Controller Design for Synchronous Reluctance Motor Drive Systems
Catalog Low voltage High output synchronous reluctance...
Transcript of Catalog Low voltage High output synchronous reluctance...
Low voltageHigh output synchronous reluctance motor and drive package for pump and fan applications
Catalog
2 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
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ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 3
High output synchronous reluctance motor and drive package for pump and fan applications - Sizes 160 to 315
ABB reserves the right to change the
design, technical specification and
dimensions without prior notice.
04 General information04 Package benefits 05 Motor and drive highlights06 High output synchronous reluctance motors08 Synchronous reluctance motor technology
10 Ordering information
11 Mounting options
14 Rating plates
15 Technical data
16 Variant codes
20 Mechanical design20 Stator21 Bearings24 Bearing selection26 Terminal box
33 Dimension drawings
39 Accessories39 Protective roof and tachometer40 Silencer41 Slide rails
43 Motor construction
44 Synchronous reluctance motors in brief
46 Total product offer
46 Visit our web site
4 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
Package benefits
High output synchronous reluctance motor and drive
packages offer performance comparable with permanent
magnet motors. The synchronous reluctance motors combine
conventional, proven stator technology with an innovative
rotor design. The industrial drive is loaded with purpose-
designed software, and the package as a whole is optimized
for pump and fan applications.
Cool motor cuts the cost of running
The synchronous reluctance rotor has neither magnets nor
windings. Rotor losses are virtually eliminated, resulting in very
cool running. This advantage is the basis for a design that
delivers high power density coupled with high efficiency. Other
benefits include high output, a very compact size, and low
energy consumption, especially in variable speed operation
with partial loads.
Traditional induction motor Losses High output SynRM motorTraditional induction motor
Superior reliability minimizes the cost of downtime
Bearing failure causes approximately 70 % of unplanned
motor outages. Bearing temperature in the synchronous
reluctance motor are low, which extends bearing lifetime and
service intervals for lower maintenance costs and improved
reliability. Even when a bearing eventually needs replacing,
there are no magnetic forces involved – unlike in a permanent
magnet motor – so changing bearing is as fast and easy as
with an induction motor.
General information
ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 5
Motor and drive highlights
Motor highlights
– Powerful yet highly compact to two frame sizes smaller
than a conventional motor.
– Can be customized like an induction motor: variant codes
and mechanical construction are based on the proven
M3BP cast iron Process performance motors. The same
easily available and replaceable parts are used.
– Straightforward design without magnets or rotor cage.
– Competitive when compared to both traditional and other
new technologies.
– Higher reliability through lower bearing temperatures.
– Higher efficiency than in conventional VSD-driven induction
motors.
ACS850 drive highlights
– Modular structure with a wide range of options means that
users need purchase only the features they require.
– Can run induction, permanent magnet and synchronous
reluctance motors, so can therefore be deployed on other
motors if needed.
– Compact and convinient memory module stores drive
settings and can be installed in a new drive by anyone on
the site.
– Slim design means the drive occupies the minimum cabinet
space.
– Drive setup simply involves entering the parameters from
the motor rating plate just as with an induction motor. No
encoders, position sensors or other feedback devices are
needed.
6 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
Same power – smaller motor
The High output synchronous reluctance motor is up to
two frame sizes smaller than an induction motor with the
same output. The size advantage increases with speed
so the benefit is greater for 3000 rpm than for 1500 rpm
applications. A light, compact motor results in cost-efficient
installations.
Same size – higher power
The size advantage of synchronous reluctance motors can
also be exploited to increase capacity without changes in the
motor installation. In other words, a high output synchronous
reluctance motor can deliver up to twice the output of
an induction motor of the same size. Again, this power
advantage is greater at higher speeds.
High output synchronous reluctance motors
97
96
95
94
93
92
91
90
89
10 100
Rated power (kW)
1500 r/min 3000 r/min97
96
95
94
93
92
91
90
89
10 100
Rated power (kW)
ABB
IE4
IE3
IE2
IE1
IE4
IE3
IE2
IE1
IE3 – compact design without compromising efficiency
High output synchronous reluctance motors in sizes 160 - 315
meet or exceed the efficiency levels of IE3 induction motors
when both types of motor are VSD-driven. The technical data
section of this catalog shows motor efficiency values with a
VSD supply. The efficiency values and IE class of induction
motors are usually determined with a sinusoidal supply.
Additional losses attributable to the VSD supply are typically
10 - 30 %, which means that about one IE class is lost in
motor efficiency when compared with a sinusoidal supply.
This must be noted when comparing the efficiency values of
different motor types. It should also be noted that the energy
savings gained by speed control are much greater than the
loss in motor efficiency.
Motor efficiency comparison.
How to estimate motor efficiency with VSD (non-sinusoidal)
supply based on direct-on-line supply efficiency level given in
induction motor catalogue.
Example: 45kW 3000rpm IE2 induction motor
IE2 efficiency level 92,9% with sinusoidal network supply.
Additional motor losses due to non-sinusoidal supply 20%
(typical average)
Typical effi ciency with VSD supply = 1 - (1-0,929) x 1,2 = 91,5%
ABB High output synchronous reluctance (HO SynRM) motor
efficiency with VSD supply: 94,6 %
ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 7
Continuous and short-term loadability
0
IC 411, self-cooling
20
Speed (%)
Torq
ue (%
)
40 60
50
100
150
80 100 120 140
Why are the motors packaged with drives
New technology motors are more challenging from the
control point of view than traditional induction motor and
drive packages. When selecting a new technology motor and
drive package, it is important to ensure that the package
is suitable for the application – the drive must have the
right control software for the specific application. Contact
ABB for information concerning available products and
supported applications. The performance of synchronous
reluctance motor is verified with ABB drives. Performance and
functionality with other drives can not be guaranteed.
Package selection
The technical data section lists matched motor and drive
packages for easy selection. The packages deliver the rated
power at any speed between nominal and maximum. Refer
to ABB for package selection at other speeds, or use the
DriveSize software.
Insulation protection
Synchronous reluctance motors have the same stator winding
insulation as other ABB low voltage motors. The insulation
is approved for a 500 V VSD supply. For voltages above 500
V, follow ABB’s instructions regarding the correct insulation
system and the output filters drive.
Bearing currents
Synchronous reluctance motors rated above 100 kW are
equipped with one insulated bearing as standard, which
together with the correct cabling is sufficient to secure
trouble-free operation up to 350 kW. Above 350 kW the
drive should be equipped with a common-mode filter as an
additional measure.
Cabling, grounding, and EMC
Synchronous reluctance motors are not equipped with EMC
filters as standard. The variant code to order EMC cable
glands is +704.
The use of a frequency converter sets higher demands on
the cabling and grounding of the drive system. In other than
exceptional circumstances, the motor must be cabled with
shielded symmetrical cables and cable glands providing
360-degree bonding (EMC glands). For motors up to 30
kW, asymmetrical cables can be used, but shielded cables
are always recommended, especially if there are sensitive
components in the driven application.
For motors from frame size 280 upwards, additional potential
equalization is needed between the motor frame and
machinery, unless the motor and the driven machine are
installed on a common steel base. When a steel base is used
for potential equalization, the high frequency conductivity of
the connection must be checked. For more information, see
the ABB manual “Grounding and cabling of the drive system”,
3AFY61201998 R0125 REV B.
To meet EMC requirements, special EMC cables must be
used in addition to the correct cable gland mounting, with
additional special earthling pieces. For more information, refer
to drive manuals.
Efficiency & MEPS
International Minimun Energy Performance Standards
(MEPS) for measuring the efficiency of VSD-only types of
motors – such as synchronous reluctance motors – are
currently still under development. As of June 2012 there are
no local MEPS efficiency requirements for VSD-only motors.
Such requirements are not expected to be published in the
foreseeable future, at least not during 2012 or 2013.
Service
Servicing synchronous reluctance motors is as straightforward
as with induction motors. The winding technology is identical
to induction motors. The rotor does not include any magnetic
materials, which means that the motor can be disassembled
and serviced using the same procedure as for conventional
induction motors.
8 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
Introduction
The synchronous reluctance motor is a three-phase electric
motor with a magnetically anisotropic rotor structure. In the
four-pole version, the rotor has four high – and four low –
permeance axes. High permeance means high magnetic
conductivity and higher inductance, while low permeance
means lower inductance.
Reluctance is the inverse of permeance and, is in practical
terms magnetic resistance; high reluctance results in low
inductance. The axes with high permeance can be referred to
as the direct or d-axe, while the axes with high reluctance can
be referred to as the quadrature or q-axe.
The figures below show cross-sectionals of a synchronous
reluctance motor. The different axes in the rotor are identified
in the figure on the right.
Synchronous reluctance motor technology
Cross-sectional illustration of a four-pole synchronous reluctance motor (left), and the definition of the magnetic d- and q-axes of its rotor (right).
Functional principle
When a magnetic field is produced in the air gap by applying
exciting currents to the stator windings, the rotor will strive to
align its most magnetically conductive axis, the d-axis, with
the applied field, in order to minimize the reluctance in the
magnetic circuit. In other words, torque is produced in the air
gap between the stator and rotor whenever the applied field
vector and the d-axis of the rotor are not aligned.
The magnitude of the vector field and the speed of its
rotation can be controlled by a frequency converter. The high
saliency of the rotor means that its angular position can be
simply detected by a sensorless control. Expensive absolute
encoders, resolvers and other rotational sensors are therefore
nor required.
The sensorless control system keeps track of the rotor’s
angular position in relation to the stator and creates a
vector field with accurate magnitude and rotational speed in
accordance with the control reference signals dictated by the
load.
q
d
Since performance is dependent on information about the
position of the rotor, the motor always needs a frequency
converter – it will not operate properly direct-on-line. The
rotor runs in synchronism with the applied vector field,
striving to minimize reluctance in the magnetic circuit that is
present, and this functional principle has given its name to the
technology – synchronous reluctance.
Synchronous reluctance motors run smoothly due to the
sinusoidal air gap field distribution and operation with
sinusoidal current.
ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 9
Further considerations
Eliminating rotor joule losses in the synchronous reluctance
motor has led to compact construction, good efficiency levels
and cooler bearing temperatures. The main disadvantage of
this technology is that the motor’s power factor is generally
not as good as with induction motors.
Since there is always a frequency converter between the
motor and the grid, the lower power factor is not apparent
on the grid side and consequently does not have an impact
on the grid supply dimensioning. However, the lower power
factor may sometimes mean that a frequency converter with a
higher current rating is needed.
The stator and frame design are based on proven induction
motor technology, and the rotor consists of only iron and
air. The lack of windings and permanent magnets in the
rotor eliminates the potential faults associated with these
components, resulting in robust motor technology optimized
for industrial variable speed applications.
Rotor design
The rotor of a synchronous reluctance motor comprises
electric steel plates stacked together to form a rotor package.
Holes punched in the electric steel plates form flux barriers,
as illustrated in the figures on page page 8.
The torque produced by the motor is proportional to the
difference between the inductances on the d- and q-axes:
the greater this difference, the greater the torque production.
The synchronous reluctance motor is therefore designed
with magnetically conductive material, iron, in the d-axis and
magnetically insulating material, air, in the q-axis.
As the rotor has no windings and consequently no joule
losses, it runs considerably cooler and with better efficiency
than the rotor in an induction motor. The cool running of the
rotor also means lower bearing temperatures, which in turn
increase the reliability of the bearing system.
10 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
Ordering information
Positions 1 to 4
3GBL = Totally enclosed fan-cooled synchronous reluctance
motor with cast iron frame, sizes 160 - 315
Positions 5 and 6
IEC-frame
16 = 160
20 = 200
25 = 250
28 = 280
31 = 315
Position 7
Pole pairs
2 = 4 poles
Positions 8 to 10
Running number
Position 10
Running number
Position 11
- (dash)
Position 12
Mounting arrangement
A = Foot-mounted motor
B = Flange-mounted motor. Large flange with clearance
holes.
Use a variant code for ordering any other mounting arrangement.
Position 13
Voltage and frequency code
Position 14
Generation code
B = High output SynRM motor
Position 15
Variant codes
When placing an order, specify motor type, size, and product
code according to the following example.
Motor size / Explanation of the product code
A B C D, E, F, G A = Motor type
B = Motor size
C = Product code
D = Mounting arrangement code
E = Voltage and frequency code
F = Generation code
G = Variant codes
M3BL 160 MLA 3GBL 16 2 004 - A S B 4451 2 3 4 5 6 7 8 9 10 11 12 13 14 15
ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 11
Mounting options
Foot-mounted motor
Flange-mounted motor,
large flange
Flange-mounted motor,
small flange
Foot- and flange-mounted
motor with feet, large flange
Foot- and flange-mounted
motor with feet, small
flange
Foot-mounted motor, shaft
with free extensions
Code I/Code II
Product code pos. 12
J = foot/flange-
mounted, small
flange
*) Not stated in IEC 60034-7.
Note: If the motor is mounted shaft upwards, take measures to prevent
water or any other liquid from running down the shaft into the motor.
IM B3 IM V5 IM V6 IM B6 IM B7 IM B8
IM 1001 IM 1011 IM 1031 IM 1051 IM 1061 IM 1071
IM B5 IM V1 IM V3 *) *) *)
IM 3001 IM 3011 IM 3031 IM 3051 IM 3061 IM 3071
IM B14 IM V18 IM V19 *) *) *)
IM 3601 IM 3611 IM 3631 IM 3651 IM 3661 IM 3671
IM B34 IM V17
IM 2101 IM 2111 IM 2131 IM 2151 IM 2161 IM 2171
IM 1002 IM 1012 IM 1032 IM 1052 IM 1062 IM 1072
A = foot-mounted,
term.box top
R = foot-mounted,
term.box RHS
L = foot-mounted,
term.box LHS
B = flange mounted,
large flange
C = flange mounted,
small flange
H = foot/flange-
mounted, term.
box top
S = foot/flange-
mounted, term.
box RHS
T = foot/flange-
mounted, term.
box RHS
IM B35 IM V15 IM V36 *) *) *)
IM 2001 IM 2011 IM 2031 IM 2051 IM 2061 IM 2071
M0
00
00
7M
00
00
08
M0
00
00
9M
00
00
10
M0
00
01
1M
00
00
12
12 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
The motor’s main rating plate shows the motor’s performance
values at nominal speed. The lubrication plate specifies
regreasing amount, regreasing interval in hours - depending
on the mounting position and ambient temperature - and
types of lubricant recommended.
Rating plates
M0
00
28
7
M0
00
40
2
Motor sizes 160 to 250
Rating plate
Motor sizes 160 to 250
Lubrication plate
r/mintemp.AmbientMounting
The following or similar high performance grease can be used:
Amount of grease
Regreasing intervals in duty hoursBearings
Do not exceed the motor max. speed
r/min r/min r/min
See respective "Motor Manual"
40 g6316/C3 6316/C3VL0241
40 g1800 1500 1000 0-900
Hor
Vert
25402540
8000
400040002000
10500525052502630
14000700070003500
17000850085004250
Hor
Vert
EssoTotalKluber
Unirex N2 or N3Multis Complex S2 AKluberplex BEM41-132
ShellMobilFAG
Albida EMS2Mobilith SCH100Arcanol TEMP110
615745-1
ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 13
High output synchronous reluctance motors
Performance at nominal speed Performance at maximum speed
Suggestedfrequencyconverter type for no overload use
Speed Freq.Motor
efficiencyCurrent Torque Torque Output Speed Torque Torque Inertia Weight
Output nN
r/min
fel
Hz
Full load
100%
IN
A
TN
Nm
TOL
/
TN
P
kW
nmax
r/min
T2
Nm
TOL
/
T2
J
kgm2
m
kgkW Motor type Product code
3000 r/min 400 V network*)
33 M3BL 160 MLB 3GBL 162 001 -_SB 3000 100 93.5 76.7 105 1.5 33 3600 88 1.2 0.05789 130 ACS850-04-078A-5
40 M3BL 160 MLC 3GBL 162 002 -_SB 3000 100 93.9 92.5 127 1.5 40 3600 106 1.2 0.07022 157 ACS850-04-094A-5
45 M3BL 160 MLE 3GBL 162 003 -_SB 3000 100 94.6 103 143 1.5 45 3600 119 1.2 0.08637 174 ACS850-04-103A-5
62 M3BL 200 MLA 3GBL 202 001 -_SB 3000 100 95.1 144 197 1.5 62 3600 164 1.2 0.24247 279 ACS850-04-144A-5
72 M3BL 200 MLC 3GBL 202 002 -_SB 3000 100 95.4 166 229 1.5 72 3600 191 1.2 0.28718 304 ACS850-04-166A-5
97 M3BL 250 SMA 3GBL 252 001 -_SB 3000 100 95.2 224 309 1.5 97 3000 309 1.2 0.49911 396 ACS850-04-225A-5
112 M3BL 250 SMB 3GBL 252 007 -_SB 3000 100 95.3 259 357 1.5 112 3000 357 1.2 0.57534 428 ACS850-04-260A-5
125 M3BL 250 SMC 3GBL 252 002 -_SB 3000 100 95.5 288 398 1.5 125 3000 398 1.2 0.63250 454 ACS850-04-290A-5
2100 r/min 400 V network*)
25 M3BL 160 MLB 3GBL 162 007 -_SB 2100 70 92.3 58.8 114 1.5 25 2500 96 1.2 0.05789 130 ACS850-04-061A-5
31 M3BL 160 MLC 3GBL 162 008 -_SB 2100 70 93.0 72.4 141 1.5 31 2500 118 1.2 0.07022 157 ACS850-04-078A-5
39 M3BL 160 MLE 3GBL 162 009 -_SB 2100 70 93.7 90.4 177 1.5 39 2500 149 1.2 0.08637 174 ACS850-04-094A-5
44 M3BL 200 MLA 3GBL 202 005 -_SB 2100 70 93.8 102 200 1.5 44 2500 168 1.2 0.24247 279 ACS850-04-103A-5
62 M3BL 200 MLC 3GBL 202 006 -_SB 2100 70 94.0 143 282 1.5 62 2500 237 1.2 0.28718 304 ACS850-04-144A-5
88 M3BL 250 SMA 3GBL 252 005 -_SB 2100 70 95.0 201 400 1.5 88 2500 336 1.2 0.49911 396 ACS850-04-202A-5
98 M3BL 250 SMB 3GBL 252 008 -_SB 2100 70 95.2 224 446 1.5 98 2500 374 1.2 0.57534 428 ACS850-04-225A-5
115 M3BL 250 SMC 3GBL 252 006 -_SB 2100 70 95.5 258 523 1.5 115 2500 439 1.2 0.63250 454 ACS850-04-260A-5
124 M3BL 280 SMA 3GBL 282 215 -_DB 2100 70 95.2 259 564 1.4 124 2400 493 1.1 0.85741 604 ACS850-04-260A-5
134 M3BL 280 SMB 3GBL 282 225 -_DB 2100 70 95.5 279 609 1.5 134 2400 533 1.2 0.99990 639 ACS850-04-290A-5
160 M3BL 280 SMC 3GBL 282 235 -_DB 2100 70 95.8 329 728 1.5 160 2400 637 1.2 1.21364 697 ACS850-04-387A-5
1500 r/min 400 V network*)
17 M3BL 160 MLB 3GBL 162 004 -_SB 1500 50 91.2 42.6 108 1.5 17 1800 90 1.2 0.05789 130 ACS850-04-044A-5
20 M3BL 160 MLC 3GBL 162 005 -_SB 1500 50 92.0 49.2 127 1.5 20 1800 106 1.2 0.07022 157 ACS850-04-050A-5
25 M3BL 160 MLE 3GBL 162 006 -_SB 1500 50 92.8 58.5 159 1.5 25 1800 133 1.2 0.08637 174 ACS850-04-061A-5
33 M3BL 200 MLA 3GBL 202 003 -_SB 1500 50 93.2 76.9 210 1.5 33 1800 175 1.2 0.24247 279 ACS850-04-078A-5
40 M3BL 200 MLC 3GBL 202 004 -_SB 1500 50 93.5 92.9 255 1.5 40 1800 212 1.2 0.28718 304 ACS850-04-094A-5
71 M3BL 250 SMA 3GBL 252 003 -_SB 1500 50 94.3 166 452 1.5 71 1800 377 1.2 0.49911 396 ACS850-04-166A-5
86 M3BL 250 SMB 3GBL 252 009 -_SB 1500 50 94.6 200 547 1.5 86 1800 456 1.2 0.57534 428 ACS850-04-202A-5
97 M3BL 250 SMC 3GBL 252 004 -_SB 1500 50 95.0 225 618 1.5 97 1800 515 1.2 0.63250 454 ACS850-04-225A-5
103 M3BL 280 SMA 3GBL 282 213 -_DB 1500 50 94.8 221 656 1.4 103 1800 546 1.1 0.85741 604 ACS850-04-225A-5
118 M3BL 280 SMB 3GBL 282 223 -_DB 1500 50 95.3 246 758 1.3 118 1800 626 1.1 0.99990 639 ACS850-04-260A-5
134 M3BL 280 SMC 3GBL 282 233 -_DB 1500 50 95.6 279 853 1.5 134 1800 711 1.2 1.21364 697 ACS850-04-290A-5
155 M3BL 315 SMA 3GBL 312 213 -_DB 1500 50 95.7 321 987 1.3 155 1800 822 1.1 1.64183 873 ACS850-04-387A-5
180 M3BL 315 SMB 3GBL 312 223 -_DB 1500 50 96.0 374 1146 1.4 180 1800 955 1.1 1.86867 925 ACS850-04-387A-5
205 M3BL 315 SMC 3GBL 312 233 -_DB 1500 50 96.1 423 1305 1.3 205 1800 1088 1.1 2.03880 965 ACS850-04-430A-5
250 M3BL 315 MLA 3GBL 312 413 -_DB 1500 50 96.4 516 1592 1.4 250 1800 1326 1.1 2.45071 1116 ACS850-04-521A-5
275 M3BL 315 MLB 3GBL 312 423 -_DB 1500 50 96.5 573 1751 1.5 275 1800 1459 1.2 2.67755 1169 ACS850-04-602A-5
315 M3BL 315 LKA 3GBL 312 813 -_DB 1500 50 96.4 659 2005 1.5 315 1800 1671 1.2 3.03536 1357 ACS850-04-693A-5
350 M3BL 315 LKC 3GBL 312 833 -_DB 1500 50 96.5 712 2228 1.5 350 1800 1857 1.2 3.77259 1533 ACS850-04-720A-5
*) Consult ABB for package availability in other network voltages.
