Catalogo Power System

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1/56Smart Solutions. Reliable Power. Everywhere.

Specifiers GuideComponents Master Catalog


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Smart Solutions that Deliver ReliablePower Everyday --- Everywhere

Through our commitment to research anddevelopment, we continue to develop smartsolutions for safe, reliable, environmentally friendlyelectrical power delivery. This Specifiers Guidecontains all the information necessary to order whatyou need to complete your projects for 5 kV 35 kV

electrical distribution systems.

Let our Legacy Speak For Itself

From the Electric Century to theInformation Age

Even a visionary like Thomas A. Edison could nothave imagined the sophistication required of electricaltransmission and distribution equipment a little morethan a century after the invention of the incandescentelectric light bulb and the beginning of the ElectricCentury. Nor could he have anticipated all of thecomplex issues facing the electrical industry today.

Since its beginning, Cooper Power Systems hascontinued the commitment of its forebears toinnovation. Our research and development lab,the Thomas A. Edison Technical Center, embodiesEdisons philosophy of finding a better way withinnovative products that promote better power quality,reliability, safety, performance, and environmentalstewardship. Were proud to trace our heritage backto the industrys pioneer.

Thomas A. Edison, Incorporated, one of ThomasEdisons original companies founded in 1910 and withcorporate roots that go back to 1889, combined withMcGraw Electric Company in 1957 to form McGraw-Edison. In 1985, McGraw-Edison became part of

Cooper Power Systems. When RTE was acquired byCooper Industries in 1988 and merged with McGraw-Edison Power Systems, Cooper Power Systems wasformed. Coopers product offerings expanded againthrough the acquisition of Kearney in 1997. WhenRTE received a patent on the 15 kV loadbreak elbowdesign in 1966, its potential growth was probablyunrealized at the time. It is estimated that there arewell over 10,000,000 such elbows in service today.As a leading innovator in the industry, Cooper PowerSystems continues to introduce new products forunderground distribution systems. Other innovativecompanies have played key roles in the developmentof modern distribution systems, and they have

helped Cooper Power Systems become a leadingmanufacturer of electrical distribution equipment.

Table of Contents PageStandard Interfaces For Separable

Connectors and Components 4

Certified Tests and Performance 5

Conductor Sizing 6

AEIC Insulation Diameter Chart 8

ICEA Insulation Diameter Chart 9200 A Loadbreak Connectors 10

200 A Deadbreak Connectors 14

200 A Stacking Dimensions 16

600 A Deadbreak Connectors 18

600/900 A Components &

Replacement Parts 20

600/900 A Connector Systems 22

600 A Stacking Dimensions 24

Splices 26

Underground Surge Arresters 28

Tools & Maintenance 30

Bushings 34

Fusing 36MagneX Single-Phase Interrupter 38

MagneX Three-Phase Interrupter 40

Faulted Circuit Indicators 42

Sectionalizing Cabinets 46

Part Number Index 48

Support Available When You Need It 50

Product Application Overhead and

Underground Distribution Systems 52

Choose Cooper Power Systems for Your Complete Project Needs

2 Specifiers Guide: Components Master Catalog

Theres a way to do it better find it.

Thomas A Edison


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But Wait, Theres More

In addition to rubber goods, we alsosupply surge arresters, tools, hotsticks,connectors, bushings, fusing, faultedcircuit indicators, sectionalizingequipment and more. Now, you can getall of your products in one place fromone manufacturer Cooper Power

Systems! If you need more detail thanwhat is contained in this easy to useSpecifiers Guide, we have additionalinformation available on the internetat www.cooperpower.com. You canalso register to have access to CooperPower Systems complete online catalog,product and service literature that isupdated daily! You can view documentsin real time as they are updated. Toregister, go to www.cooperpowercentral.com.

Technical Support When YouNeed It

If you cannot find what youre lookingfor, or need more detailed information,please contact technical supportvoicemail at 800-847-4584 (withindomestic USA), or email your questionsto [email protected] support and applicationinformation are readily available. CooperPower Systems can also providepractical, hands-on training usingactual products so you can learn theeasiest way to fit our products into yourapplication.

Quality PolicyEmployees of Cooper Industries arecommitted and empowered to provideproducts and services that exceedour internal and external customers'expectations. We work together toachieve world-class quality with relentlessdrive for continuous improvement.ISO 9001-2000 supports our ongoingcommitment to quality by strengtheninginternal processes and procedures.Commitment to quality assists us inensuring that our customers are delighted.

Cooper Power Systems

Following is additional information available to you from a variety ofresources.

Cooper Power Systems Websitewww.cooperpower.com

Additional Industry Websites

IEEEindustry standardshttp://www.ieee.org/web/standards/home/index.html

IEEE

http://www.ieee.org

Specific energy statistics from the U.S. governmenthttp://www.eia.doe.gov/

U.S. Department of Energyhttp://www.energy.gov/

3


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The following diagram specifies the IEEE Std 386 standardnterfaces supplied by Cooper Power Systems for variouspplications to ensure interchangeability of any matingomponents.

Standard Interfaces for Separable Connectors and Components

17.7

8-23 .11

MM

LE215

B

100-.910

IN

200 A Loadbreak

8.3 kV/14.4 kV

200 A Loadbreak15.2 kV/26.3 kV

200 A LoadbreakInterface 1A

21.1 kV/36.6 kV(Large Interface)

BOL-T15.2/26.3 kV

BOL-T

21.1/36.6 kV

200 A Deadbreak8.3/15.2 kV

200 A Bushing Well

8.3 kV and 15.2 kV

200 A Loadbreak15 kV Connector

200 A 15 kV BushingWell Insert

200 A Bushing Well15/25 kV

Transformer orSwitching

Apparatus

200 A 25 kV BushingWell Insert

200 A Loadbreak

25 kV Connector

200 A Loadbreak35 kV Connector

200 A Deadbreak Connector

15 kV and 25 kV

600 A DeadbreakConnector

15 kV and 25 kV(T-OP II Shown)

600 A DeadbreakConnector 35 kV(T-OP II Shown)

600 A DeadbreakBushing 35 kV

600 A DeadbreakBushing 15/25 kV

200 A Three-Phase Integral35 kV Loadbreak Bushing

nterface Description Per IEEE Std 386 2006 standard

Interface Interface

BT-TAP8.3/14.4 kV and

15.2/26.3 kV

T-OP II8.3/14.4 kV and

15.2/26.3 kV

BT-TAP21.1/36.6 kV

T-OP II21.1/36.6 kV





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Certified Tests and Performance

Cooper Power Systems Connectors, Splices,Underground Surge Arresters, Tools, Bushings,Fusing, Faulted Circuit Indicators and SectionalizingEquipment have been designed and tested perapplicable portions of Institute of Electrical andElectronics Engineers, Inc. (IEEE), AmericanNational Standards Institute (ANSI), NationalElectrical Manufacturers Association (NEMA) andother industry standards including:

n IEEE Std 386standard for Separable

Connectors

n IEEE Std 404standardfor Cable Joints and

Splices

n IEEE Std C62.11standardfor Metal Oxide

Surge Arresters

n IEEE Std C37.41standard for Current-Limiting

Fuses

n IEEE Std 592standardfor Exposed

Semi-conducting Shields

nANSI C119.4Standardfor Copper and

Aluminum Conductor Connectors

n

AEIC CS5, CS6and CS8 Standardsfor XLPand EPR Insulated Cables

n ICEA S-94-649Standardfor XLP and EPR

Insulated Cables

Cooper Power Systems Separable Connectorsare rated for 15 kV, 25 kV and 35 kV systems inaccordance with the following ratings.

Voltage Ratings 15 kV 25 kV 35 kV

Standard Voltage Class 15 25 35

Maximum Rating Phase-to-Phase

14.4 26.3 36.6

Maximum Rating Phase-to-Ground

8.3 15.2 21.1

AC 60 Hz 1 MinuteWithstand

34 40 50

DC 15 Minute Withstand 53 78 103BIL and Full Wave Crest 95 125 150

Minimum Corona VoltageLevel

11 19 26

Current Ratings 15 kV 25 kV 35 kV

Continuous 200 A rms 200 A rms 200 A rms

Switching 10 make/breakoperations at200 A rms at14.4 kV

10 make/breakoperations at200 A rms at26.3 kV


FaultClosure

10,000 A rmssym. at 14.4 kVfor 0.17s after10 switchingoperations


10,000 A rmssym. at 36.6 for 0.17safte10 switchingoperations

Short Time 10,000 A rms

sym. for 0.17s3,500 A rms sym.for 3.0s

10,000 A rms

sym. for 0.17s3,500 A rms sym.for 3.0s

10,000 A rms

sym. for 0.173,500 A rms symfor 3.0s

200 A Loadbreak Connector Ratings in Accordance with IEEE Std 386 stan

Voltage Ratings and Characteristics

Description Voltage

Standard Voltage Class (kV) 15 25 35

Maximum Rating Phase-to-Ground (kV rms) 8.7 14.4 20.2

AC 60 Hz 1 Minute Withstand (kV rms) 35 52 69

DC 15 Minute Withstand (kV) 70 100 125

BIL and Full Wave Crest (kV peak) 110 150 200

Minimum Corona Voltage Level (kV) 13 22 31

Splice Voltage Ratings in Accordance with IEEE Std404 standard

Splice Current Ratings in Accordance withIEEE Std 404 standard

Current Ratings and Characteristics

Description Amperes

Continuous Equal to the current rating ofthe cable per

IEEE Std 404 standard

Short Time Equal to the current rating ofthe cable perIEEE Std 404 standard

Voltage Ratings 15 kV 25 kV 35 kV

Standard Voltage Class 25 25 35

Maximum Rating Phase-to-Ground

15.2 15.2 21.1

AC 60 Hz 1 MinuteWithstand

40 40 50

DC 15 Minute Withstand 78 78 103

BIL and Full Wave Crest 125 125 150

Minimum Corona Voltage

Level

19 19 26

Current Ratings 15 kV 25 kV 35 kV

600 A Interface**


24 HourOverload

1,000 A rms 1,000 A rm 1,000 A rms

Short Time 25,000 A rms

sym. for 0.17 s10,000 A rms

sym. for 3.0 s

25,000 A rms

sym. for 0.17 s10,000 A rms

sym. for 3.0 s

25,000 A rms

sym. for 0.1710,000 A rms

sym. for 3.0

200 A Interface On Loadbreak Reducing Tap Plug (LRTP)*


Switching 10 make/breakoperations at200 A rms at14.4 kV



FaultClosure



10,000 A rmssym. at 36.6for 0.17safte10 switchingoperations

Short Time 10,000 A rmssym. for 0.17 s

3,500 A rms sym.for 3.0s

10,000 A rmssym. for 0.17 s

3,500 A rms sym.for 3.0s

10,000 A rmssym. for 0.17

3,500 A rms syfor 3.0s

600 A Deadbreak Connector Ratings in Accordance with IEEE Std. 386 sta

Notes:* System design and protection must recognize the ratings of 200 A interface.** Optional 900 A rating is available. Refer to 600/900 A Deadbreak Connector section for mor

detail.

