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    Heidelberger Druckmaschinen AGKurfuersten-Anlage 5260 69115 Heidelberg GermanyPhone +49 6221 92-00Fax +49 6221 92-69 99www.heidelberg.com/systemservice

    Publishing InformationPrinted in: 04/08Photographs: Heidelberger Druckmaschinen AGPlatemaking: SuprasetterPrinting: SpeedmasterCover: etabind (patented)Fonts: Heidelberg Gothic, Heidelberg AntiquaPrinted in Germany

    TrademarksHeidelberg, the Heidelberg logotype, CombiStar, DryStar, HydroStar, Original Heidelberg, Prinect, Prinect CP2000 Center, Printmaster, Quickmaster, Speedmaster, and Topsetter are registered trademarks of Heidelberger Druckmaschinen AG, in the U. S. and other countries. Printmaster GTO, Prosetter, Stahlfolder, Suprasetter and Systemservice are trademarks of Heidelberger Druckmaschinen AG in the U.S. and other countries. All other trademarks are property of their respective owners.

    Subject to technical modifications and other changes.

    Original Heidelberg Service Partsfor Presses and CtP Devices

    Systemservice

    We are happy to help.You will find the telephone number of your Heidelberg

    Systemservice team overleaf or at www.heidelberg.com/

    systemservice.

  • 3 Content

    1 Heidelberg Systemservice 4

    2 Presses 7Mechanical Parts 9

    Bearings 11 Belts 12 Doctorblades 13 Brushes 14 Camfollowers 15 Chains/clamps 16 Cylinderjackets 17 GasketsandO-rings 19 Grippers 21 Gripperbarsandgripperpadrails 23 Gripperpads 24 Hickeyremovers 26 Hosesandaccessories 27 Inkfountainaccessories 28 Sheetsmoothersandseparators 31 Slittingandperforatingdiscs 32 Suctionandfeedboardtapes 33 Suckers 36 Filters 38

    Electrical/Electronic Parts 41

    Carbonbrushes 43 Lamps 44 Switches,sensorsandbuttons 44 Fuses 46 Rotorvanes 48 Infraredradiators 49

    Lubricants and Adhesives 51

    3 CtP Devices 55Mechanical Parts 57

    Electrical/Electronic Parts 60

    4 Index 61

  • 4Service Parts from Heidelberg.Nothing is as Good as the Original.

    Hotline and technical clarification Whetheroverthetelephoneoronsite,ourSystemserviceteamwillidentifywhichservicepartsyouneedandinstalltheseifrequired.

    Everything from a single source Whethermachineryorworkflowprocesses,pressroomorfinishing,olderornewermodelsSystemserviceensuresthatHeidelbergisalwaysyourfirstportofcall.

    More for your money Comparethemarketbeforeyoubuy.YouwillsoonseethatOriginalHeidelbergServicePartsofferthebestvalueformoney.

    Give us a call FindoutabouttheoutstandingqualityandcompetitivenessofourOriginalHeidelbergServicePartsandaccompanyingservices.

    The right choice Consistentquality,exceptionalreliabilityandthebestmaterialsweapplythesamestringentqualitycriteriatoOriginalHeidelbergServicePartsaswedotoourmachines.Theyaresub-jectedtotoughloadandfatiguetestsandarecontin-uouslyimprovedinlinewiththelatesttechnicaldevelopments.Alltoensuresmoothproductionandoptimumresults.

    24-hour delivery VirtuallyallOriginalHeidelbergServicePartscanbedeliveredwithin24hoursworldwide.Thisoutstandingserviceisprovidedbyourlogisticsnetwork,whichisthelargestintheindustry.OurfourlogisticscentersinGermany,theU.S.andAsiahave130,000differentpartsinstockatalltimes.Alltoensureyoucangetthepartsyouneedquickly.

    Heidelberg Systemservice Over4,500highlytrainedandmotivatedtechniciansatHeidelbergSystemservicedeliverourcomprehensiveserviceportfolio,whichrangesfromtechnicalservicetocon-sulting.Alltoensureyouroperationsarerunningatoptimumefficiency.

  • 5 The Heidelberg Systemservice Portfolio.

    Value Chain: Prepress Press Postpress

    Production Availability. Maintenance,TechnicalSupport,Repair,RemoteServices,Monitoring,Cleaning,Refurbishment

    Life Cycle: Investment Production Phase Resale

    Service Parts and Logistics. OriginalHeidelbergServiceParts,WorldwideLogistics

    Project Management Services. PrintshopPlanning,Installation,Dismantling,Relocation

    Output Optimization. PrintColorManagement,QualityEvidence,SoftwareUpgrades,HardwareUpgrades,WorkflowOptimization

    Business Optimization. ProcessConsulting,ITIntegration,BusinessDevelopment

    Customized Onsite Training. TrainingonMachineOperation,MaintenanceTraining,CustomizedApplicationTraining

    Technology, Know-How, Experts. ItstheidealcombinationofthesethreefactorsthatmakesHeidelbergSystemservicesounique.Alwaysavailablewhenyouneedthem,Heidelbergexpertsmakesuretheystayup-to-datewiththelatesttechnicaldevelopments,exchanginginformationandbenefitingfromeachothersexperience.

    Consumables. Carefullyselectedandtestedconsumableshelpsafe-guardtheperformanceandqualityofyourmachineryandprintproducts.

    Service Contracts. Combineservicestocreatecustomizedpackages.

    Just give us a call. YourpersonalHeidelbergcontactwillbehappytotellyouabouttheservicesandHeidelbergconsumablesavailableinyourcountry.

  • Pres

    ses

    Presses

    Who installs the service parts?

    We have marked a number of service parts with the

    symbol. We recommend always having these parts

    replaced by a Heidelberg Systemservice engineer.

    These service parts can be found here:

    Our catalog lists popular service parts together with

    their article number and the machines in which they

    are used. These are clearly categorized into mechani-

    cal parts, electrical/electronic parts and lubricants

    and adhesives. Unfortunately, due to the large number

    of items in stock, we were unable to include all our

    service parts in this catalog. If you cant find the part

    you are looking for, please give us a call. Well be

    happy to find it for you.

    Any questions? Just give us a call.

    If you are finding it difficult to track down an article,

    having problems installing a service part or are looking

    for assistance, well be happy to help. Useful tele-

    phone numbers can be found at the back of our cata-

    log or online at www.heidelberg.com/systemservice.

    How much does my service part cost?

    Your Heidelberg Systemservice team will be happy to

    provide you with information on prices. Go to the back

    of the catalog.

    Easy to find.

    Our index on page 61 lists all the service parts included

    in the catalog, together with the relevant page number.

    Looking for other service parts?

    Check out one of the other Heidelberg part catalogs:

    OriginalHeidelbergServicePartsforDieCutters and Folder Gluers

    OriginalHeidelbergServicePartsforFolders, Saddlestitchers, Adhesive Binders and Thread-

    sealing Machines

    StahlfolderPerformanceBlades

    Looking for an article number?

    Simply check the parts catalog of the press control

    system or the relevant manual. For newer presses,

    information is also available in the Machine

    Components Scout, our electronic parts catalog.

    w

  • Mechanical Parts

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  • 10

    2. Presses/Mechanical Parts

    Mechanical PartsPremium parts Heidelberg is a byword for premium quality, top materials and a sophisticated quality as-

    surance system. But because constant mechanical,

    thermal and chemical stresses take their toll on even

    the best machines, we not only offer year-round avail-

    abilityofOriginalHeidelbergServiceParts,butarealways looking to make improvements to optimize

    your production systems. When replacing components,

    insist on the quality ensured by Original Heidelberg

    ServiceParts.

    Mechanical parts Bearings Belts Doctorblades/blades Brushes Camfollowers Chains Clamps Cylinderjackets GasketsandO-rings Grippers Gripperbarsand gripper pad rails

    Gripperpads

    Hickeyremovers Hoses Inkfountain accessories

    Sheetsmoothers and separators

    Slittingand perforating discs

    Suctionandfeed board

    Suckers Filters

  • 11

    2. Presses/Mechanical Parts Bearings

    Bearings AllthebearingsweusearespecificallydesignedforsophisticatedproductionsystemsandmanufacturedbyspeciallytrainedstaffatHeidelbergorselectedsuppli-ers.OriginalHeidelbergbearingsaremadefrom

    high-gradematerialsthatfarexceedthematerialspecificationsstipulatedinstandards.Thisensuresahighload-bearingcapacityandmaximizestheirservicelives.

    Dampening roller bearingArticle no. MV.001.512

    Press model PrintmasterGTO

    Description/size 1pc,driveside

    Dampening roller bearingArticle no. MV.001.513

    Press model PrintmasterGTO

    Description/size 1pc,operatorsside

    Dampening roller bearingArticle no. 66.030.006

    Press model SO,SpeedmasterSM102

    Description/size 1pc,driveside

    Needle bushingArticle no. 00.550.0076

    Press model QuickmasterDI,PrintmasterQM46,GTO,SpeedmasterSM52,SM74

    Description/size 1pc

    Axial bearing discArticle no. 00.550.0228

    Press model SO,PrintmasterGTO,SpeedmasterSM52,SM74

    Description/size 1pc

    Dampening roller bearingArticle no. MV.003.897

    Press model SO,SpeedmasterSM102

    Description/size 1pc,operatorsside,top

    Flanged bearingArticle no. 00.580.2873

    Press model QuickmasterDI,PrintmasterQM46

    Description/size 1pc

    Grooved ball bearingArticle no. 00.580.2983

    Press model QuickmasterDI,PrintmasterQM46

    Description/size 1pc

    Grooved ball bearingArticle no. 00.520.1828

    Press model TO

    Description/size 1pc

  • 12

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    2. Presses/Mechanical Parts Belts

    BeltsBeltstransferforcesandtorquesinpresses.OriginalHeidelbergbeltsarespeciallygearedtotheperfor-mancerequirementsofHeidelbergpresses.Theyaredevelopedincooperationwithselectedsuppliersandmadefromhigh-qualitytextile,rubberandsteelblends.

    Belts* Designation Article no. Press model Description

    V-belt(A) 01.060.101 T 1pc

    V-belt(A) 01.060.001 T 1pc

    V-ribbedbelt(B) 00.270.0082 TOK 1pc

    V-ribbedbelt(B) 00.270.0083 TOK 1pc

    V-ribbedbelt(B) 00.270.0124 TOK,QM46 1pc

    V-ribbedbelt(B) 00.270.0047 GTO 1pc

    V-ribbedbelt(B) 00.270.0125 QM46 1pc

    V-ribbedbelt(B) 00.270.0072 GTO 1pc

    V-ribbedbelt(B) 00.270.0144 GTO 1pc

    V-ribbedbelt(B) 00.270.0128 GTO 1pc

    V-ribbedbelt(B) 00.270.0057 GTO 1pc

    Flatbelt(C) 00.780.0475 PrintmasterGTO,PM74,SpeedmasterSM74 1pc,forPowderSpraydevice

    WideV-belt(D) 00.270.0091 GTO 1pc

    WideV-belt(D) 00.270.0092 GTO 1pc

    WideV-belt(D) 00.270.0093 GTO 1pc

    Toothedbelt(E) 00.540.1037 SpeedmasterSM74,CD102 1pc

    Toothedbelt(E) 00.580.1226 PrintmasterGTO,SpeedmasterSM102,CD102 1pc

    Toothedbelt(E) 00.580.2126 PrintmasterGTO,SpeedmasterSM102,CD102 1pc

    Toothedbelt(E) 00.580.5587 PrintmasterGTO,SpeedmasterSM102,CD102 1pc

    Toothedbelt(E) G2.072.087 SpeedmasterSM52 1pc

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    *Beltsizesmayneedtobeverifiedwhenplacingorder.