For further information, see catalog “ABB machinery drives, ACS850”, code: 3AUA0000041481 EN
This table presents technical performance data for the currently available high output motor and drive packages. Variant codes
and construction details are based on the M3BP motor.
IP 55 - IC 411 - Insulation class F, temperature rise class F
Is / I
N = Starting current
Tl / T
N = Locked rotor torque
Tb / T
N = Breakdown torque
Technical data
14 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
Frame size
Code / Variant 160 200 250 280 315
Administration
530 2-year extension on standard warranty R R R P P
531 Sea freight packing NA NA NA P P
532 Packing of motor in vertical mounting position NA NA NA P P
Balancing
423 Balanced without key P P P P P
424 Full-key balancing P P P P P
Bearings and lubrication
036 Transport lock for bearings P P P P P
037 Roller bearing at D-end P P P P P
039 Cold resistant grease NA NA NA P P
040 Heat resistant grease NA NA NA P P
041 Bearings regreasable via grease nipples P P S S S
043 SPM compatible nipples for vibration measurement P P S S S
057 2RS bearings at both ends P P P NA NA
058 Angular contact bearing at D-end, shaft force away from bearing P P P P P
059 Angular contact bearing at N-end, shaft force towards bearing P P P P P
060 Angular contact bearing at D-end, shaft force towards bearing NA NA NA P P
061 Angular contact bearing at N-end, shaft force away from bearing NA NA NA P P
107 Pt100 2-wire in bearings P P P P P
128 Double PT100, 2-wire in bearings NA NA NA P P
129 Double PT100, 3-wire in bearings NA NA NA P P
130 Pt100 3-wire in bearings NA NA NA P P
194 2Z bearings greased for life at both ends S S P NA NA
420 Bearing mounted PTC thermistors NA NA NA P P
433 Outlet grease collector NA NA NA P P
506 Nipples for vibration measurement: SKF Marlin Quick Connect stud CMSS-2600-3 NA NA NA P P
654 Provision for vibration sensors (M8x1) NA NA NA P P
796 Grease nipples JIS B 1575 PT 1/8 Type A P P P P P
797 Stainless steel SPM nipples P P P P P
798 Stainless steel grease nipples P P P P P
799 Grease nipples flat type DIN 3404, thread M10x1 NA NA NA P P
800 Grease nipples JIS B 1575 PT 1/8" pin type NA NA NA P P
Branch standard designs
178 Stainless steel / acid proof bolts P P P P P
204 Jacking bolts for foot mounted motors NA NA NA P P
209 Non-standard voltage or frequency (special winding) P P P P P
419 Textile industry design P P P P P
Cooling system
68 Light-alloy metal fan P P P P P
206 Steel fan NA NA NA P P
791 Stainless steel fan cover NA NA NA P P
793 Fan for reduced noise level (2-p fan) R R R NA NA
794 Fan for reduced noise level (4-p fan) R R R NA NA
Coupling
35 Assembly of customer supplied coupling-half NA NA NA P P
Documentation
141 Binding dimension drawing P P P P P
S = Included as standard
P = New manufacture only
M = On modifi cation of a stocked motor; or on new manufacture, the number per order may be limited
R = On request
NA = Not applicable
Note: Some variants cannot be used together.
Variant codes
ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 15
Frame size
Code / Variant 160 200 250 280 315
Drain holes
65 Existing drain holes fully plugged P P P P P
448 Drain holes with metal plugs NA NA NA P P
Earthing bolt
67 External earthing bolt S S S S S
Hazardous environments
Heating elements
450 Heating element, 100-120V P P P P P
451 Heating element, 200-240V P P P P P
Insulation system
405 Special winding insulation for frequency converter supply P P P P P
Mounting arrangements
009 IM 2001 foot/flange mounted, IEC flange, from IM 1001 (B35 from B3) P P P P P
066 Modified for specified mounting position differing from IM B3 (1001), IM B5 (3001), B14 (3601),
IM B35 (2001) & IM B34 (2101)
P P P P P
305 Additional lifting lugs P P P P P
Noise reduction
055 Noise reduction cover for foot mounted motor NA NA NA P P
Painting
105 Paint thickness report NA NA NA P P
114 Special paint color, standard grade P P P P P
115 Painting system C4M acc. to ISO 12944-5: 2007 R R R P P
168 Primer paint only NA NA NA P P
179 Special paint specification R R R NA NA
754 Painting system C5M acc. to ISO 12944-5:2007 R R R P P
755 Aluminum metalizing and painting accorcing to NORSOK M501 revision 5, Method 2A NA NA NA P P
Protection
005 Protective metal roof, vertical motor, shaft down P P P P P
072 Radial seal at D-end P P P P P
073 Sealed against oil at D-end P P P P P
158 Degree of protection IP65 P P P P P
211 Weather protected, IP xx W P P P NA NA
401 Protective roof, horizontal motor NA NA NA P P
403 Degree of protection IP56 P P P P P
404 Degree of protection IP56, without fan and fan cover P P P R R
434 Degree of protection IP56, open deck NA NA NA P P
783 Labyrinth sealing at D-end NA NA NA P P
784 Gamma seal at D-end P P S NA NA
Rating & instruction plates
002 Restamping voltage, frequency and output, continuous duty P P P P P
004 Additional text on std rating plate (max 12 digits on free text line) P P P P P
098 Stainless rating plate S S S NA NA
126 Tag plate NA NA NA P P
135 Mounting of additional identification plate, stainless P P P P P
139 Additional identification plate delivered loose P P P P P
159 Additional plate with text "Made in ...." NA NA NA P P
160 Additional rating plate affixed P P P P P
161 Additional rating plate delivered loose P P P P P
163 Frequency converter rating plate. Rating data according to quotation. P P P P P
Shaft & rotor
069 Two shaft extensions acc. catalog dimensions (EA or N) P P P P P
070 One or two special shaft extensions, standard shaft material R R R P P
131 Motor delivered with half key (key not exceeding shaft diameter) P P P NA NA
S = Included as standard
P = New manufacture only
M = On modifi cation of a stocked motor; or on new manufacture, the number per order may be limited
R = On request
NA = Not applicable
Note: Some variants cannot be used together.