Cooper Power Systems 5

rt e ests an er ormanceCertified Tests and Performance


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Part Number Selection Process for CableSensitive Products

The Cooper Power Systems 200 A and 600 A connectorproducts are designed for applications on XLPE, EPR or otherolid dielectric insulated underground electrical cables. Inrder to maintain a reliable termination, the cable accessories

must be sized correctly with the cable conductor size andable insulation diameter.

The cable conductor size is used to determine the compression

onnector used. Proper sizing is important to ensure reliableurrent transfer from the underground cable conductor tohe elbow connector. Conductor diameters are dependentn the conductor size in AWG or kcmil, and conductor type

stranded, compressed, compact or solid).

The cable insulation diameter (the diameter over the insulation)s critical because it is important to maintain a tightly sealedt between the cable insulation and the elbow housing athe cable entrance. As the insulation thickness changes,o must the range of the cable accessory. Cable insulationiameter can be determined from the cable manufacturer'specification, or by referring to pages 8 (for cable made to the

AEIC Standard including the 0.030 inch tolerance) or 9 (forable made to the ICEA Standard) for minimum and maximum

iameters.

EXAMPLE:PROPER ELBOW PART NUMBER SELECTION

Select a Cooper Power Systems 15 kV 200 A LoadbreakElbow with optional integral jacket seal and test point for anAEIC standard tape-shielded 15 kV cable with 133% insu-lation and 1/0 compact stranded conductor with an outerjacket diameter of 1.07".

Step 1 Base Part Number Selection

Select base part number of LEJ215from page 11 for 15 kVvoltage class. Note that on page 11 reference is also made totables CR1 and CC1.

Step 2 Determine Insulation Outside Diameter Range

Since cable is made to AEIC Standards, refer to page 8.133% 15 kV cable corresponds to 220 mil insulation wallthickness. The AEIC table gives a range of 0.805" to 0.865"for 1/0 compact 220 mil cable.

Step 3 Elbow Cable Range Selection

Refer to CR1 Table on page 13 and select a cable rangecode of "AB" with a range of 0.610" to 0.970" to cover0.805" to 0.865".

Step 4 Elbow Connector Selection

Refer to CC1 Table on page 13 and select a conductorcode of "05" which applies to the specified 1/0 compactconductor.

Step 5 Optional Test Point Selection

In accordance with note 1 on page 11, for an elbow with testpoint, add a "T" after the cable range and conductor code.

Step 6 Optional Ground Strap

Tape-shielded cable requires a ground strap and bleeder wireto terminate. Add "GS" after test point option.

Step 7 Ordering

Therefore, order Cooper Power Systems part number

LEJ215AB05TGS

CABLE RANGE

CODE (CR1)LEJ215

ABCONDUCTORCODE (CC1)LEJ215

AB 05LEJ215 T

AB 05LE215 TGS

Conductor Sizing


Conductor Sizing


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ConductorSize

AWG or kcmil

No. of Strandsand their Nom.Strand Dia. (in.)

Cross-sectional AreaStranded

Conductors(inches)

CompressedConductors

(inches)

CompactConductors

(inches)

SolidConducto

(inches)SquareInches

mm2

Conversion

14 7 x 0.0242 0.0032 2.08 0.073 - - 0.064

12 7 x 0.0305 0.0051 3.31 0.092 - - 0.081

10 7 x 0.0385 0.0082 5.26 0.116 - - 0.102

8 7 x 0.0486 0.0130 8.37 0.146 - - 0.1296 7 x 0.0612 0.0206 13.30 0.184 - - 0.162

4 7 x 0.0772 0.0328 21.15 0.232 - - 0.204

2 7 x 0.0974 0.0521 33.62 0.292 0.283 0.268 0.258

1 19 x 0.0664 0.0657 42.41 0.332 0.322 0.299 0.289

1/0 19 x 0.0745 0.0829 53.49 0.373 0.362 0.336 0.325

2/0 19 x 0.0837 0.1045 67.43 0.418 0.405 0.376 -

3/0 19 x 0.0940 0.1318 85.01 0.470 0.456 0.423 -

4/0 19 x 0.1055 0.1662 107.2 0.528 0.512 0.475 -

250 37 x 0.0822 0.1964 127 0.575 0.558 0.520 -

350 37 x 0.0973 0.2749 177 0.681 0.661 0.616 -

500 37 x 0.1162 0.3927 253 0.813 0.789 0.736 -

600 61 x 0.0992 0.4712 304 0.893 0.866 0.813 -

700 61 x 0.1071 0.5498 355 0.964 0.935 0.877 -750 61 x 0.1109 0.5891 380 0.998 0.968 0.908 -

800 61 x 0.1145 0.6283 405 1.031 1.000 0.938 -

900 61 x 0.1215 0.7069 456 1.094 1.061 0.999 -

1000 61 x 0.1280 0.7854 507 1.152 1.117 1.060 -

Cable Conductor Reference

OUTER JACKET

METAL NEUTRALOR SHIELD

INSULATIONSHIELD

DIAMETER OVERINSULATION (CR)

CONDUCTOR

CONDUCTORSHIELD

INSULATION

Illustration showing typical construction of medium voltage underground cable.

Cable insulation

CABLEINSULATIONDIAMETER

INSULATIONWALL

THICKNESS

Types of Stranded Conductor

CONCENTRICSTRANDED

COMPRESSEDSTRANDED

COMPACTSTRANDED

CR

7Cooper Power Systems


8/56

175 mil is 100% insulated cable at 15 kV.

220 mil is 133% insulated cable at 15 kV.260 mil is 100% insulated cable at 25 kV.



InsulationAWG or

kcmil

WallThickness*

(Inches)VoltageClass kV

ConcentricStranded

CompressedStranded

CompactStranded Solid

Min.Dia.

(inches)

Max.Dia.

(inches)

Min.Dia.

(inches)

Max.Dia.

(inches)

Min.Dia.

(inches)

Max.Dia.

(inches)

Min.Dia.

(inches)

Max.Dia.

(inches)

#2

.175

.220

.260

.345

15152535

0.6700.760

0.7300.820

0.6650.775

0.7250.815

0.6500.740

0.7100.800

0.6400.730

0.7000.790

#1

.175

.220

.260.345

1515

2535

0.7100.800

0.880

0.7700.860

0.940

0.7000.790

0.870

0.7600.850

0.930

0.6800.770

0.850

0.7400.830

0.910

0.6700.760

0.840

0.7300.820

0.900

1/0

.175

.220

.260

.345

15152535

0.7550.8450.9251.095

0.8150.9050.9851.155

0.7400.8300.9101.080

0.8000.8900.9701.140

0.7150.8050.8851.055

0.7750.8650.9451.115

0.7050.7950.8751.045

0.7650.8550.9351.105

2/0

.175

.220

.260

.345

15152535

0.8000.8900.9701.140

0.8600.9501.0301.200

0.7850.8750.9551.125

0.8450.9351.0151.185

0.7550.8450.9251.095

0.8150.9050.9851.155

0.8050.8350.9151.085

0.9050.8950.9751.145

3/0

.175

.220

.260

.345

15152535

0.8500.9401.0201.190

0.9101.0001.0801.250

0.8350.9251.0051.175

0.8950.9851.0651.235

0.8050.8950.9751.145

0.8650.9551.0351.205

0.8500.8800.9601.130

0.9400.9401.0201.190

4/0

.175

.220

.260

.345

15152535

0.9101.0001.0801.250

0.9701.0601.1401.310

0.8900.9801.0601.230

0.9501.0401.1201.290

0.8550.9451.0251.195

0.9151.0051.0851.255

0.9000.9301.0101.180

0.9900.9901.0701.240

250

.175

.220.260

.345

15

152535

0.965

1.0551.1451.320

1.025

1.1151.2051.380

0.950

1.0401.1301.305

1.010

1.1001.1901.365

0.910

1.0001.0951.265

0.970

1.0601.1501.325

350

.175

.220

.260

.345

15152535

1.0701.1601.2501.425

1.1301.2201.3101.485

1.0501.1401.2301.405

1.1101.2001.2901.465

1.0051.0951.1851.360

1.0651.1551.2451.420

500

.175

.220

.260

.345

15152535

1.2051.2951.3851.560

1.2651.3551.4451.620

1.1801.2701.3601.535

1.2401.3301.4201.595

1.1251.2151.3051.480

1.1851.2751.3651.540

600

.175

.220

.260

.345

15152535

1.2951.3851.4751.650

1.3551.4451.5351.710

1.2651.3551.4451.625

1.3251.4151.5051.680

1.2151.3051.3951.570

1.2751.3651.4551.630

700

.175

.220

.260

.345

15152535

1.3651.4551.5451.720

1.4251.5151.6051.780

1.3351.4251.5151.690

1.3951.4851.5751.750

1.2751.3651.4551.630

1.3351.4251.5151.690

750

.175

.220

.260

.345

15152535

1.4001.4901.5801.755

1.4601.5501.6401.815

1.3701.4601.5501.725

1.4301.5201.6101.785

1.3101.4001.4901.665

1.3701.4601.5501.725

800

.175

.220

.260

.345

15152535

1.4301.5201.6101.785

1.4901.5801.6701.845

1.4001.4901.5801.755

1.4601.5501.6401.815

1.3401.4301.5201.695

1.4001.4901.5801.755

900

.175

.220

.260

.345

15152535

1.4951.5851.6751.850

1.5551.6451.7351.910

1.4601.5501.6401.815

1.5201.6101.7001.875

1.4001.4901.5801.755

1.4601.5501.6401.815

1000

.175

.220

.260

.345

15152535

1.5501.6401.7301.850

1.6101.7001.7901.955

1.5151.6051.6951.815

1.5751.6651.7551.920

1.4601.5501.6401.760

1.5201.6101.7001.865

Cable Insulation Diameters for Standard AEIC Cables with 175, 220, 260, and 345 mil Insulation Wall Thickness

See table below for standard insulation thickness.

AEIC Insulation Diameter Chart

8 Specifiers Guide: Components Master Catalog8

AEIC Insulation Diameter Chart


9/56

ICEA Insulation Diameter Chart

AWGor

kcmil

InsulationWall

Thickness*(Inches)

VoltageClass

kV

ConcentricStranded

CompressedStranded

CompactStranded Solid

Min.Dia.

(inches)

Max.Dia.

(inches)

Min.Dia.

(inches)

Max.Dia.

(inches)

Min.Dia.

(inches)

Max.Dia.

(inches)

Min.Dia.

(inches)

MaxDia.

