Catalogo planus english
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Transcript of Catalogo planus english
Marine toiletssystem
Who we are
Angelo Tagliaferri
1983 Nominated “Best Foreign Apprentice” at Trumpf GmbH, Stuttgart.1992 Qualified in “Workgroup and Solution of Problems” at Daimler-Benz AG.1993 Still at Daimler-Benz, he became Department Head and Instructor, New Work
Systems and later took the role of coordinator in an experimental project.2000 Began collaboration with Marco Giovannini as Production Manager of Tecma Srl.2009 Appointed Production Manager of PLANUS SpA.
Alessio Presti
1998 At Aprilia Spa, he collaborated in the initial development of the company’s firstTouring motorbike.
2000 Began collaboration with Marco Giovannini as Project Manager of Tecma Srl.2009 Appointed Project Manager of PLANUS SpA.
Marco Giovannini
1986 President of Giovannini Ceramiche Srl.1988 Devised and constructed the first toilet with the Vortex system for marine
applications.1991 Founded the Tecma di Marco Giovannini creating a market for his new toilet
system amongst customers who had previously preferred alternative systems.1997 Founded Tecma Srl and served as its President until the sale of the company.2009 Appointed President of the new company PLANUS SpA.
Cristiano De Santis
1992 Began collaborating with Marco Giovannini in the role of sales operator, laterbecoming Sales Director and Managing Director of Tecma Srl.
2009 Became Sales Manager of PLANUS SpA.
Experienceis the guarantee.
Planus was born out of the in-depth experience gained by our staffover more than twenty years of collaboration with shipbuilders.
The basis of our knowledge is due to the continuous support we supplydirectly to the shipyard and on board, and to our constant adaptation
to the needs of the customers.
We know what is required to earn out place as part of your product
A step ahead
New “Family” switchA homely design for a greater simplicity and ease of use (in addition to traditional
control panels).
Noiseless operationImportant innovations make the PLANUS toilet even quieter than customers have
come to expect.
Toilet flush systemDripping water inlet for toilet flushing: silent, reliable and effective.
Stainless steel one-way valveThe stainless steel valve shutter solves the inevitable problem of tiny deformations pre-sent in plastic-moulding components, which can damage its functionality. Plastic com-ponents can never be perfectly uniform across various production batches. The stain-less steel shutter, on the other hand, ensures a perfectly level, hard-wearing surface.
Grey water transfer unitStainless steel units to automatically pump out waste water.Perfectly sealed to the IP67 standard, for continuous usage.
Vision and Impact: the first ranges of complete bathroom suitesComplete bathroom suites for the nautical market are now available. Toilet, bidet,
wash basins, shower tray and bath tub, all made to the same design.
A bidet for each toiletComplete range of bidets for the perfect match with all the toilets.
ColoursAll the bathroom fittings are available in 12 different colours.
IndexTHE RANGES
- Vision p. 12
- Impact p. 16
- Sky p. 20
- Race p. 22
- Artic p. 24
- Elite p. 28
TECHNICAL SPECIFICATIONS AND ACCESSORIES
- Operating principles p. 32
- Plumbing p. 34
- Wiring p. 38
- Technical specifications p. 39
- Flush controllers p. 40
- Accessories p. 42
- Exploded views p. 44
GREY WATER TRANSFER UNIT
- Pro-Lift p. 48
Vision range
Technique, design,coordinated
bathroom suites.
Impact range
A sea of colours.
Orange
Red
Green apple
Lilac
Brown mat
Cement grey
White
White mat
Ivory
Ivory mat
Black
Black mat
Planus offers all the entirebathroom range in 12 differentcolour schemes.
Impact16
10
The ranges.
Vision12
Artic24 Elite28Sky20 Race22
11
All the measurements given in the technical designs are expressed in millimetres.
Vision12
The Vision range includesthe entire coordinatedbathroom suite.
