Case study: electromagnetic radiation...

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Dean P. Neikirk © 2001, last update March 30, 2001 1 Dept. of ECE, Univ. of Texas at Austin Case study: electromagnetic radiation detection many modes of detection rectification requires non-linear element (diode) usually restricted to “low” frequencies photon detection generation of electron/hole pairs usually restricted to “short” wavelengths thermal detection convert incoming E&M energy into heat can be fairly independent of frequency/wavelength

Transcript of Case study: electromagnetic radiation...

Page 1: Case study: electromagnetic radiation detectionweewave.mer.utexas.edu/DPN_files/courses/Mems/lecture... · 2015. 12. 14. · radio microwave far infrared IR visible Frequency Wavelength

Dean P. Neikirk © 2001, last update March 30, 2001 1 Dept. of ECE, Univ. of Texas at Austin

Case study: electromagnetic radiation detection

• many modes of detection– rectification

• requires non-linear element (diode)• usually restricted to “low” frequencies

– photon detection• generation of electron/hole pairs• usually restricted to “short” wavelengths

– thermal detection• convert incoming E&M energy into heat• can be fairly independent of frequency/wavelength

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Dean P. Neikirk © 2001, last update March 30, 2001 2 Dept. of ECE, Univ. of Texas at Austin

300 Å

radio microwavefar infrared

IRvisible

Frequency

Wavelength

sub-millimeter

1m 10 cm 1 cm 1 mm 100 µm 10 µm 3000 Å

100 MHz 1 GHz 10 GHz 100 GHz 1 THz 10 THz 100 THz 1015 Hz

millimeter

1016 Hz

Spectral range of common electromagnetic detectors

Liquid HeliumCooled

Photoconductors

Schottky Diode

Antenna-Coupled Microbolometer Photo Diode

LiquidNitrogenCooled

CCD

Conventional Bolometer

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Dean P. Neikirk © 2001, last update March 30, 2001 3 Dept. of ECE, Univ. of Texas at Austin

Basic thermal radiation detector: bolometer

• convert incident electromagnetic radiation to heat, heat capacity C, attached to a heat sink at temp. Ts via thermal resistance R.

• thermal time constant τ ≈C•R• At “dc” Tbolo = Ts + Pbolo •R• temperature change ⇒ resistance change ⇒ voltage

difference via constant applied bias current• to maximize responsivity ⇒ maximize thermal resistance

Rth between bolometer and heat sink

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Dean P. Neikirk © 2001, last update March 30, 2001 4 Dept. of ECE, Univ. of Texas at Austin

Output voltage and responsivity

thermalabsorbedbb ZPdTdR

ITdTdR

IV ⋅⋅⋅=∆⋅= ⋅

η⋅⋅⋅=⋅⋅==ℜdTdRZI

PP

dPdT

dTdRI

PV

thermalbincident

absorbedb

incident

η⋅⋅α⋅⋅=ℜ bolothermalb RZI

=η coupling efficiencydTdR

R1 bolo

bolo

• depends on bias current, temperature coefficient of resistance α,bolometer resistance Rbolo, device thermal impedance Zthermal, and coupling efficiency η

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Dean P. Neikirk © 2001, last update March 30, 2001 5 Dept. of ECE, Univ. of Texas at Austin

Figure of merit: Noise Equivalent Power

• figure of merit is really the minimum detectable input power– depends on both responsivity and noise

• for simple resistive bolometer the lowest noise level is Johnson noise– noise voltage depends of bandwidth

• units for NEP are normally volts/root hertz

– increased responsivity R tends to improve (decrease) NEP

BWRTk4V Bjohnson ⋅⋅⋅=

ℜ= noiseV

NEP

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Dean P. Neikirk © 2001, last update March 30, 2001 6 Dept. of ECE, Univ. of Texas at Austin

Detector Size Relative to Wavelength

• critical in determining "coupling efficiency"• much larger than wavelength

– "classical" absorber– detector is its own "antenna"– typical figure-of-merit: specific detectivity (D*)

• typical units cm•(root Hz) / watt

• much smaller than wavelength: "micro-detectors"– very poor coupling– requires "antenna" structure– typical figure-of-merit: Noise Equivalent Power (NEP)