16 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
Frame size
Code / Variant 160 200 250 280 315
164 Shaft extension with closed key-way S S S P P
165 Shaft extension with open key-way P P P S S
410 Stainless steel shaft (standard or non-standard design) R R R P P
Standards and regulations
Stator winding temperature sensors
120 KTY 84-130 (1 per phase) in stator winding R R R P P
121 Bimetal detectors, break type (NCC), (3 in series), 130 ºC, in stator winding P P P P P
122 Bimetal detectors, break type (NCC), (3 in series), 150 ºC, in stator winding P P P P P
123 Bimetal detectors, break type (NCC), (3 in series), 170 ºC, in stator winding P P P P P
124 Bimetal detectors, break type (NCC), (3 in series), 140 ºC, in stator winding P P P P P
125 Bimetal detectors, break type (NCC), (2x3 in series), 150 ºC, in stator winding P P P P P
127 Bimetal detectors, break type (NCC), (3 in series, 130 ºC & 3 in series, 150 ºC), in stator winding P P P P P
435 PTC - thermistors (3 in series), 130 ºC, in stator winding P P P P P
436 PTC - thermistors (3 in series), 150 ºC, in stator winding S S S S S
437 PTC - thermistors (3 in series), 170 ºC, in stator winding P P P P P
438 PTC - thermistors (3 in series), 190 ºC, in stator winding NA NA NA P P
439 PTC - thermistors (2x3 in series), 150 ºC, in stator winding P P P P P
441 PTC - thermistors (3 in series, 130 ºC & 3 in series, 150 ºC), in stator winding P P P P P
442 PTC - thermistors (3 in series, 150 ºC & 3 in series, 170 ºC), in stator winding P P P P P
445 Pt-100 2-wire in stator winding, 1 per phase P P P P P
446 Pt-100 2-wire in stator winding, 2 per phase P P P P P
502 Pt-100 3-wire in stator winding, 1 per phase NA NA NA P P
503 Pt-100 3-wire in stator winding, 2 per phase NA NA NA P P
511 PTC thermistors (2 x 3 in series), 130 ºC, in stator winding NA NA NA P P
Terminal box
015 Motor supplied in D connection NA NA NA NA NA
017 Motor supplied in Y connection NA NA NA NA NA
019 Larger than standard terminal box NA NA NA P P
020 Detached terminal box NA NA NA P P
021 Terminal box LHS (seen from D-end) P P P P P
022 Cable entry LHS (seen from D-end) P P P P P
157 Terminal box degree of protection IP65 P P P P P
180 Terminal box RHS (seen from D-end) P P P P P
230 Standard metal cable glands P P P S S
231 Standard cable glands with clamping device NA NA NA P P
277 Cable sealing end unit, size small for C-opening NA NA NA P NA
278 Cable sealing end unit, size medium for D-opening NA NA NA NA P
279 Cable sealing end unit, size large for D-opening NA NA NA NA P
292 Adapter C-C NA NA NA P NA
293 Adapter D-D NA NA NA NA P
294 Adapter E-D NA NA NA NA P
295 Adapter E-2D NA NA NA NA P
380 Separate terminal box for temperature detectors, std. material NA NA NA P P
400 4 x 90 degr turnable terminal box S S S S S
402 Terminal box adapted for Al cables NA NA NA S S
409 Large terminal box with two terminal blocks NA NA NA P P
413 Extended cable connection, no terminal box NA NA NA P P
418 Separate terminal box for auxiliaries, standard material P P P P P
447 Top mounted separate terminal box for monitoring equipment NA NA NA P P
466 Terminal box at N-end NA NA NA P P
467 Lower than standard terminal box and rubber extended cable. Cable length 2 m. P P P NA NA
468 Cable entry from D-end R R R P P
469 Cable entry from N-end P P P P P
S = Included as standard
P = New manufacture only
M = On modifi cation of a stocked motor; or on new manufacture, the number per order may be limited
R = On request
NA = Not applicable
Note: Some variants cannot be used together.
ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 17
Frame size
Code / Variant 160 200 250 280 315
567 Separate terminal box material: cast iron P P P P P
568 Separate terminal box for heating elements, std. material NA NA NA P P
569 Separate terminal box for brakes NA NA NA P P
729 Aluminum non-drilled flange for cable glands P P P P P
730 Prepared for NPT cable glands NA NA NA P P
731 Two standard metal cable glands P P P S S
740 Prepared for PG cable glands P P P NA NA
742 Protective cover for accessory terminal block in main terminal box NA NA NA P P
743 Painted non-drilled flange in steel for cable glands P P P P P
744 Stainless steel non-drilled flange for cable glands NA NA NA P P
745 Painted steel flange equipped with nickle plated brass cable glands NA NA NA P P
746 Stainless steel cable flange equipped with standard nickle plated brass cable glands NA NA NA P P
Testing
149 Test according to separate test specification R R R R R
760 Vibration level test P P P P P
761 Vibration spectrum test for one motor from specific delivery batch NA NA NA P P
762 Noise level test for one motor from specific delivery batch P P P P P
763 Noise spectrum test for one motor from specific delivery batch NA NA NA P P
764 Test for one motor from specific delivery batch with ABB frequency converter available at
ABB test field. ABB standard test procedure.
NA NA NA P P
Variable speed drives
62 Tachogenerator NA NA NA P P
182 Mounting of non-listed pulse tacho NA NA NA P P
470 Prepared for hollow shaft pulse tacho (L&L equivalent) P P P P P
472 1024 pulse tacho (L&L 861007455-1024) P P P P P
473 2048 pulse tacho (L&L 861007455-2048) P P P P P
479 Mounting of other type of pulse tacho with shaft extension, tacho not included R R R P P
570 Prepared for hollow shaft pulse tacho (L&L 503) P P P NA NA
572 1024 pulse tacho (L&L 503) P P P NA NA
573 2048 pulse tacho (L&L 503) P P P NA NA
582 1024 Pulse tacho, GHK912-GBR-1024, BEI IDEACOD NA NA NA P P
583 2048 Pulse tacho, GHK912-GBR-2048, BEI IDEACOD NA NA NA P P
658 Special tacho mounted, price category 1 NA NA NA P P
659 Special tacho mounted, price category 2 NA NA NA P P
660 Special tacho mounted, price category 3 NA NA NA P P
701 Insulated bearing at N-end P P P/S S S
704 EMC cable gland P P P P P
S = Included as standard
P = New manufacture only
M = On modifi cation of a stocked motor; or on new manufacture, the number per order may be limited
R = On request
NA = Not applicable
Note: Some variants cannot be used together.
18 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
Stator
The motor frame is made of cast iron and includes feet,
bearing housing, and terminal box. Integrated cast feet allow
very rigid mounting and thus minimal vibration.
Motor sizes 160-315. As standard with drain holes and closable plugs.
Mechanical design
M0
00
17
8
closed
open
open
Motors can be supplied for foot mounting, flange mounting,
and combinations of these.
Drain holes
Motors that will be operated in very humid or wet
environments, and especially under intermittent duty, should
be provided with drain holes. The appropriate IM designation,
such as IM 3031, is based on the method of motor mounting.
Motor sizes 160 to 315 are fitted with drain holes and
closable plugs. The plugs are open on delivery. When
mounting the motors, ensure that the drain holes face
downwards.
In case of vertical mounting, the upper plug must be
hammered home completely. In very dusty environ ments, both
plugs should be hammered home.
When mounting differs from foot-mounted IM B3
arrangement, please use variant code 066 when ordering.
(See variant code 065 under Drain holes and variant code 066
under Mounting arrangements in the Variant codes section.)
ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 19
Synchronous reluctance motors are normally fitted with
single-row deep-groove ball bearings, as shown in the table
below.
If the bearing at the D-end is replaced with a roller bearing
(NU- or NJ-), higher radial forces can be handled. Roller
bearings are suitable for belt-drive applications.
Bearings
When there are high axial forces, angular-contact ball bearings
should be used. This option is available on request. When
ordering a motor with an angular-contact ball bearing, specify
also the method of mounting and the direction and magnitude
of axial force. See Variant codes for special bearings.
Axially-locked bearings
All motors are equipped as standard with an axially-locked
bearing at the D-end.
Transport locking
Motors with roller bearings or an angular-contact ball bearing
are fitted with a transport lock before dispatch to prevent
damage to bearings during transport. A warning sign is
attached to motors larger than 250 when transport locking is
used.
Locking may also be fitted in other cases if severe transport
conditions are expected.
Standard motor with deep-groove ball bearings Motor with roller bearings, variant code 037
Motor nN
Deep-groove ball bearings
size r/min D-end N-end
160 1500 - 3000 6309-2Z/C3 6209-2Z/C3
200 1500 - 3000 6312-2Z/C3 6210-2Z/C3
250 1500 - 3000 6315/C3 6213/C3*
280 1500 - 2100 6316/C3 6316/C3*
315 1500 6319/C3 6316/C3*
Motor nN
Roller bearings
size r/min D-end
160 1500 - 3000 NU 309 ECP
200 1500 - 3000 NU 312 ECP
250 1500 - 3000 NU 315 ECP
280 1500 - 2100 NU 316/C3
315 1500 NU 319/C3
*Insulated bearing at N-end as standard in motors > 100 kW.
Bearing seals
These tables present the standard and alternative sizes and
types of seals per motor size.
Standard design
Motor nN
Axial seal
size r/min D-end N-end
160 1500 - 3000 V-45A V-45A
200 1500 - 3000 V-60A V-50A
250 1500 - 3000 RB75 V-65A
Motor nN
Standard design
size r/min D-end N-end
280 1500-2100 Axial seal VS80 Axial seal VS80
315 SM, ML 1500 Axial seal VS95 Axial seal VS80
315 LK 1500 Labyrinth seal Axial seal VS80
Alternative design, D-end
Radial seal (DIN 3760)
Variant code 072
45x62x8
60x80x8
75x95x10
Alternative designs in motor sizes 280 – 315
Motor nN
Alternative design 1
size r/min D-end N-end
280 1500 - 2100 Labyrinth seal Labyrinth seal
315 SM, ML 1500 Labyrinth seal Labyrinth seal
315 LK 1500 (Labyrinth seal) Labyrinth seal
Alternative design 2
D-end N-end
Radial seal 80x110x10 Radial seal 80x110x10
Radial seal 95x125x10 Radial seal 80x110x10
(Labyrinth seal) Radial seal 80x110x10
20 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
Lubrication
On delivery, motors are prelubricated with high-quality
grease. For the recommended grease, see Manual for low
voltage motors and synchronous reluctance motor and drive
package- specific extra pages delivered together with the
motor, or for motor sizes 160 – 315, see the lubrication plate
on the motor.
Motors with bearings greased for life
Motors with frame size 160 – 200 are equipped with bearings
greased for life, a standard for smaller frame sizes. Bearings
are lubricated with high-quality, high-temperature grease.
Bearing types are stated on the rating plate.
The approximate lifetime of bearings in four-pole motors
is about 40 0000 duty hours. Lifetime is subject to the
application and its load conditions.
Lubrication intervals
ABB follows the L1 principle in defining lubrication intervals.
According to this principle, 99 % of motors will make the
interval time. The synchronous reluctance motor sizes 250 to
315 have regreasable bearings as the standard solution.
The lubrication intervals can also be calculated according to
the L10 principle, which usually gives twice as long interval
times. L10 values are available from ABB at request.
Motors with relubrication nipples
In frame sizes 280 – 315, the bearing system allows the use
of a valve disc to ease lubrication. Motors are lubricated while
running.
The grease outlet opening has closing valves at both ends.