495
370
315
220
550
460
390
385
285
550
415
390
385
285
13
Toilet
Vision
Bidet
14
470
495165
400
190
60
700
495 165
410
190
60
635
900
450150
680
175
350
330
Wash basin 90
Wash basin 47
Wash basin 70
Vision
900
900
60
450
1840
804
40
1350
402
330
564
2050
550
15
Bath tub
Shower tray
Impact16
460
340
280
235
340
340
520
520
450
340520
340520
415
The Impact range includesthe entire coordinatedbathroom suite.
17
Toilet
Impact
Bidet
18
Right wash basin 95
Left wash basin 95
Wash basin 42
Wash basin 65
420
80
400
170
350
120
650
320
470
95
85
235
85
90
950400
470
95
90
90
90
950400
470
95
90
90
90
Impact
Bath tub
Shower tray
1000
800
60
120
130
1800
800
550
44
55
19
Sky20
428
370
285
228
560
450
380
280
560
400
380
280
The removable cover below makes iteasy to install the wall-mounted toilet.
21
Toilet
Sky
Bidet
Race22
400
380
270
230
400
380
270
230
500
450
380
380
285
500
400
380
380
285
500
350
380
100
270
380
285
500
300
380
380
285
23
Surfacefinishing:painting in anyRAL colourdesired
Surfacefinishing:visible carbonfibre bright
Surfacefinishing:visible carbonfibre mat
Made in bothStandard andShort sizesExtra lightFull Carbon
Toilet
Race Standard
Toilet
Race Short
Bidet
Bidet
Artic24
417
380
302
236
417
380
302
236
500
460
415
380
285
500
400
415
380
285
500
360
415
100
270
380
285
500
300
415
380
285
25
Complete rangefor any kindof installation.
Toilet also availablein the integrated bidetversion (see page 43).
Toilet
Artic Plus Standard
Toilet
Artic Plus Short
Bidet
Bidet
26
357
365
247
246
357
365
247
246
430
460
380
370
285
430
400
385
370
285
430
360
380
100
270
370
285
430
300
385
370
285
Toilet
Artic Standard
Bidet
Toilet
Artic Short
Bidet
Artic 27
357
365
247
246
357
365
247
246
430
460
36060
370
285
430
360
60 360
100
270
370
285
290
330500
38080
400
295
330435
30580
330
Toilet
Artic Cut Standard
Toilet
Artic Cut Short
Bidet “Mini” Plus
Reduced width bidet
Bidet “Mini” Short
Elite28
29
397
365
268
225
397
365
268
225
430
450
385
370
285
430
400
385
370
285
430
350
385
100
270
370
285
430
300
385
370
285
Toilet also availablein the integrated bidetversion (see page 43).
Made in both Standardand Short sizes.
290
330500
38080
400
295
330435
30580
330
Toilet
Elite Standard
Toilet
Elite Short
Bidet
Bidet
Bidet “Mini” Plus Bidet “Mini” Short
Reduced width bidet
30
Technical specifications
31
and accessories.
Operating principles32
Vortex systemOver the years, we have developed and refined the Vortex system.
The high level of performance ensures the greatestpossible flexibility in planning the route of thedischarge hoses, allowing it to reach significantdistances and heights.
The high speed of rotation of the VORTEX pumpand the geometric design of its piping create agreat vacuum able to remove water and organicwaste from the bowl.
33
Main operational components
Flush controllerPressure on the switch activates the automatic flush sequence.
Water inlet devicesThe water inlet component required depends on the type of installationdesired (see page 34).
Discharge pumpThe toilet can discharge to the collecting tank or overboard(see page 36).
34
PlumbingFresh water inletSimplicity of installation and greater hygiene.
Toilets with centralized water inlet.
COMPONENTS SUPPLIED FOR EACH TOILET:
1. Bowl
2. Solenoid valve
4. Automatic waterpressure pump
3. Flush controller
COMPONENTS NOT PROVIDED:
Examples of equipment are given for purely illustrative purposes.