(inche

#2

.175

.220

.260

.345

15152535

0.6450.735

0.7300.825

0.6350.725

0.7200.815

0.6200.710

0.7050.800

0.6100.700

0.690.79

#1

.175

.220

.260.345

1515

2535

0.6850.775

0.845

0.7700.865

0.935

0.6750.765

0.835

0.7600.855

0.925

0.6550.745

0.815

0.7350.830

0.905

0.6450.735

0.805

0.720.82

0.89

1/0

.175

.220

.260

.345

15152535

0.7250.8150.8851.055

0.8100.9050.9801.155

0.7150.8050.8751.045

0.8000.8950.9651.145

0.6900.7800.8501.020

0.7750.8650.9401.120

0.6800.7700.8351.010

0.760.850.921.11

2/0

.175

.220

.260

.345

15152535

0.7750.8650.9351.105

0.8550.9501.0251.200

0.7600.8500.9201.090

0.8450.9351.0101.190

0.7300.8200.8901.060

0.8150.9050.9801.160

0.7150.8050.8751.045

0.800.890.961.14

3/0

.175

.220

.260

.345

15152535

0.8250.9150.9851.155

0.9051.0001.0751.255

0.8100.9000.9701.140

0.8950.9851.0601.240

0.7750.8650.9351.105

0.8600.9551.0301.205

0.7650.8550.9251.095

0.840.941.011.19

4/0

.175

.220

.260

.345

15152535

0.8800.9701.0401.210

0.9651.0601.1351.310

0.8650.9551.0251.195

0.9501.0451.1151.295

0.8300.9200.9901.160

0.9101.0051.0801.260

0.8150.9050.9751.145

0.890.991.061.24

250

.175

.220.260

.345

15

152535

0.935

1.0251.0951.265

1.020

1.1151.1901.370

0.920

1.0101.0801.250

1.005

1.1001.1751.350

0.880

0.9701.0401.210

0.965

1.0601.1351.315

350

.175

.220

.260

.345

15152535

1.0451.1351.2051.375

1.1301.2201.2951.475

1.0251.1151.1851.355

1.1101.2001.2751.455

0.9801.0701.1401.310

1.0651.1551.2301.410

500

.175

.220

.260

.345

15152535

1.1751.2651.3351.505

1.2601.3551.4301.605

1.1501.2401.3101.480

1.2351.3301.4051.580

1.1001.1901.2601.430

1.1851.2751.3501.530

600

.175

.220

.260

.345

15152535

1.2651.3551.4251.595

1.3501.4451.5201.695

1.2351.3251.3951.565

1.3251.4151.4901.670

1.1851.2751.3451.515

1.2701.3651.4401.615

700

.175

.220

.260

.345

15152535

1.3351.4251.4951.665

1.4201.5151.5901.765

1.3051.3951.4651.635

1.3901.4851.5601.740

1.2451.3351.4051.575

1.3351.4301.5001.680

750

.175

.220

.260

.345

15152535

1.3701.4601.5301.700

1.4551.5501.6251.800

1.3401.4301.5001.670

1.4251.5201.5951.770

1.2801.3701.4401.610

1.3651.4601.5351.710

800

.175

.220

.260

.345

15152535

1.4001.4901.5601.730

1.4901.5801.6551.835

1.3701.4601.5301.700

1.4551.5501.6251.805

1.3101.4001.4701.640

1.3951.4901.5651.740

900

.175

.220

.260

.345

15152535

1.4651.5551.6251.795

1.5501.6451.7201.895

1.4301.5201.5901.760

1.5201.6101.6851.865

1.3701.4601.5301.700

1.4551.5501.6251.800

1000

.175

.220

.260

.345

15152535

1.5201.6101.6801.850

1.6101.7051.7751.955

1.4851.5751.6451.815

1.5751.6701.7401.920

1.4301.5201.5901.760

1.5151.6101.6851.865

Cable Insulation Diameters for Standard ICEA Cables with 175, 220, 260, and 345 mil Insulation Wall Thickness


220 mil is 133% insulated cable at 15 kV.260 mil is 100% insulated cable at 25 kV.



* See table below for standard insulation thickness.



9



10/56

EZII Splice

LoadbreakElbow Connectorwith Test Point

ShieldAdapter

Bushing Well Insert w/Latch Indicator Ring

Transformeror Switching

Apparatus

RotatableFeedthru Insert

Bushing Well Plug

One-Piece Bushing(35 kV only)

Standoff

Bushing

Portable Feedthru

ParkingStand Arrester

Grounding Elbow

LoadbreakJunction

LoadbreakProtective Cap

LoadbreakElbowConnector

BushingWell

M.O.V.E.

ElbowArrester

JacketSeal

TPR FCI

ER FCI

FCI

SectionalizingCabinets

CR & LVR

FCI

LoadbreakElbow Connector

LoadbreakJunction

200 A Loadbreak Connectors

Our 200 A 15, 25, and 35 kV Loadbreak ElbowConnectors and Accessories are submersible, fully-hielded and insulated plug-in terminations, ideal foronnecting underground cable to transformers,witchgear, sectionalizing cabinets and junctions.

These connectors are molded using high-quality,peroxide-cured EPDM insulation for reliable fieldperformance.

5 kV and 25 kV loadbreak elbows are availablewith an integral jacket seal for use with concentric

eutral and other types of shielded cables.

All 200 A loadbreak connectors meet the electrical,mechanical, and dimensional requirements of IEEEStd 386standard and are designed to be fullynterchangeable with other major manufacturersurrently complying with IEEE Std 386standard.

25 kV POSI-BREAK Elbow and CapOur POSI-BREAK Elbow and Cap is an engineeredolution that increases strike distance and improveseliability. The added features solve problems, such as:

n Partial Vacuum Flashovers Under certain conditionsduring 25 kV switching, a partial vacuum can decreasethe dielectric strength of the air inside the elbow/bushing

or cap/bushing. This increases the possibility of aflashover from the elbow or caps probe along thebushing interface to the grounded collar on the matingbushing product. The POSI-BREAK design eliminatesthe possibility of partial vacuum flashovers duringswitching because of the increased strike distance.

n Contamination The field-proven interface sealprevents the ingress of moisture or contaminants.However, contamination introduced during installationor switching operations can reduce the strike distancealong the interface. The increased insulation of thePOSI-BREAK design counteracts the effect ofcontamination, increasing system reliability.

25 kV POSI-BREAK Elbow and CapSpecification Information

To capitalize on the benefits of thePOSI-BREAK Elbow and Cap, includethe following information for boththe 25 kV 200 A Loadbreak Elbowand Insulated Protective Cap in yourspecification:

n Both elbow and cap must fullycomply with IEEE Std 386standard.

n Strike distance from energizedcomponent to ground shall beat least 5.6" at 1/2" interfaceseparation.

n

Both elbow and cap shall have aninsulated probe and conductiveFaraday Cage for relief of electricalstress and prevention of partialdischarge.

nSemi-conductive insert shall becompletely surrounded with EPDMinsulating rubber.

35 kV Elbow and Accessories Specification Information

To capitalize on the benefits of our 35 kV Large Interface Elbow include thefollowing information in your specification:

n The 200 A Elbows and Accessories shall be 21.1 kV/36.6 kV three-phaserated, meeting the requirements of IEEE Std 386standard interfaceNo. 1A (large 35 kV class interface).

35 kV Large Interface Elbow Bushing System*Our 35 kV 200 A Large Interface Elbow Bushing System is areliable, field proven design. This system has over 25 years of field

experience while being used on large 35 kV distribution systems. Featuresof the Large Interface System include:

n Increased strike distance to provide greater reliability and overallperformance.

n Reliableloadbreak switching and fault closure capability.n Full line of large interface accessory products.

* Refer to bushing section on page 34 for more information on the bushing.

JunctionBar

JunctionBar

Cable Transition Module

TPR FCI

BushingOpening

ParkingStandBracket

SD Cable LoadbreakElbow Connector

1010

200 A Loadbreak Connectors


11/56

200 ALoadbreak &DeadbreakConnectors1. For an elbow with test point,

a T after the conductor cod(CC1).

2. For an elbow kit with a hold dbail assemblyincluded, inserafter the test point option codkV only.

3. For optional braided ground sbleeder wire for termination tawire shielded cable, insert "GStest point and/or bail option c

4. To include the SA Series ColdShrinkable Metallic Shield AdKitor CS Series Cold Shrink Sealing Kit, add the appropriasuffix "SA1", "SA2", "SA3", "Sor "CS1", "CS2", or "CS3"to end of the loadbreak elbow canumber. Refer to Tables CJ1 aCJ2 on Page 13.

5. For individually packagedprin a corrugated cardboard boinsert an X as the last charain the part number.

6. To order the long version(exed) of the bushing insert, puL as the seventh character ipart number.

7. Specify the number of interfaby inserting a 2, 3, or 4directly after the base part num

8. To add a stainless steel bracinsert a B as the last characthe part number, or to addU-straps, insert a U as the character in the part number.

9. To substitute a stainless steebracket,insert a S as the lacharacter in the part number.

10. Each CS Series Cold ShrinkSealing Kitincludes:(1) Cold Shrinkable Sleeve(2) Mastic Sealing Strips(1) Installation InstructionsFor use on Concentric NeutraCable.

11. For use with tape shield, drainlinear corrugated and Unishiecable.

12. Each SA Series Kitincludes:(1) Cold Shrinkable Sleeve(1) Tinned Copper Ground Str

with attached elbow drain (1) Constant Force Spring(1) Semi-Conductive Tape(3) Mastic Sealing Strips(1) Installation Instructions

13. Probe kit includes probe,installation tool, silicone lubricand installation instructions.

Catalog Section Description kV Class Base Part Number Notes

500-10

Loadbreak Elbow 15 kV LE215CR1 CC1(see CR1 & CC1 Tables Pg. 13)

1, 2, 4, 5

500-10-7

Loadbreak Elbow withIntegral Jacket Seal

15 kV LEJ215CR1 CC1(see CR1 & CC1 Tables Pg. 13)

1, 2, 3, 5

500-28


1, 4, 5

500-28-7

Loadbreak Elbow withIntegral Jacket Seal

25 kV LEJ225CR1 CC1(see CR1 & CC1 Tables Pg. 13)

1, 3, 5

500-29

POSI-BREAKLoadbreak Elbow

25 kV PLE225CR1 CC1(see CR1 & CC1 Tables Pg. 13)

1, 4, 5

500-29-7

POSI-BREAKLoadbreak Elbow with

Integral Jacket Seal

25 kV PLEJ225CR1 CC1(see CR1 & CC1 Tables Pg. 13)

1, 3, 5

500-41


1, 4, 5

500-12

Loadbreak BushingInsert

15 kV LBI215 5

500-26

Loadbreak BushingInsert

25 kV LBI225 5, 6

500-13500-30

LoadbreakFeedthru Insert

15 kV LFI215

25 kV LFI225

500-14

Loadbreak Portable

Feedthru

15 kV

horizontal LPF215Hvertical LPF215V

universal LPF215U

500-31

Loadbreak PortableFeedthru

25 kV

horizontal LPF225H

vertical LPF225V

universal LPF225U

500-49

Loadbreak PortableFeedthru

35 kV

horizontal LPF235H

vertical LPF235V

500-15500-32500-51

LoadbreakJunction

15 kV LJ215C 7, 8

25 kV LJ225C 7, 8

35 kV LJ235C 7, 8

500-20500-38

Insulated BushingWell Plug

15/25 kV IBWP225

500-21


15 kV LPC215 5

500-39


25 kV LPC225 5

17.

78 -2 3 .