    WerecommendalwayshavingthesepartsreplacedbyaHeidelbergSystemserviceengineer.

  • 13

    Doctor bladesArticle no. 42.431.230F

    Press model PrintmasterGTO

    Description 1pc,fornumberingbox

    Doctor blades* Article no. MV.054.746

    Press model SpeedmasterCD74,CD102,SM102,XL105

    Description Forchamberedbladesystem,100mroll,incl.protectiveglove

    Doctor bladesArticle no. Press model Description

    C4.721.074 SpeedmasterCD102

    1pc,driveside,coatingunit

    C4.721.075 SpeedmasterCD102

    1pc,operatorsside,coatingunit

    Doctor bladesArticle no. MV.012.906

    Press model SpeedmasterSM102

    Description 1pc,forblanketwashupdevice

    Doctor bladesArticle no. 69.431.230F

    Press model PrintmasterGTO

    Description 1pc,fornumberingbox

    2. Presses/Mechanical Parts Doctor blades

    Doctor bladesWemanufactureourOriginalHeidelbergdoctorbladeswithpreciselydefinedtolerancesgearedtoyourpress.Theyaremadefromdurablematerialsthatareresistanttothechemicalscontainedininks

    andliquids.Theycombinematerialofanextremelyhighload-bearingcapacitywithhighregisteraccuracyanduser-friendlyoperation,makingyourproductionprocessreliableandcost-effective.

    Rubber washup bladesArticle no. Press model Description

    42.010.180 PrintmasterGTO 1pc

    69.010.180 PrintmasterGTO 1pc

    L2.010.403 SpeedmasterCD74 1pc

    58.010.180 SORK 1pc

    G2.010.502 SpeedmasterSM52 1pc

    M2.010.403 SpeedmasterSM74 1pc

    68.010.180 SO 1pc

    Article no. Press model Description

    34.010.255 KSBZ 1pc

    38.010.180 KORD 1pc

    41.010.180 SO,SpeedmasterSM102andCD102

    1pc

    72.205.123 SK 1pc,forblanketwashupdevice

    81.205.123 SpeedmasterSM102 1pc,forblanketwashupdevice

    96.010.180 SD 1pc

    F2.010.405 SpeedmasterXL105 1pc

    C3.010.180 SpeedmasterCD102 1pc,forUVink

    *Inordertoensuregoodinkapplication,thebladeandgasketshouldalwaysbereplacedatthesametime.Setsofgasketstogowiththesebladescanbefound

    onpage20.

    Doctor bladesArticle no. Press model Description

    C4.721.091 SpeedmasterCD102

    1pc,driveside,coatingunit

    C4.721.092 SpeedmasterCD102

    1pc,operatorsside,coatingunit

  • 14

    2. Presses/Mechanical Parts Brushes

    BrushesThebrushesinourpressesareresponsibleforthingssuchassmoothpapertravelinthefeederand,be-causetheycanhaveabearingonthequalityofprint

    results,OriginalHeidelbergbrushesaremadeexclu-sivelyfromhigh-grade,durablematerialsfortopqualityandminimalwear.

    BrushesDesignation Article no. Press model Description

    Steelbrush(A) 66.024.024 SO,SpeedmasterSM102,CD102 1pc,forcleaning

    Brush(B) 04.022.069 KO,MO,GTO 1pc,stabilizessheettravel

    Brush(B) A4.016.218 QuickmasterDI 1pc,stabilizessheettravel

    Circularbrush(C) MV.028.810 SpeedmasterSM52 1pc,stabilizessheettravel

    Circularbrush(C)66.891.006 SOR,PrintmasterPM74,SpeedmasterSM74,

    SM102,CD1021pc,stabilizessheettravel

    Circularbrush(C)66.020.122 SOR,PrintmasterPM74,SpeedmasterSM74,

    SM102,CD1021pc,stabilizessheettravel

    Circularbrush(C) 66.028.109F SOR,PrintmasterPM74,SpeedmasterSM74,SM102,CD102

    1pc,stabilizessheettravel

    A

    B C

  • 151515

    2. Presses/Mechanical Parts Cam followers

    Cam followersAllcamfollowersusedbyHeidelberghavebeendevel-opedspecificallyforourpressesorselectedfromoursuppliers.Theyaremadefromhigh-graderollerbear-ingsteelsthatfarexceedtherequirementsstipulatedbystandardsandarecheckedforhighload-bearingcapacityanddurabilityincontinuousfatiguetests.But

    thatsnotall.OriginalHeidelbergcamfollowersareregularlyimprovedbyoptimizingtheirfunctionsandupdatingthemtothestateoftheart.Byusingtheseparts,younotonlyavoidunscheduledmachinedown-timebutalsobenefitfromlongreplacementintervals.

    Cam followers Article no. Press model Description

    00.550.1223 MO 1pc,NUKR261034.5,withoutperfecting

    00.550.1472 MO 1pc,NUKR261847.5,withperfecting

    00.550.1239 PrintmasterGTO 1pc,NUKR221034.5,withoutperfecting

    00.550.1482 PrintmasterGTO 1pc,NUKR221847.5,withperfecting

    00.550.1505 SpeedmasterSM52,SM74 1pc,PWKR261037.5

    00.550.1471 PrintmasterPM74,SpeedmasterSM74 1pc,PWKR281039.5,PlusDelivery

    00.550.0478 SpeedmasterCD74,CD102,XL105 1pc,NUKR24106

    00.550.0322 SpeedmasterSM102,CD102 1pc,NUKR351639

    WerecommendalwayshavingthesepartsreplacedbyaHeidelbergSystemserviceengineer.

    Did you know ...thatregularmaintenancechecksfromHeidelbergSystemservicecanhelpincreasetheresalevalueofyourma-chineryby7.5percent?ThatwasthefindingofasurveyHeidelbergconductedamongcustomersandprospectivepurchasers.Italsorevealedthat77percentofthosesurveyedfelttherewasapositivelinkbetweentheresalevalueofmachineryanditsmaintenancestatus.

  • 16

    2. Presses/Mechanical Parts Chains/clamps

    ChainsThechainsinourpresseseffectapositivetransmissionofforces.AllOriginalHeidelbergchainsaremadefromhigh-qualitysteelsandareexceptionallystrong.Allthechainsweusearespeciallydevelopedformechanicalengineeringapplicationsandensuretheprintingsystemworksperfectly.

    Looking for a different chain? We have other options available. Just give us a call.

    Chains Designation Article no. Press model Description

    Deliverychain 22.014.015F TO 1pair

    Deliverychain A4.014.101F QuickmasterDI 1pc

    Deliverychain MV.027.288 PrintmasterQM46 1pc

    Deliverychain 47.014.015 SO,SpeedmasterCD102

    1pc

    Setofrollerchains

    48.014.015F KORS 1pair

    Setofrollerchains

    42.014.015F PrintmasterGTO 1pair

    ClampsOriginalHeidelbergclampsaremadefromselected,speciallymachinedmaterials.Forexample,whenvul-canizingourelastomers,weuseaspecialtoolthatchangestheirmaterialproperties.Onlywiththehelp

    ofthistoolareOriginalHeidelbergclampsabletoachievetherequiredpremiumqualitystandard.

    WerecommendalwayshavingthesepartsreplacedbyaHeidelbergSystemserviceengineer.

    ClampsDesignation Article no. Press model Description

    Clamps 52.478.201F PrintmasterGTO 1pc

    Clamps MV.035.239 PrintmasterGTO 1pc

    Clamps MV.035.242 PrintmasterGTO 1pc

    Clamps 69.353.732F PrintmasterGTO 1pc

    Clamping bars Designation Article no. Press model Description

    Clampingbars MV.039.548 SpeedmasterSM102,CD102

    1pc,driveside

    Clampingbars MV.039.550 SpeedmasterSM102,CD102

    1pc,operatorsside

  • 17

    2. Presses/Mechanical Parts Cylinder jackets

    Cylinder jacketsOriginalHeidelbergcylinderjacketsfeatureapreciseangletoleranceandcleanedgebending.Theyarespeciallydesignedforourhigh-performancepresses,regularlyrevisedandmanufacturedusingup-to-date

    plans.Thisisbecausemaximumprecisionisrequiredforallpartsinordertoachievehigh-qualityresultsincontinuousoperation,evenatthehighestproductionspeeds.

    Cylinder jacketsDesignation Article no. Press model Description

    Cylinderjacketforperforatingdevice(A) 43.731.080 MO 1pc

    Cylinderjacketforperforatingdevice(A) 42.732.201N PrintmasterGTO 1pc

    Cylinderjacketforperforatingdevice(A) 69.731.080N PrintmasterGTO 1pc

    Cylinderjacketforperforatingdevice(A) 42.731.080N PrintmasterGTO 1pc

    Cylinderjacketforperforatingdevice(A) MV.020.222 MO 1pc

    Cylinderjacketforperforatingdevice(A) A1.430.053N PrintmasterQM46 1pc

    Cylinderjacketforperforatingdevice(A) 69.732.201N PrintmasterGTO 1pc

    Cylinderjacketforperforatingdevice(A) G1.011.173N PrintmasterPM52,SpeedmasterSM52 1pc

    Cylinderjacketforperforatingdevice(A) G1.011.273N PrintmasterPM52,SpeedmasterSM52 1pc

    Cylinderjacketforperforatingdevice(A) M1.011.173N PrintmasterPM74,SpeedmasterSM74 1pc

    Cylinderjacketforperforatingdevice(A) 91.430.173 SpeedmasterSM102 1pc

    Cylinderjacket(B) 53.581.173N MO 1pc,forperfecting

    Cylinderjacket(B) M2.581.173N PrintmasterPM74,SpeedmasterSM74 1pc,forperfecting

    Cylinderjacket(B) S8.581.173N SpeedmasterSM102 1pc,forperfecting

    Cylinderjacket(B) 87.581.173N SpeedmasterSM102 1pc,forperfecting

    Cylinderjacket(B) S9.581.173N SpeedmasterSM102 1pc,forperfecting

    Cylinderjacket(C) 08.011.073F KOR 1pc

    Cylinderjacket(C) 18.011.073F KORA 1pc

    Cylinderjacket(C) 38.011.073F KORD 1pc

    Cylinderjacket(C) 48.011.073F KORS 1pc

    WerecommendalwayshavingthesepartsreplacedbyaHeidelbergSystemserviceengineer.

    A

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    C

  • 18

    2. Presses/Mechanical Parts Cylinder jackets

    Cylinder jacketsDesignation Article no. Press model Description

    Die-cuttingplate(A) 14.341.001F KSB 1pc

    Die-cuttingplate(A) 74.341.001F KSB 1pc

    Die-cuttingplate(A) 54.341.001F KSBA 1pc

    PerfectJacket(B) S9.581.185N SpeedmasterSM102 1pc

    PerfectJacket(B) S9.581.186N SpeedmasterSM102 1pc

    PerfectJacket(B) S9.581.187N SpeedmasterSM102 1pc

    TransferJacketPlus(C) G2.215.105N PrintmasterPM52,SpeedmasterSM52 1pc

    TransferJacketPlus(C) M2.215.105N PrintmasterPM74,SpeedmasterSM74 1pc

    TransferJacketPlus(C) S8.215.201N SpeedmasterSM102 1pc

    Glassbeadfoil(D) A1.014.144 PrintmasterQM46 1pc

    Looking for a different cylinder jacket? We have other options available. Just give us a call.

