R1600G LHD

R1600G LHD

INDEX[3] Machine Specifications[10] Safety Features[17] Serviceability[21] Operator Ergonomics[24] Machine Systems[25] Power Train[26] Engine[27] Transmission[28] Torque Converter[29] Differentials and Final Drives[30] Axle Oil Cooling[31] Output Transfer Gears

[32] Steering System[33] Braking System[34] Hydraulic System[35] Electrical System[36] Cooling System[37] Monitoring System[38] Options[42] Options - Tires[46] Options - Buckets[47] Options - Towing[48] Options - Recovery Systems[51] Customer Support[52] Common Caterpillar Components

R1600G LHD

MACHINE SPECIFICATIONS

R1600G LHD

MACHINE SPECIFICATIONS

Gross Power @2100 RPM 201 kW (270 hp)Engine Model 3176C EUI ATAACSpeeds Forward1st 5.2 km/h (3.2 mph)2nd 9.2 km/h (5.7 mph)3rd 16.4 km/h (10.2 mph)4th 28.6 km/h (17.8 mph)Speeds Reverse1st 5.8 km/h (3.6 mph)2nd 10.5 km/h (6.5 mph)3rd 18.5 km/h (11.5 mph)4th 31.8 km/h (19.8 mph)Tire Size 18.00 x 25-28PR STMS L5

R1600G LHD

Turning Radius (Outside) 6587 mm (259.3”)Turning Radius (Inside) 3291 mm (129.6”)Articulation Angle 42.5 degreesAxle Oscillation + 10 degrees

MACHINE SPECIFICATIONS

R1600G LHD

MACHINE SPECIFICATIONS

Rated Payload 10200 kg (22,487 lb)Weight (Empty) 29800 kg (65,698 lb)Weight (Loaded) 40000 kg (88,185 lb)Width (Overall) 2664 mm (104.9 inch)Height (Overall) 2400 mm (94.5 inch)Length (Tramming) 9707 mm (382.2 inch)Ground Clearance 344 mm (13.5 inch)

R1600G LHD

MACHINE SPECIFICATIONS

R1600G Loading AD30

AD30 shown with 14.4m3 dump bodyR1600 shown with 4.8m3 bucket at full lift

R1600G LHD

STABILITY AND WEIGHT DISTRIBUTION (LOADED)

Distribution Front Axle 67%Distribution Rear Axle 33%

R1600G LHD

(STD) = Standard Bucket(HP) = High Penetration Bucket(EB) = Ejector Bucket

BUCKETS

Bucket Sizes m3 (yd3)9EL9555 4.2 5.59EL9889 (HP) 4.2 5.59EL0002 (EB) 4.5 5.99EL8989 (STD) 4.8 6.39EL9504 (HP) 4.8 6.39EP3029 5.6 7.39EL9520 5.9 7.79EP9892 (HP) 5.9 7.7

R1600G LHD

FFEEAATTUURREESS

SSAAFFEETTYY

R1600G LHD

•• ROPS/FOPS Certified Operator Station

• 3 Point Contact Cabin Access

• Alternate Exit - Push Out Safety Glass (Cabins only)

• Excellent Visibility

• Suspension Seat

• Inertia Reel Retractable Seat Belts

SAFETY FEATURES

R1600G LHD

Steering Primary Lockout Implement and Steering Secondary Lockout

Steering and Implement Lockouts

SAFETY FEATURES

R1600G LHD

• Dual Skinned Heat Shielding• Integrated Fire Suppression

System• Hot and Cold sides of the

Engine• Ground Level Fire Suppression

System Activation and EngineShutdown

SAFETY FEATURES

Engine Compartment

R1600G LHD

Bucket Control Group Safety Pins (on board)

Stored Position Installed Position

SAFETY FEATURES

R1600G LHD

SAFETY FEATURES

Steering Frame Lock Pin (on Board)

Stored Position Locked Position

R1600G LHD

• Anti-skid tread on all walkingsurfaces

• Grab Handles and foot-stepsinstalled at machine accesspoints “3 Point Contact”

• Light and easy to open hingedcovers

SAFETY FEATURES

Safe Access Covers and Walkways

R1600G LHD

SERVICEABILITY

R1600G LHD

Coolant Level

Engine Shutdownand Battery

Disconnect Switches

Fuel Filters and Priming Pump

Engine Oil

SERVICEABILITY

Ground Level Servicingand Fluid Level Checks

R1600G LHD

Hydraulic Oil

SERVICEABILITY

Ground Level Servicingand Fluid Level Checks

Transmission Oil

R1600G LHD

SERVICEABILITY

Swing-out Grill and Oil Cooler Hinged Belly Guards

Ease of Access

R1600G LHD

OPERATOR ERGONOMICSOPERATOR ERGONOMICS

R1600G LHD

Enclosed Cabin (Optional)

