13241-363 64, 70, 7441-3681 13441-3846 22, 4041-3987 82, 8841-436 106, 110, 112, 114, 122,

126, 12841-524 10241-525 64, 74, 78, 10241-5621 6841-5622 7241-5623 56, 6241-5626 56, 6241-5629 56, 62, 68, 72, 13241-593 16641-594 16641-6096 62, 7241-7101 132, 13441-7102 132, 13441-743 98, 10241-896 13644-1164 82, 8844-1196 62, 72, 80, 82, 8844-1979 82, 8844-2558 76, 7844-2578 9244-2756 8, 14, 20, 26, 32, 38, 56,

68, 13244-2787 9244-2859 84, 9644-3164 58, 64, 70, 74, 8044-3184 58, 64, 70, 74, 76, 78, 8244-3186 58, 64, 70, 74, 76, 78, 8244-3228 64, 74, 7844-3280 5844-3579 58, 62, 68, 72, 76, 7844-3711 82, 88, 9244-3803 10, 14, 22, 26, 32, 38,

16244-3940 16444-3956 68, 7244-4025 58, 64, 70, 74, 76, 78, 8244-4186 58, 62, 68, 7244-4397 82, 8844-4584 9644-4585 84, 9644-4656 8444-4694 8444-4695 9644-4697 84, 9644-4699 84, 9644-4700 84, 9644-5139 122, 12644-5534 56, 6244-5537 58, 64, 70, 74, 76, 78,

13644-5573 122

INDEX - 2


44-5620 16444-5718 9844-5835 102, 104, 120, 12644-5836 84, 104, 12044-5837 104, 120, 16644-5838 102, 104, 12444-5839 58, 104, 120, 16644-5861 9244-5883 82, 10444-5884 98, 10444-5885 10444-6131 16444-6158 10, 16, 22, 28, 40, 16244-6324 60, 84, 104, 12044-6369 12244-6462 82, 88, 9244-6502 84, 9644-6503 84, 9644-6519 12244-6685 8644-6857 56, 6244-6858 56, 6244-6859 68, 7244-6860 58, 64, 70, 7444-6862 56, 62, 68, 7244-6875 8644-6927 82, 88, 9244-6955 16444-6956 16444-6959 98, 102, 10444-6971 8644-6991 58, 64, 70, 74, 78, 84, 8844-7054 9244-7191 56, 6844-7327 102, 104, 120, 124, 16644-7330 102, 10444-7354 13244-739 10044-7507 13244-7522 58, 64, 70, 74, 76, 7844-7531 58, 64, 70, 74, 76, 7844-7553 13444-7576 8644-7644 84, 9644-7729 56, 62, 6844-7731 8644-7732 8644-7811 60, 70, 76, 10444-7812 60, 70, 76, 10444-7829 58, 70, 76, 10444-7830 82, 9844-7872 102, 10444-7880 102, 104, 12044-7881 102, 10444-7884 84, 90, 10444-7909 56, 62, 6844-7991 10, 16, 22, 28, 34, 4044-7992 10, 16, 22, 28, 34, 4044-7993 58, 64, 70, 74, 78, 84, 88

44-7994 8444-7998 82, 88, 9244-7999 82, 88, 9244-8000 82, 8844-8028 10, 16, 22, 28, 34, 4044-8030 8, 14, 20, 26, 32, 3844-8044 9044-8054 112, 11444-8064 10, 16, 22, 28, 34, 4044-8079 9844-8080 9844-8164 12844-8294 102, 10444-8340 16244-8417 68, 7244-8418 6244-8460 68, 7244-8461 68, 7244-8466 9844-8468 92, 98, 124, 13044-8469 92, 98, 124, 13044-8526 106, 110, 112, 114, 122,

126, 12844-8538 10244-8539 10044-8540 9844-8574 14, 20, 32, 38, 16244-8575 16244-8589 9844-8681 82, 98, 10444-8716 12244-8773 9044-8775 8444-8776 8444-8777 9044-8779 9844-8781 9844-8782 9844-8783 98, 10044-8784 9844-8814 16444-8815 16444-8851 10444-8853 10444-8925 12044-9020 146, 16244-9381 10244-9388 10044-9389 62, 72, 13244-9391 58, 64, 70, 74, 76, 78,

13244-9392 58, 64, 70, 74, 76, 78,

13244-9450 64, 72, 8044-9543 16444-9569 102, 104, 12444-9619 9244-9620 9244-9621 92

44-9622 9244-9623 9244-9722 92, 10244-9822 10044-9831 10044-9833 10044-9840 12445-1374 13251-1138 15051-1139 15051-1141 15251-1142 15451-1143 15051-377 15251-378 15251-379 15251-380 15251-381 15251-382 15251-383 15251-384 15451-385 15451-386 15451-387 15451-388 15451-389 15451-390 15451-391 15251-392 15251-397 15451-398 15451-399 15451-400 15251-401 15451-402 15451-403 15451-407 15451-408 15451-409 15451-410 15451-411 15451-412 15451-413 15451-414 15451-429 15251-430 15251-479 15651-480 15651-481 15651-482 15651-483 15651-497 15251-498 15251-500 15251-501 15051-503 15051-504 15051-506 15651-507 156