11 M M

LE215B

10 0 -.91 0

I N

(continued next page)

1111


12/56


500-37

POSI-BREAKLoadbreak

Protective Cap

25 kV PLPC225 5

500-65


35 kV LPC235 5

500-22

InsulatedStandoff Bushing

15 kV ISB215 9

500-40


25 kV ISB225 9

500-66


35 kV ISB235 9

SA Series ColdShrinkable MetallicShield Adapter Kit

15/25/35 kV SACJ2(see CJ2 Table Pg. 13)

4, 11, 12

CS Series Cold ShrinkCable Seal Kit

15/25/35 kV CS CJ1(see CJ1 Table Pg. 13)

4, 10

500-10500-28500-29500-41

Coppertop Connector200 A, 2.88" Long

Bi-Metal

15/25/35 kV CC2C CC1 T(see CC1 Table Pg. 13)

500-10500-28500-29500-41

200 A LoadbreakProbe Kit

15 kV PK215 13

25 kV PK225PKPB225 (POSI-BREAK)

1313

35 kV PK235 13

500-10500-28500-29500-41

Silicone LubricantCooper 117

(for Elbows and Splices)

15/25/35 kV 2603393A03(0.175 oz., 5 g packet)

2605670A02M(5.25 oz., 150 g tube)

00 Aoadbreak &eadbreakonnectorsFor an elbow with test point, adda T after the conductor codeCC1).

For an elbow kit with a hold downbail assemblyincluded, inserta B after the test point optioncode. 15 kV only.

For optional braided ground strap/bleeder wire for termination tapeand wire shielded cable, insert"GS" after test point and/or bailoption code.

To include the SA Series ColdShrinkable Metallic ShieldAdaptersKitor CS Series ColdShrink Cable Sealing Kit, add theappropriate suffix "SA1", "SA2",SA3", "SA4"or "CS1", "CS2", orCS3"to the end of the loadbreak

elbow catalog number. Refer to

Tables CJ1 and CJ2 on Page 13.

For individually packagedprod-uctn a corrugated cardboard box,nsert an X as the last charactern the part number.

To order the long versionextended) of the bushing insert,put in an L as the seventhcharacter in the part number.

Specify the number of interfacesby inserting a 2, 3, or 4directly after the base part number.

To add a stainless steel bracket,nsert a B as the last character in

the part number, or to addU-straps, insert a U as the lastcharacter in the part number.

To substitute a stainless steelbracket,insert a S as the lastcharacter in the part number.

Each CS Series Cold ShrinkCable Sealing Kitincludes:1) Cold Shrinkable Sleeve2) Mastic Sealing Strips1) Installation InstructionsFor use on Concentric NeutralCable.

For use with tape shield, drain wire,inear corrugated and Unishieldcable.

Each SA Series Kitincludes:1) Cold Shrinkable Sleeve1) Tinned Copper Ground Strap

with attached elbow drain wire1) Constant Force Spring1) Semi-Conductive Tape3) Mastic Sealing Strips1) Installation Instructions

Probe kit includes probe,nstallation tool, silicone lubricantand installation instructions.

For 200 A loadbreak inserts only.

5 kV cable for use in 15 kV and 25kV CC size elbow only.


500-12Installation andTorque Tool

15/25 kV LBITOOL 14

500-10500-25

Cable Adapter, 5 kV0.495" - 0.585"0.575" - 0.685"

15/25 kVCA225ACA225B

1515

500-15500-32500-51

U-Strap Kit withHardware (1 strap)

for Loadbreak Junction

15 kV 2625439A16B

25 kV 2625439A17B

35 kV 2637570A01B

500-15500-32500-51

2-way Stainless SteelBracket Assembly forLoadbreak Junction

15 kV 2637172B01BS

25 kV 2637160B01BS

35 kV 2604688B01B

500-15500-32500-51


15 kV 2637172B02BS

25 kV 2637160B02BS

35 kV 2604688B02B

500-15500-32500-51


15 kV 2637172B03BS

25 kV 2637160B03BS

35 kV 2604688B03B

(continued from previous page)


200 A Loadbreak & Deadbreak Connectors200 A Loadbreak & Deadbreak Connectors


13/561313

Use forBase Number

LE215

LEJ215

LE225

LEJ225

PLE225

PLEJ225

Use forBase Number

LE235

Use forBase Number

LE215

LEJ215

LE225

LEJ225

PLE225

PLEJ225

LE235

CC2C

TABLE CJ1Jacketed Concentric Neutral Cabl

Minimum SealDiameterInches

MaximumInstalledDiameter(Inches) CO

0.950 1.94

1.28 2.67

1.60 3.50

Use forBase Number

CS

Use forBase Number

SATABLE CR2Cable Diameter (Insulation) Range

Cable Diameter Range CABLERANGE CODE

Inches Millimeters

0.825-1.000 21.00-25.40 B

0.995-1.180 25.20-30.00 D

1.180-1.340 30.00-34.00 F

TABLE CC1Conductor Size and Type

*Compressed stranding only.

TABLE CJ2Cable Jacket (Outside Diameter) R

Cable Jacket OD

(Inches)

JACK

COD

0.590-1.050 1

0.830-1.640 2

1.270-2.170 3

1.600-2.600 4

TABLE CR1Cable Diameter (Insulation) Range

*Uses 5 kV cable adapter. (For use with "CC" range elbow only.)

Cable Diameter Range CABLE RANGECODEInches Millimeters

0.495-0.585 12.6-14.9 CCA*

0.575-0.685 14.6-17.4 CCB*

0.610-0.970 15.5-24.6 AB

0.750-1.080 19.1-27.4 CC

0.920-1.310 23.3-33.2 DD

Concentric orCompressed Compact or Solid

CONDUCTOR CODEAWG mm2 AWG mm2

No Connector 00

#6 16 #4 - 01

#4 - #3 25 02

#3 25 #2 35 03

#2 35 1 - 04

#1 - 1/0 50 05

1/0 50 2/0 70 06

2/0 50 3/0 - 07

3/0 - 4/0 95 08

4/0 95 250 20 09250* 120 300 - 10



14/56


550-10

Deadbreak Elbow 15/25 kV DE225CR3 CC2T(see CR3 & CC1 Tables, page 15)

1, 2

550-12Deadbreak

Straight15/25 kV DS225CR3 CC2T

(see CR3 & CC1 Tables, page 15)1, 2

I550-12

DeadbreakJunction

15/25 kV DJ250-4(4-way)

3, 4

15/25 kV DJ250-T1(3-way, Type 1)

3, 4

15/25 kV DJ250-T2(3-way, Type 2)

3, 4

15/25 kV DJ250-2 3, 4

I550-13

InsulatedDeadend Plug

15/25 kV DPD250 3

I550-13

Insulated StandoffBushing

15/25 kV DPS250 3

I550-13

GroundedStandoffBushing

15/25 kV DPE250 3

I550-13

DeadbreakProtective

Cap

15/25 kV DRC250 2

I550-15

ApparatusBushing

15/25 kV DB250DB250S

(Short Shank)DB250L

(Long Shank)

I550-13

CoppertopConnectors

for DeadbreakElbows

15/25 kV CC2C CC2T(see CC2 Table, page 15)

I550-13

Crimp Connectorsfor Deadbreak

Straight

15/25 kV CC2C CC2S(see CC2 Table, page 15)

I550-13

Probe and ProbeWrench for

Deadbreak Elbow

15/25 kV 2638370C01EX(Probe)

2639205B01(Probe Wrench)

550-10

Bail Assemblyfor DE225

15/25 kV 2638409C06B

To add a premolded concentricneutral jacket sealto the elbowkit, add the code GC_ (third digits jacket code from the cableacket range outside diameterrange chart Table CJ1 on page 13)as the last characters in the partnumber.

Bail assembly included in kit.

Bail assembly is orderedseparately.

See following for appropriateunction strap. For DJ250-2 andDJ250-T1, order 2639524B01. ForDJ250-T2, order 2638617C01. ForDJ250-4, consult factory.

200 A LOADBREAK CONNECTORS

14 Specifiers Guide: Components Master Catalog14

200 A Loadbreak & Deadbreak Connectors


15/56

Use forBase Number

DE225

DS225

Use for

Base Number

DE225

DS225

CC2C


Cable Diameter Range CABLERANGE CODEInches Millimeters

0.531-0.685 13.5-17.4 BA

0.640-0.820 16.3-20.8 DA

0.770-0.950 19.6-24.1 FA

0.910-1.130 23.1-28.7 HA

1.100-1.320 27.9-33.5 JA


Concentric or Compressed Compact or Solid CONDUCTORCODEAWG mm2 AWG mm2

No Connector 00

#6 16 #4 - 01

#4 - #3 25 02

#3 25 #2 35 03

#2 35 #1 - 04

#1 - 1/0 50 05

1/0 50 2/0 70 06

2/0 70 3/0 - 07

3/0 - 4/0 95 08

4/0 95 250 120 09

250* 120 300 - 10

*Compressed stranding only.



16/56

200 A Stacking Dimensions

Elbow Connector (25 kV POSI-BREAK shown)

S4

S3

S6

S5

Insulated Standoff Bushing (25 kV shown)

A

S2

oadbreak Protective Cap (25 kV POSI-BREAK shown)

S3

S4

S3

S5

S8S7

S6

Loadbreak Portable Feedthru (15 kV shown)

nsulated Bushing Well Plug

S3

A

S2

S1

Bushing Insert with Latch Ring Indicator (25 kV shown)

S1 S2

Rotatable Feedthru Insert (25 kV shown)

S2

A

A

S2

Dim. 15 kV 25 kV 35 kV

S33.44"

(87 mm)3.86"

(98.04 mm)4.13"

(105.0 mm)

S44.16"

(106 mm)4.54"

(115.32 mm)5.01"

(127.3 mm)

S52.73"

(69 mm)3.14"

(79.76 mm)3.58"

(91.0 mm)

S61.23"

(31 mm)1.64"

(41.66 mm)1.77"

(45.0 mm)

Dim. 15 kV 25 kV Short 25 kV Long

S1 0.76"(19.3 mm)

0.76"(19.3 mm)

0.76"(19.3 mm)

S2 6.3"(106 mm)

7.14"(181.4 mm)

9.97"(253.2 mm)

Dim. 15 kV 25 kV

A 7.1"(179 mm)

7.1"(179 mm)

S2 9.50"(241 mm)

11.0"(279 mm)

Dim. 15 kV/25 kV

S3 5.1"(130 mm)

A 2.7"(69 mm)


S3 2.15"(54.5 mm)

2.61"(66.3 mm)

2.66"(67.5 mm)


A 6.3"(160 mm)

6.3"(160 mm)

7.1"(181 mm)

S2 5.91"(150 mm)

7.34"(186 mm)

11.67"(296.4 mm)

Dim.

