Casting Trusted Worldwide

Bright Group of Companies

Bright Castings115, VK Road., BR PuramPeelamedu., Coimbatore 641 004.Tamilnadu, India.Phone : 91-422-2513654, 2512754, 2512854Fax : 91-422-2513582

Bright Foundries Coimbatore Private LimitedSF. No.281, Kattampatti Village (Opp. LGB)Sathy Road, Ganeshapuram, Coimbatore - 641 107. Tamilnadu, India.Phone :91-422-2900554 Fax : 91-422-2513582.

Contact Person : Mr. S. Balraj – JMD1

Mobile : + 91 - 99444 13654 E-mail : brightcast@gmail.com Web site : www.brightcastings.in

Bright Group of Companies

Company ProfileBright Groups founder Mr. Subbian, Who is in the foundry business since 1978.

Foundry Division

Sl. No Parameters Details

1 Number of employee 230 Employees

2 Land Capacity 4.25 Acres, with a build-up area of 35,000 square feet’s

3 Annual Tonnage 6,000 Metric Tons of saleable castings

4 Spare capacity availability 2,000 Metric Tons per annum

Machine Shop

Sl. No Parameters Details

1 Number of employees 35 Employees

2 Land Capacity 14,000 square feet’s

3 Annual Machining Capacity 480 Tons

4 Spare capacity availability 336 Tons

Management

Sl. No Parameters Details

1 Annual turnover 6 million US Dollars

2 Yearly growth level Up to 20% in our turnover

3 Foundry capacity 500 Tons per month

4 Export Our export covers almost 40% of our production

5 Target for reach export level 80% ~ 90% Within 3 to 4 years from present

H & S objective:

To prevent Accident, Incident or Near Miss before occur in Occupational area.

We, Bright Foundry Coimbatore Private Limited., well known the value of individual employee's. Wherever necessary we provide PPE (Personnel Protective Equipments) to the respective employee and we provide needed awareness about the usage of PPE

Conducting mock (fire) drill program at regular interval in the premises.

Emergency exist clearly identified in the shop floor

Fire extinguisher provided in the premises (Wherever necessary)

Emergency alarm provided & Identified at shop floor

Safe assembly point available in the premises

Employee’s H & S (Health & Safety) Orientation

Employee’s H & S (Health & Safety) Orientation

Process Wise PPE Requirements:

Employee’s H & S (Health & Safety) Orientation

Process Wise PPE Requirements

Sl. No Process PPE Requirements

1 Sand Plant Safety shoes & Nose mask

2 Machine moulding Safety shoes, Nose mask & Ear plug

3 Hand moulding Safety shoes, Helmet, Nose mask & Ear plug

4 Melting Safety shoes, Helmet, Nose mask, Gloves, Apron, Leg pad & Goggles

5 Core Shop Safety shoes, Helmet, Nose mask, Gloves, Ear plug & Goggles

6 Fettling & Finishing Safety shoes, Helmet, Nose mask, Gloves, Ear plug & Goggles

7 Quality Assurance (Final Inspection) Safety shoes & Helmet

8 Despatch - Foundry Safety shoes, Ear plug, Helmet & hand gloves

9 Machine Shop – Production & Quality Safety shoes, Goggles, Gloves & Ear plug

10 Machine shop – Packing & Despatch Safety shoes, Helmet, Gloves & Ear Plug

We manufacture precision machined components & castings of grey Iron, Ductile Iron (SG Iron, Nodular Iron), Ni-Resist & Ni-Hard

To specifications like ASTM, EN, DIN & BIS.

We manufacture & supplied products with fulfillment of Customer Specific Requirements to the below segments

Automotive industries

Oil & Gas industries

Earth moving equipments

General engineering

Product Catalogue

Product Catalogue

Valve Body Dual Arm Casing

Dual Arm Casing Gear Wheel

Product Catalogue

Locomotive Parts Gear Components

Valve Body Valve Body

Product Catalogue

Machined Components

Moulding Plant:

Two pairs of ARPA-300 & One pair of ARPA-450 simultaneous joint squeeze moulding machines supplied by DISA India Limited (BMD)

Electric hoists for mold handling mold cars on track line3 MT & 5 MT EOT cranes for mold handling

IMF Nobake moulding in hand moulding area

Plant facilities

Continuous Mixer Machine:

Plant facilities

Melting & Pouring:

350 KW/500 KG & 500 KW/1000 KG induction furnace of Inductotherm make.Optical pyrometer with timer & alarm system3 MT Crane for ladle handling750 Kg Magnesium treatment ladle with Tundish cowerFully mechanized metal pouring line with pneumatic change over trolleyPouring ladles of 300 kgs capacity high tension electric line of 1250 KVA920 KVA DG set for power backup

Plant facilities

Fettling & Finishing:

Shot blasting machine of 500 Kgs capacity with double door, double impellerand multiple hook table.Wedge type riser cutting machineSwing frame grinding machinePneumatic grinders & finishing machinesPedestal & Pencil grinders

Plant facilities

Heat Treatment:

We installed 1.5 MT electrical heat treatment furnace for Stress relieving Annealing & Normalizing of castings.