These should be opened before greasing and closed 1 – 2
hours after regreasing. This ensures that the construction is
tight and bearings remain dust- and dirt-free.
A grease-collection method can be used as an option.
The following tables show lubrication intervals according to
the L1 principle for various nominal speeds in 25 °C ambient
temperature. These values apply to horizontally mounted
motors (B3) with 80 °C bearing temperature and high-quality
grease containing lithium-complex soap and mineral or PAO-oil.
Lubrication intervals
Lubrication intervals in duty hours for ball bearings Lubrication intervals in duty hours for roller bearings
Amount of
Frame grease, Interval h at Interval h at Interval h at
size g/bearing 3000 r/min 2100 r/min 1500 r/min
Ball bearings
160 greased for life
200 greased for life
250 60 4000 8000 11500
280 40 - 6300 9600
315 55 - - 7600
Amount of
Frame grease, Interval h at Interval h at Interval h at
size g/bearing 3000 r/min 2100 r/min 1500 r/min
Roller bearings
160 25 6000 8500 10500
200 40 4000 6500 8500
250 60 2000 4000 5500
280 40 - 3100 5250
315 55 - - 3800
Bearing life
The nominal life L10h of a bearing is defined according to ISO
281 as the number of operating hours achieved or exceeded
by 90 % of identical bearings in a large test series under
specified conditions. 50 % of bearings achieve at least five
times this lifetime.
The calculated bearing life L10h for power transmission by
means of coupling (horizontal machine):
Motor sizes 280 to 315 ≥ 200,000 hours
ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 21
Grease lifetime
Motors greased for life are delivered with bearing grease
intended for normal temperatures in dry or humid
environments. The normal ambient temperature is 40 °C
and in some cases even higher. Refer to the table below to
see how temperature affects grease lifetime. Only sizes 160
and 200 are delivered with permanently lubricated, shielded
bearings as standard.
As option, grease nipples for regreasing can be provided.
See variant code 041.
The grease lifetime L10, applicable to permanently lubricated
bearings is defined as the number of operating hours after
which 90 % of bearings are still adequately lubricated. 50
% of the bearings achieve twice the lifetime L10. However,
40 000 hours should be regarded as the definitive maximum
lifetime after which bearings should be replaced.
Grease lifetime L10 in deep groove ball bearings of type 2Z, horizontally mounted motors in continuous duty
Motor Speed Ambient temperature and grease lifetime
size r/min 25 °C 40 °C 50 °C 60 °C 70 °C 80 °C
160 3000 40 000 40 000 40 000 26 000 14 000 8 000
160 2100 40 000 40 000 40 000 38 000 21 000 11 000
160 1500 40 000 40 000 40 000 40 000 40 000 37 000
250 3000 27 000 27 000 27 000 24 000 14 000 8 000
250 2100 40 000 40 000 40 000 32 000 18 000 10 000
250 1500 40 000 40 000 40 000 40 000 40 000 30 000
22 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
Pulley diameter
When the desired bearing life has been determined, the
minimum permissible pulley diameter can be calculated with
FR as follows:
D = 1.9 · 107 · K · P
n · FR
Where:
D = pulley diameter, mm
P = power requirement, kW
n = motor speed, r/min
K = belt tension factor, dependent on belt type and duty
type. A common factor for V-belts is 2.5.
FR = permissible radial force
Permissible loading on the shaft
The following table shows permissible radial forces on the
shaft in Newtons, assuming zero axial force, a 25 °C ambient
temperature, and normal conditions at 50 Hz. The values are
given for a calculated bearing life of 20,000 and 40,000 hours
per motor size.
These calculated values further assume mounting position
IM B3 (foot-mounted), with force directed sideways. In some
cases, the strength of the shaft affects permissible forces. At
60 Hz the values must be reduced by 10 %.
Permissible loads of simultaneous radial and axial forces can
be supplied on request.
If the radial force is applied between points X0 and X
max, the
permissible force FR can be calculated with the following
formula:
FR = F
X0 - (F
X0 - FX
max)
E = length of the shaft extension in the standard version.
Permissible radial forces, motor sizes 160 – 315
M0
00
02
1
XE
Length of Ball bearings Roller bearings
shaft
Motor Speed extension 20,000 hours 40,000 hours 20,000 hours 40,000 hours
size r/min E (mm) FX0 (N) FXmax (N) FX0 (N) FXmax (N) FX0 (N) FXmax (N) FX0 (N) FXmax (N)
160 3000 110 5 050 3 900 4 350 3 350 6 700 4 300 5 700 4 300
160 2100 110 5 300 4 100 4 550 3 500 7 200 4 300 6 100 4 300
160 1500 110 5 400 4 300 4 600 3 700 7 550 4 300 6 400 4 300
200 3000 110 8 300 6 900 7 200 1) 6 000 1) 10 700 8 900 9 200 7 650
200 2100 110 8 700 7 250 7 500 6 250 11 400 9 550 9 800 8 150
200 1500 110 8 900 7 400 7 600 6 350 12 000 9 550 10 150 8 500
250 3000 140 7 700 6 250 6 500 5 250 17 100 10 900 14 900 10 900
250 2100 140 8 050 6 550 6 800 5 500 18 400 13 800 15 800 13 800
250 1500 140 8 700 7 000 7 300 5 900 19 800 13 800 17 000 13 800
280 2100 140 7 450 6 250 5 750 4 800 21 600 9 700 17 400 9 700
280 1500 140 9 200 7 800 7 300 6 200 25 100 9 200 20 300 9 200
315 1500 170 11 400 9 400 9 000 7 450 32 500 9 600 26 600 9 6001) The maximum lifetime of the grease is 27 000 h, see page page 21
Bearing selection - Applications with radial forces
ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 23
Applications with axial forces
The following tables present permissible axial forces on the
shaft in Newtons, assuming zero radial force, a 25 °C ambient
temperature, and normal conditions at 50 Hz. The values are
given for a calculated bearing life of 20,000 and 40,000 hours
per motor size.
Mounting arrangement IM B3
20,000 hours 40,000 hours
3000 r/min 2100 r/min 1500 r/min 3000 r/min 2100 r/min 1500 r/min
Motor FAD
FAZ
FAD
FAZ
FAD
FAZ
FAD
FAZ
FAD
FAZ
FAD
FAZ
size N N N N N N N N N N N N
160 4 950 4 350 5 200 4 600 5 450 4 650 4 200 3 600 4 400 3 850 4 600 3 800
200 5 000 7 050 5 000 7 450 5 000 7 550 5 000 1) 5 800 1) 5 000 6 150 5 000 6 200
250 6 000 5 300 6 000 5 850 6 000 6 300 5 800 4 200 6 000 4 650 6 000 4 900
280 - - 9 100 3 650 10 050 4 600 - - 7 500 2 050 8 200 2 750
315 SM_ - - - - 12 100 5 550 - - - - 9 900 3 300
315 ML_ - - - - 10 500 4 900 - - - - 10 500 2 700
315 LK_ - - - - 13 650 3 850 - - - - 11 500 1 650
Mounting arrangement IM V1
20,000 hours 40,000 hours
3000 r/min 2100 r/min 1500 r/min 3000 r/min 2100 r/min 1500 r/min
Motor FAD
FAZ
FAD
FAZ
FAD
FAZ
FAD
FAZ
FAD
FAZ
FAD
FAZ
size N N N N N N N N N N N N
160 4 650 4 650 4 900 4 900 5 000 5 000 3 850 3 850 4 100 4 100 4 200 4 200
200 5 000 7 350 5 000 7 800 5 000 8 050 5 000 1) 6 150 1) 5 000 6 500 5 000 6 700
250 6 000 6 050 6 000 6 400 6 000 7 100 4 900 4 900 5 200 5 200 5 800 5 800
280 - - 6 950 4 950 8 000 6 000 - - 5 400 3 400 6 100 4 150
315 SM_ - - - - 9 400 7 400 - - - - 7 150 5 150
315 ML_ - - - - 9 250 7 250 - - - - 7 050 5 050
315 LK_ - - - - 9 000 7 050 - - - - 6 900 4 900
M0
00
02
2
FAD
FAZ
FAZ
ê
éF
AD M0
00
02
3
Permissible loads of simultaneous radial and axial forces can
be supplied on request.
For axial force FAD
, it is assumed that the D-bearing is locked
with a locking ring.
Permissible axial forces, motor sizes 160 – 315
1) The maximum lifetime of the grease is 27 000 h, see page page 21
1) The maximum lifetime of the grease is 27 000 h, see page page 21
24 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
Terminal boxes are mounted on top of the motor at D-end as
standard. The terminal box can also be mounted on the left or
right side (see Ordering information).
The terminal boxes for motor sizes 160 to 315 can be turned
4*90º. For motor sizes 90 to 132 this is not standard, but can
be ordered with a variant code.
The degree of protection for the standard terminal box is
IP 55. Motor sizes 160 to 350 come with connection flanges
with tapped cable entries, and can be provided with cable
glands as an option. In motor sizes 280 to 315 the terminal
box is normally equipped with flanges with cable glands
or cable sealing end units. The standard flange material is
siluminum.
Terminal boxStandard terminal box
If no cable type is not specified in the order, it is assumed to
be a PVC-insulated non-armored cable, and its termination
parts are determined as shown in the table below.
To ensure the delivery of desired terminations for the motor,
please state the cable type, quantity, size and outer diameter
when ordering. Non-standard design of terminal boxes, such
as size or degree of protection, is available as option.
Terminations are suitable for Cu- and Al-cables (Al-cables on
request for motor sizes 160 to 250). Cables are connected to
terminals by cable lugs, which are not included in the delivery.
See Variant codes for available options.