INDEX - 3


51-562 15255-1144 15455-1384 16255-1587 8, 14, 20, 26, 32, 38,

120, 124, 128, 130, 132,138, 140, 142

55-1800 8, 10, 14, 16, 20, 22, 26,28, 32, 34, 38, 40, 48,56, 62, 68, 72, 76, 78,82, 88, 106, 110, 112,120, 122, 124, 126, 128,138, 140, 142, 162

55-1804 10, 16, 22, 34, 4055-1844 122, 12655-1983 16655-2001 58, 86, 88, 92, 100, 124,

130, 132, 13655-2070 16055-2086 8, 10, 12, 14, 16, 18, 20,

22, 24, 26, 28, 32, 34,38, 40, 48, 56, 62, 68,72, 76, 78, 82, 88, 112,120, 122, 124, 126, 128,130, 132, 138, 140, 142

55-2173 14655-2183 8, 2655-2201 10, 16, 22, 28, 34, 40,

56, 58, 62, 64, 68, 70,72, 74, 76, 78, 82, 84,90, 96, 98, 122, 126, 130

55-2202 10, 16, 22, 28, 34, 40,84, 96, 98

55-2239 130, 14655-2244 8, 26, 32, 3855-2270 58, 64, 70, 74, 76, 78, 8255-229 10, 16, 22, 28, 34, 4055-2319 855-2332 16255-2360 82, 88, 9255-2361 9255-2363 48, 106, 11055-2526 8, 14, 20, 26, 32, 3855-2635 58, 64, 70, 74, 84, 106,

11055-2641 8, 14, 20, 26, 32, 38, 48,

106, 110, 14255-2683 106, 11055-2686 14655-2688 12, 18, 24, 30, 34, 4055-2705 8, 14, 20, 26, 32, 3855-2771 58, 64, 70, 74, 76, 7855-2789 64, 106, 11055-2868 56, 6255-2885 16055-2945 106, 110, 11255-2953 9855-2957 122, 12655-2958 140, 14255-2961 106, 110

55-2963 140, 14255-2964 64, 74, 78, 80, 92, 10055-2965 58, 80, 82, 86, 88, 90, 9255-2974 56, 6855-2977 12, 18, 24, 28, 34, 40,

48, 106, 110, 112, 128,130

55-2979 56, 62, 68, 72, 76, 78,122, 126, 130

55-2989 96, 9855-2990 122, 126, 13055-2991 124, 13055-2993 56, 62, 68, 7255-2996 58, 70, 76, 80, 82, 84, 8855-2998 56, 58, 62, 64, 70, 72,

76, 7855-2999 16255-3008 82, 84, 88, 9255-3013 10055-3014 58, 64, 70, 100, 16255-3015 58, 70, 76, 82, 84, 8855-3021 82, 8855-3023 58, 64, 70, 74, 78, 9255-3028 56, 62, 68, 7255-3029 10, 16, 22, 28, 34, 4055-3031 8655-3036 3455-3045 122, 12655-3048 106, 110, 14255-3059 8, 14, 20, 26, 32, 38, 56,

62, 68, 72, 76, 78, 120,124, 128, 132, 138, 140,142

55-308 8, 14, 20, 26, 32, 3855-3085 106, 110, 11255-3099 13655-3213 13255-3247 10, 16, 24, 28, 36, 42,

16255-3250 16, 24, 36, 4255-3256 58, 64, 70, 72, 16255-3295 8, 14, 20, 26, 32, 3855-3364 16655-3441 10, 16, 2255-3443 72, 74, 76, 78, 9855-3493 82, 8855-3511 8455-3618 10, 16, 22, 28, 34, 4055-3623 82, 8855-373 12055-3800 56, 58, 62, 64, 68, 70,

72, 74, 76, 78, 13055-3831 84, 9655-3843 8055-406 16255-414 16255-4223 8455-4370 9655-4396 100

55-4441 9255-4488 13855-4489 12, 18, 20, 26, 36, 38,

42, 16255-4560 126, 130, 132, 13655-4760 82, 8855-4811 10, 16, 2255-4865 14655-4931 4855-4952 14655-4953 10, 12, 16, 18, 22, 24,

30, 34, 40, 106, 110,112, 120, 122, 124, 126,128, 130, 132, 138, 142

55-4954 138, 140, 14255-4955 8, 14, 20, 26, 32, 38, 48,

106, 110, 14255-5046 56, 62, 68, 7255-5112 66, 10255-5206 10055-5294 14055-5392 16255-5422 8, 2655-547 124, 13055-548 13055-5639 13055-5646 16255-5672 50, 13255-5974 56, 58, 62, 64, 68, 70,

72, 7455-5975 64, 74, 78, 10055-6010 64, 7455-6016 14655-6036 12, 18, 24, 28, 40, 92,

120, 12455-6141 58, 64, 70, 7455-621 4455-6349 14655-6354 8, 14, 20, 26, 32, 3855-6355 10, 16, 2255-6356 18, 24, 36, 4255-6378 855-6387 18, 24, 4255-6390 58, 64, 70, 72, 76, 7855-6391 82, 88, 9255-6392 28, 34, 4255-6393 28, 34, 4255-6396 18, 24, 36, 4255-6399 12, 18, 24, 28, 34, 4055-6400 12, 18, 24, 28, 34, 4055-6402 14, 20, 32, 3855-6425 14655-6531 16055-6725 14855-6780 126, 13055-6781 12655-6783 106, 11055-6784 14855-6785 148