• D* ˜ (effective area)0.5 / NEP

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Dean P. Neikirk © 2001, last update March 30, 2001 7 Dept. of ECE, Univ. of Texas at Austin

Single versus Multi- Mode Antennas

• single mode: use for point sources– one antenna, one detector– absorbed power: P = kT– effective area ˜ λ2

• multimode: use for distributed sources– n-element antenna "array," n detectors– P = nkT– effective area ˜ n λ2

– NEParray = v n NEPsingle

• regardless, D* ˜ λ2 / NEPsingle

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Dean P. Neikirk © 2001, last update March 30, 2001 8 Dept. of ECE, Univ. of Texas at Austin

Optimum "Resistive" Absorbers: large detectors

•area >> λ2

•"multimode" system•impedance matched sheet

-absorption must be VERY strong -requires both resistive sheet and perfect mirror

•100 % absorption in resistive sheet at design wavelength

mirror

λ/4

resistive sheetRS = 377 ? /square

incidentradiation

reflectance = 0

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Dean P. Neikirk © 2001, last update March 30, 2001 9 Dept. of ECE, Univ. of Texas at Austin

Optimum "Resistive" Loads: small detectors

• "detector" area << λ2

- behaves like classical "lumped" circuit element: resistor

• "absorption" requires an antenna

• efficiency depends on

- antenna gain and beam pattern

- detector/antenna impedance match

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Dean P. Neikirk © 2001, last update March 30, 2001 10 Dept. of ECE, Univ. of Texas at Austin

Quasi-Optical Detection System

objective lens

substrate lens

antenna

substrate

˜ λ

detector

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Dean P. Neikirk © 2001, last update March 30, 2001 11 Dept. of ECE, Univ. of Texas at Austin

Trade-offs: Small versus Large Thermal Detectors

• figure of merit improves as responsivity increases– NEP = Noise Voltage / Responsivity

• responsivity r (Volts/Watt)

depends on:– bias current– "thermometer" sensitivity: resistance change / temperature

rise– thermal impedance: temperature rise / power in

• how do these quantities scale with size?

r = Ibias ⋅d Rd T

⋅d Td P

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Dean P. Neikirk © 2001, last update March 30, 2001 12 Dept. of ECE, Univ. of Texas at Austin

Optimizing responsivity: alpha (temp. coefficient of resistance: TCR)

• highest TCR from superconductors at their transition temperature– requires cooling system;– may present impedance matching (E&M absorption) problem due

to low sheet R • alpha of several bolometer materials

– Y-Ba-Cu-O (YBCO) @ Tc : ~ +0.5 - 1 K-1

– Vanadium Oxide (VOx): ~ -0.015 - 0.028 K-1 (room temp.)– Semiconducting YBCO: ~ -0.0299 - 0.0337 K-1 (room temp.) – Ag: ~ +0.0037 K-1 , Ni: ~ +0.005 K-1 , Au: ~ +0.0036 K-1

– Bismuth (Bi): ~ -0.003 K-1 (Room temp.)

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Dean P. Neikirk © 2001, last update March 30, 2001 13 Dept. of ECE, Univ. of Texas at Austin

929088868482800

50

100

150

0

20

40

60

80

100ResistancedR/dT (AVE)

Temperature (K)

Det

ecto

r R

esis

tanc

e (ž

)

dR/d

T (

ž/K

)

Optimizing alpha: Superconducting Detector Strip

• temperature coefficient of resistance α:

– intrinsic semiconductors

– extrinsic semiconductors and metals: α ˜ 1/T

– transition edge materials

• YBCO• VO2

High TC YBCO Strip

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Dean P. Neikirk © 2001, last update March 30, 2001 14 Dept. of ECE, Univ. of Texas at Austin

Optimizing responsivity: thermal impedance

• Limiting mechanisms: heat flow from small bodies– radiant: negligible ( W = σT4 W: total radiated power per unit area)– conduction: dominant for micron size objects– convection: can be significant for > tens of microns but negligible

at low pressure• Thermal conductivity of various material

– Silicon (bulk): ~ 1.3 W/cm-K– Si3N4: ~ 0.032 - 0.0385 W/cm-K– Bi (thin film): ~0.018 W/cm-K– SiO2: ~ 0.014 W/cm-K– Bi (bulk): ~ 0.0792 W/cm-K