Cable Single
sealing core
45 ° end Cable cross- Terminal Terminal
Terminal Terminal adapter unit outer section bolt bolt
Motor Speed box box (variant Threaded Cable (variant diameter mm2/ size size
size r/min type opening code holes gland code) mm phase 3 x 6 x
160 1500 - 3000 160 2xM63x1.5 - 2xØ34 - 45 1x70 M10
200 1500 - 3000 260 2xM63x1.5 - 2xØ34 - 45 1x95 M10
250 1500 - 3000 350 B 2xM63x1.5 2xØ34 - 45 1x150 M12
280 1500 - 2100 210 C - 2xM63x1.5 2xM63x1.5 - 2xØ32 - 49 2x150 M12
315 SM, ML 1500 370 D - 2xM63x1.5 2xM63x1.5 - 2xØ32 - 49 2x240 M12
315 LKA 1500 750 E E-D (294) - - Medium (278) 2xØ48 - 60 4x240 M12
315 LKC 1500 750 E E-D (294) - - Medium (278) 2xØ48 - 60 4x240 M12
Auxiliary cable entries
160 - 250 1500 - 3000 1xM16x1.5 Ø5 - 9
280 - 315 1500 - 2100 2xM20x1.5 Ø8 - 14
Earthing on frame Earthing in main terminal box
160 - 200 clamp M6
250 clamp M8
280 - 315 M10 2xM10
Standard delivery if no other information is provided.
Note: For other network voltages and/or side-mounted motors, contact your ABB sales office.
ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 25
Fig 3. Terminal board for motor sizes 160 - 250,
connection flanges with tapped cable entries.
Fig 4. Terminal board for motor sizes 280 - 315.
Fig 1. Terminal box for motor sizes 160 - 250,
connection flanges with tapped cable entries.
Fig 2. Terminal box for motor sizes 280 - 315
with connection flange and cable glands.
M0
00
42
3
M0
00
42
7
M0
00
42
2
M0
00
42
6
Examples of terminal boxes and connection parts
The pictures below show terminal boxes and their connection parts for various motor sizes.
26 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
Optional adapters
There is a broad selection of cable termination accessories for
the termination of one or several cables. The most common
ones are presented below, for other options please contact
ABB.
How to order
– Check first that the terminal box can allow mounting of the
cable and cable cores (see previous page).
– If very large cables are used, it may be necessary to use
a larger terminal box than standard. Select the right cable
gland(s) or cable sealing end unit(s) depending on the outer
diameter of the cable(s)
– Select the appropriate adapter, flange, cable glands, or
cable sealing end unit.
– Note that turning the terminal box to a non-standard
position may limit the use of some adapters.
Ordering example
Motor 250 kW, 1500 rpm, 400 V 50 Hz
Cables 2 pieces, outer diameter 58 mm,
single core cross section 185 mm2
clamping device needed,
cables coming from below
Needed one terminal box for anticondensation heaters and
another for temperature detectors, material must be cast iron.
Motor M3BL 315 MLA, 1500 rpm, B3
Adapter D-D - variant code 293
Cable sealing end unit Variant code 278
Clamping Variant code 231
Auxiliaries Variant codes 380, 567, 568
One size larger terminal box can be selected if larger single cross section is needed
Max single cross section Variant code 019 larger Size of opening with Max single cross section
Standard terminal box Size of opening per phase mm2 terminal box than standard Variant code 019 per phase mm2
210 C 2x240 370 D 2x300
370 D 2x300 750 E 4x500
750 E 4x500 1200 E 4x500
Main terminal box and maximum single core cross section
Only one size larger terminal box can be selected.
Check also the capacity of the cable entry to make sure
that the cables fit.
M0
00
44
3
Terminal box alternatives
Main terminal box Adapters Cable sealing end units,
flange and glands
ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 27
Optional adapters
To allow easy termination of cables entering the terminal box
from above or below, an angle adapter is recommended.
Adapter Variant code
Opening towards
terminal box
Flange or opening for
cable sealing end unit Material Notes
292 C C Steel
293 D D Steel
294 E D Steel Included in std delivery
with type 750
terminal box
295 E 2 pcs D Steel Included in std delivery
with type 1200
terminal box
296 E 3 pcs D Steel Only possible on
terminal box 1200
444 E 2 pcs E Steel Only possible on
terminal box 1200
Flange, maximum size of glands, and material
Flanges are delivered blind or drilled and tapped to
accomodate glands to suit the cable diameter and number of
glands needed. Standard flange material is siluminum, painted
mild steel or stainless steel are available as options.
Size
Examples of maximum size and
number of glands, metric
C 2xM90 3xM50 7xM32
D 4xM90 4xM63 7xM50
E 6xM90 7xM63 9xM50
Related variant codes
729 Aluminum non-drilled flange for cable glands
730 Prepared for NPT cable glands
743 Painted non-drilled flange in steel for cable glands
744 Stainless steel non-drilled flange for cable glands
745 Painted steel flange equipped with brass cable
glands
746 Stainless steel cable flange equipped with
standard brass cable glands
M0
00
43
0
M0
00
43
1M
00
04
32
M0
00
43
4M
00
04
33
M0
00
43
5
These can also be used to allow the mounting of several
cable sealing end units or gland plates.
28 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
Cable glands and cable sealing end units
Cable glands
The table below shows the selection of cable gland types and
the possible cable outer diameter for each size. Armoured and
NTP cable glands are available as options.
Outer diameter, mm
Variant code 745;
Painted steel fl ange equipped with
brass cable glands
Variant code 231;
Standard cable glands with clamping
device
Variant code 704;
EMC cable gland
Cable gland type
Motor sizes
160 - 250
Motor sizes
280 - 315
Motor sizes
160 - 250
Motor sizes
280 - 315
Motor sizes
160 - 250
Motor sizes
280 - 315
M20 8 - 14 8 - 14 8 - 14 8 - 14 8 - 14 8 - 14
M25 10 - 16 10 - 16 10 - 16 10 - 16 10 - 16 10 - 16
M32 14 - 21 14 - 21 14 - 21 14 - 21 14 - 21 14 - 21
M40 18 - 27 18 - 27 18 - 27 18 - 27 18 - 27 18 - 27
M50 26 - 35 26 - 35 26 - 35 26 - 35 26 - 35 26 - 35
M63 32 - 49 32 - 49 32 - 49 32 - 49 32 - 49 32 - 49
M75 NA 46 - 60 NA NA NA NA
M90 NA 55 - 70 NA NA NA NA
Cable sealing end unit
As an alternative to flanges and cable glands, cable sealing
end-units can be used. These allow more space for spreading
the cores for easy termination.
Cable sealing end units have rubber-sealed entries for one or
two main cables. In addition there are two plugged M20 holes
for auxillary cables.
Variant code
Opening towards
terminal box
Cable outer
diameter mm
Cable entry auxiliary
cable
Accessories
Variant code 704;
EMC cable gland
Variant code 231;
Standard cable gland
with clamping device
277 C 1 or 2 pcs
48-60 mm *)
2 pcs plugged M20
holes
Optional Optional
278 D 1 or 2 pcs
48-60 mm *)
2 pcs plugged M20
holes
Optional Optional
279 D 1 or 2 pcs
60-80 mm *)
2 pcs plugged M20
holes
Optional Optional
M0
00
43
6M
00
04
37
M0
00
43
8
M0
00
43
7
*) The cable seal inside the cable sealing end unit can be used so that it is suitable for cable diameters 40-52 mm.
ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 29
Auxiliary terminal box
It is possible to equip the motors from frame size 160
upwards with one or several auxiliary terminal boxes for
connection of auxiliaries like heaters or temperature detectors.
The standard auxiliary terminal box is made of aluminum and
equipped with M20 glands for entry of the connection cables.
As an option cast iron box is also available.
Connection terminals are of a spring-loaded type for quick
and easy connection. These are suitable for up to 2,5 mm2
wires. Auxiliary terminal boxes are equipped with an earthing
terminal. The first auxiliary terminal box is as standard located
a RHS at D-end.
Related variant codes:
380 Separate terminal box for temperature detectors,
standard material
418 Separate terminal box for auxiliaries, standard
material
567 Separate terminal box material: cast iron
568 Separate terminal box for heating elements,
standard material
569 Separate terminal box for brake
Aluminum auxiliary terminal box,
small (80 x 125 mm, max 12 strips).
Earthing size M4
Aluminum auxiliary terminal box,
large (80 x 250 mm, max 30 strips)
Earthing M4
Cast iron auxiliary terminal box
(211 x 188 mm, max 30 strips)
Earthing M6
Standard cable entry size M20. The number of entries depends on the terminal box type and the number of selected auxiliaries.M
00
04
40
M0
00
43
9
M0
00
44
1
30 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
Terminal box dimensions
Dimensions for terminal box inlets
M0
00
08
8
Inlet c d e f g
B 71 M8 194 62 193
C 62 M8 193 62 193
D 100 M10 300 80 292
E 115 M12 370 100 360
Frame dimensions,
motor sizes 160 – 250
Frame dimensions, motor sizes 280 – 315
Top- and side-mounted terminal boxes
M0
00
40
7
M0
00
20
5
M0
00
20
6
Motor size A1 B1 H1
160 - 315: box type
160 257 257 145
260 257 257 136
350 300 311 150
280 - 315: box type
210 416 306 177
370 451 347 200
750, top-mounted 686 413 219
750, side-mounted 525 413 219
ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 31
Foot-mounted: IM B3 (IM 1001), IM B6 (IM 1051), IM B7 (IM 1061), IM B8 (IM 1071), IM V5 (IM 1011), IM V6 (IM 1031)
Motor Speed
size r/min A AA AB AC AD AE B B’ BA BB C CA CA’ CB D DA DB DC E EA EG EH
160 1) 1500 - 3000 254 67 310 338 300 257 210 254 69 294 108 172 128 20 42 32 M16 M12 110 80 36 28
160 2) 1500 - 3000 254 67 310 338 300 257 210 254 69 294 108 269 225 20 42 32 M16 M12 110 80 36 28
200 1500 - 3000 318 69 378 413 314 257 267 305 80 345 133 314 276 20 55 45 M20 M16 110 110 42 36
250 3000 406 92 480 508 376 300 311 349 69 392 168 281 243 23 60 55 M20 M20 140 110 42 42
250 1500 - 2100 406 92 480 508 376 300 311 349 69 392 168 281 243 23 65 55 M20 M20 140 110 42 42
Motor Speed
size r/min F FA G GA GB GC H HA HD HE K L LC UB1 UB2 VA VB VC VD VE
160 1) 1500 - 3000 12 10 37 45 27 35 160 23 460 227 14.5 584 671.5 M63 M16 49 257 81 177 129
160 2) 1500 - 3000 12 10 37 45 27 35 160 23 460 227 14.5 681 768.5 M63 M16 49 257 81 177 129
200 1500 - 3000 16 14 49 59 39.5 48.5 200 23 514 241 18.5 821 934 M63 M16 82 257 81 177 129
250 3000 18 16 53 64 49 59 250 23 626 297 24.0 884 1010 M63 M16 48 311 111 201 156
250 1500 - 2100 18 16 58 69 49 59 250 23 626 297 24.0 884 1010 M63 M16 48 311 111 201 156
Tolerances:
A, B ISO js14
C, CA ± 0,8
D, DA ISO k6 < Ø 50 mm
ISO m6 < Ø 50 mm
F, FA ISO h9
H +0 -0,5
M3BL:1) MLB2) MLC and MLE
The table above shows the main dimensions in millimeters.
