Case Study: Site-Wide Water Balance of the Pierina Gold Mine, Peru

23
Case Study: Site-Wide Water Balance of the Pierina Gold Mine, Peru Liane George Geological Engineer, WMC/SWS Denver, Colorado William Ludwick Manager of Hydrology, South American Region, Barrick Gold Lima, Peru John Chahbandour Regional Operations Manager-US/Mexico, WMC/SWS Denver, Colorado

Transcript of Case Study: Site-Wide Water Balance of the Pierina Gold Mine, Peru

Page 1: Case Study: Site-Wide Water Balance of the Pierina Gold Mine, Peru

Case Study: Site-Wide Water Balance of the Pierina Gold Mine, Peru

Liane George Geological Engineer, WMC/SWS

Denver, Colorado

William Ludwick Manager of Hydrology, South American Region, Barrick Gold

Lima, Peru

John Chahbandour Regional Operations Manager-US/Mexico, WMC/SWS

Denver, Colorado

Page 2: Case Study: Site-Wide Water Balance of the Pierina Gold Mine, Peru
Page 3: Case Study: Site-Wide Water Balance of the Pierina Gold Mine, Peru

Introduction

Produced ~ 45,000 tonnes per day of gold-silver ore in 2007 Began operations in 1998 Active mining will continue until 2011Mine split between two watersheds:

The open pit in Puca Uran watershedProcess facilities are in Pacchac watershed

Focus of projectProcess facilities cover an area of about 5.4 km2

Waste dump split between both watersheds

Page 4: Case Study: Site-Wide Water Balance of the Pierina Gold Mine, Peru

Puca UranWatershed

Pacchac Watershed

Open Pit

Processing Facilities

Page 5: Case Study: Site-Wide Water Balance of the Pierina Gold Mine, Peru

Scope

Tool for daily solution management Compliance with the International Cyanide CodeHelp prevent unintentional releases:

failure of pumping equipment extreme precipitation events

Account for mine expansionEstimate make-up water or excess solution in the leach pad

Page 6: Case Study: Site-Wide Water Balance of the Pierina Gold Mine, Peru

Climate

PrecipitationWet season from October to AprilDry season from May to September Average annual is approximately 1.16 m

EvaporationAverage annual pan evaporation is approximately 1.11 mPond (open water) evaporation

0.8*(pan evap) = 0.88 mNet positive

Page 7: Case Study: Site-Wide Water Balance of the Pierina Gold Mine, Peru

Climate

Pacchac Meterological Station Average Monthly Precipitation and Evaporation (mm)

0

50

100

150

200

250

300

Aver

age

Dept

h (m

m)

Precipitat ion 134.3 176.1 239.7 119.3 37.5 8.8 2.2 10.5 51.5 100.3 103.3 173.1

Evaporat ion 105.4 59.4 48.3 68.1 96.8 87.0 123.7 126.4 92.5 119.9 111.9 72.8

Janurary February M arch April M ay June July August September October November December

Page 8: Case Study: Site-Wide Water Balance of the Pierina Gold Mine, Peru

Site Facilities

Six holding pondsLeach pad and caisson platformProcessing plantAcid Rock Drainage (ARD) treatment plant Two diversion ditches (SDD and NDD)

Page 9: Case Study: Site-Wide Water Balance of the Pierina Gold Mine, Peru
Page 10: Case Study: Site-Wide Water Balance of the Pierina Gold Mine, Peru

Conceptual Model

Site-wide water balance model Individual facility water balances integrated into one modelIncludes flows that are not currently in use, but are required for predictive purposes Run on a daily time-step

For use as a daily solution management tool

Complex water and solution flow

Page 11: Case Study: Site-Wide Water Balance of the Pierina Gold Mine, Peru

Arrows indicate direction of flow for solution/ water on site.

Main facilities shown in bold.

All flows indicated are represented in the model.

Page 12: Case Study: Site-Wide Water Balance of the Pierina Gold Mine, Peru

Climate Management

Historical climate data were used when available Statistics from historic daily data (2000-2006) used for predictive model runs:

mean standard deviation precipitation - normal distributionevaporation - log-normal distribution, inversely related to precipitationcreates storm events

Page 13: Case Study: Site-Wide Water Balance of the Pierina Gold Mine, Peru

Surface Water Management

Surface water runoff volumesNRCS curve number method

Antecedent Moisture ConditionsModel looks at the five previous days Higher runoff if previous days are wet

Page 14: Case Study: Site-Wide Water Balance of the Pierina Gold Mine, Peru

Process Water Flow Management

Flow through the leach padDelayed by:

pore-space wet-up flow-throughand drain-down.