INDEX - 4


55-6786 12, 18, 24, 28, 34, 4055-6787 13255-6788 13255-6791 9855-6808 14655-6810 120, 12455-6811 13055-6812 8, 14, 20, 26, 32, 3855-6837 16, 24, 36, 4255-6838 16, 24, 36, 4255-6843 126, 13055-7000 16655-7045 126, 13055-7152 4855-7213 5055-7479 9255-7484 9855-7491 13255-7505 16, 24, 36, 4255-7622 12855-7729 106, 110, 112, 13055-801 7455-8453 116, 11855-8454 116, 11855-8455 116, 11855-8609 4455-8610 4455-8648 16655-8743 16655-8778 16655-8786 10, 16, 22, 28, 32, 38,

16255-9403 15255-9404 15255-9405 15255-9406 15255-9407 15055-9408 15055-9409 15055-9410 15055-9411 15055-9412 15055-9413 15055-9414 15055-9415 15055-9416 15055-9417 15055-9418 15055-9446 15255-9447 15255-9448 15255-9449 15255-9450 15255-9451 15255-9496 16655-9518 15255-9519 15255-9520 15055-9521 152

55-9522 15255-9523 15655-9524 15255-9525 15255-9526 15255-9527 15255-9528 15255-9529 15255-9530 15455-9531 15455-9532 15455-9533 15455-9534 15455-9535 15455-9536 15455-9537 15455-9538 15455-9539 15455-9540 15455-9596 15255-9685 15255-9901 15255-9906 15055-9907 15055-9908 15055-9909 15055-9917 15655-9953 15655-9954 15655-9987 15260-147 4460-156 4460-158 5460-163 4460-226 8, 18, 24, 36, 4260-229 3060-244 4460-262 13460-301 4461-1237 10, 16, 22, 28, 34, 40, 4461-3015 4461-3048 15061-3596 4461-600 18, 24, 34, 4061-617 15061-627 15061-637 15061-643 15061-811 120, 124, 12866-2009 8, 14, 20, 26, 32, 38, 16266-2088 10, 16, 22, 26, 32, 38,

16266-2170 14, 2066-2244 2666-2319 14, 2066-3571 13266-3644 5466-3653 5466-3654 54

66-3655 8, 26, 5466-3656 5466-4139 10, 28, 34, 4066-4729 12, 18, 24, 30, 34, 4066-4771 120, 124, 12866-4829 10, 16, 24, 28, 36, 4266-4852 146, 16066-4885 4666-4886 4666-4965 4466-5013 18, 24, 30, 36, 4266-5016 120, 124, 12866-5020 10, 16, 22, 4666-5028 14666-5029 146, 16266-5033 14666-5034 14666-5035 146, 160, 16266-5059 14666-5076 14666-509 18, 24, 30, 36, 4266-5104 8, 14, 20, 26, 32, 3866-5106 26, 32, 3866-5108 12, 3066-5109 8, 2666-5110 8, 26, 2866-5111 8, 2666-5112 8, 14, 20, 26, 32, 3866-5113 10, 18, 24, 28, 34, 4066-5114 10, 16, 22, 28, 34, 4066-5115 10, 16, 24, 28, 36, 4266-5117 1066-5118 10, 16, 22, 28, 34, 4066-5120 10, 16, 22, 34, 4066-5121 12, 2666-5169 8, 14, 2066-5175 16266-5193 4466-5194 4066-5195 10, 16, 22, 28, 34, 4066-5238 146, 16266-5263 10, 16, 2266-5264 10, 16, 2266-5335 120, 124, 12866-5347 8, 14, 18, 20, 24, 26, 30,

32, 36, 38, 4266-5363 12866-5451 146, 16066-5548 16266-5718 14666-5722 14, 20, 32, 3866-5728 14866-5729 12, 18, 24, 28, 34, 4066-5732 866-5818 12066-5819 12066-5820 12066-5821 12066-5822 120

INDEX - 5


66-5823 120, 12466-5859 2066-5988 12466-5989 12466-5990 12466-6036 120, 124, 12866-6287 14, 20, 32, 3866-6288 18, 24, 36, 4266-6290 14, 20, 32, 3866-6295 14, 20, 32, 3866-6299 18, 20, 36, 4266-6387 30, 3666-6613 14, 20, 32, 3866-6614 16, 2266-6650 28, 3466-6726 14, 20, 32, 3866-6727 16, 24, 36, 4266-6731 12466-6732 124, 12866-6734 13266-6735 13266-6736 13266-6737 13266-6982 14666-6983 14666-6984 14666-6985 14666-6989 2266-6990 2266-6996 20, 3866-7041 146, 160, 16666-7392 8, 14, 20, 26, 32, 38, 5266-7953 12866-7955 12866-7957 12866-8188 18, 24, 30, 36, 4266-8517 12866-8518 12866-8546 146, 16066-874 8, 12, 14, 18, 20, 24, 26,

30, 32, 38, 124, 12866-8805 4466-9257 4866-9918 4867-1117 13267-1180 14, 20, 32, 38, 4867-1401 12867-1708 15067-1709 15067-1710 15067-1711 15067-1782 15067-2192 15067-351 120, 12467-841 120, 12467-863 8, 2667-890 14, 20, 26, 32, 3867-891 8, 14, 20, 26, 32, 3867-928 128