35
Sea water inletSaving fresh water.
One seacock for the water inlet for all the toilets onboard.
IMPORTANT
1. If the toilet is placed beneath the water line, the installation of aventilation valve at a sufficiently higher level is needed.
2. All possible navigational conditions must be taken into accountwhen estimating the water line.
3. The seacock must be installed properly to avoid that pressure isgenerated on the plumbing during sailing.
COMPONENTS SUPPLIED FOR EACH TOILET:
1. Bowl
2. Solenoid valve
5. Centralized waterinlet pump
6. Filter
3. Flush controller
4. Inlet vent valve
OPTIONAL EXTRA:
COMPONENTS NOT PROVIDED:
Each toilet is completely independent.Toilets with centralized water inlet
NOTES
Toilet with independent water inlet
COMPONENTS SUPPLIED FOR EACH TOILET:
1. Bowl
2. Inlet pump with filter
3. Flush controller
4. Inlet vent valve
OPTIONAL EXTRA:
Examples of equipment are given for purely illustrative purposes.
Examples of equipment are given for purely illustrative purposes.
Examples of equipment are given for purely illustrative purposes.
SEE
NO
TES
SEE
NO
TES
SEE NOTES
36
Waste dischargeFreedom to choose the route of the discharge hoses.
The high performances of the VORTEX pumpplaced inside the base of the ceramic bowl footgives the greatest possible flexibility in planningthe route of the discharge hoses.
The VORTEX pump is capable of discharginginto a holding tank, even at a significantdistance, or directly to the sea (see notes).
Examples of equipment are given for purely illustrative purposes.
Up to 9 meters (29 feet)
Up to 80 meters(262 feet)
SEE
NO
TES
Plumbing 37
IMPORTANT
1. If the toilet is placed beneath the water line the installation of a ventilation valve at a sufficiently higher levelis needed.
2. All possible navigational conditions must be taken into account when estimating the water line.
3. The seacock must be installed properly to avoid that pressure is generated on the plumbing during sailing.
4. The discharge into the sea is subject to specific local rules.
1. Outlet vent valve
OPTIONAL EXTRA:
NOTES
Examples of equipment are given for purely illustrative purposes.
SEE NOTES
38
WiringFresh water centralized system
Sea water centralized system
Sea water independent system
39
Technical specificationsConnections
Technical specification of the main components
ELECTRICAL CONNECTIONS
Voltage
Minimal wire gaugeup to 5 mt (<15 feet)
Minimal wire gaugeover 5 mt (>15 feet)
12 Vdc
6 mm2 (9 AWG)
10 mm2 (7 AWG)
24 Vdc
4 mm2 (11 AWG)
6 mm2 (9 AWG)
230 Vac
0,75 mm2 (18 AWG)
1 mm2 (17 AWG)
12 Vdc
40 AHydraulic performances: up to 9 mt (29 feet)vertically, up to 80 mt (262 feet) horizontally
24 Vdc
25 A
230 Vac
3 A
HYDRAULIC CONNECTIONS
Inlet
Outlet
Hose with ID of 20 mm (¾")
Hose with ID of 40 mm (1½")
Min 1 bar - Max 3 bar
VORTEX DISCHARGE PUMP
Voltage
Absorption
12 Vdc
3,6 A
24 Vdc
1,8 A
230 Vac
-
INDEPENDENT INLET PUMP
Voltage
Absorption
CENTRALIZED INLET PUMP (not supplied)
Working pressure
12 Vdc
80 WDIRECT ACTING Version(for both fresh water and sea water inlet systems)
24 Vdc
80 W
230 Vac
80 W
INLET ELECTROVALVE
Voltage
Power
12 Vdc
15 W
24 Vdc
15 W
230 Vac
15 W
Voltage
PowerSERVO PILOTED Version(for fresh water inlet only)
Recommended specifications
40
Flush controllersThe “Family” switch
Flush switch with a homely design and intuitiveoperation suitable for any user.