    WerecommendalwayshavingthesepartsreplacedbyaHeidelbergSystemserviceengineer.

    A B

    C

    D

  • 19

    2. Presses/Mechanical Parts Gaskets and O-rings

    Gaskets and O-ringsOriginalHeidelbergsealingelementsaregearedtotheirparticularapplicationinbothformandfunction.Theyaremadefromvarioustypesofhigh-graderubberandspecialelastomerswithdifferentproperties

    dependingonthespecificrequirements.Thismeansthatinadditiontobeingideallysuitedtotheenviron-mentinwhichtheyareused,oursealingelementsarealsoverydurable.

    Gaskets and O-ringsDesignation Article no. Press model Description/size (mm)

    Gasket(A) 42.018.039 PrintmasterGTO 1pc

    Gasket(A) 42.018.041 PrintmasterGTO 1pc

    Gasket(A) M2.102.2071 SpeedmasterSM74 1pc

    Gasket(A) 00.780.2730 SpeedmasterSM102 1pc

    Gasket(A) 00.780.2783 SpeedmasterSM102 1pc

    Gasket(A) 00.780.2715 SpeedmasterSM102 1pc

    Gasket(B) 66.068.105 SpeedmasterSM102,CD102 1pc

    Gasket(B) 66.068.106 SpeedmasterSM102,CD102 1pc

    O-ring(C) 00.580.4794 QuickmasterDI,PrintmasterQM46 1pc,R51.5

    O-ring(C) 00.580.1069 PrintmasterGTO 1pc,R44.23

    O-ring(C) 00.580.5481 PrintmasterPM52,SpeedmasterSM52 1pc,903.5

    O-ring(C) 00.580.4270 PrintmasterPM52,SpeedmasterSM52 1pc,R603

    O-ring(C) 00.580.5559 SpeedmasterSM74,CD74,XL105 1pc,873.5

    O-ring(C) 00.580.1134 PrintmasterPM74,SpeedmasterSM74,CD102 1pc,R6.32.4

    O-ring(C) 00.580.6861 SpeedmasterCD74 1pc,R93

    O-ring(C) 00.580.6404 SpeedmasterSM102,CD102,XL105 1pc,R163.5

    O-ring(C) 00.580.3929 SpeedmasterSM74,CD74,XL105 1pc,R226

    O-ring(C) 00.580.4731 SpeedmasterXL105 1pc,R275

    O-ring(C) 00.580.6409 SpeedmasterXL105 1pc,R30.23

    A

    BC

  • 20

    2. Presses/Mechanical Parts Gaskets and O-rings

    Gaskets and O-rings*Designation Article no. Press model Description/size (mm)

    Setofgaskets(A) C4.043.252 SpeedmasterCD74,CD102,SM102,XL105 1packwith50pcs

    Setofgaskets(A) C6.043.252 SpeedmasterCD74,CD102,SM52,SM102,XL105 1packwith50pcs,forUV

    Shimring(B) 00.580.5071 QuickmasterDI,PrintmasterQM46 1pc,6122

    Shimring(B) 00.510.0437 PrintmasterPM74,PM52,SpeedmasterSM74 1pc,12180.3

    Shimring(B) 00.510.0419 SpeedmasterSM74,XL105 1pc,12180.1

    Shimring(B) 00.510.0436 SpeedmasterSM74,XL105 1pc,12180.5

    Shimring(B) 00.520.1698 SpeedmasterXL105 1pc,8140.5

    Circlip(C) 00.510.0590 SpeedmasterSM102 1pc,161,galvanized

    Circlip(C) 00.510.0587 SpeedmasterSM102,CD102 1pc,121,galvanized

    * In order to ensure good ink application, the blade and gasket should always be replaced at the same time. Blades to go with these sets of gaskets can be found on page 13.

    A

    B

    C

  • 21

    Neues Bild mit Hidden Image?

    2. Presses/Mechanical Parts Grippers

    Grippers Designa-tion

    Article no.

    Press model Description

    Gripper 36.011.027F SBD 1pc

    Gripper 08.011.027F KOR 1pc

    Gripper 03.014.051F SO 1pc

    Gripper 03.011.027F SO 1pc

    Gripper 03.020.035 SO 1pc

    Gripper 43.014.004 MO 1pc

    Gripper 43.020.035F MO,PrintmasterGTO 1pc

    Gripper MV.021.879 PrintmasterGTO 1pc

    Gripper 14.875.001F PrintmasterPM52,SpeedmasterSM52

    1pc

    Gripper G4.014.002 SpeedmasterSM52 1pc

    Gripper 27.013.049F SO,SpeedmasterCD102

    1pc

    Gripper 49.011.027 SO,SpeedmasterCD102

    1pc

    Gripper

    L4.014.003 SpeedmasterCD74,SM102,CD74,CD102,XL105

    1pc

    Gripper C3.011.727 SpeedmasterCD102

    1pc

    Gripper C3.011.627 SpeedmasterCD102

    1pc

    Gripper,below 52.580.338 MO,PrintmasterGTO 1pc

    Gripper,below 52.580.363 MO,PrintmasterGTO 1pc

    Gripper,below M2.583.398 SpeedmasterSM74 1pc

    Gripper,below 91.580.338 SpeedmasterSM102,CD102

    1pc

    GripperPU 49.011.827F SO,SpeedmasterCD102

    1pc

    GripperPU M2.583.637 SpeedmasterSM52,SM74

    1pc

    Grippers Article no. Press model Description

    G3.511.727 SpeedmasterSM52 1pc

    M4.011.627 SpeedmasterSM74 1pc

    M4.011.727 SpeedmasterSM74 1pc

    M2.013.025 SpeedmasterSM74 1pc

    M1.005.627 SpeedmasterSM74 1pc

    M2.581.727 SpeedmasterSM74 1pc

    C3.581.727N SpeedmasterCD102 1pc

    91.581.727N SpeedmasterSM102 1pc

    91.581.827N SpeedmasterSM102 1pc

    F2.011.627 SpeedmasterXL105 1pc

    F2.011.727 SpeedmasterXL105 1pc

    WerecommendalwayshavingthesepartsreplacedbyaHeidelbergSystemserviceengineer.

    GrippersAllHeidelberggrippershavebeenspeciallydevelopedforourpresses.Theyensurepreciseandregister-accuratesheettransport.Becausetheirqualityhasadirectinfluenceonregisteraccuracy,andthereforeontheprintresult,OriginalHeidelberggrippersareman-ufacturedinahigh-precisionproductionprocessandaretestedinlinewithstrictqualitycriteria.Unlike

    conventionalgrippers,OriginalHeidelberggrippersaregivenaspecialplasticcoatingthatincreasestheirretentionforce.Toensurethebestpossiblequality,werecommendalwayshavinggrippersreplacedbyhighlytrainedHeidelbergSystemserviceengineers.

  • 22

    2. Presses/Mechanical Parts Grippers

    Gripper, upper position Article no. 79.580.637

    Press model MO,PrintmasterGTO

    Description/size 1pc

    Backing plate Article no. 04.020.045

    Press model PrintmasterGTO

    Description/size 1pc

    Gripper Article no. 63.014.024

    Press model MO

    Description/size 1pc

    Gripper Article no. 42.011.027

    Press model PrintmasterGTO

    Description/size 1pc

    Steel gripper Article no. 69.011.727F

    Press model PrintmasterGTO

    Description/size 1pc

    Gripper Article no. 93.014.307

    Press model SpeedmasterSM102,CD102

    Description/size 1pc

    Gripper Article no. A1.007.178

    Press model PrintmasterQM46

    Description/size 1pc

    Gripper, upper position Article no. 52.580.337

    Press model PrintmasterGTO

    Description/size 1pc

    Gripper, upper position Article no. 91.580.637

    Press model SpeedmasterSM102,CD102

    Description/size 1pc

    WerecommendalwayshavingthesepartsreplacedbyaHeidelbergSystemserviceengineer.

    In order to ensure register-accurate sheet transport, the grippers and gripper pads should always be replaced at the same time. Gripper pads to go with these grippers can be found on pages 24 and 25.

  • 2323

    2. Presses/Mechanical Parts Gripper bars and gripper pad rails

    Gripper bars and gripper pad railsGripperbarsandgripperpadrailsareusedtoholdthegrippers.Wehavedesignedthemtoensureregister-accuratesheettransport,evenatthehighestpressspeeds.AllOriginalHeidelberggripperbarsandpadrailsareregularlyrevisedtoincorporatethelatestknow-howsothattheyworkwithmaximumefficiency

    onalong-termbasis.OnlyHeidelberghastheyearsofexperienceandknow-howrequiredtodeterminewhichtechnologiesandmaterialsarebestsuitedtoourhigh-precisioncomponents.WithOriginalHeidelberggripperbarsandpadrails,youcanbesureofhigh-qualityprintresults.

    Gripper bar Article no. Press model Description

    MV.032.161 PrintmasterGTO 1pc

    Gripper bar Article no. Press model Description

    MV.027.278 PrintmasterQM46 1pc

    Gripper pad rail Article no. Press model Description

    82.005.011 SpeedmasterSM102 1pc

    WerecommendalwayshavingthesepartsreplacedbyaHeidelbergSystemserviceengineer.

  • 24

    2. Presses/Mechanical Parts Gripper pads

    Gripper padsGripperpadsformthecounterparttothegripper.Thehigh-precisiongrippermovementtheyensurealsodelivershighlyaccuratepapertransport.AllOriginalHeidelberggripperpadsaremadefromaluminum,

    whichmeanstheyareextremelylight.Inadditiontothis,specialcoatingsresultinhighdensityandasuperiorsurfacefinish.Thesecoatingsalsoprotectthepadsagainstweartoensureexcellentdurability.

    Gripper plate Article no. A4.011.035

    Press model QuickmasterDI,PrintmasterQM46

    Description 1pc

    Gripper pad Article no. 93.525.310

    Press model SpeedmasterSM102,CD102

    Description 1pc

    Gripper pad Article no. 58.711.101

    Press model SO,SpeedmasterSM102,CD102

    Description 1pc

    Gripper pad Article no. 83.525.310

    Press model SpeedmasterCD102,SM102

    Description 1pc

    Gripper pad Article no. 91.581.620

    Press model SpeedmasterSM102

    Description 1pc

    Gripper pad Article no. C3.581.920

    Press model SpeedmasterCD102

    Description 1pc

    WerecommendalwayshavingthesepartsreplacedbyaHeidelbergSystemserviceengineer.

    In order to ensure register-accurate sheet transport, the grippers and gripper pads should always be replaced at the same time. Grippers to go with these gripper pads can be found on pages 21 and 22.