• ROPS/FOPS Certified

• Pressurised A/C System

• Wipers and Washers

• Low Noise Levels - 80 dB(A)

• Pull Ring Safety Glass

• Ergonomic Design

OPERATOR ERGONOMICSOPERATOR ERGONOMICS

R1600G LHD

Safety With Comfort

• Excellent Visibility

• Wrap Around Dash

• Four-way Adjustable Seat

• Arm Rests for Operator Comfort

• Ergonomic Placement of Pedals

• Transmission Neutralizer Pedal(Left)

OPERATOR ERGONOMICSOPERATOR ERGONOMICS

R1600G LHD

MACHINE SYSTEMS

R1600G LHD

POWER TRAIN

Computer Matched Power Train is Reliable and Fuel Efficient• 3176C Engine rated @ 201 kW (270 hp)• Heavy Duty Powershift Transmission • High Capacity Torque Converter• Heavy Duty Differentials and Final Drives• Fully Enclosed Oil Immersed Disc Brakes SAFRTM

R1600G LHD

ENGINEENGINE - - Caterpillar 3176C EUI ATAACCaterpillar 3176C EUI ATAAC

• Rated @ 201 kW (270 hp)

• Hard - working Performance

• Electronically Controlled

• Low Emission Levels

• Excellent Fuel Economy

• Automatic De-rate/Shutdownon Fault Occurrence

• Double Skinned Stainless Steel

Heat Shields < 200 Degrees C

R1600G LHD

TRANSMISSION

• 4 Speed Forward/4 Speed Reverse

• Electronically Controlled Power Shift

• Manual or Auto-shift Modes• Large Diameter Clutch Packs for

Smooth Shifting and IncreasedComponent Life Ergonomic ShiftController

• Ergonomic Shift Controller

R1600G LHD

TORQUE CONVERTERTORQUE CONVERTER

• Heavy Duty High Capacity Torque Converter• Integral Torque Converter and

Up-drive Housing

R1600G LHD

• Rear Oscillating Axle + 10°• Free Floating Axle Shafts• Planetary Reduction at Each Wheel• Heavy Duty Final Drives• Planetary Units can be Removed Independently from the Wheels and Brakes• Brake Axle Cooling Standard

DIFFERENTIALS and FINAL DRIVES

R1600G LHD

• Tandem mounted Axle Cooling Pumps• Independent Closed System for Each Axle• Oil Flow Keeps the Axle and Internal Brake Components Cool• Bypass Relief Valves Incorporated into Each Cooling Pump• In-line Filters and Suction Screens in Each Independent System

FRONT AXLE

AXLE OILCOOLINGPUMPS

OIL FILTER

OIL FILTER

OIL COOLER

SUCTIONSCREEN

REAR AXLE

AXLE OIL COOLINGAXLE OIL COOLING

R1600G LHD

OUTPUT TRANSFER GEARSOUTPUT TRANSFER GEARS

•• Equally Dividing the Power Between Equally Dividing the Power Between the Front and Rear Differentials the Front and Rear Differentials

•• Precision Cut Gears Smoothly Precision Cut Gears Smoothly Transfer the Power Transfer the Power

R1600G LHD

• Dual, Double Acting CushionedCylinders

• Steering Angle (left or right) 42.5Degrees

• Steering Neutralizers Standard Fitment

• Automatically Controlled GroundDriven Secondary Steering System (Option)

• Full Flow Filtering• Designed for Excellent Steering

Response at All Engine Speeds

STEERING SYSTEMSTEERING SYSTEM

R1600G LHD

SERVICE BRAKES• Four Wheel Hydraulically Actuated, Fully

Enclosed Oil Immersed Disc Brakes• Independent Front and Rear Circuits• Self Adjusting with Modulated

Engagement

PARKING BRAKE• Spring Applied Fluid Released (SAFRTM)• Parking Brake Applies in the Event of

Loss of Hydraulic Oil Pressure

BRAKING SYSTEM

R1600G LHD

• Large Bore Lift and Tilt Cylinders• Proven CatR Seals and Cylinder Bearings• High Efficiency Positive Displacement Pumps• XT-3 and XT-5 Hydraulic Hoses (Excellent Strength, Flexibility and Life)• Reusable Hose Couplings• Pilot Operated Bucket Controls (Reduces Operator Effort)