70-118 16477-1453 16477-1461 11277-1832 10677-1889 10677-2194 11077-2341 116, 11877-2344 116, 11877-2345 116, 11877-2346 116, 11877-2348 116, 11877-2349 116, 11878-338 11078-749 106, 110, 11278-808 122, 126, 12878-836 10691-1048 12891-1083 138, 14291-1084 140, 14291-1090 106, 11091-1110 8491-1112 8491-1113 8891-1126 7691-1128 76, 140, 14491-1130 891-1131 891-1133 891-1147 5691-1154 16891-1163 7691-1613 6891-1728 4891-1890 16091-2360 84, 8891-2363 13291-2366 13291-2368 8491-2369 9891-2370 9891-2371 9891-2372 9891-2373 9891-240 13291-2401 14291-2661 12291-2662 12091-2705 16891-2706 16891-3031 12691-3032 12691-3153 12691-3154 12691-3175 16891-3627 10091-3636 10091-3640 64, 7491-3641 74, 7891-3642 74, 78

91-3643 74, 7891-3644 64, 72, 7891-3645 6291-3715 7291-3720 7891-3721 7891-3782 92, 10091-408 9891-411 9891-412 16291-4237 7291-4253 138, 142, 16891-4273 62, 140, 14491-4276 9291-4277 9291-4278 9291-4279 9291-4280 9291-4281 9291-4282 9291-4283 9291-4284 9291-4290 9691-4291 9691-4310 10091-4311 10091-4312 10091-4313 10091-4314 10091-4315 78, 140, 14491-4388 122, 12691-4497 124, 12891-4498 124, 12891-4499 13291-4506 14291-4507 14291-5416 10091-5882 16891-610 8491-619 14091-628 122, 126, 13091-6850 13091-6851 13091-6852 13091-6853 13091-726 56, 62, 68, 7291-7815 62, 7291-7818 9291-7819 9291-8746 16891-887 10, 16, 22, 28, 34, 4091-897 16291-954 138, 14291-955 138, 14291-956 138, 14291-957 13891-959 138, 14291-961 138, 14291-962 142

INDEX - 6


91-964 14691-966 56, 6891-967 56, 6891-968 56, 62, 68, 7291-969 58, 64, 70, 7491-970 58, 64, 70, 74, 76, 7891-971 58, 7091-972 6291-973 56, 68, 140, 14491-974 68, 7691-975 82, 8891-976 8491-977 84, 8891-978 16891-979 102, 16891-980 102, 16891-981 16891-982 16891-983 82, 8891-985 82, 8891-987 14698-2461 106, 110, 11298-2651 14298-3123 122, 126, 13098-3523 13898-3524 13898-3527 12098-3595 138, 14298-3852 14498-3895 12298-3896 12098-4263 13898-4304 124, 12898-4305 124, 12898-4891 126, 13099-1441 138, 14299-1949 84, 16899-2027 58, 64, 70, 74, 76, 78, 8299-3247 16899-3427 60, 70, 76, 7899-4268 64, 8299-4486 16899-4520 106, 110, 112, 122, 126,

13099-4530 8499-4976 84, 88, 9299-6384 4499-6907 8499-6968 138, 14299-7020 106, 110, 11299-7025 14299-7029 138, 142, 16899-7642 72, 8099-7670 106, 11099-7834 56, 62, 68, 86, 16899-8421 16899-8475 58, 64, 70, 74, 76, 7899-8506 16899-8507 168

99-8508 16899-8525 56, 68, 16899-8562 14099-8676 16499-8889 56, 62, 68, 72, 76, 7899-9052 8699-9209 146, 16099-9473 12299-9564 82, 8899-9700 8499-9854 16899-9856 168

INDEX - 1

INDEX ALPHABETICAL BY DESCRIPTION

AADAPTER 132, 160ADAPTER - bulkhead 28, 120, 124,

128ADAPTER - discharge 10, 16, 22, 28,

34, 42ADAPTER - liquid injection 146ADAPTER - liquid/defrost 12, 18, 24,

34, 40ADAPTER - overload relay 56, 62, 68,

72ADAPTER - suction 12, 18, 24, 34, 40ADAPTER - tube 8, 14, 20, 26, 32, 38,

132ANCHOR - water tube 132ANGLE - heat exchanger 130ANGLE - mounting 142ANGLE - relay 64, 78ANGLE - relay socket 72

BBALL - sight glass 48BANDWRAP 162BARRIER - fuse holder 68, 72BASE - evaporator drain pan 122, 126,

130BEARING 116, 118, 164BEARING - motor 112BELT - compressor drive 106, 110BLADE - replacement 156BLOCKOFF - condenser coil 138BOARD - printed circuit 98BOARD - terminal 56, 58, 62, 68, 72,

76, 78BODY 50, 134BOLT - unit mounting 146BOLTSTRIP - grille 142BOOT - switch 100BOX - cab control 98, 100BOX - control 56, 62, 68, 72, 76, 78,

82, 88BOX - junction 132BOX - power receptacle 96BOX - remote control 92BOX - terminal 116BRACKET 98BRACKET - box 82, 88, 100BRACKET - cab box 98, 100BRACKET - diode 164BRACKET - evaporator 120, 124, 126,