    Gripper pad Article no. Press model Description

    C3.011.920 SpeedmasterSM102,CD102

    1pc,crossedgrooves

    C3.011.820 SpeedmasterSM102,CD102

    1pc,standardgrooves

  • 25

    2. Presses/Mechanical Parts Gripper pads

    Gripper pad Article no. Press model Description

    53.005.208 MO 1pc

    Gripper pad Article no. Press model Description

    A4.014.022 QuickmasterDI 1pc

    Gripper pad Article no. Press model Description

    C4.313.107 SpeedmasterCD102 1pc

    Gripper pad Article no. Press model Description

    G2.014.018S SpeedmasterSM52 1pc

    Gripper pad Article no. Press model Description

    09.014.036 SO 1pc

    Gripper pad Article no. Press model Description

    MV.102.008 PrintmasterGTO 1pc

    WerecommendalwayshavingthesepartsreplacedbyaHeidelbergSystemserviceengineer.

  • 26

    2. Presses/Mechanical Parts Hickey removers

    Hickey removersEfficienthickeyremoversareaprerequisiteforhigh-qualityprintproductsandshortcleaningtimes.Hickeyremoversarelocatedontopoftheinkfoun-taindividers,inthedeliveryorintheblanketwashupdevice.Theyareresponsibleforensuringthatnoex-cessinkgetsintotheprintingsystem.AllHeidelberghickeyremoversarespeciallydevelopedbyusand

    manufacturedinclosecooperationwithoursuppliers.Theyaremadefromhigh-gradematerialssuchascor-rosion-resistantsteelsorchemicallyresistantrubbermaterials,givingthemexcellentprotectionagainstex-ternalinfluencesfrominksandliquids.Thisensuresminimalwearandalongservicelifeinourpresses.

    Hickey removerArticle no. 91.008.033

    Press model PrintmasterPM52,SpeedmasterSM52,CD74,SM102

    Description 1pc,oninkfountaindivider

    Hickey removerArticle no. M2.015.837

    Press model PrintmasterPM74,SpeedmasterSM74

    Description 1pc,indelivery

    Hickey removerArticle no. S8.205.053

    Press model SpeedmasterSM102,CD102

    Description 1pc,onrubberwashupblade

    Hickey removerArticle no. A1.203.006

    Press model QuickmasterDI,PrintmasterQM46

    Description 1pc,onrubberwashupblade

    Hickey removerArticle no. G2.207.011N

    Press model SpeedmasterSM52

    Description 1pc,removingdebrisfromprintingplate

    Hickey removerArticle no. 93.205.504

    Press model SpeedmasterSM102

    Description 1pc,removingdebrisfromprintingplate

  • 27

    Compressed-air hoseArticle no. 00.471.0141

    Press model QuickmasterDI,PrintmasterQM46,SpeedmasterSM74,CD74,SM102,CD102

    Description/size Soldinmeters,4.10.9mm

    Compressed-air hoseArticle no. 00.471.0082

    Press model SO,SpeedmasterSM102,CD102

    Description/size Soldinmeters,6.11mm

    Compressed-air hoseArticle no. 00.471.0149

    Press model QuickmasterDI,PrintmasterQM46,SpeedmasterSM74,CD74,SM102,CD102

    Description/size Soldinmeters,129mm

    Hose couplingArticle no. 00.580.4624

    Press model SpeedmasterSM102,CD102

    Description/size 1pc,doubleconnectionfor129mmhose

    Hose couplingArticle no. 00.580.4452

    Press model SpeedmasterSM102,CD102

    Description/size 1pc,doubleconnectionfor42mmhose

    Hose couplingArticle no. 00.580.3661

    Press model QuickmasterDI,PrintmasterQM46

    Description/size 1pc,doubleconnectionfor64mmhose

    2. Presses/Mechanical Parts Hoses and accessories

    Hoses and accessoriesOneexampleofthewayhosesareusedinpressesistointroduceair.Compressedairregulatesthepneumaticpresscontrolsystem.Spiralhosesensuretheairsupplyinthefeeder.Inadditiontobeingabletowithstandhighpressures,thesehosesmustalsodemonstrateexcellentresistancetocleaningagents,inksandoils.Thehosesweusearespeciallygeared

    totheperformancerequirementsofHeidelbergpresses.Theyaremadefrompolyesterpolyurethane,amaterialthatisextremelydurableandpressure-resistantintherelevanttemperaturerangeandonlybecomesbrittleveryslowly.OriginalHeidelberghosesaremanufacturedbyselectedsuppliersusingup-to-datedesignplanstotakeonboardthelatestdevelopments.

    Spiral hoseArticle no. 00.471.0144

    Press model SpeedmasterSM74,SM102,CD102,XL105

    Description/size Soldinmeters,193.2mm

  • 28

    2. Presses/Mechanical Parts Ink fountain accessories

    Ink fountain dividersInkfountaindividerscreateanink-tightsealbetweentheinkfountainandtheinkfountainrollerwheretheyareindirectcontactwiththeink.Asaresult,theymustbeeasytoremoveandcleanwhenchang-inginksandberesistanttobothchemicalsandinks.OriginalHeidelberginkfountaindividersaremadefromselectedhigh-gradematerials.Theydemonstrateexcellentdurabilityandminimalwear,evenathightemperaturesandspeeds.

    Ink fountain bladesOriginalHeidelberginkfountainbladesaremadefromhigh-gradespringsteel.ThisensuresoptimumbendingexactlyasspecifiedbyHeidelbergforidealpresscom-patibility.Heidelberginkfountainbladesdemonstrateexcellentdurabilitythatcompetitorsproductsareun-abletomatch.

    Ink fountain dividers

    Designation Article no.

    Press model Description

    Inkfountaindivider

    63.008.113 MO 1pc

    Inkfountaindivider

    A4.008.323 QuickmasterDI 1pc,driveside

    Inkfountaindivider

    A4.008.324 QuickmasterDI 1pc,operatorsside

    Inkfountaindivider

    A1.008.104 PrintmasterQM46

    1pc

    Inkfountaindivider

    G2.008.112 PrintmasterPM52,SpeedmasterSM52

    1pc,driveside

    Inkfountaindivider

    G2.008.113 PrintmasterPM52,SpeedmasterSM52

    1pc,operatorsside

    Inkfountaindivider

    71.008.150 SpeedmasterCD102

    1pc,operatorsside

    Inkfountaindivider

    71.008.151 SpeedmasterSM102,CD102

    1pc,driveside

    Inkfountaindivider

    M2.008.113 SpeedmasterSM74,CD102

    1pc,driveside

    Inkfountaindivider

    M2.008.114 SpeedmasterSM74

    1pc,operatorsside

    Inkfountaindivider

    L2.008.113 SpeedmasterCD74

    1pc,driveside

    Inkfountaindivider

    L2.008.114 SpeedmasterCD74

    1pc,operatorsside

    Inkfountaindivider

    MV.050.824 SpeedmasterXL105

    2pcs,driveside,operatorsside

    Inkfountaindivider

    MV.030.614 QuickmasterDI 1pc,operatorsside

    Inkfountaindivider

    MV.030.615 QuickmasterDI 1pc,driveside

    Inkfountaindivider

    MV.037.346 PrintmasterGTO 2pcs,driveside/operatorsside

    Ink fountain blades

    Designation Article no. Press model Description

    Inkfountainblades

    38.008.017F KORD 1pc,forprintingunit

    Inkfountaindivider

    48.008.017F KORS 1pc,forprintingunit

    Inkfountainblades

    36.008.017F SD 1pc,forprintingunit

    Inkfountainblades

    73.008.117F SO 1pc,forprintingunit

    Inkfountainblades

    06.008.017F SOR 1pc,forprintingunit

    Inkfountainblades

    58.008.017F SORK 1pc,forprintingunit

    Inkfountainblades

    43.008.017F MO 1pc,forprintingunit

    Inkfountainblades

    69.008.017F PrintmasterGTO

    1pc,forprintingunit

    Inkfountainblades

    42.008.017F PrintmasterGTO

    1pc,forprintingunit

    Inkfountainblades

    41.008.017F

    SpeedmasterSM102,CD102

    1pc,forprintingunit

    Inkfountainbladescpl

    22.008.045F TO 1pc,forprintingunit

    Inkfountainbladescpl

    A1.008.102S PrintmasterQM46

    1pc,forprintingunit

    Inkfountainbladescpl

    MV.027.244 PrintmasterQM46

    1pc,forprintingunit

    Inkfountainbladescpl

    69.008.317S PrintmasterGTO

    1pc,forprintingunit

    Inkfountainbladescpl

    M1.008.117F SpeedmasterSM74

    1pc,forprintingunit

    WerecommendalwayshavingthesepartsreplacedbyaHeidelbergSystemserviceengineer.

  • 29

    2. Presses/Mechanical Parts Ink fountain accessories

    Ink fountain linerHeidelberginkfountainlinersareworkedwithveryhighregisteraccuracy.Thiskeepsthedistancebe-tweenlinerandrollerconstant,preventingachangeininkdensity.OriginalHeidelberginkfountainlinersdemonstrateexcellentdurabilityandareextremelyeasytohandle.Thisnotonlycutsmakereadytimesduringproductionbutalsoincreasestheproductiv-ityandefficiencyoftheprintingprocess.OriginalHeidelberginkfountainlinersdemonstratesuperbtensilestrength,tearresistance,dielectricstrength,stabilityandrigidityandaretailor-madetoourspecifications.ThismeansthatOriginalHeidelberginkfountainlinersarealwaysexactlytherightsize,fitperfectlyinourpressesandareeasytouseandfixinplaceformaximumreliabilityandcost-effectiveness.

    Ink fountain linerArticle no. Press model Description

    A4.008.335 QuickmasterDI 1pc

    G2.008.944N SpeedmasterSM52 1pc

    Insulating tapeInsulatingtapesareappliedbetweentheinkfountaindividersandastripattachedtotheactualinkfountain.AllOriginalHeidelberginsulatingtapesarespecificallygearedtotherequirementsoftherelevantpressmodel.Theyaremadefromwear-resistantplasticsandareeasytohandleandreplace,therebyensuringexcellentprintqualityonalong-termbasis.

    Insulating tapeArticle no. Press model Description/size (mm)

    91.008.044

    SpeedmasterSM74,CD74,SM102,CD102,XL105

    1pc,156150.85

    63.008.144 PrintmasterGTO,SpeedmasterSM52

    1pc,132150.85

    Looking for a different insulating tape? We have other options available. Just give us a call.