Complex leaching schedule based on actual process at mine

Piping/diversionsFlows are instantaneousOn a daily time-step, this travel time is not a major concern

Page 15: Case Study: Site-Wide Water Balance of the Pierina Gold Mine, Peru

Model Calibration

Match the simulated water elevations to historically recorded elevations in:

4 of the 6 holding ponds No historical data available to calibrate the sedimentation and raincoat pondsCaissons in the PLS solution dike

January to August, 2006 most comprehensive datasetnormal operating conditions

Page 16: Case Study: Site-Wide Water Balance of the Pierina Gold Mine, Peru

Calibration Approach

Some process flows were not recorded, or had significant measurement error

reasonable adjustments to the historical data based on quality of the data evaluated determined possible error (+/-)removed outliers

maximum flows estimated typical pump rates limited to 150 m3/hrflow limit for most of Pierina’s pumps and conveyance systems

Page 17: Case Study: Site-Wide Water Balance of the Pierina Gold Mine, Peru

Results

Caissons, collection and polishing pondsDifference between was typically less than one meterTrends well matched

Sludge ponds Difference of up to two metersTotal volume of the sludge ponds is relatively small when compared to the other storage facilities Trend well matched

Page 18: Case Study: Site-Wide Water Balance of the Pierina Gold Mine, Peru

Collection Pond Water Level (m)

385038523854385638583860

12/31/2005 3/1/2006 4/30/2006 6/29/2006 8/28/2006

Date

Stag

e (m

) AM

SL

Historical Stage (m) Modeled Stage (m)

Caisson Water Level (m)

39723974397639783980398239843986

12/31/2005 3/31/2006 6/29/2006

Date

Stag

e (m

) AM

SL

Historical Stage (m) Modeled Stage (m)Sludge Ponds Water Level (m)

3920

3922

3924

3926

3928

12/31/2005 3/31/2006 6/29/2006 9/27/2006

Date

Stag

e (m

) AM

SL

Historical Stage (m) Modeled Stage (m)

Polishing Pond Water Level (m)

38233824382538263827382838293830

12/31/2005 3/31/2006 6/29/2006

Date

Stag

e (m

) AM

SL

Historical Stage (m) Modeled Stage (m)

Page 19: Case Study: Site-Wide Water Balance of the Pierina Gold Mine, Peru

Predictive Runs

Loss of PLS Caisson Pumping CapacityGoal – dike can not overtopThree scenarios:

barren solution application continues as normalbarren solution application reduced by 50 percentbarren solution application ceases

Extreme precipitation eventGoal – no offsite discharge

Page 20: Case Study: Site-Wide Water Balance of the Pierina Gold Mine, Peru

Loss of PLS Pumping Capacity

Caisson Platform Pumping ceasedStart at high elevation for normal operating conditions available storage volume of ~350,000 m3

Results barren solution application continues as normal

Overtops in 7 daysNot recommended

barren solution application reduced by 50 percentOvertops in 12 days Will give operators more time (almost two weeks) for repairs

barren solution application ceasesDoes not overtop within 20 days (max pump shutdown period in model)Should be enough time to make needed repairs to system

Page 21: Case Study: Site-Wide Water Balance of the Pierina Gold Mine, Peru

Extreme precipitation event

Synthetic 100-year, 24-hr storm 98 mm (3.9 inches)during the wet season The starting elevations of water in the ponds based on normal operating levels during the wet season

ResultsSedimentation and raincoat ponds overflow Water not transferred to the SDD Enough storage available in collection pondNo off-site discharge necessary

Page 22: Case Study: Site-Wide Water Balance of the Pierina Gold Mine, Peru

Conclusions

The Site-Wide Water BalanceProvides information required to safely manage daily solution transfer and volumes. Can be used as a decision-making tool by creating predictive runs. Can be used by mine personnel for day-to-day solution management

Graphical User Interface (GUI) easy to learneasy to use

Page 23: Case Study: Site-Wide Water Balance of the Pierina Gold Mine, Peru

Model GUI

Questions?Comments?