Even entertaining the occasional guest will notmean embarrassing and unavoidable explanationsabout how to use the toilet.
Available coloursWhite Ivory
ChromeGold Black
41
Control panels
This control panel causes the toilet to flushautomatically, leaving a certain amount of water inthe bowl.
It has a LED indicator that shows when the tank isfull (connection to a tank level sensor is required).
It’s supplied with a couple of frames in ivory andblack colours. The panel is also compatible with theVIMAR Idea system frames.
The toilet activated by two button control panelleaves the bowl completely empty when not in use.
The “Before Use” button must be pressed to fill thebowl ready for use.
The “After Use” button causes the bowl to beflushed.
A LED indicator shows when the tank is full(connection to a tank level sensor is required).It’s supplied with a couple of frames in ivory andblack colours. The panel is also compatible with theVIMAR Idea system frames.
Control panel with 1 button Control panel with 2 buttons
42
AccessoriesHolding tank sensor
The rising of the water level inside the tank generates pressure whichactivates the electrical contacts of the pressure switch.
The water level indicator pipe must be installed in the top of the tank,possibly at the centre.
The sensor is immune to false signals caused by the movement of theboat.
For total reliability, the sensor has been designed with no movingmechanical parts inside the tank.
Electrical connections
For further information aboutinstallation, see “Wiring” (page 38)
43
Toilet with integrated bidet water jet
Ventilation valves
Artic and Elite ranges toilets are also available in versions with the integrated bidet water jet.
Inlet ventilation valve
Outlet ventilation valve
In order to check when the installationof ventilation valves is required,
see “Plumbing” (pages 35 and 37)
44
Exploded viewsStandard toilet
Impact16
CERAMIC BOWL
COMPLETE FIXING BRACKET
VORTEX OUTLET PUMP
Motor
Flange for pump
Sealing for pump
Stationary seal for impeller
Rotary seal for impeller
Impeller
Housing for pump
One-way valve
Clamp for one-way valve
SIPHON HOSE
DISCHARGE HOSE COMPLETE
Discharge hose
One-way valve - Assembly
INLET PIPE
SEAT & COVER
PW.026.00
PW.001.00
PW.002.00
PW.034.00
04.001.00
04.002.00
04.025.00
02.005.00
03.006.00
05.001.00
05.002.00
02.004.00
02.003.00
03.005.00
02.009.00
PW.003.00
PW.005.00
03.002.00
PW.006.00
PW.007.00
1
2
3
3a
3b
3c
3d
3e
3f
3g
3h
3i
4
5
5a
5b
6
7
12v
24v
230v
12v
24v
230v
Artic24 Elite28
Vision12
45
Toilet with integrated bidet water jet
WATER MIXER
WATER JET
PB.012.00
PB.013.00
1
2Artic24 Elite28
46
Wall-mounted toilet
CERAMIC BOWL
Bowl
Shell
COMPLETE FIXING BRACKET
VORTEX OUTLET PUMP
Motor
Flange for pump
Sealing for pump
Stationary seal for impeller
Rotary seal for impeller
Impeller
Housing for pump
One-way valve
Clamp for one-way valve
WALL-MOUNTED TOILET SIPHON HOSE
DISCHARGE HOSE COMPLETE
Discharge hose
One-way valve - Assembly
WALL-MOUNTED TOILET INLET PIPE
SEAT & COVER