  • 30

    2. Presses/Mechanical Parts Ink fountain accessories

    Foils and filmsDesignation Article no. Press model Description/size (mm)

    Setoffoils(A) 76.024.201F SD Packwith100pcs

    Setoffoils(A) 63.024.301F MO Packwith100pcs

    Setoffoils(A) 63.008.642F MO Packwith100pcs

    Setoffoils(A) A4.024.210F QuickmasterDI Packwith100pcs

    Setoffoils(A) G2.008.901F PrintmasterGTO,PM52,SpeedmasterSM52 Packwith100pcs

    Setoffoils(A) G2.008.943N SpeedmasterSM52 Packwith100pcs

    Setoffoils(A) L2.008.642F SpeedmasterCD74 Packwith10pcs

    Setoffoils(A) M2.008.642 SpeedmasterSM74,CD74 Packwith100pcs

    Setoffoils(A) 73.024.201F PrintmasterPM74,SpeedmasterSM74,CD74 Packwith100pcs

    Setoffoils(A) 91.008.041F SpeedmasterSM102,CD102 Packwith10pcs

    Setoffoils(A) 91.008.642F SpeedmasterSM102,CD102 Packwith100pcs

    Setoffoils(A) 71.024.201F SpeedmasterCD102,XL105 Packwith100pcs

    Setoffoils(A) F2.008.132F SpeedmasterCD102,XL105 Packwith100pcs

    Protectivefilm(B) 00.472.0085 QuickmasterDI,PrintmasterQM46 1rollwith12pcs,70362-12

    Protectivefilm(B) 00.472.0034 PrintmasterGTO 1rollwith12pcs,70551-12

    Protectivefilm(B) 00.472.0007 SpeedmasterSM74 1rollwith12pcs,70777.5-12

    Protectivefilm(B) 00.472.0006 SpeedmasterSM102 1rollwith12pcs,701,070-12

    A

    B

  • 31

    2. Presses/Mechanical Parts Sheet smoothers and separators

    Sheet smoothers and separatorsSheetsmoothersarelocatedclosetothesuctionsysteminthefeederandcontroltheexactpositionofthepaperasitentersthepress.Theyshouldbereplacedonaregularbasis.OriginalHeidelbergsheet

    smoothersandOriginalHeidelbergseparatorsaremadetoprecisetolerances.ThisensurestheyfitperfectlyinHeidelbergpressesandfullysatisfytherequirementsofthesensitivesuctionsystem.

    Separator fingerArticle no. 66.028.810F

    Press model SpeedmasterSM102,CD102,XL105

    Description 1pc

    Separator fingerArticle no. L4.028.164S

    Press model PrintmasterPM74,SpeedmasterSM74,CD74

    Description 1pc

    Separator fingerArticle no. L4.028.165S

    Press model PrintmasterPM74,SpeedmasterSM74,CD74

    Description 1pc

    Separator fingerArticle no. 36.017.084

    Press model MO,KO,GTO

    Description 1pc

    Separator fingerArticle no. 42.017.083F

    Press model PrintmasterGTO

    Description 1pc

    Sheet smootherArticle no. 79.022.024F

    Press model PrintmasterGTO

    Description 1pc

    Sheet separating finger for cardboardArticle no. C4.028.110F

    Press model SpeedmasterCD102

    Description 1pc

    Sheet separating finger for cardboardArticle no. 66.028.110F

    Press model SpeedmasterSM102,CD102,XL105

    Description 1pc

    Sheet separating finger for cardboardArticle no. L4.028.167S

    Press model PrintmasterPM74,SpeedmasterSM74,CD74

    Description 1pc

  • 32

    2. Presses/Mechanical Parts Slitting and perforating discs

    Slitting and perforating discsOriginalHeidelbergslittingandperforatingdiscsaremadefromhigh-gradesteels.Theyarefittedonashaftinthefinalprintingunitofthepresssothattheproductcanbeslitorperforatedimmediatelyafterprinting.Heidelbergslittingandperforatingdiscsarecheckedforahighload-bearingcapacityandlongservicelifeincontinuousfatiguetestsandensureprecisecutting,evenatthehighestspeeds.However,allthepartsusedmustberegularlyreplacedtomain-

    tainaconsistentlyhighlevelofslittingandperfora-tion.Weofferdiscsfordifferentpapergradesandthicknessesandforvariousapplications.AllOriginalHeidelbergslittingandperforatingdiscsareregularlyimprovedbyoptimizingtheirfunctionsandupdatingthemtothestateoftheart.Byusingtheseparts,younotonlyavoidunscheduledmachinedowntimebutalsobenefitfromlongreplacementintervals.

    Slitting and perforating discsDesignation Article no. Press model Description

    Perforatingdisc(A) MV.025.059 MO,PrintmasterGTO,SpeedmasterSM52 1pc,20teeth

    Perforatingdisc(A) MV.024.209 MO,PrintmasterGTO,SpeedmasterSM52,SM102 1pc,36teeth

    Perforatingdisc(A) MV.024.212 MO,PrintmasterGTO,SpeedmasterSM52,SM102 1pc,47teeth

    Perforatingdisc(A) 03.731.126F MO,PrintmasterGTO,SpeedmasterSM52,SM102 1pc,26teeth

    Slittingdisc(B) MV.024.351 PrintmasterGTO,SpeedmasterSM52 1pc

    Slittingdisc(B) MV.025.009 SpeedmasterSM102 1pc

    Creasingwheel(C) MV.032.266 PrintmasterGTO,SpeedmasterSM52 1pc

    Creasingwheel(C) A1.731.112 PrintmasterQM46 1pc,48teeth

    Creasingwheel(C) A1.731.113 PrintmasterQM46 1pc

    Creasingwheel(C) A1.731.114 PrintmasterQM46 1pc

    A

    B

    C

  • 33

    2. Presses/Mechanical Parts Suction and feed board tapes

    Suction and feed board tapesHeidelbergsuctiontapesareavailablefortheentirerangeofprintingstock.Whateverthewidthordimen-sionsrequiredandwhetherroughorsmoothsurfacesareinvolvedtheresanidealOriginalHeidelbergsuctiontapeforeveryprintingmaterial.Allthetapes

    sharethesameconsistentlyhighsheetholdingforceandresultinminimalmarking.Mostofoursuctiontapesaremadebyselectedsuppliersfromthepoly-urethaneCelloflex.Thismeanstheyareveryflexibleanddemonstratelowwearproperties.

    Feed board tapeArticle no. 86.020.029

    Press model SO,SpeedmasterSM102,CD102

    Description 1pc

    Feed board tapeArticle no. 53.020.029

    Press model MO

    Description 1pc

    Suction tapeArticle no. F4.020.292

    Press model SpeedmasterCD102,SM102,XL105

    Description 1pc

    Suction tapeArticle no. L2.020.014

    Press model SpeedmasterCD74

    Description 1pc

    Suction tapeArticle no. M2.020.017

    Press model SpeedmasterSM74

    Description 1pc

    Suction tapeArticle no. G2.020.009

    Press model SpeedmasterSM52

    Description 1pc

    Suction tapeArticle no. C3.015.453

    Press model SpeedmasterCD102

    Description 1pc

    Suction tapeArticle no. C3.015.653

    Press model SpeedmasterCD102

    Description 1pc

    In order to ensure the best possible grip and functioning, we recommend you use the correct adhesives for your suction tapes. These can be found on page 53.

    Suction tapeArticle no. M2.015.357

    Press model SpeedmasterSM74

    Description 1pc

  • 34

    2. Presses/Mechanical Parts Suction tapes

    Suction tapeArticle no. Press model Description

    M2.015.896F01 SpeedmasterCD74,CD102,SM52,SM74,XL105

    Yellow,5mmrib,20mmwide,3M2.015.895

    M2.015.897F01 SpeedmasterCD74,CD102,SM52,SM74,XL105

    Yellow,5mmrib,20mmwide,5M2.015.895

    Suction tapeArticle no. Press model Description

    M2.015.840F

    SpeedmasterCD74,CD102,SM52,SM74,XL105

    Yellow,9mmrib,20mmwide,3M2.015.870

    M2.015.841F

    SpeedmasterCD74,CD102,SM52,SM74,XL105

    Yellow,9mmrib,20mmwide,5M2.015.870

    MV.053.342

    SpeedmasterCD74,CD102,SM52,SM74,XL105

    Yellow,9mmrib,20mmwide,25M2.015.870

    Suction tapeArticle no. Press model Description

    M2.015.843F

    SpeedmasterCD74,CD102,SM52,SM74,XL105

    Gray,9mmrib,20mmwide,3M2.015.871

    M2.015.844F

    SpeedmasterCD74,CD102,SM52,SM74,XL105

    Gray,9mmrib,20mmwide,5M2.015.871

    M2.015.845F

    SpeedmasterCD74,CD102,SM52,SM74,XL105

    Gray,9mmrib,20mmwide,25M2.015.871

    Suction tapeArticle no. Press model Description

    M2.015.872 01 SpeedmasterCD74,CD102,SM52,SM74,XL105

    Gray,1.5mmrib,20mmwide

    M2.015.899F01

    SpeedmasterCD74,CD102,SM52,SM74,XL105

    Gray,1.5mmrib,20mmwide,3M2.015.872

    Suction tapeArticle no. Press model Description

    M2.015.878 SpeedmasterCD74,CD102,XL105

    Yellow,norib,20mmwide

    M2.015.846F SpeedmasterCD74,CD102,XL105

    Yellow,norib,20mmwide,3M2.015.878

    M2.015.847F SpeedmasterCD74,CD102,XL105

    Yellow,norib,20mmwide,5M2.015.878

    MV.053.344 SpeedmasterCD74,CD102,XL105

    Yellow,norib,20mmwide,25M2.015.878

    Suction tapeArticle no. Press model Description

    M2.015.880 SpeedmasterCD102,XL105

    Green,norib,20mmwide

    M2.015.848F SpeedmasterCD102,XL105

    Green,norib,20mmwide,5M2.015.880

    MV.053.343 SpeedmasterCD102,XL105

    Green,norib,20mmwide,25M2.015.880

  • 35

    Looking for different tapes? We have other options available. Just give us a call.

    2. Presses/Mechanical Parts Suction tapes

    Suction tapeArticle no. Press model Description

    M2.015.881F SpeedmasterCD74,CD102,XL105

    Gray,norib,20mmwide,3F4.514.578

    M2.015.882F SpeedmasterCD74,CD102,XL105

    Gray,norib,20mmwide,5F4.514.578

    M2.015.883F SpeedmasterCD74,CD102,XL105

    Gray,norib,20mmwide,25F4.514.578

    Suction tapeArticle no. Press model Description

    M2.015.885F SpeedmasterSM102-Plus

    Yellow,9mmrib,17.5mmwide,5F7.514.513

    Suction tapeArticle no. Press model Description

    M2.015.894F SpeedmasterSM102-Plus

    Gray,9mmrib,7.5mmwide,5F7.514.532

    Suction tapeArticle no. Press model Description

    M2.015.888F SpeedmasterSM102-Plus

    Yellow,norib,17.5mmwide,5F7.514.533

    Suction tapeArticle no. Press model Description

    M2.015.898F SpeedmasterCD74,SM52

    Gray,5mmrib,20mmwide,3M2015898

  • 36

    2. Presses/Mechanical Parts Suckers

    SuckersOriginalHeidelbergsuckersareparticularlyresistanttowear.Theyaremadefromspecificplasticswithspe-ciallyselectedmaterialproperties.Continuousdevel-opmentworkontheseplasticsisbeingcarriedoutbyourpartnersandsuppliersintheplasticsindustryandtheyareadaptedbasedonthelatestresearchfindings.OriginalHeidelbergsuckershaveexactlywhatittakes

    tomeetthedemandsweplaceonourpresses.Onlytheyaremadefromtheprecisecombinationofmateri-alsrequiredtoreliablyachievethenecessarysuctionforceandthecorrectsheetsuctionaction.RelyonourexperienceandHeidelbergqualityconfirmedbyloadandfatiguetests.