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Dean P. Neikirk © 2001, last update March 30, 2001 15 Dept. of ECE, Univ. of Texas at Austin

Thermal properties

• thermal diffusion equation

tC2

∂φ∂

κ⋅ρ=φ∇

– φis temperature change relative to ambient– ρ is material density– C is specific heat (units: energy · mass-1 · kelvin-1)– κis thermal conductivity (units: power · distance-1 · kelvin-1)

• if φwas a voltage this looks a lot like an electrical problem…

• or if φwas a concentration this looks a lot like a diffusion problem for constant thermal diffusivity D = κ/ρC

φ∇⋅ρκ=

∂φ∂ 2

Ct

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Dean P. Neikirk © 2001, last update March 30, 2001 16 Dept. of ECE, Univ. of Texas at Austin

1-d “sinusoidal” heat flow

• let’s assume the power flowing from the “source” end of the bar is sinusoidally varying in time

x

z

ypower flow

tw

Tamb + φo Tamb

l

( ) ztjo ez ⋅γ−⋅ω⋅φ=φ

( ) ztjo

ztjo

2 ejCe ⋅γ−⋅ω⋅⋅γ−⋅ω⋅ φ⋅ω⋅κ⋅ρ=φ⋅γ⇒

κ⋅ρ⋅ω⋅=γ⇒ Cj

tC

z2

2

∂φ∂

κ⋅ρ=

∂φ∂

{ tC

2

2

2

z

d1 ∂φ∂

κ⋅ρ=φ∇

∂φ∂=

κ⋅ρ⋅ω⋅⋅

⋅ρ⋅κ⋅ω⋅⋅

⋅=⋅=φ l

Cjtanh

Cj1

wtP

ZP thermalend

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Dean P. Neikirk © 2001, last update March 30, 2001 17 Dept. of ECE, Univ. of Texas at Austin

What does this really mean?

• consider “low frequency”: length of bar much less than thermal diffusion length

1Cj <<⋅

κ⋅ρ⋅ω⋅==⋅γ l

Ll

lthermal

ll ⋅κ

⋅ρ⋅ω⋅⋅⋅ρ⋅κ⋅ω⋅

⋅⋅

κ⋅ρ⋅ω⋅⋅

⋅ρ⋅κ⋅ω⋅⋅

⋅=φ

<<

CjCj

1wt

PCjtanhCj

1wt

P

umentarg

1

end

444 3444 214434421

{ κ⋅

⋅≈φ l

densitypower

"freqlow"

end wtP

• looks just like the resistance of a bar with “conductivity” κ

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Dean P. Neikirk © 2001, last update March 30, 2001 18 Dept. of ECE, Univ. of Texas at Austin

Low frequency thermal response

• the actual input power looks like– Pin = Pave •[ 1 + cos(ωt) ]

• at “low frequency” the temperature “follows” (in phase) the input power

– temperature rises as power increases– temperature falls as power decreases

Pwt

Tκ⋅⋅

=∆ l

time

pow

er

Pave

tem

pera

ture

Tambient

Tmax

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Dean P. Neikirk © 2001, last update March 30, 2001 19 Dept. of ECE, Univ. of Texas at Austin

High frequency thermal response

• consider “high frequency”: length of bar much longer than thermal diffusion length

1Cj >>⋅κ

⋅ρ⋅ω⋅==⋅γ lL

llthermal

{( )j1

C21

wtPL

wtP thermal

densitypower

"freqhigh"

end−⋅

ωκρ⋅

⋅=

κ⋅

⋅≈φ

44 344 21444 3444 214434421

κ≈

>>

⋅ρ⋅κ⋅ω⋅⋅

⋅≈

κ⋅ρ⋅ω⋅⋅

⋅ρ⋅κ⋅ω⋅⋅

⋅=φ

thermalL

1

1

end Cj1

wtPCjtanh

Cj1

wtP l

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Dean P. Neikirk © 2001, last update March 30, 2001 20 Dept. of ECE, Univ. of Texas at Austin

