Catalogo 4 lean 4 idiomas final Vol - 4Lean - Lean Solutions · 4Lean is a company dedicated to the...
Transcript of Catalogo 4 lean 4 idiomas final Vol - 4Lean - Lean Solutions · 4Lean is a company dedicated to the...
We Build Lean
TOWTRUCKS
Vol. I
Vol. II Vol. III
Vol. III
4Lean Catalog Vol.III M
ISUALanagement
V
M
4SAFETYLean
Office CastersXX
-TRUCKS
System
Lean4
IZENAREAK
System
Lean4
LIFTS &
ccessories 4Le n A
Revision nº.040 05-06-2018
| Revisão | Rivisione | Revisión | Révision
Index
Volume 1
4Lean System 4
Aluminium System 46
Aluminium System + 65
4Lean System + 77
4Lean Mockup 99
4Lean Accessories 105
Dexion – Racks 126
Kaizen Area 134
D-Trucks 137
Lifts & Trucks 139
4.0 Lean 147
XPannels 156
Volume 2
MWagon 4
Visual Management 22
4Safety 133
XContainers 148
XCasters 166
Xrolls 180
Lean Office 191
Volume 3
Lean Games 4
4Lean School 8
|Índice | Indice | Índice | Index
4Lean is a company dedicated to the creation and implementation of Lean
solutions. We have a vast knowledge in Lean, we are able to implement a full supply
chain with our vast portfolio that is developed in our Lean Lab.
All organization practice Lean everyday. We have regular training in Lean and we
participate in Kaizen Events to understand customer needs.
We believe our gemba is at customer site, we are a natural extension of your
organization.
4Lean é uma empresa dedicada à criação e implementação de soluções Lean. Temos um vasto conhecimento em Lean,
somos capazes de implementar uma cadeia de fornecimento completa com o nosso vasto portfólio que é desenvolvido no nosso Laboratório Lean. Todos na organização praticam Lean diariamente. Temos uma formação regular em Lean e participamos em eventos Kaizen para entender as necessidades dos clientes. Acreditamos que o nosso gemba está à vista do cliente, somos uma extensão natural da sua organização.
4Lean è una società dedicata alla creazione e implementazione di soluzioni di Lean. Abbiamo una vasta conoscenza in Lean e siamo in grado di implementare una catena di approvvigionamento grazie alla nostra vasta gamma sviluppata nel nostro Lean Lab. Tutta la nostra organizzazione, pratica Lean tutti giorni . Abbiamo formazione regolare in Lean e partecipiamo a cantieri Kaizen, eventi per capire al meglio i nostri clienti. Crediamo che il nostro gemba è presso il cliente, siamo una naturale estensione della vostra organizzazione.
4Lean es una empresa dedicada a la creación e implementación de soluciones de Lean. Contamos con un amplio conocimiento en Lean, somos capaces de implementar una cadena de suministro completa con nuestro amplio catalogo que se desarrolla en nuestro Laboratorio de Lean. Todos en la organización practicam Lean diariamente. Tenemos una formación regular en Lean y participamos en Kaizen Eventos para entender las necesidades del cliente. Creemos que nuestra gemba está en el sitio del cliente, somos una extensión natural de su organización.
4Lean est une société dédiée à la création et la mise en œuvre de solutions Lean. Nous avons une vaste connaissance dans Lean, nous sommes capable de construire une chaîne d'approvisionnement complète avec notre vaste portefeuille qui est développée dans notre Lean Lab. Tout l’organisation pratique Lean quotidienne. Nous avons régulièrement des formations Lean, nous participons à chantier Kaizen pour comprendre les besoins des clients. Nous croyons que notre gemba est le site du client, nous sommes un prolongement naturel de votre organisation
About us
We Build Lean !
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Training Kits | Kits de formação | Kits di formazione| Kits de formación | Kits de formation |
Reference Referência/
Articolo Referencia/ Référence
Training Formação /
Formazione / Formación /
Entraînement
Contents Conteúdo / Contenuto / Contenio / Contenu
Picture Imagem /
Immagine / Imagen / Image
TK-5S 5S’s and Visual
Managment
• Visual management;
• Standards;
• SDCA/PDCA;
• 5S;
• Muda.
TK-SMED SMED
• SMED’s steps;
• Standard method;
• Internal & External work;
• Convert internal work in internal;
• Reduce time of internal work.
TK-FL Flow
• Waste vs. Value
• Standard work
• Yamazumi
• 5S
• PDCA
TK-PS Problem Solving
• 5s & Is not;
• Root cause;
• Ishikawa diagram;
• Poka-yoke;
• Standards;
• SDCA/PDCA;
• DMAIC.