15 kV 25 kV 35 kV

Horizontal Vertical Horizontal Vertical Horizontal Vertical

B 5.6"(142.2 mm)

5.6"(142.2 mm)

7.2"(182.9 mm)

D 8.9"

(226 mm) 8.9"

(226 mm) 11.6"

(294 mm)

E 6.0"(153 mm)

6.7"(171 mm)

8.8"(224 mm)

S3 3.44"(87 mm)

3.44"(87 mm)

3.86"(98 mm)

3.86(98 mm)

4.13"(105 mm)

4.13"(105 mm)

S4 4.16"(106 mm)

4.16"(106 mm)

4.54"(115 mm)

4.54"(115 mm)

5.01"(127.3 mm)

5.01"(127.3 mm)

S5 2.73"(69 mm)

2.73"(69 mm)

3.14"(80 mm)

3.14"(80 mm)

3.58"(91 mm)

3.58"(91 mm)

S6 1.23"(31 mm)

1.23"(31 mm)

1.64"(42 mm)

1.64"(42 mm)

1.77"(45 mm)

1.77"(45 mm)

S7 0.75"(19 mm)

0.75"(19 mm)

0.75"(19 mm)

0.75"(19 mm)

0.75"(19 mm)

0.75"(19 mm)

S8 7.07"(180 mm)

7.20"(183 mm)

8.63"(219 mm)

8.77"(223 mm)

11.8"(300 mm)

11.8"(300 mm)

ED B


200 A Stacking Dimensions


17/56

S10

S9

S7

E

MIN.

MIN.

MIN.

M4

B

MAX.

MAX.

MAX.

CONFIGURATION 3*

CONFIGURATION 2*

CONFIGURATION 1*

S11

A

Underground Surge Arresters

A

2.2"(55 mm)

S3

Parking Stand Arresters

A

B

2.2"(55 mm)S8

Loadbreak Junctions (15 kV shown)

** Refer to CatalogSection 500-51 fordetailed drawing of 35 kV

junction.

VariGAP MOV Parking Stand Arrester

Dim.Duty

Cycle (kV) 15 kV 25 kV

A9-15 11.9" (302 mm) 11.9" (302 mm)

18-21 14.5" (368 mm) 14.5" (368 mm)

B 9-15 8.0" (203 mm) 8.0" (203 mm)18-21 10.6" (269 mm) 10.6" (269 mm)

S8 9-21 7.4" (188 mm) 7.4" (188 mm)

MOV Parking Stand Arrester

Dim.Duty

Cycle (kV) 15 kV 25 kV

A 3-21 11.9" (302 mm) 11.9" (302 mm)

B 3-21 8.0" (203 mm) 8.0" (203 mm)

S8 3-21 7.4" (188 mm) 7.4" (188 mm)

Dim.Duty

Cycle (kV) 15 kV/25 kV 35 kV

A9-15 8.5" (216 mm)

18-27 10.9" (276 mm) 13.3" (338 mm)

S3 9-27 4.2" (107 mm) 4.7" (120 mm)

VariGAP M.O.V.E. Arrester

M.O.V.E. Arrester

Dim.

Duty

Cycle (kV) 15 kV/25 kV 35 kV

A 3-27 8.5" (216 mm) 13.3" (338 mm)

S3 3-27 4.2" (107 mm) 4.7" (120 mm)


E 3.25" (83 mm) 4.0" (102 mm) 5.0" (127 mm)

S7 0.75" (19 mm) 0.75" (19 mm) 1.02" (26 mm)

S9 4.38" (111 mm) 4.38" (111 mm) 5.46" (139 mm)

S10 6.77" (172 mm) 8.34" (212 mm) 11.8" (299 mm)S11 9.20" (234 mm) 10.77" (274 mm) 13.9" (163 mm)

M4 See Table 15 kV See Table 25 kV See Table 35 kV

Numberof

Interfaces

Mounting Dimensions in./mm

A B C D

2 23.1"(587mm)

8.8":(223mm)

** **

3 33.3"(846mm)

13.8"(350mm)

** **

4 38.5"(978mm)

18.8"(477mm)

** **

TABLE 35 kV

Numberof

Interfaces

PhysicalDimensions

in./mm

M4 Mounting Dimensions in./mm

Configuration 1 Configuration 2 Configuration 3

A B Min. Max. Min. Max. Min. Max.

212.5"(318mm)

6.0"(152mm)

10.8"(275mm)

14.4"(366mm)

7.2"(183mm)

10.8"(275mm)

3.6"(92

mm)

7.2"(183mm)

319.6"(498mm)

9.2"(230mm)

14.7"(374mm)

18.3"(465mm)

11.1"(282mm)

14.7"(374mm)

7.4"(188mm)

11.1"(282mm)

422.9"(582mm)

12.4"(315mm)

17.9"(455mm)

21.5"(547mm)

14.3"(364mm)

17.9"(455mm)

10.7"(272mm)

14.3"(364mm)

TABLE 15 kV

Configuration 1. Both feet turned out. Configuration 2. One foot turned out, one in. Configuration 3. Both feet turned in.

TABLE 25 KV

Numberof

Interfaces

PhysicalDimensions

in./mm

M4 Mounting Dimensions in./mm

Configuration1

Configuration2

Configuration3


214.2"(361mm)

6.7"(170mm)

11.9"(302mm)

15.6"(396mm)

8.0"(203mm)

11.7"(297mm)

4.2"(107mm)

7.8"(198mm)

323.0"(584mm)

10.7"(272mm)

16.8"(427mm)

20.4"(518mm)

12.9"(328mm)

16.5"(419mm)

9.0"(229mm)

12.6"(320mm)

4 27.0"(686mm)

14.7"(373mm)

20.8"(528mm)

24.4"(620mm)

16.9"(429mm)

20.5"(521mm)

13.0"(330mm)

16.6"(422mm)

Configuration 1. Both feet turned out. Configuration 2. One foot turned out, one in. Configuration 3. Both feet turned in.



18/56

600 A/900 A Deadbreak Connectors

Connecting Plug

200 ALoadbreak Elbow

BushingAdapter

BOL-TConnector

BOL-T Connector

One-PieceBushing

StandoffBushing

ParkingStand

Bracket

Transformeror Switchgear

Apparatus

Grounding Elbow

U-OP Connector**

200 AProtective

Cap

PUSH-OPConnector*

T-OP IIConnector/BT-TAPConnector

T-OP II Connector

BT-TAP Connector

M.O.V.E. Arrester

FCI

ER FCI

CR & LVR FCI

TPR FCI

FCI

Deadbreak Junction

DeadbreakJunction


ShieldAdapter

DeadbreakJunction

U-OP **

* PUSH-OP requires modified bushing and tank hardware.**U-OP requires frontplate stud provisions. Refer to Installation Instructions S600-14-1 for details.

Our 600/900 A Deadbreak Connector Systems are designedo fill the demand for a deadfront underground installation 600/900 A main and lateral feeders. They provide aompletely shielded, deadfront, fully submersible cableonnection for high-voltage apparatus such as transformers,witchgear, large motors, etc., and can also be used to makeplices, junctions, taps and deadends for main underground,stribution feeders. They provide the same high degree ofperating flexibility and reliability as our 200 A products. Allomponents fit together easily and assembly variations are

vailable.hese connector systems are designed for installation onarious types of cables. The entire system can be applied tooncentric neutral cable, and with our CS & SA Series Shielddapter Kits to almost any other type of cable.

ll of our Deadbreak Connectors meet the electrical,mechanical and dimensional requirements of IEEE Std 386tandard and are designed to be fully interchangeable withhose currently available from other major manufacturers.

00 A RATING

900 A continuous rating can be achieved with BOL-T,T-TAP and T-OP II Systems when used with a coppertopompression connector and all copper mating componentscluding apparatus bushing or junction. (See note 1 on page

9 for details when selecting a system.)

OL-T Connector System

Our BOL-T Deadbreak Connector System is designed forse on applications where the terminations would not beperated after installation, would not need a 200 A interface

or grounding or arrester provisions, and would not requirerect conductor testing or the use of a hotstick. It is a boltedesign that is interchangeable with other manufacturersolted 600/900 A systems and requires no special tools forstallation.

T-TAP Connector System

Our BT-TAP Deadbreak Connector System includes a 200 Aoadbreak tap instead of the standard insulated plug. The

ther components of BT-TAP are the same as BOL-T, makingan ideal option to retrofit existing BOL-T (or other bolted

ystems that use unthreaded compression connectors)ystems with a 200 A loadbreak tap for testing, grounding, orvervoltage protection.

-OP II Connector System

Our T-OP II Deadbreak Connectorystem also has a 200 A loadbreak tap andas all the advantages of the BT-TAPystem. In addition, the T-OP II isngle-person hotstick operable, makingideal for terminations that may

equire moving or sectionalizing tochieve a visible open or visible

round. The T-OP II design offersdded reliability (900 A rated allopper alloy current path and copperop connector) and has severalssembly/operating advantages.

USH-OP Connector System

Our PUSH-OP Deadbreak Connectorystem is essentially a T-OP IIermination with a non-bolted designor use on any deadfront apparatuswhere the terminations may be

perated frequently. The PUSH-OP00 A deadbreak probe and finger

contact design eliminates cross-threading and normal threadwear during repeated sectionalizing operations. It is the onlyavailable system that allows operators to move the terminatorwhile it is fully grounded. The PUSH-OP System providesstainless steel bracketry and a mechanical lever for the fastestand easiest one-person hotstick operation possible. ThePUSH-OP System requires special apparatus bushings, whichmakes it suitable for new installations only.

U-OP Connector System

Our U-OP Deadbreak Connector System is used with T-OP IIand designed to provide a visible break and visible groundwithout having to move large 600 A cable. The U-OP Systemrequires special apparatus bracketry, which makes it suitablefor new installations only.

Note: 600 A Separable Splice kits can be found in the splice section onpage 27.

JunctionBars

JunctionBars

T-OP II

Cable Transition Module

BOL-T

BOL-TSplice

Type LCutout

UltraSILArrester

CR FCI


BushingAdapter

600 AProtective Cap

200 A LOADBREAK & DEADBREAK CONNECTORS

1818

600/900 A Deadbreak Connectors


19/56

1. Determine whether all aluminucomponents or all coppercomponents are required:

BOL-T Kitwith 600 A Rating"A" in digit 9forAluminum.

BT-TAP Kitwith 600 A RatinInsert "A" in digit 10forAlum

BOL-T Kitwith 900 A Rating"C" in digit 9for Copper(inclucoppertop compression conn

BT-TAP Kitwith 900 A RatinInsert "C" in digit 10for Copp(includes coppertop compres

connector).2. To specify anALL copper conn

add 50to the conductor code fTable CC3 (page 20). ExampleCC6C11T becomesCC6C61T

3. To specify a stud: BOL-T Kit- insert a "1" in dig

includestud, or a "2" in digitkit withoutstud.

BT-TAP Kit- insert "S" in digito include standard lengthst"L" in digit 11to include extelength stud.

4. To specify T-Body withtest po(optional):

BOL-T Kit- insert a "T" in dig BT-TAP Kit(15 & 25 kV) - ins

in digit 12.

BT-TAP Kit(35 kV) - insert a digit 11.

5. For T-OP II and PUSH-OP kits ospecify a T-body with test poiT after the conductor code.

6. To specify a BOL-T, BT-TAP oIIkit with a loadbreak proteccap, insert a "C" after the testnon-test point option. Bushin

Adapters- insert a "C" as thecharacter of the part number.25 kVkits include a POSI-BRprotective Cap.