High frequency thermal response

• the temperature “lags” the power by 45°• as the frequency increases the magnitude of the

temperature change decreases as √ω

time

pow

er

Pdc

tem

pera

ture

Tambient

Tave

{( )j1

C21

wtPL

wtP thermal

densitypower

"freqhigh"

end−⋅

ωκρ⋅

⋅=

κ⋅

⋅≈φ

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Dean P. Neikirk © 2001, last update March 30, 2001 21 Dept. of ECE, Univ. of Texas at Austin

Superconducting transition edgebolometer

• Richards, early 60’s– few square millimeter “black” coated glass slide

• “bismuth black” used as broad-band absorber– suspended by silk threads in a cooled vacuum chamber– small superconducting “resistor” attached

• threads coated with thin metal to allow electrical access

• produced very high thermal resistance, moderate thermal capacitance

• how does this scale with size?– need to look at thermal model and various heat transport

mechanisms for small objects

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Dean P. Neikirk © 2001, last update March 30, 2001 22 Dept. of ECE, Univ. of Texas at Austin

Heat Conduction into Substrate

• approximate the detector-substrate contact area as a hemisphere

• use thermal spreading resistance

– Rthermal scales as (area)-1/2

– cut-off frequency scales as 1/area

• for device on SiO2– 10µm x 10µm

• Rthermal = 2.5 x 104 K/W• cut-off f = 8.5 kHz

– 1µm x 1µm• Rthermal = 2.5 x 105 K/W• cut-off f = 850 kHz

• for “large” devices clearly need to remove the substrate to increase R!

a

l

w a ≈ l⋅w2 π

( )thermal

o

Lrr

tjo

o err

−−⋅ω⋅φ=φ

CjL thermal ⋅ρ⋅ω⋅

κ=

Pr2

1T

cetanresisspreadingthermal

o43421 ⋅κ⋅π=∆

area21

Rsubstrate

thermalsubstrate ⋅κ⋅π

areaCf

substrate

substrateoffcutsubstrate ⋅⋅ρ

κ≈−

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Dean P. Neikirk © 2001, last update March 30, 2001 23 Dept. of ECE, Univ. of Texas at Austin

Thermal losses: convection to air

• simple spherical model for convective cooling• hc: surface coefficient of heat transfer

– units: W / area•Kelvin

• κ: thermal conductivity• d: diameter• Nu: Nusselt number• for free convection from spheres Nu is approximately

• Gr: Grashof number• Pr: Prandtl number

dNuh c

κ⋅=

( ) 41PrGr45.02Nu ⋅⋅+=

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Dean P. Neikirk © 2001, last update March 30, 2001 24 Dept. of ECE, Univ. of Texas at Austin

Thermal losses: Convection

• Gr: Grashof number

– g is acceleration due to gravity, ρ is density, µ is viscosity, βis the coef. of volume expansion, L is length of object

– for air near room temperature

• Pr: Prandtl number

• so as long as L < cm the Nusselt # is

( ) 2PrGr45.02Nu 41 ≈⋅⋅+=

2

⋅∆⋅β⋅⋅ρ=32 Tg

Gr

( )temproomnearair72.0C

Pr ≈κµ⋅=

( ) ( )KelvininTmicronsinLL10x4.3Gr 317 ∆⋅⋅≈ −

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Dean P. Neikirk © 2001, last update March 30, 2001 25 Dept. of ECE, Univ. of Texas at Austin

Thermal losses: Convection

• then hc, surface coefficient of heat transfer– units: W / area•Kelvin

• thermal conduction from sphere is just (area •hc)

• or

– looks just like thermal spreading resistance term!

d2h c

κ⋅≈

d8hd4G airc2

c ⋅κ⋅π=⋅⋅π≈

area81

Rair

airtoconvect ⋅κ⋅π≈

area21

Rsubstrate

thermalsubstrate ⋅κ⋅π

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Dean P. Neikirk © 2001, last update March 30, 2001 26 Dept. of ECE, Univ. of Texas at Austin

• use a simple bar model

– assume • absorbed power is uniformly dissipated throughout bolometer,

sinusoidally varying in time

• ends of detector are connected to perfect heat sinks

• thermal diffusion equation is then

What about heat sinking through the ends?

