CatalogueFig.1 Label (for EU).......................................................................................................1

Fig.2 Label (for US) .......................................................................................................2

Fig.3 Outline ..................................................................................................................3

Fig.4 Dragging frame(A)................................................................................................4

Fig.5 Dragging frame（B） ..........................................................................................5

Fig.6 Dragging frame（C） ..........................................................................................6

Fig.7 Dragging frame（D） ..........................................................................................7

Fig.8 Truck Body ...........................................................................................................8

Fig.9 Drive System.......................................................................................................10

Fig.10 Handle Assembly ..............................................................................................11

Fig.11 Battery...............................................................................................................13

Fig.12 Handle Head......................................................................................................15

Fig.13 Indicator Board Assembly ................................................................................17

Fig.14 Electronic Control Assembly............................................................................18

Fig.15 Drive Wheel ......................................................................................................20

Fig.16 Main Cables ......................................................................................................21

Easy worn parts list ......................................................................................................22

1

Fig.1 Label (for EU)

Fig.1 Label (for EU)

No. Art No. Mobile Part # DescriptionQty

.Note

A 9000005967 TUG2E-LEUA Crane hook label 1

B 9000008646 TUG2E-LEUB ID-plate 1

D 9000003570 TUG2E-LEUC Sticker to read and follow these instruction 1

J 9000003573 TUG2E-LEUD ‘No passengers’ decal 1

2

Fig.2 Label (for US)

Fig.2 Label (for US)

No. Art No. Mobile Part # DescriptionQty

.Note

A 9000005967 TUG2E-LUSA Crane hook label 1

B 9000008646 TUG2E-LUSB ID-plate 1

C 9000003575 TUG2E-LUSC Sign warning stay clear stop truck 1

D 9000003570 TUG2E-LUSD Sticker to read and follow these instruction 1

E 9000003576 TUG2E-LUSE Sign Caution charger 1

F 9000003577 TUG2E-LUSF Sign danger battery 1

G 9000008583 TUG2E-LUSG Sign warning battery size 1

H 9000003580 TUG2E-LUSH Never sit on 1

3

I 9000003579 TUG2E-LUSI Sign warning electrical devices 1

Fig.3 Outline

Fig.3 Outline

No. Art No. Mobile Part # Description Qty. Note9000009555 TUG2E-O1A Dragging frame 19000009549 TUG2E-O1B Dragging frame 19000009553 TUG2E-O1C Dragging frame 1

1

9000009535 TUG2E-O1D Dragging frame 12 9000008347 TUG2E-O2 Chassis 13 9000008348 TUG2E-O3 Driving assembly 1

4 9000008349 TUG2E-O4Handle control

assembly1

5 9000008350 TUG2E-O5 Electrical assembly 16 9000008351 TUG2E-O6 Battery assembly 1

4

Fig.4 Dragging Frame (A)

Fig.4 Dragging Frame（A）

No. Art No. Mobile Part # Description Qty. Note1 9000009550 TUG2E-DFA1 Rack/ Hanger 1

9000009551 TUG2E-DFA2M Drawing head 12

9000009552 TUG2E-DFA2F Drawing head 13 0000023455 TUG2E-DFA3 Screw 4 M8x354 0000025001 TUG2E-DFA4 Washer 4 85 0000025011 TUG2E-DFA5 Washer 4 86 0000023025 TUG2E-DFA6 Screw 2 M10x407 0000025002 TUG2E-DFA7 Washer 2 108 0000024065 TUG2E-DFA8 Nut 2 M10

5

Fig.5 Dragging frame（B）

Fig.5 Dragging Frame（B）

No. Art No. Mobile Part # Description Qty. Note1 9000009554 TUG2E-DFB1 Traction seat 12 0000023455 TUG2E-DFB2 Screw 2 M8x353 0000025001 TUG2E-DFB3 Washer 2 84 0000025011 TUG2E-DFB4 Washer 2 8

6

Fig.6 Dragging frame（C）

Fig.6 Dragging Frame（C）

No. Art No. Mobile Part # Description Qty. Note1 9000009536 TUG2E-DFC1 Traction rod 12 9000009537 TUG2E-DFC2 Fixing seat 13 0090000508 TUG2E-DFC3 Bolt 1 M12x1204 0090000509 TUG2E-DFC4 Lock nut 1 M125 9000009538 TUG2E-DFC5 Spring 16 1000413002 TUG2E-DFC6 Bushing 1 12X15X157 0000023455 TUG2E-DFC7 Screw 4 M8x358 0000025001 TUG2E-DFC8 Washer 4 89 0000025011 TUG2E-DFC9 Washer 4 8