Plant facilities

Material Handling & Transport :

ZIP crane installed for easier material handling Fork lift available for material transportation in the premises

Plant facilities

Quality Assurance:

ARL Spectro meter (26 Elements) for chemical analysisSand testing & Wet analysis equipmentsInverted microscope with image analyzer softwareHardness testing machine (Rockwell & Brinell)Universal testing machineImpact testing machine with sub zero temperature arrangements

Plant facilities

Machine Shop - Production:

List of machines:

Plant facilities

Sl. No Machine Name Specification Make

1 Vertical Turning Lathe

Swing over bed - 800 mm

X-Axis travel - 490 mm

Z-Axis travel - 700 mm

Doosan VTL Puma 550

2 Vertical machining centre

X-Axis travel - 1270 mm

Y-Axis travel - 670 mm

Z-Axis travel - 780 mm

Doosan VMC DNM 650

3 Horizontal Turning Centre

Swing over bed - 510 mm

X-Axis travel - 175 mm

Z-Axis travel - 550 mm

220 LC Doosan HTC LYNX

4 Puma GT 2600

Swing over bed - 650 mm

X-Axis travel - 460 mm

Z-Axis travel - 800 mm

Puma GT 2600 Doosan

5 Vertical Machining Centre

X-Axis travel - 1500 mm

Y-Axis travel - 670 mm

Z-Axis travel - 625 mm

Doosan VMC DNM 6700

6 Component Washing Machine Up to 1 Ton Clean Tech

7 Hydro Test Machine Up to 50 Bar (712.5 psi) Special purpose machine

Machine Shop - Production:

Plant facilities

Machine Shop - Quality Assurance:

To ensure the product dimensions, we using brand leading measuring instruments & machines.

Plant facilities

Sl. NoInstrument / Machine

NameSpecification Make

1Coordinate Measuring

Machine

X-Axis Travel - 1000 mm

Y-Axis Travel - 1600 mm

Z-Axis Travel - 600 mm

Zeiss CMM COntura G2

2 2-D Height Master 0~600 mm TRIMOS

3Micrometer

Depth Micrometer

0~500 mm

0~25 mmMitutoyo

4Vernier Caliper

Depth Vernier Caliper

0~600 mm

0~300 mmMitutoyo

5 Bore Dial 0~400 mm Mitutoyo

6 Surface Roughness Tester --- Mitutoyo

Machine Shop - Quality Assurance:

Plant facilities

CMM – ZEISS Contura G2 Height Master - TRIMOS

Machine Shop - Quality Assurance:

Plant facilities

CMM – ZEISS Contura G2 Height Master - TRIMOS

Credentials :

1. ISO 9001:2015 certified by TUV India Private Limited2. PED (Pressure Equipment Directive) 97/23/EC certified by TUV India Private Limited3. Castings in Spheroidal Graphite Iron certified by Lloyd’s4. IBR (Indian Boiler Regulations) certified by Public Work Department Directorate of Boiler

Plant facilities

ISO 9001:2015 PED 97/23/EC Llloyd’s IBR

Customers

Customers

Process Flow Chart - Foundry Process

Not Ok

sand

testing

OK

Reject to Mix

Shot blasting

Removal of gates, runner, riser

Raw materialInspection

Core setting inthe mould

Core coating

Pouring

Knock out

Melting

Core Making

purchasing

MethodingMould making

Sand Mixing

Mould clamping

Hardness testing

Sales & Planning

Micro RT,UT If Needed

C

Reject to Melting Reject to Melting

Ok Ok

Not Ok*Not Ok

Core Inspection

OkMould Inspection

OkChemical Testing

Ok

Return to supplier

Re

ject

ed

Chemical testing

Not ok

Sand addition

Process Flow Chart - Foundry Process

C

Fettling

GrindingTo melting

De-burring

Visual

Inspection

Dispatch

OK

ReworkReject

As Cast

Heat Treatment

Machining Washing HydroPainting

We planned to expand our new foundry at CODISSIA industrial park with High pressure moulding line by 2020, Annual Tonnage of 6000 MT.

We planned to implement IMS (Integrated Management System) in our Ganesapuram plant before June’19.

IATF 16949:2016 (Automotive Quality Management System) ISO 14001:2015 (Environmental Management System)ISO 45001:2018 (Occupation of Health & Safety Assessment System)

Time Plan for IMS Implementation:

Plan for 2018-2020

Thank You