    SuckersDesignation Article no. Press model Description/size (mm)

    Tissuepapersucker(A) 89.028.402 PrintmasterGTO 1pc

    Tissuepapersucker(A) G2.028.405 SpeedmasterSM52,SM102,CD102,XL105 1pc

    Tissuepapersucker(A) 66.028.405 SpeedmasterSM102,CD74,CD102 1pc

    Suckerdisc(B) 66.028.406 SpeedmasterCD74,SM102,CD102,XL105 1pc

    Suckerdisc(B) 89.028.401 PrintmasterGTO 1pc,24100.6

    Suckerdisc(B) G2.028.120 SpeedmasterSM52,XL105 1pc

    Suckerdisc(B) 66.028.401 SpeedmasterCD74,SM102,CD102 1pc,30130.8

    Suckerdisc(B) 66.028.402 SpeedmasterCD74,SM102,CD102 1pc,38130.8

    Suckerdisc(B) 66.028.403 SpeedmasterCD74,SM102,CD102 1pc,30131

    Suckerdisc(B) 66.028.404 SpeedmasterCD74,SM102,CD102 1pc,38131

    Looking for a different sucker? We have other options available. Just give us a call.

    A

    B

  • 37

    2. Presses/Mechanical Parts Suckers

    Molded rubber suckerArticle no. A1.016.327

    Press model QuickmasterDI,PrintmasterQM46

    Description 1pc

    Molded rubber suckerArticle no. 04.016.071

    Press model KS

    Description 1pc

    Molded rubber suckerArticle no. 42.016.072

    Press model PrintmasterGTO

    Description 1pc

    Molded rubber suckerArticle no. F3.582.263

    Press model SpeedmasterCD74,XL105

    Description 1pc

    Twin suckerArticle no. 41.028.409

    Press model SpeedmasterCD74,SM102

    Description 1pc

    SuckerArticle no. 42.016.073

    Press model PrintmasterGTO

    Description 1pc

    Rubber sucker discArticle no. 22.016.008

    Press model TO

    Description 1pc

    Rubber sucker discArticle no. 22.024.005F

    Press model TO

    Description 1pc

    Sucker discArticle no. 03.016.030

    Press model S,SO,KORD

    Description 1pc

  • 38

    2. Presses/Mechanical Parts Filters

    FiltersFiltersareusedanywhereinourpresseswhereun-wantedsuspendedmatterandimpuritiesneedtoberemovedfromairorfluids.OriginalHeidelbergfiltersarespecificallydesignedwiththesetasksinmind.Theymeetallthedemandsthatweplaceonthequal-ityofourpresses,suchasavailability,lowoperatingcostsandlongerintervalsbetweenservicing.

    FiltersDesignation Article no. Press model Description/size (mm)

    Filteringmat(A) 92.196.1811 CombiStar,HydroStar 10pcs,250470

    Filteringmat,small(A)

    63.196.1811 HydroStarorintermediatetank 10pcs,250300

    Filteringmat,large(A)

    SA.196.1746 CombiStar,HydroStar 10pcs,250670

    Exhaustairfilteringmat(A)

    C7.170.0567 DryStar 1pc

    Filteringmat(A) C7.178.1836 HydroStarRCWL 1pc

    Filteringmat(A) C5.178.1836 HydroStarRCWL 1pc

    Filteringmat(A) L6.170.1362 DryStar,SpeedmasterCD74 1pc

    Filteringmat(A) 98.178.1678 HydroStarRCWL851 1pc,465152

    Suctionfilter(B) M2.179.1981 SpeedmasterSM74 1pc,17014047

    Suctionfilter(B) 63.102.1961 MO,PrintmasterPM74,SpeedmasterSM52,SM74,SM102,CD102 1pc,forpneumaticcompressor

    Filtercartridge(C) 89.102.1961 PrintmasterGTO,PM74,SpeedmasterSM74,SM102,CD102 1pc,forpneumaticcompressor

    Filtercartridge(C) 00.780.0092 SpeedmasterSM74 1pc,forsuction/blastaircompressor

    Filtercartridge(C) 00.780.1450 SpeedmasterSM74 1pc,forsuction/blastaircompressor

    Filtercartridge(C) 89.102.2362 PrintmasterGTO,PM74,SpeedmasterSM52,SM74 1pc,forpneumaticcompressor

    Filtercartridge(C) 00.780.3702 SpeedmasterSM74,CD74,SM102,CD102 1pc,forcompressorforpowderspraydevice

    Filtercartridge(C) 47.018.106 SD,SO,SOR,SORK,SORZ,MO,SK,SpeedmasterSM102,CD102 1pc,forairsupply

    Filtercartridge(C) G2.102.1961 PrintmasterQM46,SpeedmasterSM52 1pc

    Filtercartridge(C) G2.102.1971 SpeedmasterSM52 1pc,forKLT15pressure/vacuumpump

    Filtercartridge(C) G2.102.1981 PrintmasterQM46,SpeedmasterSM52 1pc,forKLT15pressure/vacuumpump

    Filtercartridge(C) G2.102.2121 SpeedmasterSM52 1pc,forKLT25pressure/vacuumpump

    Filtercartridge(C) G2.102.2131 SpeedmasterSM52 1pc,forKLT25pressure/vacuumpump

    Filtercartridge(C) M2.148.2031 CoatingsupplyunitLVG 1pc

    Filtercartridge(D) 91.378.014 PrintmasterPM52,PM74SpeedmasterSM52,SM74,SM102,CD102

    1pc,fordampeningsolutionunit

    Filteringbag(E) 69.196.1558 PrintmasterGTO,SpeedmasterSM52 1pc,fordampeningsolutionunit

    Filteringbag(F) G2.196.1746 PrintmasterGTO,PM74,SpeedmasterSM52 1pc,fordampeningsolutionunit

    A

    B

    C

    E

    D

  • 39

    2. Presses/Mechanical Parts Filters

    FiltersDesignation Article no. Press model Description

    Airfilter(A) C2.102.1911 SpeedmasterSM74,CD74,SM102,CD102,XL105 1pc,forairsupply

    Filter(A) 00.580.5832 SpeedmasterSM74,SM102,CD102,XL105 1pc,forairsupply

    Filter(A) F2.179.1821 SpeedmasterSM102,CD102,XL105 1pc,forairsupply

    Wetairfilter(B) 00.580.0741 SO,MO,PrintmasterGTO,SpeedmasterSM74 1pc,forairsupply

    Wetairfilter(B) 00.580.1160 SO,PrintmasterPM74,SpeedmasterSM74,SM102,CD102,XL105

    1pc,forairsupply

    Wetairfilter(B) 00.580.4295 SpeedmasterSM74 1pc,forairsupply

    Wetairfilter(B) 00.580.1166 SO,SpeedmasterSM74,SM102,CD74,CD102,XL105 1pc,forairsupply

    Filter(C) 00.780.1567 MO,SpeedmasterSM102,CD102,XL105 1pc

    Filter(C) 63.196.1911 MO,SpeedmasterSM52 1pc,forcoolingdevice

    Filter(C) 69.196.1631 PrintmasterGTO,SpeedmasterSM52 1pc,forcoolingdevice

    Filter(C) M2.102.2051 SpeedmasterSM74 1pc,forpneumaticcompressor

    Filter(C) 00.580.4992 MO,SpeedmasterSM52,SM74,CD74 1pc

    Filter(C) SA.178.1836 SpeedmasterSM102,CD102 1pc

    Filterelement(C) G2.102.1972 PrintmasterPM74,SpeedmasterSM52 1pc,fordiaphragm-typedryer

    Filterelement(C) 63.102.2061 SpeedmasterSM52,SM74 1pc,forpneumaticcompressor

    Filter(D) 00.780.0094 PrintmasterGTO,SpeedmasterSM74,SM102,CD74,CD102,XL105

    1pc,forvacuumpump

    Filter(D) 00.780.0093 SpeedmasterSM74,CD102 1pc,forvacuumpump

    Filter(D) 00.580.6146 SpeedmasterCD102,SM102,XL105 1pc

    Airfilter(D) 71.102.1911 SpeedmasterSM74,CD74,SM102,CD102,XL105 1pc,forpneumaticcompressor

    Airfilter(D) 00.580.5379 SpeedmasterCD74,SM102,CD102,XL105 1pc,forairblastunit

    A

    B

    CD

  • Did you know that only materials and parts that have passed the toughest Heidelberg load and fatigue tests can use the Original Heidelberg name?

    TaketherecentcautionarytalefromaprintshopwhereascrewthatwasnotfromtheHeidelbergrangefailedtocopewiththemechanicalstressesgeneratedbythepress.TheresultwasEUR300,000ofdamage.OnlyOriginalHeidelbergServicePartsensuretopqualityandfault-freeoperationbecauseonlytheyaretestedinaccordancewiththetoughestcriteriaandmeritthenameOriginalHeidelberg.

  • Electrical and Electronic Parts

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    2. Presses/Electrical and Electronic Parts

    Electrical and Electronic PartsFor top results Our electrical and electronic com-ponentsmaylookjustlikestandardserviceparts at first glance. Take a closer look, though, and you

    will soon spot the difference. Virtually all our Original

    HeidelbergServicePartsaremanufacturedfromspe cially selected materials in line with specific re-

    quire ments and are only available in this form from

    Heidelberg. Our sophisticated quality assurance sys tem

    ensures excellent functionality and stability even

    under continuous operation.

    Electrical and electronic parts Carbonbrushes Lamps Switches,sensorsandbuttons Fuses Rotorvanes Infraredradiators

  • 43

    2. Presses/Electrical and Electronic Parts Carbon brushes

    Carbon brushesCarbonbrushesareparticularlyimportantforpowertransmissioninthemotor.Iftheyareworkingproperly,thisensuressmoothpressoperationonalong-termbasis.Forexample,OriginalHeidelbergcarbonbrushesaredesignedsoasnottocreateanycoarsedustand

    onlyatinyamountoffinedust,significantlyreducingthemaintenancefrequencyrequired.Theyarealsohighlyresistanttowearandoperateeffectivelyforlongperiods,makingthemidealforyourHeidelbergpress.

    Designation Article no.

    Commutatorcarbon(D) 00.780.3928

    Commutatorcarbon(D) 00.780.2128

    Commutatorcarbon(D) 00.780.1934

    Commutatorcarbon(D) 00.780.2291

    Commutatorcarbon(D) 22.101.1331

    Commutatorcarbon(D) 00.780.2372

    Commutatorcarbon(D) 00.780.3986

    Commutatorcarbon(D) 00.780.1171

    Commutatorcarbon(D) 00.780.0414

    Commutatorcarbon(D) 00.780.0408

    Commutatorcarbon(D) 00.780.2292

    Commutatorcarbon(D) 00.780.1245

    AB

    C D

    Have you been unable to find the carbon brushes you need? We have other options available. Just give us a call.

    Carbon brushesDesignation Article no.

    Slipringbrush(A) 00.780.3438

    Slipringbrush(A) 00.780.3349

    Slipringbrush(B) 00.780.0419

    Slipringbrush(B) 00.780.0115

    Slipringbrush(B) 00.780.0409

    Slipringbrush(B) 00.780.3684

    Slipringbrush(B) 00.780.0417

    Carbonbrush(C) 71.101.3013

    Carbonbrush(C) 87.101.2012

    Carbonbrush(C) 61.101.2012

    Carbonbrush(C) C8.101.2012

    Carbonbrush(C) 91.101.2013

    Carbonbrush(C) 92.101.2014

  • 44

    2. Presses/Electrical and Electronic Parts Lamps/switches, sensors and buttons

    LampsAkeyqualityfeatureofahigh-gradelampisacon-stantradiationintensityoveritsentireservicelife.Onlythencanprocessesbeperformedreliably.AlltheOriginalHeidelberglampsweusearespecially

    manufacturedforHeidelbergandtheirilluminatingperformanceisgearedtotherequirementsofourpresses.Infraredlamps,forexample,areresponsibleforreliablydryinginksandcoatings.