7. To specify stud in kit, add SAaluminum stud(only availablealuminum interface); add SCcopper stud; add ST for T-stud; or add SU for U-OP s

the last characters in the part n8. To specify a grounded stand

bushing, replace the I with athe first character in the part n

9. For individually packagedproa corrugated cardboard box, inX as the last character in thenumber.

10. It is required to specify the nuinterfaces by inserting a 2, 3directly after the base part num

11. To add a stainless steel bracinsert a B; or to add U-strapa U as the last character in tnumber.

12. For use with tape shield, drainlinear corrugated, and Unishie

cable.13. To add a CS Series Sealing k

SA Series Adapter kitto the 6connector kit, add a CS_ orat end of catalog number. Refe

Table CJ3 or CJ4 on page 20.

14. Each SA Series Kitincludes:(1) Cold Shrinkable Sleeve (1) TCopper Ground Strap with attelbow drain wire (1) Constant Spring (1) Semi-Conductive TaMastic Sealing Strips (1) InstallaInstructions.Each CS Series Sealing Kitinc(1) Cold shrinkable sleeve, (3) Msealing strips, and (1) InstallationInstructions.


600-10600-30600-50

BOL-TConnector Kit

15/25 kV BT625CR4 CC3(see CR4 & CC3 Tables pg. 20)

1, 2, 3, 4, 13,14

35 kV BT635CR5 CC3(see CR5 & CC3 Tables pg. 20)

1, 2, 3, 4, 13,14

600-15

600-35600-55

BT-TAPConnector Kit

15 kV BTP615CR4 CC3(see CR4 & CC3 Tables pg. 20)

1, 2, 3, 4, 6,13, 14


1, 2, 3, 4, 6,13, 14


1, 2, 4, 6, 13,14

600-12600-32600-52

T-OP IIConnector Kit

15 kV TP615CR4 CC3(see CR4 & CC3 Tables pg. 20)

2, 5, 6, 13, 14


2, 5, 6, 13, 14


2, 5, 6, 13, 14

600-13600-33600-53

PUSH-OPConnector Kit

15 kV POP615CR4 CC3(see CR4 & CC3 Tables pg. 20)

2, 5, 6, 13, 14


2, 5, 6, 13, 14


2, 5, 6, 13, 14

600-34

U-OP

Connector Kit

15/25 kV UOP625

600-18600-38600-59

Bushing Adapterwith LRTP

(Stud-T Included)

15 kV DBA615 6

25 kV DBA625 6

35 kV DBA635 6

600-19600-39600-58

PUSH-OP BushingAdapter

15 kV PDBA615 6

25 kV PDBA625 6

35 kV PDBA635 6

600-44600-64

StandoffBushings

15/25 kV ISB625A(Aluminum)ISB625C(Copper)

7

7, 8

35 kV ISB635A(Aluminum)ISB635C(Copper)

7, 8

7

600-25600-45600-65

PUSH-OPStandoff Bushings

15/25 kV PISB625PISB625HP(with hitch pin)

35 kV PISB635PISB635HP(with hitch pin)

600-43600-63

StandardProtective Cap

(with Permanent Stud)

15/25 kV DPC625 9

35 kV DPC635 9

600-43600-63

Protective Capfor T-OP II and

U-OP

15/25 kV DPC625UT 9

35 kV DPC635UT 9

600-42600-62

DeadbreakJunctions

15/25 kV DJ625A_(Aluminum)DJ625C_(Copper)

10, 11

10, 11

35 kV DJ635A_(Aluminum)DJ635C_(Copper)

10, 11

10, 11

500-95

SA Series ColdShrinkable MetallicShield Adapter Kit

15/25/35 kV SACJ3(see CJ3 Table pg. 20)

12, 13, 14

CS Series ColdShrinkable Metallic

Cable Seal Kit

15/25/35 kV CSCJ4(see CJ4 Table pg. 20)

13, 14

DEADBREAK

PUSH HERE

RTE



20/56

600 A Deadbreak Connectors


Cable Diameter Range

Inches mmCABLE RANGE

CODE

0.640-0.760 16.3-19.3 A

0.720-0.845 18.3-21.5 B

0.785-0.970 19.9-24.6 C

0.910-1.065 23.1-27.1 D0.980-1.140 24.9-29.0 E

1.080-1.280 27.4-32.5 F

1.220-1.420 31.0-36.1 G

1.360-1.560 34.5-39.6 H

1.480-1.700 37.6-43.2 J

1.640-1.840 41.7-46.7 K

1.780-1.965 45.2-49.9 L

TABLE CJ3Cable Jacket (Outside Diameter) Range

Cable JacketOD (Inches)

JACKETCODE

0.590-1.050 1

0.830-1.640 2

1.270-2.170 3

1.600-2.600 4

TABLE CJ4Jacketed Concentric Neutral Cable

MinimumSeal

Diameter(Inches)

MaximumInstalled Diameter

(Inches) CODE

.950 1.94 1

1.28 2.67 2

1.60 3.50 3

Use forBase Number

BT625

BTP615

BTP625

TP615

TP625

POP615

POP625CA625

Use forBase Number

BT625

BT635

BTP615

BTP625

BTP635

TP615

TP625

TP635

POP615POP625

POP635

CC6A _ U

CC6C _ T

CC6C _ U

Use forBase Number

SA


Cable Diameter Range

Inches mmCABLE RANGE

CODE

0.875-0.985 22.2-25.0 D

0.930-1.040 23.6-26.4 E

0.980-1.115 24.9-28.3 F

1.040-1.175 26.4-29.8 G

1.095-1.240 27.8-31.5 H

1.160-1.305 29.5-33.1 J

1.220-1.375 31.0-34.9 K

1.285-1.395 32.5-35.4 L

1.355-1.520 34.4-38.6 M

1.485-1.595 37.7-40.5 N

1.530-1.640 38.9-41.7 P

1.575-1.685 40.0-42.8 Q

1.665-1.785 42.3-45.3 R

1.755-1.875 44.6-47.9 S

1.845-1.965 46.9-50.0 T

1.960-2.210 49.8-56.1 U

Concentric orCompressed

Compact orSolid CONDUCTOR

CODEAWG or kcmil mm2 AWG or kcmil mm2

No Connector 00

#2 35 1 _ 11

#1 1/0 50 12

1/0 50 2/0 70 13

2/0 70 3/0 14

3/0 4/0 95 15

4/0 95 250 120 16

250 120 300 17300 350 18

350 400 185 19

400 185 450 20

450 500a 240 21

500 240 600 300 22

600 300 700 23

650b 750c 24

750d 900 25

900 1000 500 26

1000 500 27

1250 630 28

a. Also accepts 550 kcmil compact conductor.b. Also accepts 700 kcmil compressed conductor.

c. Also accepts 800 kcmil compact conductor.d. Also accepts 700 kcmil concentric conductor.


Use forBase Number

BT635

BTP635

TP635

POP635

CA635

Use forBase Number

CS


2020 Specifiers Guide: Components Master Catalog20 Specifiers Guide: Components Master Catalog

600/900 A Components & Replacement Parts


21/56

600 A/900 A Components and Replacement Parts


600-46600-66

T-Body 15/25 kV DT625 1, 2

35 kV DT635 1, 2

600-46600-66

Cap forInsulating

Plug

15/25/35 kV DIPCAP

600-46600-66

InsulatingPlug

w/o Stud(cap included)

15/25 kV DIP625A(Aluminum)

DIP625C(Copper)

3, 7

35 kV DIP635A(Aluminum)DIP635C(Copper)

3, 7

600-46600-66

ConnectingPlug

w/o Stud

15/25 kV DCP625A(Aluminum)DCP625C

(Copper)

3, 7

35 kV DCP635A(Aluminum)DCP635C

(Copper)

3, 7

600-46

600-66

BOL-TStud

15/25 kV STUD-A(Aluminum)STUD-C(Copper)

35 kV STUD635-A(Aluminum)

STUD635-C(Copper)

600-46600-66

T-OP II/BT-TAPStud

15/25/35 kV STUD-T 4

600-46600-66

U-OPStud

15/25/35 kV STUD-U 5

600-46600-66

11/16in. UnthreadedAluminum

CompressionConnector

15/25/35 kV CC6ACC3U(see CC3 Table pg. 20)

600-46600-66

15/16in.Threaded Coppertop


15/25/35 kV CC6C CC3T(see CC3 Table pg. 20)

6

600-46600-66

11/16in.UnthreadedCoppertop


15/25/35 kV CC6C CC3 U(see CC3 Table pg. 20)

6

600-46600-66

CableAdapter

15/25 kV35 kV

CA625 CR4(see CR4 Table pg. 20)

CA635 CR5(see CR5 Table pg. 20)

600-46600-66

BT-TAP and T-OP IIInstallation andTorque Tool

15/25 kV35 kV

TQHD625TQHD635

88

600-46600-66

T-OP II CombinationOperating, Test,and Torque Tool

(For single personhotstick operation)

15 kV OTTQ615 9

25 kV OTTQ625 9

35 kV OTTQ635 9

600-46600-66

T-WRENCH forBT-TAP/T-OP II

15/25/35 kV TWRENCH 10

600-18600-38600-59

5/16" Hex Shaftwith 3/8" Socket

Drive Tool

15/25 kV HD625 11

35 kV HD635 11

600-18600-38600-59

BushingExtender

15/25 kV DBE625 2

35 kV DBE635 2

600-18600-38600-59

LoadbreakReducing Tap Plug

for T-OP II(Stud-T included)

15 kV LRTP615

25 kV LRTP625

35 kV LRTP635

600-18600-38600-59

BOL-T LoadbreakReducing Tap Plug

for BT-TAP

15 kV BLRTP615 12, 13

25 kV BLRTP625 12, 13

35 kV BLRTP635

1. To specify a test pointinsert in the sixth digit.

2. To add stud to kit, add a SAan aluminum stud, or a SCcopper studas the last charain the part number.

3. To add STUDto kit, add a Sthe base part number. Materiastud supplied will match with rial of the plug conductor orde

4. Copper alloy stud for use withBT-TAP or T-OP II Connectors

5. Copper stud for use with U-OConnector only.

6. To specify an all copper conntor, add 50to the conductor from Table CC3 (page 20). ExCC6C11T becomes CC6C61T

7. Stud comes loose in kit, add aas the last character for permfactory installation.

8. TQHD6_ allows for installationeither BT-TAP or T-OP II Connto 600 A bushing.

9. OTTQ6_ allows for installation

single hotstick operation of eitBT-TAP or T-OP II Connector.

10. TWRENCH allows for installatloadbreak reducing tap plug foBT-TAP or T-OP II Connector.

11. HD6_ allows for installation ofconnecting plug in 600 A SepSplices.

12. Specify "A" for 600 A rating ofor 900 A rating in digit 9.

13. To add standard length stud tadd "S" to end of part numbe

To add an extended length stkit add "L" to end of part num

2121Cooper Power Systems 21


22/56

BOL-T Connector SystemThe BOL-T Deadbreak Connector System is designed forse on applications that will not be operated, do not need

grounding or arrester provisions, and do not require directconductor testing or the use of a hotstick. It is a bolted designhat is interchangeable with other manufacturers bolted 600 Aystems that require no special tools for installation.