128BRACKET - hose adapter 138, 142BRACKET - mounting 160BRACKET - receiver tank 48BRACKET - rectifier 58, 64, 70, 74BRACKET - relay 64, 82BRACKET - separator 146BRACKET - solenoid 162BRACKET - terminal board/fuse 56,

62, 68, 72BRACKET - terminal board/relay 58,

64, 70, 74, 76, 78BRACKET - thermostat 92BRACKET - tube 126, 130BRACKET - valve 132BRACKET & TUBES 10, 12, 18, 24,

28, 34, 40BREAKER - circuit 58, 64, 70, 74, 78,

84, 88BRUSH & END BELL 112, 114BULB 82, 88BULB - light 92BUSHING 8, 14, 18, 20, 24, 26, 30,

32, 36, 38, 42, 122, 126, 162

BUSHING - elbow 16, 24, 36, 42BUSHING - tube to 3-way 10, 16, 22,

34, 40BUSHING - tube to adapter 10, 16, 24,

28, 36, 42BUTTON - reset 56, 62, 68, 72

CCABLE - power 84, 96CAGE 150CAP 44, 50CAP - bottom 44CAP - check valve 54CAP - flare 166CAP - highside 156CAP - lowside 156CAP - top 44CAP - valve 14, 20, 132CAP - wire 162CAPACITOR - run 106, 118CAPACITOR - start 106, 118CHANNEL - evaporator support 122CHANNEL - mounting 144CHOKE - reactor filter 68, 72CLAMP 130CLAMP - cable 102CLAMP - connector 98CLAMP - dehydrator 12, 18, 24, 30,

34, 40CLAMP - holddown 58, 64, 74, 76, 78CLAMP - hose 146CLAMP - relay holddown 70CLAMP - screen 140CLAMP - sensor 124CLAMP - switch 162CLIP 44, 150CLUTCH 164, 166CLUTCH - compressor 110COIL 134, 164, 166COIL - condenser 14, 20, 26, 32, 38COIL - evaporator 120, 124, 128, 132COIL - valve 10, 14, 16, 22, 26, 28, 32,

34, 38, 40, 134, 162

COMPRESSOR 10, 16, 22, 106, 158, 164

COMPRESSOR - no clutch 164COMPRESSOR - TM15-XD 24, 106,

110COMPRESSOR - TM16-XD 166COMPRESSOR & CLUTCH 146COMPRESSOR & CLUTCH - TM16-

XD 146CONNECTOR 58, 64, 70, 74, 84, 90,

98, 100, 122, 124, 126, 164, 166

CONNECTOR - cab box 98CONNECTOR - cable 84, 96CONNECTOR - compressor 166CONNECTOR - liquid tite 66, 102CONNECTOR - round 102CONNECTOR - shroud 82, 102, 120CONNECTOR - tower 70, 76, 102,

104, 120CONTACTOR 68, 72CONTACTOR - heater 132CONTACTOR - motor 56, 62CONTROLLER - temperature 92CONVERTER 136CORE - valve 50COVER - access 120, 124, 128COVER - body 134COVER - box 92, 96, 116, 118COVER - cab box 100COVER - control box 56, 62, 68, 72,

76, 78, 140, 144COVER - fan 116, 118COVER - high voltage 56, 62, 68, 72COVER - receptacle 86COVER - remote box 84, 88CUTTER - hose 156

DDEHYDRATOR 12, 18, 24, 30, 34, 40DIAPHRAGM 134DIODE 64, 80, 164DIODE - assembly 8, 14, 20, 26, 32,

38, 56, 58, 64, 68, 70, 74DIODE - board to ground 72DIODE - contactor 62, 72, 132DIODE - fan relay 74DIODE - mini relay 78DIODE - only 58, 64, 70, 74, 80

EELBOW 8, 10, 12, 14, 16, 18, 20, 22,

26, 32, 36, 38, 42, 132ELBOW - dehydrator inlet 16, 24, 36,

42ELBOW - discharge 162ELBOW - pilot solenoid 162ELBOW - receiver 8, 26ELEMENT - power 120, 124, 128

INDEX - 2


EXTRUSION - rubber 138, 142

FFACENUT - knurled 98FAN 116, 118, 122, 126, 128FAN - condenser 106, 110, 112FASTENER - wing screw 92FILTER 44FILTER - adapter 146FINGRIP 122FITTING 8, 14, 20, 26, 32, 38FITTING - 45 deg 152, 154, 156FITTING - 90 deg 150, 152, 154, 156FITTING - adapter 146FITTING - barb 64, 106, 110FITTING - elbow 10, 16, 24, 28, 36, 42FITTING - flare 120, 124, 128FITTING - hose 146, 148, 160FITTING - oil return 166FITTING - saddle 8, 10, 12, 14, 18, 20,

24, 26, 28, 30, 32, 34, 38, 40, 132

FITTING - straight 150, 152, 154FLATWASHER 8, 10, 12, 14, 16, 18,

20, 22, 24, 26, 28, 32, 34, 38, 40, 44, 48, 56, 58, 62, 64, 68, 70, 72, 74, 76, 78, 82, 84, 86, 88, 90, 92, 96, 98, 100, 106, 110, 112, 120, 122, 124, 126, 128, 130, 132, 136, 138, 140, 142, 146, 162