    LampsArticle no. Press model Description

    00.780.1786 SO,PrintmasterGTO52,SpeedmasterSM102,CD102

    1pc,24V/1,2W

    71.186.3661 SpeedmasterSM52,SM74,SM102,CD102

    1pc,100mA

    81.186.3735 SpeedmasterSM102 1pc,12V/0.7W

    91.150.1321

    PrintmasterGTO,SpeedmasterSM52,SM74,SM102,CD102

    1pc,24V(28V)/0.6W

    Switches, sensors and buttonsSwitches,sensorsandbuttonsensurelong-termreli-ablepressoperation,therebymakingasignificantcontributiontoafault-freeproductionprocess.Allswitches,sensorsandbuttonsusedinHeidelbergma-chineryhavespeciallydevelopedpropertiesandareselectedtoensureoptimumpressoperation.

    Theyaremadefromfatigue-testedmaterialsthatofferoutstandingdurability.YoucanalwaysrelyonOriginalHeidelbergqualitytokeepyourproductionsystemrunningsmoothly.

    Looking for an article number? Simply check your manual or give us a call.

    MicroswitchesDesignation Article no. Press model Description

    Microswitch 00.780.0191 SO,PrintmasterGTO,SpeedmasterSM102,CD102 1pc

    Guardhoodformicroswitch 00.780.0192 SO,SpeedmasterSM102,CD102 1pc

    Fluorescent lampsArticle no. Press model Description

    43.117.134 MO 1pc,13W

    C4.117.1321 SpeedmasterCD102 1pc,36W/5,400K

  • 45

    2. Presses/Electrical and Electronic Parts Switches, sensors and buttons

    Level detector for overflow protectionArticle no. Press model Description

    91.196.1676 SpeedmasterSM102 1pc

    C2.196.1676 SpeedmasterSM102 1pc,length1,500mm

    Limit switch Article no. Press model Description

    00.780.3413

    PrintmasterGTO,SpeedmasterSM52,SM74,CD102

    1pc

    Palm button Article no. Press model Description

    MV.051.081

    PrintmasterGTO,SpeedmasterSM74,SM102,CD102

    1pc

    Illuminated pushbuttonArticle no. Press model Description

    81.186.3845 SpeedmasterSM102 1pc

    Drive diaphragmArticle no. Press model Description

    M2.148.1041 Press-independent 1pc,forLVG160/180coatingsupplyunit

    M5.148.1041 Press-independent 1pc,forLVG360coatingsupplyunit

    F2.148.1041 Press-independent 1pc,forLVG550coatingsupplyunit

    Diaphragm break sensorArticle no. Press model Description

    M5.148.2052

    Press-independent

    1pc,forLVG160toLVG550coatingsupplyunits

    Looking for different buttons and switches? We have other options available. Just give us a call.

    WerecommendalwayshavingthesepartsreplacedbyaHeidelbergSystemserviceengineer.

  • 46

    2. Presses/Electrical and Electronic Parts Fuses

    FusesChoosingtherightfusesisveryimportanttogetthebestoutofyourpresses.Manyfaultsoccurasaresultofincorrectfuseselection.OthermodelsavailableonthemarketoftendifferonlyslightlyfromOriginalHeidelbergfuses,buttheconsequencesofusingthewrongfusecanbeveryseriousif,forexample,an

    entirecontrolunitfusesbecausefuseprotectionisin-sufficient.ThatswhyallOriginalHeidelbergfusesarepreciselymatchedtotherequirementsoftherelevantpress.Thisensurestopqualityandlong-termfault-freeoperation.

    FusesDesignation Article no. Press model Amperage Voltage Quantity

    Fuse,electr.(A) 00.781.7455 PrintmasterPM52,SpeedmasterSM74 10A 125V 1pc(quick-acting)

    Fuse,electr.(A) 00.780.2335 SO 10A 500V 1pc(quick-acting)

    Fuse,electr.(A) 00.781.7456 PrintmasterPM74 15A 125V 1pc(quick-acting)

    Cartridgefuselink(B) 00.780.1413 SpeedmasterSM74,SM102,CD102 1.6A 500V 1pc(time-lag)

    Cartridgefuselink(B) 00.781.1506 SpeedmasterSM74,SM102,CD102 6.3A 500V 1pc(time-lag)

    Cartridgefuselink(B) 00.781.3030 SpeedmasterCD102 12A 250V 1pc(mediumtime-lag)

    Cartridgefuselink(B) 00.781.1754 SpeedmasterSM102,CD102 16A 250V 1pc(time-lag)

    Fusecartridge(C) 00.780.0056 SO 35A 1pc(time-lag)

    Fusecartridge(C) 00.780.0609 PrintmasterGTO 10A 1pc(time-lag)

    Fusecartridge(C) 00.780.1881 PrintmasterGTO 4A 1pc(time-lag)

    Fusecartridge(C) 00.780.0057 SO 6A 1pc(time-lag)

    A B C

  • Did you know that over 95 % of all Original Heidelberg Service Parts are delivered within 24 hours?

    HeidelbergSystemserviceboastsanultramodernlog-isticsnetwork.AtitsheartistheWorldLogisticsCenterinWiesloch,whichstocksover130,000serviceparts.NorthandCentralAmericaaresupplieddirectlybytheAmericanLogisticsCenterinIndianapolis,whileAsiaspartscomefromtheJapaneseLogisticsCenterinTokyoandtheHongKongLogisticsCenter.Everyday,1,600customersaroundtheworldreceiveOrigi-nalHeidelbergServicePartswithin24hours.

  • 48

    2. Presses/Electrical and Electronic Parts Rotor vanes

    Rotor vanesThemainuseofrotorvanesinourpressesisincom-pressorstotransportair.Inthisway,theygenerateblastairforpowderspraying,forexample.WeplacethetoughestdemandsonthematerialsusedforourOriginalHeidelbergrotorvanesandrequireour

    selectedsupplierstodothesame.Asaresult,ourro-torvaneshaveextremelylongserviceliveswithmini-malwear,resultinginreliable,fault-freecontinuouscompressoroperation.

    Rotor vanes Designation Article no. Press model Description/size (mm)

    Guideringlamella(A) 00.780.0801 SO,MO,Speedmaster 1pc,forDLCF60,80and130compressors

    Rotorvane(A) 00.780.2797 SpeedmasterSM74,CD74,SM102,XL105 1pc,forCLFG41Vvacuumpump

    Rotorvane(A) 00.780.1504 Speedmaster 1pc,forDLCF130DVVLcompressor(9pcsarerequired)

    Rotorvane(A) 51.102.1451 SO,MO 1pc,80171

    Lamella(A) 00.780.2702 SpeedmasterSM74 1pc,95596,forDV-DWcompressor

    Setofrotorvanes(B) M2.102.2021 SpeedmasterSM74 1setwith6pcs,525130,forKTA80/2compressor

    Setofrotorvanes(B) 61.164.1737 SpeedmasterSM102 1setwith7pcs

    Setofrotorvanes(B) S9.164.1453 SpeedmasterSM102 1setwith7pcs

    Setofrotorvanes(B) L4.164.1563 SpeedmasterCD74 1setwith6pcs

    WerecommendalwayshavingthesepartsreplacedbyaHeidelbergSystemserviceengineer.

    A B

  • 49

    2. Presses/Electrical and Electronic Parts Infrared radiators

    RadiatorArticle no. M6.170.0301

    Press model SpeedmasterSM74,CD74

    Description 1pc,dryertube,servicelife3,0005,000hours

    RadiatorArticle no. C7.170.0301

    Press model SpeedmasterSM102,CD102

    Description 1pc,dryertube,servicelife3,0005,000hours

    RadiatorArticle no. F7.170.0771

    Press model SpeedmasterXL105

    Description 1pc,dryertube,servicelife3,0005,000hours

    RadiatorArticle no. G4.170.0101

    Press model SpeedmasterSM52

    Description 1pc,dryertube,servicelife3,0005,000hours

    Infrared radiatorsInfraredradiatorsareusedintheDryStarunitsoftheHeidelbergSpeedmasterSM52,SM/CD74,SM/CD102andXL105presses.Toensureconsistentquality,werecommendthatIRradiatorsarereplacedafterevery5,000operatinghours.Inksneedaspecialwavelengthinordertopenetrateintothepaperbeforetheyhardenasaresultofoxidationwiththeair.Thespecialma-nufacturingtechniquesusedtoproduceHeidelbergIRradiatorsmakesurethisprocesstakesplaceasitshould.Agoldalloyintheradiatorsalsoensuresthatinfraredlightisprojectedonlywhereitisrequired

    ontothepaper.Asaresult,thetemperatureinyourpressdoesnotrisetodangerouslevels.

    HeidelbergIRradiatorsexhibitoutstandingqualitystandardsthatpreventbreakagecausedbyvibrationinthepress,shortcircuitscausedbyspark-overandtheformationofdepositsontheglass(typicalblackening).Asaresult,theseradiatorshavealongerservicelife.OriginalHeidelbergservicepartsensureoptimumandefficientproductionatalltimes.

  • Did you know that there is always a Heidelberg service technician in your area?

    Wearealwaystherewhenyouneedus!Withmorethan4,500well-trainedspecialistsworldwide,HeidelbergSystemserviceistheindustryslargestnetwork.WearecommittedtoHeidelbergqualitystandardsandtoprovidingafullyintegratedandcomprehensivelevelofservice.Inadditiontorepairs,ourportfolioincludesadviceandimprovementstoproduction.Whynotmakeuseoftheexpertisethathasgrownoutofcutting-edgetools,optimizedstructuresandanongoingexchangeofinformation!

  • Lubricants and Adhesives

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    2. Presses/Lubricants and Adhesives

    Duetoshippingrestrictions,somelubricantsmayrequiregroundshipment.Pleaseallowextratimefordelivery.

    Lubricants and AdhesivesContinuous use with minimal maintenance

    Ratherlikecarengines,bothregularlubricationandthe correct lubricant are required to get the best out

    of our presses. Heidelberg, together with selected stra-

    tegic partners, offers special premium products that

    have been developed specifically to meet the demands

    of our presses. These lubricants, like our special ad-

    hesives, are extremely resistant to aging and demon-

    strate excellent temperature resistance, making them

    ideal for long-term continuous use in all manner of

    operating environments.

    But, however good a lubricant is, its quality can

    deteriorate when in continuous daily use. Conse-

    quently, perfect lubrication can only be ensured on a

    long-term basis by changing the lubricant as often as

    necessary. To make things easier, a number of Origi-

    nal Heidelberg lubricants come with a sticker indicat-

    ing when they need to be changed.