The capacitive test point on the insulating plug provides ameans of confirming an energized circuit without disturbinghe bolted connection. In addition to the capacitive test pointeature on the insulating plug, we offer a capacitive test pointon the T-Body. This allows the use of our Type TPR SeriesFaulted Circuit Indicators, and provides a means of confirm-ng that a circuit is energized when used with high impedanceoltage sensing devices designed for test points.

Refer to Figure 1 for BOL-T Connector Kit Components.

nstallation of BOL-T on a 600/900 A BushingThe BOL-T Connector is installed on any 600/900 A bushingsing a standard 1-inch socket. No special tools are required.

BT-TAP Connector SystemThe BT-TAP Deadbreak Connector System is designed foruse on applications where a 200 A interface is required fortesting, grounding, or overvoltage protection. It is primarilyused in retrofit applications of existing 600 A or 900 A BOL-Tinstallations (or other bolted systems that use unthreadedcompression connectors).

The BT-TAP Connector System uses the standard unthreadedcompression connector, which makes it ideal for retrofittingexisting BOL-T installations into a system with a 200 A tap.

The BT-TAP provides the following features:

n Visible ground and visible breakn 200 A Interface for:

addition of our M.O.V.E. Arresters for overvoltageprotection

addition of our Grounding Elbows access for direct conductor phasing and testing hipot testing of switch or cables

Refer to Figure 2 for BT-TAP Connector Kit Components.

Installation of BT-TAP on a 600 A BushingThe BT-TAP Connector is installed on an apparatus bushingusing a 600 A Torque Tool.BOL-T Specification Information

To specify the BOL-T Connector System, include in yourspecification:

n The system must fully comply with IEEE Std 386standard.

n All cable adapters, insulating plugs, compression connectorsand other component parts must be interchangeable with othermanufacturers.

n For 900 A rating, full copper current carrying path withcoppertop compression connector, copper stud and insulatingplug with copper insert.

n BOL-T Connector System base part number BT625 for 15 kVand 25 kV systems and BT635 for 35 kV systems.

igure 1.BOL-T Connector Kit (BT6_5) Components. For more details,ee catalog sections 600-10, 600-30 and 600-50.

INSULATING PLUG WITH BOL-TSTUD (STUD-A)

DIP625ASDIP635AS

ALUMINUM COMPRESSIONCONNECTOR 11/16"UNTHREADED HOLE

CC6A_ _ U

CABLEADAPTER

CA625CA635

T-BODYDT625DT635

BT-TAP Specification Information

To specify a BT-TAP Connector System, include in yourspecification:

n The system must fully comply with IEEE Std 386standard.

n The connector system must provide operation with hot linetools, direct conductor phasing and testing.

n It must provide a location to add overvoltage arresters andaccess for direct conductor phasing or hipot testing of switchor cables.

n Must be easy to install with proper torque such that concern

for cross threading is eliminated.

n Loadbreak reducing tap plug must include latch indicator ring.

n BT-TAP Connector System base part number BTP615 (A) (C) for15 kV, BTP625 (A) (C) for 25 kV and BTP635 for 35 kV.

Figure 2.BT-TAP Connector Kit (BTP6_5_) Components. For more details,see catalog sections 600-15, 600-35 and 600-55.

LOADBREAK REDUCINGTAP PLUG

BLRTP615 (A) (C)BLRTP625(A) (C)

BLRTP635

ALUMINUM COMPRESSIONCONNECTOR 11/16"UNTHREADED HOLE

CC6A_ _ U

CABLE ADAPTERCA625CA635

T-BODYDT625DT635

STUD-ASTUD-C



600/900 A Connector Systems


23/56

T-OP II Connector SystemThe T-OP II Deadbreak Connector System is designed for useon applications where a 200 A interface is required for testing,grounding, or overvoltage protection. It is single person hotstickoperable and is ideal for terminations that may require moving toachieve a visible open or visible ground. One person can movethe T-OP II Deadbreak Terminator from the apparatus bushingto a standoff bushing using a hotstick and Operating Test andTorque Tool (OTTQ6_5).

The T-OP II Connector System uses a threaded coppertop (bi-metal) compression connector for a threaded connection. It alsohas an alignment segment and internal rotating nut feature in theloadbreak reducing tap plug which, along with the extended lengthstud, eliminates cross threading and ensures proper torque.

The T-OP II system provides the following features:n Single person hotstick operablenMechanical assistn Copper alloy current path and copper-top connectorn 900 A continuous current ratingn Visible ground and visible breakn 200 A Interface for:

addition of our M.O.V.E Arresters for overvoltageprotection

addition of our Grounding Elbowsaccess for direct conductor phasing and testinghipot testing of switch or cables

Refer to Figure 3 for T-OP II Connector Kit Components.

Installation of T-OP II on a 600/900 A BushingThe T-OP II Connector is installed on an apparatus bushingusing a T-Wrench and a 600 A Torque Tool.

U-OP Connector SystemThe U-OP Connector System is used to provide a visible and visible ground on 600 A distribution systems without havto move the heavy cable. The U-OP Connector is a deadbrsystem rated for operation on 15 or 25 kV class equipmenincluding transformers, switches, switchgear, and other apratus.

Under normal operating conditions, the current path is throthe apparatus bushing, through the U-connector, through

two-way 600 A deadbreak junction, and through a T-OP II 6A Connector (sold separately) to the underground cable. Wisolating underground cable, a grounded standoff bushing cbe put in the parking stand (with the system de-energized)U-connector can then be removed, rotated 90, and re-insover the apparatus bushing and grounded standoff bushingground the apparatus bushing.

A grounding elbow can be installed on the 200 A interfaceof the T-OP II Connector to ground the cable. A 600 A U-OProtective Cap can then be put on the upper bushing of tdeadbreak junction to insulate that bushing. Since all bushinof the connector system are then insulated or grounded, aif the cable is grounded on the other end, it is safe to perfowork on the underground cable. See Figure 4 for a typicaU-OP Connector configuration.

T-OP II Specification Information

To specify a 900 A T-OP II System, include in your specification:n The system must fully comply with IEEE Std 386standard.n Must include an all copper alloy current path and copper-top

connector.n System must include disconnecting back-off feature.n The connector system must provide operation with live line

tools, direct conductor phasing and testing, visible ground andvisible break.n It must provide a location to add overvoltage arresters and access

for direct conductor phasing or hipot testing of switch or cables.n Must be one-person hotstick operable and easy to install

with proper torque such that concern for cross threading iseliminated.

n Loadbreak reducing tap plug must include extended lengthstud, internal rotating nut and an alignment segment feature toeliminate cross threading of this compression connector andensure proper torque.

n Loadbreak reducing tap plug must include latch indicator ring.n T-OP II Connector System base part number TP615 for 15 kV,

TP625 for 25 kV and TP635 for 35 kV.

Figure 3.T-OP II Connector Kit (TP6_5_) Components. For more details,see catalog sections 600-12, 600-32 and 600-52.

LOADBREAK REDUCINGTAP PLUGLRTP615LRTP625LRTP635

COPPERTOP COMPRESSIONCONNECTOR 15/16" THREADED

HOLECC6C_ _ T CABLE

ADAPTERCA625CA635

T-BODYDT625DT635

T-OP II STUDSTUD-T

U-OP Specification Information

To specify a 600 A U-OP Connector System that achieves avisible break and visible ground without having to move heavycable, include in your specification:

n The system must fully comply with IEEE Std 386standard

n The system must provide a visible break and visible groundwithout having to move 600 A cable.

n A U-connection shall remain connected on the equipmenteven while performing repair to the underground cable toensure the interfaces are not exposed to the environment anthus potentially contaminated.

n U-OP Connector System base part number UOP625 for bo15 and 25 kV.

Figure 4.U-OP Connector Kit (UOP625) Components. For more detaisee catalog section 600-34.

CURRENT PATH

THROUGH U-OPCONNECTOR SYSTEM

T-OP II CONNECTOR(not included, ordered

separately)TP615 _ _TP625_ _

2 BUSHING 600 ADEADBREAKJUNCTIONDJ625A2

PARKINGSTAND

U-CONNECTORAPPARABUSHIN

2323Cooper Power Systems 23Cooper Power Systems


24/56

BT-TAP and T-OP II Deadbreak Connector 15 kV and 25 kV

S1 S3

S2

Bushing Adapter with LRTP (15 kV shown)

S3 S2

Standoff Bushing

S35

C

A

B

A

B

D

C

PUSH-OP Standoff Bushing (15/25 kV shown)

A

B

Standard Protective Cap

A

B

Protective Cap for T-OP II and U-OP(15/25 kV shown)

A

D

B S3S2

BT-TAP and T-OP II Deadbreak Connector 35 kV

A

B

PUSH-OP Deadbreak Connector (15 kV shown)

BOL-T Deadbreak Connector

S5

S2 S4S3

Dim. 15/25 kV 35 kV

A 5.4" (137.2 mm) 5.4" (137.2 mm)

B 5.6" (142.2 mm) 5.6" (142.2 mm)

C 4.4" (111.8 mm) 4.4" (111.8 mm)

S35 4.21" (106.9 mm) 5.2" (132.1 mm)

Dim. 15/25 kV

S1 4.93" (125.2 mm)

S2 0.50" (12.7 mm)

S3 8.29" (210.6 mm)

Dim. 35 kV

A 18.10" (459.7 mm)

B 0.22" (5.59 mm)

D 12.89" (327.4 mm)

S2

0.50" (12.7 mm)

S3 12.46" (316.5 mm)

S5 2.84" (72.1 mm)

Dim. 15/25 kV 35 kV

A 5.8" (147.3 mm) 6.8" (173 mm)

B 3.25" (82.6 mm) 3.5" (88.9 mm)

Dim. 15/25 kV 35 kV

A 7.6" (193 mm) 8.66" (220 mm)

B 3.25" (82.6 mm) 3.25" (82.6 mm)

Dim. 15/25 kV 35 kV

A 4.0" (101.6 mm) 5.80" (147.3 mm)

B 2.37" (60.2 mm) 2.88" (73.2 mm)

C 5.25" (133.4 mm) 6.0" (152.4 mm)

D 5.50" (139.7 mm) 6.27" (159.3 mm)


A 12.8" 15.5" 17.9"

(325.1

mm)

(393.7

mm)

(454.7

mm)B 14.05" 14.05"

(356.9mm)

(356.9mm)

Dim. 15/25 kV 35 kV

S2 0.50" (13 mm) 0.50" (13 mm)

S3 8.29" (210.6 mm) 12.46" (316.5 mm)

Separable Splice

S5

S3CP S4S2S3IP

15/25 kV

Overall Length Deadend 11.24" (285 mm)

Overall Length 2-Way Splice 19.97" (507 mm)



S2 0.50" (12 mm)

S3CP 8.23" (209 mm)

S3IP 3.87" (98 mm)

S4 1.50" (38 mm)

S5 2.40" (61 mm)

Dim. 15/25 kV 35 kV

S2 0.50"(12.7 mm)

0.50"(12.7 mm)

S3 3.87"(98.3 mm) 4.97"(126 mm)

S4 1.50"(38.1 mm)

1.50"(38 mm)

S5 2.4"(61 mm)

2.84"(72 mm)

S5

24

200 A Loadbreak & Deadbreak Connectors600 A Stacking Dimensions

600 A Stacking Dimensions200 A Loadbreak & Deadbreak Connectors600 A Stacking Dimensions


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S10

E

5/8x 7/8" OBROUNDMOUNTING HOLES

S11

S7

S9

F

G

H

B

CD

A

Deadbreak Junction (35 kV shown)

S7

S9

S10

S11

B

E F

G

A

M4

S11

0.56"(1 mm)

2.00"(51 mm)

1.4"(37 mm)

MAX.MIN.