7

Fig.7 Dragging frame（D）

Fig.7 Dragging Frame（D）

No. Art No. Mobile Part # Description Qty. Note1 9000009556 TUG2E-DFD1 Rack/ Hanger 12 9000009557 TUG2E-DFD2 Traction rod 13 9000009558 TUG2E-DFD3 Spring frame 14 9000009559 TUG2E-DFD4 Spring 15 0000013030 TUG2E-DFD5 Bushing 1 16X18X206 0000023769 TUG2E-DFD6 Bolt 1 M16x1007 0000024011 TUG2E-DFD7 Lock nut 1 M168 0000023455 TUG2E-DFD8 Screw 4 M8x359 0000025001 TUG2E-DFD9 Washer 4 8

10 0000025011 TUG2E-DFD10 Washer 4 811 0000025029 TUG2E-DFD11 Washer 2 1612 0000024010 TUG2E-DFD12 Nut 1 M1613 9000009557 TUG2E-DFD13 Fixing rod 114 0000023025 TUG2E-DFD14 Screw 2 M10x4015 0000024065 TUG2E-DFD15 Nut 2 M1016 0000025002 TUG2E-DFD16 Washer 2 10

8

Fig.8 Truck Body

9

Fig.8 Truck Body

No. Art No. Mobile Part # Description Qty. Note1 9000008185 TUG2E-TB1 Truck body 12 9000008186 TUG2E-TB2 Dragging board 13 0000023172 TUG2E-TB3 Screw 6 M8x304 0000025001 TUG2E-TB4 Washer 6 85 0000025011 TUG2E-TB5 Washer 12 86 0000024003 TUG2E-TB6 Lock nut 6 M87 9000008187 TUG2E-TB7 Plug board 1

8 9000009568 TUG2E-TB8 SR50 78184-00 1Without handle

9 0000023043 TUG2E-TB9 Screw 2 M4x2510 0000025019 TUG2E-TB10 Washer 2 411 0000024004 TUG2E-TB11 Lock nut 2 M412 0000023126 TUG2E-TB12 Screw 2 M5x1213 0000025014 TUG2E-TB13 Washer 2 514 0000023121 TUG2E-TB14 Screw 2 M6X2015 9000007785 TUG2E-TB15 Nut 2 M616 9000008188 TUG2E-TB16 Supporting board 117 2550100001 TUG2E-TB17 Castor 218 0000023088 TUG2E-TB18 Screw 2 M10x2519 0000025002 TUG2E-TB19 Washer 2 1020 0000023006 TUG2E-TB20 Washer 2 1021 9000009539 TUG2E-TB21 Protective board 122 0000023519 TUG2E-TB22 Screw 4 M6x1023 9000009540 TUG2E-TB23 Screw 224 0090000507 TUG2E-TB24 Screw 2 M8X8

10

Fig.9 Drive System

Fig.9 Drive System

No. Art No. Mobile Part # Description Qty. Note

1 9000009804 TUG2E-DS1 Drive wheel 250X80 2non-marking

tire2 9000008190 TUG2E-DS2 Circlip 23 0000023030 TUG2E-DS3 Screw 14 M6x254 0000025010 TUG2E-DS4 Washer 14 6

5 9000008656 TUG2E-DS5Transverse DC drive

assembly1 amer24V/400W

6 9000008191 TUG2E-DS6 Assembly board 一 17 0090000412 TUG2E-DS7 Flat key 2 C 6x458 9000008192 TUG2E-DS8 Assembly board 二 19 9000008193 TUG2E-DS9 Sub plate 1

10 0000023067 TUG2E-DS10 Screw 4 M8x1611 0000025001 TUG2E-DS11 Washer 4 812 0000025011 TUG2E-DS12 Washer 4 8