  • 53

    2. Presses/Lubricants and Adhesives

    Lubrication cartridge*Article no. Description

    00.580.1432 Contents120cm3,Perma6

    Antiseize agent*Article no. Description

    00.580.5697 Contents400ml,RENAX,e.g.manuallubricationofsuckerbaronstoragedrum

    Antiseize agent, FLC* Article no. Description

    00.580.5681 Contents300ml,1012,e.g.manuallubricationofgrippers

    Grease, L 250L*Article no. Description

    00.580.2151 Contents60g,e.g.threadedspindles

    Grease, Molykote G67*Article no. Description

    00.580.4491 Contents450g,e.g.gearsondampeningsystemdrive

    Grease, Renolit Mp* Article no. Description

    00.580.4715 400g,e.g.ball-and-socketjoint

    Lubricant*Article no. Description

    00.580.6033 Contents15g,RenolitAS,e.g.manuallubricationofoperatingrodonstoragedrum

    Grease gun, Optimol* Article no. Description

    04.024.061 Greasegunformanuallubrication

    00.580.7405 NewgreasegunwithtwoBerutoxcartridgesforUVmachines

    Oil bottle*Article no. Description

    00.580.5978 Contents0.5l,usedinopenlubricatingboresandatopenlubricatingpoints

    Glue, Flexa** Article no. Description/size

    00.580.1518 Contents10g,forfeedboardandsuctiontapes

    The applications indicated do not apply to all press mo-dels. Please consult the maintenance manual for your press to establish the relevant scope of application.

    *Inprinciple,youshouldonlyuselubricantsfromasinglemanufacturer.Ifyouwouldliketoswitchlubricants,pleasefirstclarifythecompatibilityandmiscibilityofthevariouslubricantswiththerelevantmanufacturers.

    **Suctiontapessuitableforthisadhesivecanbefoundonpage33.

  • CtP Devices

    Who installs the service parts?

    We have marked a number of service parts with the

    symbol. We recommend always having these parts

    replaced by a Heidelberg Systemservice engineer.

    These service parts can be found here:

    Our catalog lists popular service parts together with

    their article number and the machines in which they

    are used. These are clearly categorized into mechani-

    cal parts, electrical/electronic parts and lubricants

    and adhesives. Unfortunately, due to the large number

    of items in stock, we were unable to include all our

    service parts in this catalog. If you cant find the part

    you are looking for, please give us a call. Well be

    happy to find it for you.

    Any questions? Just give us a call.

    If you are finding it difficult to track down an article,

    having problems installing a service part or are looking

    for assistance, well be happy to help. Useful tele-

    phone numbers can be found at the back of our cata-

    log or online at www.heidelberg.com/systemservice.

    How much does my service part cost?

    Your Heidelberg Systemservice team will be happy to

    provide you with information on prices. Go to the back

    of the catalog.

    Easy to find.

    Our index on page 61 lists all the service parts included

    in the catalog, together with the relevant page number.

    Looking for other service parts?

    Check out one of the other Heidelberg part catalogs:

    OriginalHeidelbergServicePartsforDieCutters and Folder Gluers

    OriginalHeidelbergServicePartsforFolders, Saddlestitchers, Adhesive Binders and Thread-

    sealing Machines

    StahlfolderPerformanceBlades

    Looking for an article number?

    Simply check the parts catalog of the press control

    system or the relevant manual. For newer presses,

    information is also available in the Machine

    Components Scout, our electronic parts catalog.

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  • 56

    3. CtP Devices/Mechanical, Electrical and Electronic Parts

    PrepressReliability and minimal maintenance There is currently more printing going on than ever before,

    but often with shorter runs and tight deadlines. This

    meansthatyourCtPsystemneedstoproducealarge number of different printing plates of all format

    classes in a short period of time and do so rapidly,

    reliably and in the highest quality. We also place

    the same high demands on our Original Heidelberg

    ServiceParts.Thesearemanufacturedfromselectedmaterials and tailor-made for Heidelberg products,

    then tested for a long service life in special load and

    fatigue tests. This ensures you get the best out of

    your prepress system, minimizes service and operat-

    ing costs and improves your companys economic

    efficiency.

  • 57

    3. CtP Devices/Mechanical Parts

    FilterArticle no. MV.053.172

    Maschinentyp Suprasetter

    Description 1pc,suction(add-on)

    FilterArticle no. PL.531.0002

    Maschinentyp Suprasetter

    Description 1pc,airpurge

    FilterArticle no. PL.500.0007

    Maschinentyp Suprasetter

    Description 1pc,suction

    FilterArticle no. PP.061.14180

    Press model Topsetter74

    Description 1pc,airpurge

    Filter 0.1 Article no. PP.047.72660

    Press model Prosetter

    Description 1replacementfilterforcompressedairsystem

    Filter 25 Article no. PP.047.72652

    Press model Prosetter

    Description 1replacementfilterforcompressedairsystem

    Air filter elementArticle no. PP.057.05142

    Press model Topsetter102

    Description 1pc,suction

    Filter cartridgeArticle no. PL.550.2001

    Press model Suprasetter

    Description 1pc,ventilation

    Filtering matArticle no. PL.517.0501

    Press model Suprasetter

    Description 1pc,ventilation

  • 58

    3. CtP Devices/Mechanical Parts

    Air filterArticle no. PP.057.06521

    Press model Topsetter102

    Description 1pc

    Filter elementArticle no. PP.061.14520

    Press model Topsetter74

    Description 1pc,airpurge

    Sucker (low)Article no. PP.061.13117

    Press model Topsetter74SCL

    Description 1pc,platesucker,21mm

    SuckerArticle no. PP.058.63872

    Press model Topsetter74SCL

    Description 1pc,papersucker,11mm

    SuckerArticle no. PP.060.47858

    Press model Topsetter102SCL

    Description 1pc,papersucker

    Sucker (low)Article no. PP.060.53122

    Press model Topsetter102SCL

    Description 1pc,platesucker,low

    Sucker (high)Article no. PP.060.60846

    Press model Topsetter102SCL

    Description 1pc,platesucker,high

    SuckerArticle no. PQ.597.8106

    Press model SingleCassetteLoader

    Description 1pc,suctionbarversion1

    Special suckerArticle no. 00.580.7133

    Press model SingleCassetteLoader

    Description 1pc,suctionbarversion2

  • 59

    3. CtP Devices/Mechanical Parts

    Trailing edge clamp Article no. PP.059.85676

    Press model Topsetter74

    Description/size 3pcs,clamps

    Trailing edge clamp Article no. PP.060.15603

    Press model Topsetter102

    Description/size 4pcs,clamps

    Stop pin Article no. MV.054.632

    Press model Suprasetter

    Description/size 1pc,alignment

    Compressor service set Article no. PR.000.0010

    Press model Prosetter

    Description/size 1set,no.650841

    Did you know ...thatregularmaintenancechecksfromHeidelbergSystemservicecanhelpincreasetheproductivityofyourma-chineryby23percent?ThatwasthefindingofasurveyHeidelbergconductedamongcustomersandprospectivepurchasers.Italsorevealedthat90percentofthosesurveyedfelttherewasapositivelinkbetweentheproductivityofmachineryanditsmaintenancestatusproductionstabilizesanddowntimesbecomelessfrequent.

    WerecommendalwayshavingthesepartsreplacedbyaHeidelbergSystemserviceengineer.

    Guide block Article no. PL.030.4200

    Press model Suprasetter

    Description/size 1pc,clamps

    Liquid 8 cleaning solutionArticle no. PP.057.46310

    Description/size 1pc,forcleaningrollersonly

  • 60

    3. CtP Devices/Electrical and Electronic Parts

    Vacuum pump Article no. Press model Description

    PP.061.13648 Topsetter74,102 1pc,suction

    Vacuum pump replacing kit Article no. Press model Description

    PP.061.13621 Topsetter74,102 1pc,suction

    Laser diode assembly, 32-channel Article no. Press model Description

    PP.060.10008 Topsetter74,102 1laserdiode

    Laser diode assembly, 64-channel Article no. Press model Description

    PP.059.04668 Topsetter102PF 1laserdiode

    Compressor Article no. Press model Description

    PR.583.6468 Prosetter 1pc,compressedairsystem

    WerecommendalwayshavingthesepartsreplacedbyaHeidelbergSystemserviceengineer.

  • Index

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    Dev

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    Inde

    x

  • 62

    T Page

    4. Index

    A Page

    Accessories 27

    Air filter element 57

    Air filters 39, 58

    Antiseize agent 53

    Axial bearing disc 11

    Backing plate 22

    Bearings 11

    Belts 12

    Brushes 14

    Buttons 44, 45

    Cam followers 15

    Carbon brushes 43

    Cartridge fuse link 46

    Chains 16

    Circlip 20

    Circular brushes 14

    Clamping bars 16

    Clamps 16

    Clamps (trailing edge) 59

    Cleaning solution 59

    Commutator carbons 43

    Compressed-air hose 27

    Compressor 60

    Compressor

    service-set 59

    Creasing wheel 32

    Cylinderjacketfor perforating device 17

    Cylinderjackets 17,18

    Dampeningroller bearings 11

    Deliverychain 16Diaphragm 45Die-cuttingplate 18Doctorblades 13Drivediaphragm 43

    Exhaust air

    filtering mat 38

    Feed board tapes 33

    Filter cartridge 38, 57

    Filter element 39, 58

    Filtering bag 38

    Filtering mat 38, 57

    Filters 38, 39, 57

    Flanged bearing 11

    Flat belt 12

    Fluorescent lamps 44

    Fuse cartridge 46

    Fuses 46

    Gaskets 19, 20

    Glass bead foil 18

    Glue, Flexa 53

    Grease 53

    Grease gun, Optimol 53

    Gripper bars 23

    Gripper pad rails 23

    Gripper pads 24, 25

    Gripper plate 24

    Grippers 21, 22

    Grooved ball bearings 11

    Guard hood for

    microswitch 44

    Guide block 59

    Guide ring lamella 48

    Hickey removers 26

    Hose couplings 27

    Hoses 27

    Illuminated pushbutton 45

    Infrared radiators 49

    Ink fountain

    accessories 28, 29, 30

    Ink fountain blades 28

    Ink fountain dividers 28

    Ink fountain liner 29

    Insulating tapes 29

    Lamella 48Lamps 44Laserdiodeassembly 60Leveldetector 45Limitswitch 45Liquid8 59Lubricants 53Lubricationcartridge 53

    Microswitches 44

    Molded rubber suckers 37

    Needle bushing 11

    O-rings 19, 20

    Oil bottle 53

    Palmbutton 45PerfectJacke 18Perforatingdiscs 32Protectivefilms 30

    Radiator 49Rotorvanes 48Rubbersuckerdisc 37Rubberwashup blades 13

    Sensors 44, 45

    Separator 30

    Separator fingers 31

    Service set

    compressor 59

    Set of gaskets 20

    Set of roller chains 16

    Sets of foils 30

    Sheet separating fingers

    for cardboard 31

    Sheet smoothers 31

    Shim ring 20

    Slip ring brushes 43

    Slitting discs 32

    Special sucker 58

    Spiral hose 27

    Steel brush 14

    Steel gripper 22

    Stop pin 59

    Sucker disc 36, 37

    Suckers 36, 37, 58

    Suction filters 38

    Suction tapes 33, 34, 35

    Switches 44, 45

    Tissue paper suckers 36

    Toothed belts 12

    TransferJacketPlus 18Twin sucker 37

    V-belts 12

    V-ribbed belts 12

    Vacuum pump 60

    Vacuum pump

    replacing kit 60

    Wet air filters 39

    Wide V-belts 12

    B Page

    D Page

    C Page

    G Page

    I Page

    H Page

    L Page

    M Page

    N Page

    V Page

    W Page

    O Page

    P Page

    R Page

    S Page

    F Page

    E Page

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