( )tj

bol

o

bol

bolbol2

22 e1

wtL2P

tC

xω+

κ⋅⋅⋅⋅−

∂φ∂

κ⋅ρ=

∂φ∂=φ∇

bolometer

electrical lead: heat sink!thicknesswidth

x

Length

0

( )tjoinput e1

2P

P ω+=

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Dean P. Neikirk © 2001, last update March 30, 2001 27 Dept. of ECE, Univ. of Texas at Austin

• since is symmetric, solve with x = 0 at center– assume

• absorbed power is uniformly dissipated throughout bolometer, sinusoidally varying in time

• ends of detector are connected to perfect heat sinks

• if TCR is constant, then really want integral averaged temperature over the whole length of the bolometer

What about heat sinking through the ends?

bolometer

electrical lead: heat sink!thicknesswidth

x

Length

0

( ) [ ][ ]

⋅γ⋅γ⋅⋅

ω⋅⋅ρκ⋅+−⋅

κ⋅⋅⋅⋅=φ ω 1

2Lcoshxcoshe

Cj

2x

8L

wtL2P

x tj

bolbol

bol22

bol

o

κ⋅ρ⋅ω⋅≡γ Cj

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Dean P. Neikirk © 2001, last update March 30, 2001 28 Dept. of ECE, Univ. of Texas at Austin

• ratio of time varying temp to time varying input power is the thermal impedance

• integral averaged temperature over the length

Heat sinking through the ends

bolometer

electrical lead: heat sink!thicknesswidth

x

Length

0

( ) ( )

⋅γ−⋅γ⋅⋅

⋅γ⋅+⋅

κ⋅⋅⋅=φ=φ ω

+

−∫ 2

Ltanh

2L

eL1

241wt24P

dxxL1 tj

3bol

o2L

2L

κ⋅ρ⋅ω⋅≡γ Cj

( ) ( )

⋅γ−⋅γ

⋅γ⋅

κ⋅⋅=ω

2Ltanh

2L

L1

wtL2Z 3

bolthermal

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Dean P. Neikirk © 2001, last update March 30, 2001 29 Dept. of ECE, Univ. of Texas at Austin

• low frequency: |γ| •L << 1

• high frequency: |γ| •L >> 1

• same as parallel R-C circuit with

Heat sinking through the endsbolometer

electrical lead: heat sink!thicknesswidth

x

Length

0

κ⋅ρ⋅ω⋅≡γ Cj

{ }tj

bol

2o

1L

e1wtL24LP ω

<<⋅γ

+⋅κ⋅⋅⋅⋅

⋅≈φ 321

ω⋅⋅ρκ⋅−⋅

κ⋅⋅⋅⋅⋅≈φ ω

>>⋅γ

tj

bolbol

bol2

bol

o

1L

eC

j12L

wtL2P

321

bol1L

thermal wt12L

PZ

κ⋅⋅⋅≈φ=<<⋅γ321

ω⋅⋅

⋅⋅⋅⋅ρ≈>>⋅γ

j1

CLwt1Z

bol1L

thermal 321

bolthermal wt12

LRκ⋅⋅⋅

= bolthermal CLwtC ⋅⋅⋅⋅ρ= 2bol

bolthermthermoffcut LC

12CR1

⋅⋅ρκ⋅=≈ω −

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Dean P. Neikirk © 2001, last update March 30, 2001 30 Dept. of ECE, Univ. of Texas at Austin

•assume heat sink at ends of bolometer

- thermal resistance directly proportional to electrical resistance, regardless of material!- for high thermal R want length to cross-sectional area ratio to be large- for high speed want L small!