HYDRAULIC SYSTEM

R1600G LHD

Fully Sealed ElectricalConnectors to Lock Out Dustand Moisture

ELECTRICAL SYSTEMColor Coded and Hot Foil NumberStamped Wires for Easy Diagnosisand Repair

R1600G LHD

• Mono Configuration• High Ambient Capacity• Copper Fin, Solder Dipped Radiator Core• Cross Flow• Double Pass Hydraulic

Cooler• Swing Out Grill & Hydraulic Cooler for Easy Access

COOLING SYSTEM

R1600G LHD

MONITORING SYSTEM

CMS - Caterpillar Monitoring System Provides Critical Machine Data to Keepthe Operator Informed and the Machine Working at Maximum Efficiency

• CMS Built to Withstand Severe Working Conditions• Temperature, Moisture, Vibration and Shock Resistant• Speedometer, Tachometer and Actual Gear Indicator• Self Tests and Calibrates at Engine Start-Up• Contains a Three Level Warning System

R1600G LHD

OPTIONSOPTIONS

R1600G LHD

Ride Control • Reduces Fore and Aft Pitching Motion• Incorporates an Accumulator System in the Lift Circuit• The Nitrogen/Oil Accumulator Acts as a Shock Absorber• Dampens Bucket Forces and Stabilizes the Machine• Automatic Selection Function Engages/Disengages Ride Control System at Preset Speeds• Improves Cycle Times and Load Retention

OPTIONS

LIFTCYLINDER

LIFTCYLINDER

NITROGEN/OIL ACCUMULATOR

ACCUMULATOR CONTROL VALVE

MAIN CONTROLVALVE

R1600G LHD

OPTIONS

Cab Window GuardOperator Station Protection Bars

R1600G LHD

ROPS/FOPS Certified OpenOperator Station withRemovable Canopy

OPTIONS

Radiator Guard Protection Bars

R1600G LHD

Tire Options

Bridgestone• 18.0 X 25 28 PLY STMS L5S• 18.0 X 25 ** VSMS L5S

Goodyear• 18.0 X 25 28 PLY SMO L5S

Michelin• 18.0 X 25 28 X-MINE D2 L5R

OPTIONS TIRES

R1600G LHD

Automatic LubricationSystem

OPTIONS

Centralized LubricationSystem

R1600G LHD

Fire Suppression SystemsDry Chemical or Foam

Enclosed Air ConditionedOperator Station

OPTIONS

R1600G LHD

Payload Control System Tee Seat

Wiggin’s Fast Fill & Evacuation

OPTIONS

R1600G LHD

Cast Half Arrow Head

CAT® Half Arrow Head

OPTIONS - BUCKETS

CAT® Heal Shrouds

Bucket Wear Bars

R1600G LHD

OPTIONS - OPTIONS - TOWWING

Bolt-on Towing Attachment

R1600G LHD

OPTIONS - RECOVERY SYSTEMS

Brake Release System -Recovery Hook

R1600G LHD

Brake Release System -Recovery Bar

OPTIONS - RECOVERY SYSTEMS

R1600G LHD

OPTIONS

Remote Control System

R1600G LHD

LiteratureLiteratureParts Books

PaperElectronic (LinkOne)

Operation and Maintenance ManualsService Manuals

EnginePower TrainSteering SystemBraking SystemHydraulic SystemElectrical System & Operator StationElectrical SchematicsHydraulic Schematics

Service MagazinesService LettersTechnical Information BulletinsSpecial InstructionsFitting InstructionsOwner Notification

LinkOne Parts PageLinkOne Parts Page

CUSTOMER SUPPORTCUSTOMER SUPPORT

R1600G LHD

COMPONENT CATERPILLAR MODELRadiator CEPL - CrossflowEngine 3176C EUI ATAACTorque Converter & Lockup Clutch D250ETorque Converter Housing & Pump Drive CEPL / D250ETransmission D8R / 814B / 615CTransfer Gear Case 814B ModifiedDrive Shafts CEPLDifferentials 970FFinal Drives 615CBrakes & Controls 970F / CEPLArticulation Hitch 980F / CEPLSteering System 966F / CEPLSteering Cylinders 966FSecondary Steering System (Optional) 980GHydraulic Tank 980CTilt Cylinders CEPLLift Cylinders 980F / CEPLMain Hydraulic Pump 970FHydraulic Implement Valve 966FBucket Control Pins 966F / 992DElectrical System CEPL

COMMON CATERPILLAR COMPONENTS

R1600G LHD