For detailed drawings, visit our web pages at www.abb.com/
motors&generators, or contact ABB.
M0
00
40
4
Motor sizes 160 - 250
Dimension drawings
32 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
Flange-mounted: IM B5 (IM 3001), V1 (IM 3011), V3 (IM 3031) and IM B14 (IM 3601), V18 (IM 3611), V19 (IM 3631)
Motor Speed
size r/min AC AE D DA DB DC E EA EG EH F FA G GA GB GC HB HE
160 1) 1500 - 3000 338 257 42 32 M16 M12 110 80 36 28 12 10 37 45 27 35 300 227
160 2) 1500 - 3000 338 257 42 32 M16 M12 110 80 36 28 12 10 37 45 27 35 300 227
200 1500 - 3000 413 257 55 45 M20 M16 110 110 42 36 16 14 49 59 39.5 48.5 314 241
250 3000 508 300 60 55 M20 M20 140 110 42 42 18 16 53 64 49 59 376 297
250 1500 - 2100 508 300 65 55 M20 M20 140 110 42 42 18 16 58 69 49 59 376 297
Motor Speed
size r/min L LA LB LC M N P S T UB1 UB2 VA VB VC VD VE HB HE
160 1) 1500 - 3000 584 20 474 671.5 300 250 350 19 5 M63 M16 49 257 81 177 129
160 2) 1500 - 3000 681 20 571 768.5 300 250 350 19 5 M63 M16 49 257 81 177 129
200 1500 - 3000 821 20 711 934 350 300 400 19 5 M63 M16 82 257 81 177 129
250 3000 884 24 744 1010 500 450 550 19 5 M63 M16 48 311 111 201 156
250 1500 - 2100 884 24 744 1010 500 450 550 19 5 M63 M16 48 311 111 201 156
M3BL:1) MLB2) MLC and MLE
The table above shows the main dimensions in millimeters.
For detailed drawings, visit our web pages at www.abb.com/
motors&generators, or contact ABB.
Tolerances:
D, DA ISO k6 < Ø 50 mm
ISO m6 < Ø 50 mm
F, FA ISO h9
N ISO j6
Motor sizes 160 - 250
M0
00
40
5
ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 33
Foot- and flange-mounted: IM B35 (IM 2001), IMV15 (IM 2011), IM V36 (IM 2031)
Motor Speed
size r/min A AA AB AC AD AE B B’ BA BB C CA CA’ CB D DA DB DC E EA EG EH F FA G
160 1) 1500 - 3000 254 67 310 338 300 257 210 254 69 294 108 172 128 20 42 32 M16 M12 110 80 36 28 12 10 37
160 2) 1500 - 3000 254 67 310 338 300 257 210 254 69 294 108 269 225 20 42 32 M16 M12 110 80 36 28 12 10 37
200 1500 - 3000 318 69 378 413 314 257 267 305 80 345 133 314 276 20 55 45 M20 M16 110 110 42 36 16 14 49
250 3000 406 92 480 508 376 300 311 349 69 392 168 281 243 23 60 55 M20 M20 140 110 42 42 18 16 53
250 1500 - 2100 406 92 480 508 376 300 311 349 69 392 168 281 243 23 65 55 M20 M20 140 110 42 42 18 16 58
Motor Speed
size r/min GA GB GC H HA HD HE K L LA LB LC M N P S T UB1 UB2 VA VB VC VD VE
160 1) 1500 - 3000 45 27 35 160 23 460 227 14.5 584 20 474 671.5 300 250 350 19 5 M63 M16 49 257 81 177 129
160 2) 1500 - 3000 45 27 35 160 23 460 227 14.5 681 20 571 768.5 300 250 350 19 5 M63 M16 49 257 81 177 129
200 1500 - 3000 59 39.5 48.5 200 23 514 241 18.5 821 20 711 934 350 300 400 19 5 M63 M16 82 257 81 177 129
250 3000 64 49 59 250 23 626 297 24.0 884 24 744 1010 500 450 550 19 5 M63 M16 48 311 111 201 156
250 1500 - 2100 69 49 59 250 23 626 297 24.0 884 24 744 1010 500 450 550 19 5 M63 M16 48 311 111 201 156
Tolerances:
A, B ISO js14
C, CA ± 0,8
D, DA ISO k6 < Ø 50 mm
ISO m6 < Ø 50 mm
F, FA ISO h9
H +0 -0,5
N ISO j6
M3BL:1) MLB2) MLC and MLE
The table above shows the main dimensions in millimeters.
For detailed drawings, visit our web pages at www.abb.com/
motors&generators, or contact ABB.
Motor sizes 160 - 250
M0
00
40
6
34 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
M0
00
30
1
Foot-mounted: IM B3 (IM 1001), IM B6 (IM 1051), IM B7 (IM 1061), IM B8 (IM 1071), IM V5 (IM 1011), IM V6 (IM 1031)
Motor Speed
size r/min A AA AB AC AD1) AD2) B B’ B’’ BA BB C CA CA’ CA ‘’ D DA DB DC E EA EG EH
280 SM_ 1500 - 2100 457 84 530 577 481 - 368 419 - 147 506 190 400 349 - 75 65 M20 M20 140 140 40 40
315 SM_ 1500 508 100 590 654 545 - 406 457 - 180 558 216 420 369 - 80 75 M20 M20 170 140 40 40
315 ML_ 1500 508 100 590 654 545 - 457 508 - 212 669 216 480 429 - 90 75 M24 M20 170 140 48 40
315 LK_ 1500 508 100 590 654 562 576 508 560 710 336 851 216 635 583 433 90 75 M24 M20 170 140 48 40
Motor Speed F FA G GA GB GC GD GF H HA HC HD1) HD2) HT K L LC LD LD O
size r/min top-m. top-m. top-m. side-m.
280 SM_ 1500 - 2100 20 18 67.5 79.5 58 69 12 11 280 31 564 762 - 337.524 1088 1238 336 539 100
315 SM_ 1500 22 20 71 85 67.5 79.5 14 12 315 40 638 852 880 375 28 1204 1352 386 615 115
315 ML_ 1500 25 20 81 95 67.5 79.5 14 12 315 40 638 852 880 375 28 1315 1463 386 670 115
315 LK_ 1500 25 20 81 95 67.5 79.5 14 12 315 40 638 852 880 359 28 1521 1669 386 751 115
1) Terminal box 3702) Terminal box 750
Tolerances:
A, B ± 0,8
C, CA ± 0,8
D ISO k6 < Ø 50 mm
ISO m6 < Ø 50 mm
F ISO h9
H +0 -0,5
N ISO j6
The table above shows the main dimensions in millimeters.
For detailed drawings, visit our web pages at www.abb.com/
motors&generators, or contact ABB.
Motor sizes 280 - 315
ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 35
M0
00
30
2
Flange-mounted: IM B5 (IM 3001), V1 (IM 3011), V3 (IM 3031) and IM B14 (IM 3601), V18 (IM 3611), V19 (IM 3631)
Motor Speed
size r/min AC D DA DB DC E EA EG EH F FA G GA GB GC GD GF
280 SM_ 1500 - 2100 577 75 65 M20 M20 140 140 40 40 20 18 67.5 79.5 58 69 12 11
315 SM_ 1500 645 80 75 M20 M20 170 140 40 40 22 20 71 85 67.5 79.5 14 12
315 ML_ 1500 645 90 75 M24 M20 170 140 48 40 25 20 81 95 67.5 79.5 14 12
315 LK_ 1500 645 90 75 M24 M20 170 140 48 40 25 20 81 95 67.5 79.5 14 12
Motor Speed
size r/min HB1) HB2) L LA LB LC LD M N O P S T
280 SM_ 1500 - 2100 482 - 1088 23 948 1238 336 500 450 100 550 18 5
315 SM_ 1500 537 565 1204 25 1034 1352 386 600 550 115 660 23 6
315 ML_ 1500 537 565 1315 25 1145 1463 386 600 550 115 660 23 6
315 LK_ 1500 537 565 1521 25 1306 1669 386 600 550 115 660 23 6
Tolerances:
D, DA ISO m6
F, FA ISO h9
N ISO j6 (280 SM_)
ISO js6 (315_)
1) Terminal box 3702) Terminal box 750
The table above shows the main dimensions in millimeters.
For detailed drawings, visit our web pages at www.abb.com/
motors&generators, or contact ABB.
Motor sizes 280 - 315
36 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
Foot- and flange-mounted: IM B35 (IM 2001), IMV15 (IM 2011), IM V36 (IM 2031)
Motor Speed
size r/min A AA AB AC AD1) AD2) B B ‘ B’’ BA BB C CA CA ‘ CA’’ D DA DB DC E EA EG EH F FA G
280 SM_ 1500 - 2100 457 84 530 577 481 - 368 419 - 147 506 190 400 349 - 75 65 M20 M20 140 140 40 40 20 18 67.5
315 SM_ 1500 508 100 590 654 545 - 406 457 - 180 558 216 420 369 - 80 75 M20 M20 170 140 40 40 22 20 71
315 ML_ 1500 508 100 590 654 545 - 457 508 - 212 669 216 480 429 - 90 75 M24 M20 170 140 48 40 25 20 81
315 LK_ 1500 508 100 590 654 562 576 508 560 710 336 851 216 635 583 433 90 75 M24 M20 170 140 48 40 25 20 81
Motor Speed GA GB GC GD GF H HA HC HD1) HD2) HT K L LA LC LD LD M N P S T O
size r/min top-m. top-m. top-m. side-m.