FRAME - condenser 138, 142FUSE 56, 62, 68, 72, 136

GGASKET 44, 54, 134, 160, 166GASKET - check valve 46GASKET - cover 56, 62, 68, 72, 76,

78, 118GASKET - flare 22, 146GASKET - receptacle 86GASKET - switch 8, 14, 20, 26, 32, 38GRILLE - condenser 138, 142GROMMET 84, 90, 94, 96GROMMET - bumper 140GROMMET - distributor 120, 124, 128

HHANGER - cpr valve 138HARNESS 124, 136, 162HARNESS - cab box 102HARNESS - cab box to condenser 98HARNESS - defrost switch 130HARNESS - evaporator 120HARNESS - jet cool 162HARNESS - main 64, 74, 78, 84, 90,

102

HARNESS - pilot solenoid 14, 20, 32, 38

HARNESS - relay 136HARNESS - remote box 92, 102HARNESS - truck engine 102HEAT EXCHANGER 120, 124, 128HEATER 132HEATER - drain hose 128HOLDDOWN - timer 58, 64, 70, 74,

76, 78HOLDER - fuse 56, 62, 68, 72, 136HOSE 150HOSE - discharge 146HOSE - liquid injection 162HOSE - liquid injection/oil separator

146HOSE - liquid/defrost 146HOSE - oil return 160HOSE - solenoid to liquid line 162HOSE - suction 146, 148HOUSING - drive end 116, 118HOUSING - evaporator 120, 124, 128HOUSING - lamp 92HOUSING - light 82, 88HOUSING - opposite drive end 116,

118

IINDICATOR - liquid 48INSERT 100INSULATOR 146INSULATOR - truck wall 132

JJUMPER - defrost 58, 64, 70, 74, 76,

78

KKEY 116, 118KIT - accessory 164KIT - acid test 146KIT - check valve repair 54KIT - compressor 158KIT - compressor liquid injection 162KIT - cpr valve 8, 18, 24, 30, 36, 42KIT - head gaskets & o-rings 158KIT - manifold 166KIT - oil separator 160KIT - piston seal 44KIT - piston & seal 44KIT - solenoid repair 134KIT - valve repair 44KNOB - potentiometer 92KNOB - thermostat 100

LLOCK - secondary 60, 104LOCK - secondary connector 70, 76LOCKNUT 106, 110, 128, 138, 140

LOCKWASHER 8, 10, 14, 16, 20, 22, 26, 28, 32, 34, 38, 40, 48, 56, 58, 62, 64, 68, 70, 72, 74, 76, 78, 80, 82, 84, 88, 92, 96, 98, 100, 106, 110, 112, 120, 122, 124, 126, 128, 130, 138, 140, 142, 162, 166

MMANIFOLD - compressor 24, 106, 166MARKSTRIP 58, 62, 64, 70, 74, 76, 78MODULE - temperature control 100MOTOR 106, 110, 114, 116, 118MOTOR - fan 112, 122, 126, 128MOUNT - cable tie 60, 70, 76, 78MOUNT - compressor 106, 110MOUNT - motor 106, 110, 112MOUNT & SCREEN - motor 122, 126,

130

NNAMEPLATE - 10s 98NAMEPLATE - 10s C 100NAMEPLATE - 10s EEC 98NAMEPLATE - 10s F 100NAMEPLATE - 10s, Japanese C 100NAMEPLATE - 115 Volt 84NAMEPLATE - 20s 98NAMEPLATE - 20s C 100NAMEPLATE - 20s EEC 98NAMEPLATE - 20s F 100NAMEPLATE - 220VAC 50 Hz 3 Phase

84NAMEPLATE - 230 Volt 84, 168NAMEPLATE - 380VAC 50 Hz 3 phase

84NAMEPLATE - 380/460 Volt 84NAMEPLATE - Accessories 168NAMEPLATE - Battery 102, 168NAMEPLATE - Caution 56, 62, 68, 86,

168NAMEPLATE - Caution, 220/1/50 84NAMEPLATE - caution, 415V 84NAMEPLATE - Caution, Fan 168NAMEPLATE - Caution, High Voltage

168NAMEPLATE - CBci2 MAX 168NAMEPLATE - CB-I/fan relay 74, 78NAMEPLATE - component location 56,

68, 76NAMEPLATE - Compressor Clutch

168NAMEPLATE - cover 84, 88, 92NAMEPLATE - C/R12 92NAMEPLATE - C/R502 92NAMEPLATE - defrost relay 74, 78NAMEPLATE - defrost timer 74, 78NAMEPLATE - Electric Motor Reset

INDEX - 3


56, 68, 168NAMEPLATE - F/R12/R134a 92NAMEPLATE - F/R502 92NAMEPLATE - HFC 134a 168NAMEPLATE - Ingersoll Rand 168NAMEPLATE - Liquid Injection Switch

168NAMEPLATE - On/Off 72, 80NAMEPLATE - Pressure Vessel 8NAMEPLATE - R404A 168NAMEPLATE - R502 168NAMEPLATE - Thermo King 138, 142,