MIN.MAX.

MIN.MAX.

CONFIGURATION - 2

CONFIGURATION - 1

CONFIGURATION - 3

Deadbreak Junction (15/25 kV shown)

TABLE 35 kV

Number ofInterfaces

Physical Dimensionsin. (mm)

Mounting Dimensionsin. (mm)

A B C D

221.5"

(546 mm)9.0"

(229 mm)15.5"

(394 mm12.5"

(318 mm)

327.5"

(699 mm)15.0"

(381 mm)21.5"

(546 mm)18.5"

(470 mm)

433.5"

(851 mm)21.0"

(533 mm)27.5"

(699 mm)24.5"

(622 mm)

Note: C and D are minimum and maximum stud centerline separations for mounting.

Dim. 15/25 kV

E 4.0" (101 mm)

F 4.1" (102 mm)

G 3.0" (76 mm)

S7 0.75" (19 mm)

S9 3.4" (86 mm)

S10 6.2" (157 mm)

S11 7.2" (182 mm)

Dim. 35 kV

E 6.0" (152 mm)F 6.2" (158 mm)

G 3.0" (76 mm)

H 3.8" (96 mm)

S7 0.75" (19 mm)

S9 5.55" (141 mm)

S10 7.0" (178 mm)

S11 10.4" (264 mm)

TABLE 15/25 kV

Number ofInterfaces

PhysicalDimensions

in./(mm)

M4 Mounting Dimensions in./(mm)

Configuration 1 Configuration 2 Configuration 3


219.0"

(483 mm)7.0"

(178 mm)14.1 "

(358 mm)16.9"

(429 mm)9.7"

(248 mm)12.5"

(318 mm)5.6"

(142 mm)8.4"

(213 mm)

323.0"

(584 mm)11.0"

(279 mm)18.6"

(472 mm)21.4"

(544 mm)14.2"

(361 mm)17.0"

(432 mm)10.1"

(257 mm)12.9"

(328 mm)

427.1"

(686 mm)15.0"

(381 mm)24.1"

(612 mm)26.9"

(686 mm)19.7"

(500 mm)22.5"

(572 mm)15.6"

(396 mm)18.4"

(467 mm)

Configuration 1. Both feet turned out.Configuration 2. One foot turned out, the other in.Configuration 3. Both feet turned in.



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We offer various types of splices for your underground needsn 200 A and 600 A systems. The EZ II One-Piece Splices at5, 25, and 35 kV include advantages for typical applicationsf repair, replacement, or extension of high voltagenderground cables. These all peroxide-cured EPDM rubberplices provide a highly reliable, permanent, fully shielded,nd submersible cable joint with a current rating equal tohat of the mating cable. EZ II Splices can be installed inonduit, direct buried or in vault applications. The EZ II Splicene meets or exceeds all requirements of IEEE Std 404

tandard.We offer a full line of 600/900 A Separable Splice kits forpplication on feeder circuits. These use standard BOL-Type components along with a peroxide-cured EPDM rubberonnecting plug that allows for installation of multiple wayplices. Separable splices are used to splice multiple cablesr to deadend a single cable. The splices are rated for00 A (900 A ratings are available) and are suitable for theepair or extension of underground feeders. Separable spliceits meet or exceed the requirements of IEEE Std 386tandard.

EZ II Splices

The EZ II One-Piece Splices offer a number of features andbenefits, including:

Easiest to Install The design features of the EZ II Splicencluding the tapered cable entrance, smooth bore, relievedonductive insert, and reformulated rubber provide forasier field installation. EZ II Splices have been shown to be0% easier to install than other manufacturers splices.

Wide Range Taking The wide range taking cable entrancesre sized to accept all common cable insulation diameters.

The wider cable ranges increase installation flexibility.

Sure Grip The contoured EZ II Splice body provides anasy gripping location during installation.

Long Term Reliability The EZ II Splice has successfullypassed all requirements of the IEEE Std 404 standardand

ur exclusive field-proven multi-stress test to show the longerm reliability of the design.

EZ ll Splice Specification Information

To ensure you have the most reliable, economical,

installation friendly premolded one-piece splice available, your

specification for EZ II Splice should include:

n Manufactured in full compliance with all applicable IEEE

Std 404standard.

n Manufactured from peroxide-cured EPDM rubber.

n Tapered ribs of the inside diameter of the conductive

insert.

n Molded in compression connector diameters.

n Conductive insert ends encapsulated with insulating

rubber.

Splices

CAPCONNECTING

PLUG

THREADEDSTUD

INSULATIONPLUG

CAPACITIVETEST POINT

CABLEADAPTER

T-BODY

COMPRESSIONCONNECTOR

Typical components of a 600 A 2-way separable splice.

Splice ApplicationsFCI


Protective Cap

Transformeror Switchgear

Apparatus

26

200 A Loadbreak & Deadbreak Connectors


Splices

Connecting Plug

SeparableSplice

BOL-T

ConnectorCable Transition Module

U-OP

Junction Bars

Deadbreak Junction

T-OP II


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700-15

EZ IISplice

15 kV SP15 CR6 CC4(see CR6 & CC4 Tables Below)

1, 2, 3, 4


1, 2, 3, 4


1, 2, 3, 4

1. For an all copper connector,change digit six from a 0 to a

2. For a splice with a single-piecrejacketing kit, insert a S or a2-piecerejacketing kit, insert aas the ninth character in the panumber.

3. For individuallypackagedproin a corrugated cardboard boxan X as the last character in tpart number.

4. To splice different sized cablesto transition splice information catalog section 700-15.

5. For 900 A rating(copper compnents) replace the A with a C

6. For T-bodies with test points, a T directly after the base panumber.

7. Studs are bagged and loose inhave studs permanently instaat the factory, add a P after tpoint designation (if applicable)after the base part number.

8. Installation requires a standard

hex key (HD625).

9. To include 200 A loadbreakprotective cap, add a C as tlast character in the part numb


Cable Diameter Range CABLERANGECODE

VoltageClassInches Millimeters

0.640-0.910 16.3-23.1 A 15 kV

0.750-1.010 19.1-25.7 B 15 & 25kV0.890-1.140 22.6-29.0 C

0.840-1.110 21.3-28.2 D15, 25 &

35 kV1.000-1.310 25.4-33.3 E

1.140-1.450 29.0-36.8 F


Stranded orCompressed

Compact orSolid CONDUCTOR

CODEAWG mm2 AWG mm2

#3 25 #2 35 001

#2 35 #1 002

#1 1/0 50 003

1/0 50 2/0 70 004

2/0 70 3/0 005

3/0 4/0 95 006

4/0 95 250 120 007

250* 120 008* Compressed stranding only

Use for Base Number(both tables)SP15 SP25 SP35

TABLE 4Separable Splice Kits

700-22700-31

600 A Separable Splices(Kits Do Not Include

Cable Adapters orCompressionConnector.

Refer to 600 AReplacement Parts

Page 21)

15/25 kVDeadend Kit2-way Splice Kit

3-way Splice Kit4-way Splice Kit

SSPL625A1SSPL625A2

SSPL625A3SSPL625A4

5, 6, 7, 85, 6, 7, 8

5, 6, 7, 85, 6, 7, 8

35 kVDeadend Kit2-way Splice Kit3-way Splice Kit4-way Splice Kit

SSPL635A1SSPL635A2SSPL635A3SSPL635A4

5, 6, 7, 85, 6, 7, 85, 6, 7, 85, 6, 7, 8

700-17700-37700-57

T-OP II 600 A SeparableSplices with 200 A Tap

(Kits Do Not IncludeRequired Threaded and

Unthreaded CompressionConnectors or Cable

Adapters. Refer to 600 AReplacement Parts Page

21)

15 kVT-OP II Deadend Kit SSPLT615A1T-OP II 2-way Splice Kit SSPLT615A2T-OP II 3-way Splice Kit SSPLT615A3T-OP II 4-way Splice Kit SSPLT615A4

5, 6, 7, 8, 95, 6, 7, 8, 95, 6, 7, 8, 95, 6, 7, 8, 9


5, 6, 7, 8, 95, 6, 7, 8, 95, 6, 7, 8, 95, 6, 7, 8, 9


5, 6, 7, 8, 95, 6, 7, 8, 95, 6, 7, 8, 95, 6, 7, 8, 9

Assembly

Splice Kit Contents Order Separately (Refer to pg 21)

T-BodyInsulating

Plugw/Cap

InsulatingPlug w/Cap

and Stud

ConnectingPlug

w/Stud

LoadbreakReducingTap Plug

(Includes STUD-T)

CableAdapter

UnthreadedCompression

Connector

ThreadedCoppertopConnector

Deadend

1 1 1 1 1

2-Way Splice

2 1 1 1 2 2

3-Way Splice

3 1 1 2 3 3

4-Way Splice

4 1 1 3 4 4

T-OP II Deadend

1 1 1 1 1

T-OP II 2-Way Splice

2 1 1 1 2 1 1


3 1 2 1 3 2 1


4 1 3 1 4 3 1


200 A Loadbreak & Deadbreak Connectors200 A Loadbreak & Deadbreak Connectors


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Our Metal Oxide Varistor Elbow (M.O.V.E.) and Parking Stand Arresters are usedn pad-mounted transformer and entry cabinets, vaults, switching enclosures andther installations to provide shielded deadfront arrester protection. These arrestersre designed for use with 200 A loadbreak interfaces to limit overvoltages tocceptable levels, protect equipment and extend cable life.

The gapped structure of our VariGAP M.O.V.E. Arrester provides excellentemporary overvoltage (TOV) characteristics while the MOV disks offer rapid front-f-wave response with virtually no power follow current. Extensive laboratory testingnd over 15 years of field history have proven the hybrid VariGAP design offers the

ollowing advantages over standard ungapped MOV arresters:Lower Discharge Voltage Characteristics

Increased Thermal Capacity

Improved Front-of-Wave Response

Higher Temporary Overvoltage Capability

To experience the benefits of our VariGAP M.O.V.E. Arrester, see the followingpecification information.

POSI-BREAK M.O.V.E. Elbow Arrester

The POSI-BREAK M.O.V.E. Arrester provides the same safety benefits of thePOSI-BREAK connector system w

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