CLAMP FOR CERAMIC SHELL
PW.027.00
PW.001.00
PW.002.00
PW.034.00
04.001.00
04.002.00
04.025.00
02.005.00
03.006.00
05.001.00
05.002.00
02.004.00
02.003.00
03.005.00
02.009.00
PW.004.00
PW.005.00
03.002.00
PW.006.00
PW.008.00
02.033.00
1
1a
1b
2
3
3a
3b
3c
3d
3e
3f
3g
3h
3i
4
5
5a
5b
6
7
8
12v
24v
230v
12v
24v
230v
Sky20
47
Carbon toilet
Exploded views
CARBON BOWL
COMPLETE FIXING BRACKET
VORTEX OUTLET PUMP
Motor
Flange for pump
Sealing for pump
Stationary seal for impeller
Rotary seal for impeller
Impeller
Housing for pump
One-way valve
Clamp for one-way valve
SIPHON HOSE
DISCHARGE HOSE COMPLETE
Discharge hose
One-way valve - Assembly
CARBON TOILET WATER INLET
SEAT & COVER IN CARBON
CARBON TOILET FIXING BRACKETS
PW.026.00
PW.001.00
PW.002.00
PW.034.00
04.001.00
04.002.00
04.025.00
02.005.00
03.006.00
05.001.00
05.002.00
02.004.00
02.003.00
03.005.00
02.009.00
PW.003.00
PW.005.00
03.002.00
PW.006.00
PW.009.00
PW.037.00
1
2
3
3a
3b
3c
3d
3e
3f
3g
3h
3i
4
5
5a
5b
6
7
8
12v
24v
230v
12v
24v
230v
Race22
48
Pro-Lift
Pro-Lift is a professional-strength pump, necessary whenthe gradient to reach the water tank by force of gravity isabsent. Pro-Lift is a completely sealed, stainless steel boxthat can be installed in any environment.
The unit comprises one or two Vortex pumps, extremelyquiet and powerful, capable of discharging both grey orblack water. That allows to discharge without any problemacidic or greasy water, detergents and small organicresidues.Pro-Lift is furnished with an integrated one-way valve.In order to guarantee the highest reliability, the activation ofthe automatic unit Pro-Lift has been designed to operatewith a pneumatic system, without any movable mechanicalparts inside the tank.
Pro-Lift is available in the MONO version, of a smaller size,and the TWIN version, ensuring higher performances forheavy duty usage.
Automatic pumping device.
MONOTWIN
Grey water transfer unit
49
Application
Pro-Lift Mono exploded view Pro-Lift Twin exploded view
Pro-Lift Mono dimensions Pro-Lift Twin dimensions
VORTEX OUTLET PUMP
Motor
Flange for pump
Sealing for pump
Stationary seal for impeller
Rotary seal for impeller
Impeller
Housing for pump
One-way valve
Clamp for one-way valve
OUTLET CONNECTION HOSE
PW.038.00
PW.039.00
PW.034.00
04.026.00
04.027.00
04.025.00
02.005.00
03.006.00
05.001.00
05.002.00
02.004.00
02.003.00
03.005.00
02.009.00
03.009.00
1
1a
1b
1c
1d
1e
1f
1g
1h
1i
2
12v
24v
230v
12v
24v
230v
STAINLESS STEEL BOX
INLET CONNECTION HOSE
INTERNAL INLET HOSE FOR PUMP
PRESSURE SWITCH
RELAY
INTERNAL OUTEL HOSE FOR PUMP
SEAL FOR BOX
STAINLESS STEEL COVER
VENTILATION VALVE
MANUAL SWITCH
06.003.00
06.015.00
03.009.00
03.010.00
04.007.00
04.011.00
04.012.00
03.014.00
03.019.00
03.008.00
03.020.00
06.004.00
06.016.00
05.056.00
04.022.00
3
4
5
6
7
8
9
10
11
12
12v
24v
MONO
TWIN
MONO
TWIN
MONO
TWIN
MONO
TWIN
Shower
Bathtub
Wash basin
Fan coil
Washing m
achine
Dishwasher
Sink
226
180
245
190
OUTLETø40
436
340
70
INLETø40
396
350
245
190
OUTLETø40
436
340
70
INLETø40