168NAMEPLATE - TK 138, 142NAMEPLATE - TK Logo 168NAMEPLATE - Warranty Dealer

Distribution 168NUT 10, 12, 16, 18, 22, 24, 30, 34, 40,

58, 64, 70, 74, 80, 82, 84, 86, 88, 90, 92, 98, 106, 110, 112, 120, 122, 124, 126, 130, 132, 136, 142, 146

NUT - adapter 8, 14, 20, 26, 28, 32, 34, 38, 42

NUT - bulkhead adapter 126, 130NUT - captive 8, 14, 20, 26, 32, 38, 56,

62, 68, 72, 76, 78, 82, 88, 106, 110, 112, 120, 124, 128, 132, 138, 140, 142

NUT - controller 92NUT - grille 142NUT - receiver 8, 14, 20, 26NUT - receiver tank 48NUT - shoulder 16, 18, 24, 36, 42NUT - switch 162NUT - tank 8, 14, 20, 26, 32, 38, 48NUT - transformer 58NUT - valve 10, 16, 22, 28, 32, 38, 162NUTSTRIP - motor 106, 110

OOIL - compressor 146ORIFICE - condenser fan 106, 110,

112ORIFICE - fan 122, 126, 130O-RING 44, 48, 106, 110, 126, 146,

150, 160O-RING - dehydrator inlet 18, 24, 34,

40O-RING - dehydrator outlet 18, 24, 34,

40O-RING - discharge hose 10, 16, 22,

28, 34, 40, 146O-RING - discharge/defrost 18, 24, 34,

40O-RING - liquid/defrost 148O-RING - manifold 24, 166

O-RING - relief valve 8, 26, 32, 38, 52O-RING - suction 18, 24, 34, 40, 148O-RING - suction hose 146O-RING - suction hose to engine 8, 14,

20, 26, 32, 38O-RING - valve 158

PPAD 160PANEL - blockoff 142PANEL - bottom 138PANEL - end 138, 142PIN - connector 98, 100PISTON 44PISTON - check valve 46PLATE - locking 126, 130PLATE - mounting 122PLUG 84, 86, 166PLUG - button 64, 74PLUG - cavity 60, 70, 76, 104PLUG - power 96PLUNGER 134POTENTIOMETER 92PULLEY - compressor 106PULLEY - motor 106, 110PUMP - water 132

RRECEPTACLE 84, 86, 96RECEPTACLE - power 86RECTIFIER 58, 64, 70, 74REINFORCEMENT - base 140, 142RELAY 58, 70, 74, 76, 78, 132RELAY - defrost 64RELAY - electric standby 82RELAY - ignition 136RELAY - mini 58, 64, 70, 74, 76, 78RELAY - motor starting 106, 110, 118RELAY - overload 56, 62, 68, 72RETAINER - heater 132RIVET - clamp 70RIVET - holddown 58, 64, 74, 76, 78RIVET - spring 82ROD - tie 116, 118

SSCREEN - inlet 120, 124, 128SCREEN - mesh 128SCREEN - top 140SCREW 44, 134SCREW - angle 142SCREW - angle & strap 130SCREW - board 56, 58, 64, 70, 72, 76,

78SCREW - box/conn 100SCREW - bracket 12, 18, 24, 28, 34,

40, 48, 56, 58, 62, 64, 68, 70, 72, 74, 76, 78, 82, 88, 98, 120, 124,

128, 132, 138, 142, 162SCREW - breaker 58, 64, 70, 74, 78SCREW - circuit breaker 84, 88SCREW - clamp 124, 130, 140SCREW - coil 8, 14, 20, 26, 32, 38,

120, 124, 128, 132SCREW - compressor 106, 110SCREW - compressor mount 106, 110SCREW - contactor 56, 62, 68, 72SCREW - converter 136SCREW - cover 56, 62, 68, 72, 76, 78,

84, 88, 96SCREW - cover to box 92SCREW - diode 80SCREW - grille 138SCREW - holder 56, 62, 72SCREW - housing 92, 120, 124, 128SCREW - lamp housing 82, 88SCREW - manifold 166SCREW - motor 106, 110, 122, 126SCREW - motor mount 106, 110, 112SCREW - mount 130SCREW - orifice 122, 126, 130SCREW - panel 138, 142SCREW - receptacle 84, 86, 96SCREW - rectifier 58, 64, 70, 74SCREW - reinforcement 140, 142SCREW - relay 56, 62, 68, 72SCREW - set 106, 110SCREW - shade 82, 88SCREW - shade/thermometer 92SCREW - socket 58, 64, 70, 74, 76,

78, 136SCREW - solenoid 82, 88, 162SCREW - standoff/cover 56, 62, 68, 72SCREW - support 138, 142SCREW - switch 122, 126, 130, 162SCREW - tapping 160SCREW - thermometer 82, 88, 98SCREW - truss head 100SCREW - valve 10, 16, 22, 28, 34, 40SEAL 60, 82, 84, 104, 120, 134, 166SEAL - drive end 116, 118SEAL - front shaft 158SEAL - opposite drive end 116, 118SEAL - piston 44SEAL - terminal 98SEAT - assembly 44SEAT - valve 54SENSOR - thermometer 82, 88, 98,

124SENSOR - thermometer & thermostat

92SENSOR - thermostat 130SEPARATOR - oil 146, 160SHADE - thermometer 82, 88, 92SHOULDER 16, 18, 24, 36, 42SHROUD 104SLEEVING - hose 146