13 9000009541 TUG2E-DS13Drive wheel protective

board2

11

Fig.10 Handle Assembly

12

Fig.10 Handle Assembly

No. Art No. Mobile Part # Description Qty. Note1 1070100002 TUG2E-HA1 Handle 1

2 9000008194 TUG2E-HA2 Handle arm 1

3 9000008195 TUG2E-HA3 Rotating axle 1

4 0000026003 TUG2E-HA4 Circlip 1 20

5 9000008202 TUG2E-HA5 Poling 1

6 0000023047 TUG2E-HA6 Screw 8 M8x25

7 0000025001 TUG2E-HA7 Washer 8 8

8 9000008200 TUG2E-HA8 Fixing frame 1

9 2210431002 TUG2E-HA9 Spring 1

10 9000008201 TUG2E-HA10 Locating bushing 1

11 0000023584 TUG2E-HA11 Screw 1 M8x50

12 2210402002 TUG2E-HA12 Hand wheel 1

13 0000028024 TUG2E-HA13 Dowel pin 1 4x16

14 9000008197 TUG2E-HA14 Locating axle 1

15 2210431002 TUG2E-HA15 Spring 1

16 0000028167 TUG2E-HA16 Dowel pin 1 4x28

17 0090000345 TUG2E-HA17 Screw 2 M3x8

18 9000008198 TUG2E-HA18 End cap 1

19 9000008589 TUG2E-HA19 Main control cable 1

13

Fig.11 Battery

Fig.11 Battery

No. Art No. Mobile Part # DescriptionQty

.Note

1 9000008208 TUG2E-B1 Battery box 1

2 9000008336 TUG2E-B2 Battery 2 12V/24Ah 5HR

3 9000009568 TUG2E-B3 SR50 78184-00 2

4 9000008207 TUG2E-B4 Battery box cover 1

5 9000007808 TUG2E-B5 Handle 1

6 0000023047 TUG2E-B6 Screw 4 M8x25

7 0000023043 TUG2E-B7 Screw 4 M4x25

8 0000025019 TUG2E-B8 Washer 4 4

14

9 0000024004 TUG2E-B9 Lock nut 4 M4

9000009534 TUG2E-B10AS Asia

9000009561 TUG2E-B10EU EU

9000009563 TUG2E-B10AU AUS

9000009565 TUG2E-B10EN

1

ENG

10

9000009567 TUG2E-B10US

Charger 24V3A KP120W-31Q

US

11 9000009546 TUG2E-B11 Charger seat 1

12 9000009547 TUG2E-B12 Plug board 1

13 0000023675 TUG2E-B13 Screw 2 M5x16

14 9000009548 TUG2E-B14 Fixing plate 1

15 0090000041 TUG2E-B15 Screw 2 M5x10

16 0000024007 TUG2E-B16 Lock nut 2 M5

17 9000008351 TUG2E-B17 Power supply assembly 1

18 9000009544 TUG2E-B18 Charger assembly 1

15

Fig.12 Handle Head

16

Fig.12 Handle HeadNo. Art No. Mobile Part # Description Qty. Note

1 9000002189 TUG2E-HH1 Handle seat 1

2 9000002175 TUG2E-HH2 Left drive knob 1

9000012014 TUG2E-HH3 Accelerator ET-191E 13

9000008334 TUG2E-HH3 Accelerator BD-190 1Match

4 9000002177 TUG2E-HH4 Accelerator connecting part 1

BD-190 Special-purpose

5 9000002188 TUG2E-HH5 Bushing 2 ABS

6 9000002176 TUG2E-HH6 Right drive knob 1

7 0000023304 TUG2E-HH7 Screw M3X12 2 8.8

8 0000025003 TUG2E-HH8 Washer 3 2 65Mn

9 0000025026 TUG2E-HH9 Washer 3 2 Steel

10 0090000190 TUG2E-HH10 Screw M3X8 2BD-190 Special-purpose

11 0090000189 TUG2E-HH11 Screw M4X8 3 8.8

12 9000002358 TUG2E-HH12 Handle cover 1 ABS

13 0000023138 TUG2E-HH13 Screw M6X10 4 8.8

14 0000023063 TUG2E-HH14 Screw M6X16 2 8.8

15 9000002357 TUG2E-HH15 Handle cover 1 ABS

16 9000002310 TUG2E-HH16 Micro switch fixing part 2

17 9000002161 TUG2E-HH17 Micro switch SS-5GL2 2

18 0090000261 TUG2E-HH18 Screw ST2.2X13 4 4.8

19 0090000262 TUG2E-HH19 Screw ST2.2X9.5 4 4.8

20 9000002180 TUG2E-HH20 Belly seat 1

21 9000002181 TUG2E-HH21 Belly inner seat 1

22 9000002182 TUG2E-HH22 Spring 0.8 4

23 9000002186 TUG2E-HH23 Spring 0.6 2

24 9000002183 TUG2E-HH24 Horn button 1