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Dojo Equipments | Equipamentos Dojo | Attrezzature Dojo | Equipamiento Dojo | Équipements Dojo |
Flow Small Parts
Content Dojo Small Parts
Takt time
Yamazumi – Line balance
Kanban
Supermarket
Mizusumashi – Logistic Train
Heijunka – Line balance
Standard work
Borderof the line
Pull System
Dojo Small Parts
Content Conteúdo / Contenuti / Contenido / Contenu
Takt time
Yamazumi – Line Balance
Kanban
Supermarket
Mizusumashi
Heijunka – Line Balance
Standard work
Border of the line
Pull System
Reference Referência/ Articolo
Referencia/ Référence
Dojo Equipments | Equipamentos Dojo |
Attrezzature Dojo | Equipamiento Dojo | Équipements Dojo |
Contents Conteúdo / Contenuto / Contenio / Contenu
DE-SP Small Parts
• Takt Time
• Yamazumi – Line Balance
• Kanban
• Supermarket
• Mizusumashi – Logistic
Train
• Heijunka – Line Balance
• Standard work
• Border of the line
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Lean Posters
Lean Posters Lonas Lean / Lean Poster / Lean
Posters / Lean Posters
Dimensions (mm) Dimensões / Dimensioni / Dimensiones / Dimensions
Female Strike Zone 1580(L) x 550(W) x 1990(H)
Male Strike Zone 1580(L) x 550(W) x 1990(H)
Golden Zone 1660(L) x 910(W) x 930(H)
SMED
Content Conteúdo / Contenuti / Contenido / Contenu
SMED Steps Etapas SMED / SMED Passi / SMED Pasos / SMED Étapes
Standard method Método padrão / Metodo standardizzato / Método estándar / Méthode standard
Internal & External Activities Actividades interna e externa / Attività interna ed esterna / Actividades internos y
externos / Activités internes et externes
Convert internal activities to external Converter atividades internas para externas / Convertire attività interne per esterne /
Convertir actividades internas a externas / Convertir activités internes à externes
Reduce internal and external activities Reduzir atividades internas e externas / Ridurre le attività interne ed esterne / Reducir
las actividades internas y externas / Réduire les activités internes et externes
Flow Fluxo / Flusso / Flujo / Flux
Content Conteúdo / Contenuti / Contenido / Contenu
Value and waste Valor e desperdício / Valore e rifiuti / Valor y desperdicio / Valeur et des déchets
Yamazumi
PDCA
Standard work Trabalho normalizado / Lavoro standard / Trabajo estándar / Travail standard
5S
| Lonas Lean| Lean Poster | Lean Posters | Lean Posters |
Goals
Aid project and design of workstations
Workstations ergonomics
Golden Zone
Female Strike Zone Male Strike Zone
* L : Lenght, W – Width, H : Height
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School
Training Workshops
4Lean School
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Training and Workshops
Training
Assembly Training
4Lean System
4Lean System +
4Lean Aluminium
4Lean MockUp
Solution Training
Design Training
Workstations
Logistic Trains
Supermarkets
Warehouse
External Logistics
Lean Management
Workshops
Lean Projects
Kaizen Events
Retrofit Events
4Lean Truck
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Lean Builder
Lean Technician
Lean Engineer
Designs a complete supply
chain flow to reduce waste
Design Guide Training
Ability to coordinate a Kaizen Area
Solutions Guide Training
Ability to build lean solutions
Assembly Guide Training
Certification
Training
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Available
8 Hours (Per product family)
Process engineers, Lean engineers, Times & methods
Ergonomy Defects
Productivity Cost
Impact areas
Assembly Training
Tra
inin
g: L
ean
Bu
ilde
r
Ergonomy Cost
Productivity Defects
Impact areas
Goals Understand how to build safe structures
Understand how to assemble parts
Content
Assembly Guide:
Tips
Safety Building
Necessary Tools
12 8 Hours
Process engineers, Lean engineers, Times & methods
Ergonomy Cost
Productivity
Impact areas
Solution Training T
rain
ing: L
ean
Te
chn
icia
n
Goals
Understand ways to optimize workstations
Understand how to optimize material handling in all the Supply Chain
Content
Line Feeding
Kanban
Junjo Sequence
Junjo Kit
Handling Units
Workstation Optimization
Types of Production (Small Parts, Machine, Large Parts)
Tools
Hardware
Strike Zone
Golden Zone
Logistic Trains
Types of wagons
Wagon Challenges (Drift, Drag, Stability)
Supermarkets
Boxes
Trolleys
Containers
Warehouse and External Logistics
How to integrate them in logistic trains concept
13
8 Hours
Design Training: Workstations
Process engineers, Lean engineers, Times & methods
Tra
inin
g: L
ean
En
gin
eer
Impact areas
Goals
Project and design of workstations
Workstations ergonomics
Content
Workstations design
