Catalyst Technology Stationary Engines

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Catalyst Technology Stationary Engines

Transcript of Catalyst Technology Stationary Engines

Page 1: Catalyst Technology Stationary Engines

Catalyst TechnologyStationary Engines

Page 2: Catalyst Technology Stationary Engines

Established in 1999, currently we provide catalyst solutions to over 2,600 customers in the USA/Canada and abroad.

Primarily focused on developing catalyst technology for diesel, gas, LPG, Natural Gas engine applications ranging in size from 5 kW to 4000 kW.

Our products have been successfully installed in North America, Asia, Australia, Africa, China, Eastern Europe and South America.

Products typically installed on mining, construction, power generation, small engine, utility/service vehicles, material handling, marine and on-road trucks and buses.

Page 3: Catalyst Technology Stationary Engines

Oxidation/Particulate Reaction

CO (carbon monoxide) Reduced by 95-99%

HC (hydrocarbons) reduced by 80-90%

PM (particulate) reduced by 70-91% NOx (Oxides of Nitrogen) reduced by

30-50% on average in an uncontrolled reaction.

Reduction Reaction (3-Way)

CO (carbon monoxide) reduced by 95-99% HC (hydrocarbons) reduced by 80-90% NOx (Oxides of Nitrogen) reduced by 99%

CRT CO (carbon monoxide) reduced by 95-99% HC (hydrocarbons) Reduced by 80-90% NOx (Oxides of Nitrogen) Reduced by 25-

50% PM (Particulate Matter) Reduced by 95-

99%

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Inline

Flanged

QuickCat(removable elements)

Catalytic Mufflers

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Diesel (ULSD, Bio-Diesel, High & Low Sulphur Content)◦ Oxidation Catalyst, CRT Catalyst

LPG◦ Oxidation catalyst, NSCR (3-Way) Catalyst

Natural Gas◦ Oxidation catalyst, NSCR (3-Way) catalyst

Gas◦ Oxidation Catalyst, NSCR (3-Way) Catalyst

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Standby

Average of 100 hours/year (results in an approximate lifespan of 15 to 20 years)

Prime

Average 5,000 hours/year (results in an approximate lifespan of 3 to 5 years)

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Critical Power Competition

Basic Oxidation Catalyst Performance

CO = 95-99%HC = 80-90%PM = 70-88%NOx = 20-30%

CO = 60-70%HC = 40-50%PM = 20-25%NOx = Unknown

Product Availability 2-3 Weeks 6-8 Weeks

Product Lifespan(Stationary Applications)

Standby – 15 years (500 hours annual)Prime – 5 years (1500 hours annually)

Standby – 5 years (500 hours annually)Prime – 2 years (1500 hours annually)

Maintenance

Virtually none, our catalysts and CRT filters are designed to regenerate automatically at appropriate exhaust temperatures

Units must be removed monthly and sent off-site for costly maintenance. Limit to how many cleaning cycles can be done.

Effects on Engine Backpressure and Fuel Economy

Our stainless steel honeycomb catalyst substrate is 97% open cell structure translates into < 2” H2O and virtually no loss in engine power or fuel economy

Catalyst medium is primarily composed of Ceramic based medium which is only 60% open resulting in very high backpressue > 15” H20 which causes premature engine parts wear and loss of fuel economy and low catalyst performance.

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Newmont Gold Corporation (Nevada Site)- Detroit Diesel Series 50 (275 HP)- Reduction results:

CO reduced by 99%HC reduced by 92%PM reduced by 72%NOx reduced by 38%

Melbourne International Airport - Detroit Diesel Series 60 (390 HP)- Reduction results:

CO reduced by 89%PM reduced by 88%NOx reduced by 60%

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CO HC PM N

Ox

RawEmissions

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RawEmissions

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Honda GX120/160 (4.5/5.5 HP Gas)- Envirotech Consultants Inc. (PERP)- Date July 30, 2008- Reduction Results:

CO reduced by 99% HC reduced by 89%NOx reduced by 99%

Waukesha 7042GSI (Natural Gas)- Test performed Texas EPA on December 3, 2000- Reduction Results:

CO Reduced by 93.1 %NOx reduced by 99.4 %

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RawEmissions

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Murray Engineering (Western Australia)- R2900 Loader w/ C15 CAT Engine- Reduction Results:

PM = 98%

Access Mining (Quebec)- Cummins QSK60 Diesel Standby- Reduction Results:

CO = 97.5 %PM = 98.1 %

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CleanEmissions

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RICE NESHAP (see slide next page) CARB EPA Non-Road (Tier II, III, IV) Euro 4/5 OSHA

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Engine Type Source Standard Per Final Ruling

Spark Ignited (SI)2 Stroke Lean Burn

Area Source Management PracticesMajor Source (100-500 HP) 225 ppmv CO

Spark Ignited (SI)4 Stroke Lean Burn

Area / Major Sources (>500 HP)

47 ppmv CO or 93% Reduction

Major Source (100-500 HP) 47 ppmv COSpark Ignited (SI)4 Stroke Rich Burn

Area Source (>500 HP) 2.7 % ppmv CH2O or 76% CH2O Red.

10.3 ppmv CH2OMajor Source (100-500 HP)

Compression Ignited (CI)Non-Emergency 100-300 HP

Area and Major Sources 230 ppmv CO

Compression Ignited (CI)Non-Emergency 301-500 HP

Area and Major Sources 49 ppmv CO or 70% CO Reduction

Compression Ignited (CI)Non-Emergency >501 HP

Area and Major Sources 23 ppmv CO or 70% CO Reduction

Compression Ignited (CI)Emergency

Area and Major Sources Management Practice

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78%

22%

1.5 Million Engines(Represents Approximately 1 to 10 million mW)

Diesel Natural Gas