25 9000002356 TUG2E-HH25 Label 1 ABS

17

Fig.13 Indicator Board Assembly

Fig.13 Indicator Board Assembly

No. Art No. Mobile Part # DescriptionQty

.Note

1 9000008203 TUG2E-IBA1 Controller box 1

2 9000009801 TUG2E-IBA2 Indicator 1 Curtis 906T24BWB

3 0000023083 TUG2E-IBA3 Screw 2 M3x8

4 1070334008 TUG2E-IBA4 Emergency switch 1 S100/80

5 9000002163 TUG2E-IBA5 Emergency switch 1 S100/80

6 0000023311 TUG2E-IBA6 Screw 2 M5x10

18

Fig.14 Electronic Control Assembly

19

Fig.14 Electronic Control Assembly

No. Art No. Mobile Part # DescriptionQty

.Note

1 9000008206 TUG2E-ECA1 Iron plate 1

2 9000007394 TUG2E-ECA2 Buzzer 1 HYD-4216W 24VDC

3 0000023216 TUG2E-ECA3 Screw 2 M3x8

4 9000008205 TUG2E-ECA4 Aluminum plate 1

5 0000023516 TUG2E-ECA5 Screw 2 M5x10

6 0000025014 TUG2E-ECA6 Washer 5 5

7 0000025015 TUG2E-ECA7 Washer 5 5

8 0000023540 TUG2E-ECA8 Screw 3 M5x20

9 9000009802 TUG2E-ECA9 Controller 1CURTIS1212P-

250110 0000025009 TUG2E-ECA10 Washer 2 4

11 0090000082 TUG2E-ECA11 Screw 1 M4x30

12 0000023033 TUG2E-ECA12 Screw 1 M4x25

13 0000025019 TUG2E-ECA13 Washer 12 4

14 1000434007 TUG2E-ECA14 Fuse seat 1 SYY

15 9000008642 TUG2E-ECA15 Fuse 1 30A

16 0000023211 TUG2E-ECA16 Screw 4 M4x16

17 0000023307 TUG2E-ECA17 Screw 4 M4x10

18 1000434021 TUG2E-ECA18 Fuse seat 1 BD-1X10A

19 1000434040 TUG2E-ECA19 Fuse 1 10A

20 0000023074 TUG2E-ECA20 Screw 2 M3x30

21 1010404005 TUG2E-ECA21 Plug fixing frame 1

22 1000403004 TUG2E-ECA22 Line buckle 2 UC-2

23 1020434002 TUG2E-ECA23 M8 terminal 1 BD-M8

20

Fig.15 Drive Wheel

Fig.15 Drive Wheel

No. Art No. Mobile Part # Description Qty. Note1 9000009808 TUG2E-DW1 Seal ring 1

2 9000009809 TUG2E-DW2 Safety hook 1

3 9000009810 TUG2E-DW3 Bearing 1

4 9000009811 TUG2E-DW4 Stator 1

5 9000009812 TUG2E-DW5 Armature 1

6 9000009813 TUG2E-DW6 Bearing 1

7 9000009814 TUG2E-DW7 Brush 4

8 9000009815 TUG2E-DW8 Brush lid 1

9 9000009816 TUG2E-DW9 Brush cover 1

10 9000009817 TUG2E-DW10 Right axle 1

11 9000009818 TUG2E-DW11 Gearbox seal ring 2

12 9000009819 TUG2E-DW12 Left axle 1

13 9000009820 TUG2E-DW13 Brush holder 1

14 9000009821 TUG2E-DW14 Brake 1

21

Fig.16 Main Cables

Fig.16 Main Cables

No. Art No. Mobile Part # DescriptionQty

.Note

1 9000008592 TUG2E-MC1 B0 cable 1

2 9000008590 TUG2E-MC2 Battery power cable 1

3 9000008591 TUG2E-MC3 Main power cable 1

4 9000008593 TUG2E-MC4 1B+ cable 1

5 9000008594 TUG2E-MC5 2B+ cable 1

6 9000008595 TUG2E-MC6 B- cable 1

22

Easy Worn Parts List

No. Part number NameQty

.Fig./Position Note

1 9000009568 SR50 78184-00 1 Fig.8/82 2550100001 Castor 2 Fig.8/17

Truck body

3 9000008189 Castor assembly 2 Fig.9/1 Drive system4 9000008208 Battery box 1 Fig.11/15 9000009568 SR50 78184-00 1 Fig.11/36 9000008207 Battery box cover 1 Fig.11/4

Battery

7 9000002161 Micro switch 2 Fig.10217 Handle head8 1070334008 Emergency switch S100/80 1 Fig.13/49 9000002163 Emergency switch S100/80 key 1 Fig.13/5

Indicator assembly

10 9000008642 Fuse 30A 1 Fig.14/1511 1000434040 Fuse 10A 1 Fig.14/19

Electronic control assembly