Border of the line design
Mockup
Ergonomics
Strike zone
Golden zone
Structural dimensioning
Ergonomy Cost
Productivity Defects
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8 Hours
Process engineers, Lean engineers, Times & methods, Logistic Engineers
Content
– Logistic trains design
– Casters configuration
– Weight distribution
– Drift, Stability and Drag
– Mock up
Design Training: Logistic trains T
rain
ing: L
ean
En
gin
eer
Impact areas
Goals
Project and design of logistic trains
Logistic trains ergonomy
Understand the different types of logistic trains advantages and disadvantages
Content
Types of logistic trains
Casters configuration
Structure Design
Drift, Stability and Drag
Mock up
Ergonomy Cost
Productivity Defects
15
8 Hours
Design Training: Supermarkets
10 mm
100-2
00 m
m
20 mm 10 mm
Process engineers, Lean engineers, Times & methods, Logistic Engineers
Tra
inin
g: L
ean
En
gin
eer
Impact areas
Goals
Project and design of supermarket
Supermarkets ergonomy
Understand the different types of supermarkets
Content
Types of supermarkets
Strike zone
Picking area
Structure Design
Mock up
Ergonomy Cost Stock
Productivity Defects
16
8 Hours
Design Training: Warehouse
Process engineers, Lean engineers, Times & methods, Logistic Engineers
Tra
inin
g: L
ean
En
gin
eer
Impact areas
Goals
Project and design of racking and storage solutions
Content
Types of racking system
Low cost solution
Types of handling equipment
Hand Picking
Types of Handling Units
Ergonomy Cost Stock
Productivity Defects
17
8 Hours
Design Training: External logistics
Process engineers, Lean engineers, Times & methods, Logistic Engineers
Tra
inin
g: L
ean
En
gin
eer
Impact areas
Goals
Project and design of logistics solutions
Content
Types of trucks
Milk runs
Combining internal/external logistics
Packaging solutions
Ergonomy Cost Stock
Productivity Defects
18
8 Hours
Design Training: Lean Management
Process engineers, Lean engineers, Times & methods, Logistic Engineers, Lean Office Facilitators
Tra
inin
g: L
ean
En
gin
eer
Impact areas
Goals
Project and design of Kanban boards, sequencers and heijunkas
Project and design daily kaizen boards
How to improve 5S
Content
Kanban
Heijunka
Kanban board
Sequencer
Production Boards
Andons
Quality workstations
Ergonomy Cost Stock
Productivity Defects
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4 Hours
Design Training: 4LEAN CAD
Process engineers, Lean engineers, Times & methods, Logistic Engineers, Designers
Tra
inin
g: L
ean
En
gin
eer
Impact areas
Goals
Draw solutions with 4Lean
components
Content
How to draw 4Lean strucutures
4Lean components
Custom components
Smart dimensions
Delivery Cost
Productivity Defects
20
4 Hours
Design Training: 4LEAN CAD Advance
Process engineers, Lean engineers, Times & methods, Logistic Engineers, Designers
Tra
inin
g: L
ean
En
gin
eer
Impact areas
Goals
Draw solutions with 4Lean
Components
BOM
Work Preparation
Content
How to draw 4Lean strucutures
4Lean components
Triball
Custom components
Linear Dimensions
BOM
Delivery Cost
Productivity Defects
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4Lean Inspection
Lean Engineer: Specialist in structures assembly;
Performs Safety analysis;
Check critical parts;
Knowledge in Structures design.
22
Lean Projects W
ork
sho
ps - L
ean
Pro
jects
1-2 Days
Process engineers, Lean engineers, Times & methods
Future State
Breakthrough solutions focused on global waste reduction
Analyse current state and deliver solutions
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Kaizen Events
5 Days
Process engineers, Lean engineers, Times & methods
Mockup Process Final Solution
Wo
rksho
ps - K
aiz
en
Even
ts
To help our customers to implement Lean, participating or leading Kaizen Events
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Retrofit Events W
ork
sho
ps - R
etro
fit Even
ts
5 Days
Process engineers, Lean engineers, Times & methods
Turning old into new, transforming what exists into useful structures adequate to the new reality
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4Lean Truck
1-5 Days
Process engineers, Lean engineers, Times & methods
Wo
rksho
ps –
4L
ea
n T
ruck
4Lean Truck is the most effective solution when complex applications must be implemented very quickly
Your company makes the request and we take care of the rest
Our assembly team, travels to your company and assemble the applications in your manufacturing environment
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4Lean, Lda
[email protected] www.4lean.net
We Build Lean
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