280 SM_ 1500 - 2100 79.5 58 69 12 11 280 31 564 762 - 337.5 24 1088 23 1238 336 539 500 450 550 18 5 100
315 SM_ 1500 85 67.5 79.5 14 12 315 40 638 852 880 375 28 1204 25 1352 386 615 600 550 660 23 6 115
315 ML_ 1500 95 67.5 79.5 14 12 315 40 638 852 880 375 28 1315 25 1463 386 670 600 550 660 23 6 115
315 LK_ 1500 95 67.5 79.5 14 12 315 40 638 852 880 359 28 1521 25 1669 386 751 600 550 660 23 6 115
1) Terminal box 3702) Terminal box 750
Tolerances:
A, B ± 0,8
D ISO m6
F ISO h9
H + 0 -1,0
N ISO j6 (280 SM_)
ISO js6 (315_)
C ± 0,8
The table above shows the main dimensions in millimeters.
For detailed drawings, visit our web pages at www.abb.com/
motors&generators, or contact ABB.
M0
00
30
3
Motor sizes 280 - 315
ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 37
Accessories
Protective roof and tachometer
Separate cooling
with tacho: 183 and 189;
without tacho: 474, 476, 477, 574,
576, and 577 M
00
00
57
M0
00
05
8
M0
00
05
9
Protective roof
Variant code 005
Tachometer
Variant codes
472, 473, 572, and 573
38 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
Silencer for motor sizes 280 - 315
Both foot-mounted and flange-mounted motors can be fitted
with a silencer to reduce noise level by about 5 – 6 dB(A). The
silencer is painted blue and made of 2 mm steel sheet. The
sound absorbing material is 40 mm thick polyurethane foam.
Motor Weight
size AV LV LVT DV O 1) S 2) kg
280 SM_ 681 1010 1090 616 50 762 38
315 SM_ 760 1094 1191 697 60 852 47
315 ML_ 760 1205 1302 697 60 852 51
315 LK_ 760 1411 1508 697 60 852 581) Clearance for motor cooling2) Clearance for removal of silencer
Note: The dimensions are only valid for standard foot-
mounted motors.
On the rim there is a rubber strip for sealing on the floor. The
silencer fits loosely over the motor.
The variant code for ordering a silencer is 055.
M0
00
30
9
ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 39
M
O
E
G
A
B
N
D
C
L
F
H
1
2 4
3 5Xmax.
Ymax.
Motor Article no. Weight/
size Type 3GZV103001- A B C D E F G H L M N O Xmax Ymax rail kg
160 TT180/12 -14 75 42 700 630 57 17 26 M12 120 M12 50 - 520 580 12.0
200 TT225/16 -15 82 50 864 800 68 17 27 M16 140 M16 65 17 670 740 20.4
250 TT280/20 -16 116 70 1072 1000 90 20 27 M18 150 M20 80 20 870 940 43.0
Slide railsSlide rails for motor sizes 160 - 250
A set of slide rails includes two complete rails with screws
for mounting the motor on the rails. Screws for mounting
the rails on the foundation are not included. Slide rails have
unmachined lower surfaces and should, before tightening
down, be supported in a suitable manner.
Slide rails can be ordered with article numbers shown in the
table.
M0
00
06
3
40 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
Motor Bolts Horizontal Weight
size Article no. l1 l2 l3 a h b1 b2 c d e1 e2 e3 e4 to feet bolts kg/2 pc
280 3GZF334730-55 800 600 900 16 75 100 120 35 28 100 100 200 165 M20x90 M24x300 50
315 3GZF334730-56 1000 720 1100 16 80 120 140 40 28 140 140 240 190 M24x100 M24x300 80
Slide rails for motor sizes 280 - 315
A set of slide rails includes two complete rails with screws
for mounting the motor on the rails. Screws for mounting
the rails on the foundation are not included. Slide rails have
unmachined lower surfaces and should be supported in a
suitable manner before tightening down.
Slide rails can be ordered with article numbers shown in the
table.
Note: The drawings are suggestive and do not give all details.
b2
b1
e4
c
l1
l3l2(e2)
hgd
c
e3e1
a
ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 41
Motor construction
Exploded view, frame size 160
1 Stator frame
2 End shield, D-end
3 Screws for end shield, N-end
4 End shield, N-end
5 Screws for end shield, D-end
6 Rotor with shaft
7 Key, D-end
8 Terminal box
9 Terminal board
10 Screws for terminal box cover
11 Seal, D-end
12 Bearing, D-end
13 Inner bearing cover, D-end
14 Screws for bearing cover
15 Seal, N-end
16 Wave spring
17 Bearing, N-end
18 Fan
19 Fan cover
20 Screws for fan cover
21 Rating plate
42 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
High output synchronous reluctance motors in brief
Motor size 160 200 250 280 315
Stator Material Cast iron, at least EN-GJL-200
Paint color shade Blue, Munsell 8B 4.5/3.25 /NCS 4822 B05G
Corrosion class C3 medium according to ISO/EN 12944-5
Bearing end shields Material Cast iron, at least EN-GJL-200
Paint color shade Blue, Munsell 8B 4.5/3.25 /NCS 4822 B05G
Corrosion class C3 medium according to ISO/EN 12944-5
Bearings D-end 6309-2Z/C3 6312-2Z/C3 6315/C3 6316/C3 6319/C3
N-end 6209-2Z/C3 6210-2Z/C3 6213/C3* 6316/C3* 6316/C3*
*Insulated bearing at N-end as standard in motors > 100 kW.
Axially-locked bearings Inner bearing cover As standard, locked at D-end
Bearing seals Axial seal as standard, radial seal on request V-ring or labyrinth seal as standard
See the Bearing seals page for options
Lubrication Permanently lubricated shielded bearings,
wide temperature-range grease
Regreasable
bearings,
regreasing nipples
M6x1
Regreasable bearings,
regreasing nipples M10x1
Measuring nipples SPM as standard
Rating plate Material Stainless steel, SS-EN 10088, 0.5 mm
Terminal box Frame material Cast iron EN-GJL-200 Cast iron, at least EN-GJL-250
Cover material Cast iron EN-GJL-200 Cast iron, at least EN-GJL-250
Cover screw material Zinc electroplated and chromated grade 8.8 steel
Connections Cable entries 2xM63x1.5, 1xM16x1.5** 2xM63x1.5, 2xM20x1.5**
Terminals 6 terminals*** 3 terminals*** 6 terminals***
Cable glands Cable entries integrated in terminal box Cable flanges as
standard, cable
glands as option
Cable glands as standard
Fan Material Glass-fiber-reinforced polypropylene
Fan cover Material Hot-dip-galvanized steel
Paint color shade Blue, Munsell 8B 4.5/3.25 /NCS 4822 B05G
Corrosion class C3 medium according to ISO/EN 12944-5
Stator winding Material Copper
Insulation Class F
Winding protection 3 PTC thermistors as standard, 150 °C 3 PTC thermistors as standard, 155 °C
Balancing method Half-key balancing as standard
Keyway Closed keyway Open keyway
Heating elements On request 25 W 50 W 50 W 60 W 2x65 W
Drain holes Standard, open on delivery
Enclosure IP 55, higher protection on request
Cooling method IC 411
** For detailed information on connections, see Terminal box alternatives section.
*** Terminals for connection with cable lugs (lugs not included in the delivery).
ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 43
Total offer of motors, generators and mechanical power transmission products with a complete portfolio of services
ABB is the leading manufacturer of low, medium and high voltage motors and generators, mechanical power transmission products with an offering of a complete portfolio of services. Our in-depth knowledge of virtually every type of industrial processing ensures we always specify the best solution for your needs.
Low and high voltage
IEC induction motors
– Process performance motors
– General performance motors
– High voltage cast iron motors
– Induction modular motors
– Slip-ring modular motors
– Synchronous reluctance motors
Low and medium voltage
NEMA motors
– Steel frame open drip proof (ODP)
motors
– Weather protected, water cooled,
fan ventilated
– Cast iron frame (TEFC)
– Air to air cooled (TEAAC) motors
Motors and generators for
explosive atmospheres
– IEC and NEMA motors and
generators, for all protection types
Synchronous motors
Synchronous generators
– Synchronous generators for
diesel and gas engines
– Synchronous generators for
steam and gas turbines
Wind power generators
Generators for small hydro
Other motors and generators
– Brake motors
– DC motors and generators
– Gear motors
– Marine motors and generators
– Single phase motors
– Motors for high ambient temperatures
– Permanent magnet motors and
generators
– High speed motors
– Smoke extraction motors
– Wash down motors
– Water cooled motors
– Generator sets
– Roller table motors
– Servo motors
– Traction motors
Life cycle services
– Installation and commissioning
– Service contracts
– Preventive maintenance
– Spare parts
– Diagnosis
– Repair and refurbishment
– Site survey and overhaul
– Replacement motors and generators
– Technical support and consulting
– Trainings
Mechanical power transmission
components, bearings, gears
44 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
Visit our web site
www.abb.com/motors&generators
Motors and Generators
> IEC Low Voltage AC Motors
> Cost of Ownership
> High Voltage Induction Motors
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Explosive Atmospheres
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> Synchronous Motors
> Synchronous Reluctance Motor
and Drive Packages
>> High output motor and
AC850 drive package
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> Service
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> IEC DC Motors
ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 45
Notes
46 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
Notes
9A
KK
10
56
71
EN
07
-20
12
Contact us
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or modify the contents of thisdocument without
prior notice. Withregard to purchase orders, the
agreedparticulars shall prevail. ABB Ltd doesnot
accept any responsibility whatsoeverfor potential
errors or possible lack ofinformation in this
document.
We reserve all rights in this documentand in the
subject matter and illustrationscontained herein.
Any reproduction,disclosure to third parties or
utilizationof its contents - in whole or in parts -
isforbidden without prior written consentof ABB
Ltd.
© Copyright 2012 ABB. All rights reserved.