•for silicon bar:

Small bolometers: heat conduction directly through device leads

10µm x 10µm x 0.5µmRthermal = 103 K/Wcut-off f = 1.6 MHz

1µm x 1µm x 0.5µmRthermal = 103 K/W

?? cut-off f = 160 MHz

bolthermal CLwtC ⋅⋅⋅⋅ρ=

bolomelectrical

bolthermal R

121

wt12LR ⋅

κσ⋅=

κ⋅⋅⋅=

bolometer

heat sinkthicknesswidth Length

2bol

boloffcut LC

12⋅⋅ρ

κ⋅≈ω −

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Dean P. Neikirk © 2001, last update March 30, 2001 31 Dept. of ECE, Univ. of Texas at Austin

Actual simulation results for full three-D

geometry: Isothermal Profile into Substrate

•Bismuth Load•Quartz Substrate•Operating Conditions

-Input power = 4 µW-Length = 4 µm-Width = 2 µm

3210-5.0

-4.0

-3.0

-2.0

-1.0

0.0

T= .01

T= .02

T= .05

T= .1

T= .15

T= .3

T= .4

X - Direction from the centerof the detector (microns)

Y-D

irec

tion

from

the

subs

trat

e su

rfac

e (m

icro

ns)

heater element antenna lead

substrate

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Dean P. Neikirk © 2001, last update March 30, 2001 32 Dept. of ECE, Univ. of Texas at Austin

Fringe Heat Conduction into Leads

Antenna LeadDetector/heater

Substrate

heat flow into the antenna from the substrate

Z

ZZ

sub

D-sub

DTDetector

1Z net

= 1ZD

+ 1Z sub

+ 1Z D − sub

• thermal resistance and speed increase as

bolometer shrinks

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Dean P. Neikirk © 2001, last update March 30, 2001 33 Dept. of ECE, Univ. of Texas at Austin

Thermal impedance summary

• convection to air above bolometer

• conduction to “substrate”– substrate under bolometer

– air above bolometer

• conduction out “arms” of bolometer

• total from parallel combination (smallest R dominates)

• clearly Rthermal gets bigger as device area gets smaller• speed gets higher as volume of device shrinks

bol

thermalarms area12

LRκ⋅⋅

=

area21R

substrate

thermalsubstrate ⋅κ⋅π

area81R

air

thermalconvect ⋅κ⋅π

area21

Rair

thermalair ⋅κ⋅π

1

R1R thermal

ithermal

= ∑

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Dean P. Neikirk © 2001, last update March 30, 2001 34 Dept. of ECE, Univ. of Texas at Austin

“Micro” bolometers

• originally this term was coined by Hwang and Schwarz, and referred to bolometers that were smaller than a wavelength– T.-L. Hwang, S. E. Schwarz, and D. B. Rutledge, “Microbolometers

for infrared detection,” Applied Physics Letters, vol. 34, pp. 773, 1979.

– required antenna for coupling• to increase thermal resistance need to decrease cross

sectional area, and increase length, of “thermal link”• can use micromachining to form "free standing" films to

“remove” the substrate– bulk or sacrificial layer processes can be used

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Dean P. Neikirk © 2001, last update March 30, 2001 35 Dept. of ECE, Univ. of Texas at Austin

Basic classes of antenna coupledmicrobolometers

• main classification set by dominant heat transport mechanism

– “substrate supported”: main heat loss to substrate under bolometer– “air-bridge”: main heat loss out ends of bolometer

bol

thermalarms area12

LRκ⋅⋅

=area2

1Rsubstrate

thermalsubstrate ⋅κ⋅π

thermalarms

thermalsubstrate RR <

bol

substrate

areaL

1221

κκ⋅⋅π<

thermalarms

thermalsubstrate RR >

1areaL

122

bol

substrate <κ

κ⋅⋅π

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Dean P. Neikirk © 2001, last update March 30, 2001 36 Dept. of ECE, Univ. of Texas at Austin

“Air-bridge” bolometers

• need

– easiest way to get this is to have κsub << κbol

– use micromachining to form "free standing" films to “remove” the substrate

• bulk or sacrificial layer processes can be used

• thermal resistance is then

– increase by decreasing cross sectional area, increasing length

bol

thermalarms area12

LRκ⋅⋅

=

1areaL

122

bol

substrate <κ

κ⋅⋅π

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Dean P. Neikirk © 2001, last update March 30, 2001 37 Dept. of ECE, Univ. of Texas at Austin