INDEX - 4


SOCKET - bulb 82, 88SOCKET - light 92SOCKET - mini relay 58, 64, 70, 74,

76, 78SOCKET - relay 58, 64, 70, 74, 76, 78,

82, 136SOLENOID - clutch 82, 88SPACER 98SPACER - cover 56, 62, 68, 72, 76, 78SPRING 54, 134SPRING - check valve 46SPRING - holddown 58, 64, 74, 76, 78,

82SPRING - piston 44SPRING - relay holddown 70STANDOFF - high voltage cover 56,

62, 68, 72STEM 44STRAP - heat exchanger 130STRAP - tube holder 132STRIP 106, 110, 112, 122, 126, 130,

140STRIP - gasket 84, 88, 92STRIP - jumper 58, 62, 68, 72, 76, 78STRIP - sealing 138, 142STRIP - terminal 132SUPPORT - 3-way valve 138, 142SUPPORT - blockoff 138, 142SUPPORT - receiver tank 138, 142SUPPORT - valve 10, 16, 22, 28, 34,

40SWITCH - condenser fan 10, 16, 22,

28, 34, 40SWITCH - defrost 92, 98SWITCH - hpco 10, 16, 22, 28, 34, 40SWITCH - lpco 8, 14, 20, 26, 32, 38SWITCH - manual defrost 82, 88SWITCH - only 10, 22, 28, 40SWITCH - on/off 62, 72, 80, 82, 88, 92,

98SWITCH - temp, defrost termination

122, 126, 130

TTANK - accumulator 8, 14, 20, 26, 32,

38TANK - receiver 8, 14, 20, 26, 32, 38,

48TEE 8, 10, 14, 16, 20, 22, 26, 28, 32,

34, 38, 40, 148, 162TEE - drain hose 146TERMINAL 58, 82, 84, 92, 104, 120,

164, 166TERMINAL - fingrip 122, 126TERMINAL - male 104TERMINAL - snap 92THERMOMETER 82, 88, 92THERMOSTAT 122THERMOSTAT - high temperature 162

THERMOSTAT - liquid injection 146TIMER - defrost 58, 64, 70, 74, 76, 78TOOL - 3-way valve 44TOOL - hose clip 156TOOL - hose fitting 156TOOL - pin removal 104TOOL - terminal crimper 104TRANSFORMER 56, 62, 68, 72TUBE - 3-way inlet 10, 16, 22, 28, 34,

40TUBE - 3-way to condenser 10, 16, 22,

28, 34, 40TUBE - 3-way to pilot solenoid 10, 16,

22, 28, 34, 40TUBE - accumulator inlet 8, 14, 20, 26,

32, 38TUBE - accumulator outlet 8, 14, 20,

26, 32, 38TUBE - bushing to valve 18, 24, 30, 36,

42TUBE - check valve outlet 10, 16, 22TUBE - check valve to elbow 8, 14, 20,

26, 32, 38TUBE - coil to outlet tube 132TUBE - coil to valve 8, 14, 20, 26, 32,

38TUBE - compressor discharge check

valve 10, 16, 22TUBE - cpr inlet 8, 14, 20, 26, 32, 38TUBE - cpr outlet 8TUBE - defrost 120, 124, 128TUBE - dehydrator to bulkhead 10, 16,

24, 28, 36, 42TUBE - dehydrator to liquid injection

solenoid 12, 18, 20, 26, 36, 42

TUBE - discharge 28, 34, 40TUBE - equalizer 120, 124, 128TUBE - evaporator to exchanger 120,

124, 128TUBE - exchanger to expansion valve

120, 124, 128TUBE - hot gas 10, 16, 22, 28, 34, 40TUBE - liquid 120, 124, 128TUBE - liquid tap 162TUBE - outlet 18, 24, 30, 36, 42TUBE - pilot solenoid to suction 8, 14,

20, 26, 32, 38TUBE - receiver to dehydrator 12, 18,

24, 30, 36, 42TUBE - suction 120, 124, 128TUBE - suction to compressor 10, 16,

22TUBE - suction to engine 8, 14, 20, 26,

32, 38TUBE - tee to dehydrator 14, 20, 32, 38TUBE - valve to coil 132TUBE - water 132

UU-BOLT - valve 132

VVALVE 20, 166VALVE - 3-way 10, 16, 22, 28, 34, 40,

44VALVE - air bleed 132VALVE - check 8, 10, 14, 16, 20, 22,

26, 32, 38, 46, 54VALVE - cpr 18, 24, 30, 36, 42VALVE - discharge 158VALVE - expansion 120, 124, 128VALVE - high pressure relief 166VALVE - liquid injection 14, 16, 20, 22,

32, 38VALVE - pilot solenoid 8, 10, 26, 32,

162VALVE - plate 164VALVE - pressure 40, 50VALVE - relief 8, 14, 20, 26, 32, 38, 52VALVE - restrictor 162VALVE - solenoid 132, 134VALVE - suction 158

WWASHER 106, 110, 130WASHER - belleville 106, 110, 112WASHER - dome 122, 126WASHER - preloading 116, 118WASHER - retaining 82, 88WASHER - sealing 56, 58, 62, 64, 68,

70, 72, 74, 78, 82, 84, 88, 92

WASHER - spacer 48WASHER - special 112WASHER - split 92

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