Optimizing Responsivity

• clearly want max Zthermal, but improvement is not unbounded

• bias current limitationsfrom I2R heating: Imax

2•R = Pmax = (Tmax-Tamb)/Zthermal

– current density (electromigration/critical currents)

– detector Instability (problem only if α is positive)

r ≈ Tmax − Tambient ⋅ Rbol ⋅αbol ⋅ Rbolthermal

r ≈Jmax ⋅αbol ⋅l⋅Rbol

thermal

σbolr ≈ Jmax ⋅αbol

2 π⋅σbol ⋅κsub⋅ l

w

r ⋅Ibias < 1 ⇒ Ibias( )2 ⋅dRdT

< 1Rbol

thermal r < Rbol ⋅αbol ⋅Rbolthermal

substrate-dominated

alpha positive

η⋅⋅⋅=⋅⋅==ℜdTdRZI

PP

dPdT

dTdRI

PV

thermalbincident

absorbedb

incident

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Dean P. Neikirk © 2001, last update March 30, 2001 38 Dept. of ECE, Univ. of Texas at Austin

Tri-layer sacrificial resist process

• use photoresist as sacrificial layer– tri-layer resist, middle layer soluble, top and bottom patterned

• lift-off patterning of materials

bolometer evaporation

bolometer evaporation

electrical lead evaporation

bottom sacrificial layer

electrical lead material

Photoresist Air-bridge

electrical lead evaporation

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Dean P. Neikirk © 2001, last update March 30, 2001 39 Dept. of ECE, Univ. of Texas at Austin

Air-bridge Lithographic Technique

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Dean P. Neikirk © 2001, last update March 30, 2001 40 Dept. of ECE, Univ. of Texas at Austin

Behavior in IR (~1 - ~10 µm)

• antenna-coupled microbolometer– requires sub-micron size for lumped model to apply

• conductor losses in antenna– use "non-resonant" design: simple bow-tie– achieve wavelength selectivity using “back short” (integral

micromachined mirror)• substrate absorption impacts efficiency

– micromachining removes substrate from antenna

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Dean P. Neikirk © 2001, last update March 30, 2001 41 Dept. of ECE, Univ. of Texas at Austin

Quasi-Optical Detection System

objective lens

antenna

micromachined “tuning mirror”

≈λ

detector

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Dean P. Neikirk © 2001, last update March 30, 2001 42 Dept. of ECE, Univ. of Texas at Austin

Impedance Matching: Composite Microbolometers

detector antenna lead

detector lead

load

substrate

•size and conductivity

constraint: Rbol ˜ 50-100?

-cannot use very low or

very high conductivity

materials

•separate function of load

and temperature sensor

-matched "heater"

-high alpha "detector"

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Dean P. Neikirk © 2001, last update March 30, 2001 43 Dept. of ECE, Univ. of Texas at Austin

Composite Microbolometer

Signal Line

Antenna Detector

Heater

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Dean P. Neikirk © 2001, last update March 30, 2001 44 Dept. of ECE, Univ. of Texas at Austin

Layout of Simulated Devices

Gold Antenna Leads

YBCO detector signal line

2.5 µm

X

Z

Y

NiCr Heater 2.5 µm x 4 µm

smallest region of symmetry

substrate

1500 Å Nichrome Heater

800 Å Sputtered SiO2

2500 Å YBCO

2300 Å Evaporated Gold

Y

Z

X

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Dean P. Neikirk © 2001, last update March 30, 2001 45 Dept. of ECE, Univ. of Texas at Austin

Temperature profiles for various substrates

1.00.50.0-0.5-1.00.00

0.05

0.10

0.15

0.20

Ksub = 0.014 w/cm/K •

Ksub = 10 w/cm/K

Ksub = 0.05 w/cm/KKsub = 0.15 w/cm/K

Distance Normal to Substrate (microns)

Tem

pera

ture

abo

ve L

ocal

Am

bien

t (K

)

substrate YBCO NiCr

SiO2

freespace

SI or sapphire, 80 K

SiO2

•YBCO substrates:

MgO, YSZ, LaAlO3

•with buffer layer: Si,

sapphire

-most have either

high κor high εr

Pin = 4 µW

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Dean P. Neikirk © 2001, last update March 30, 2001 46 Dept. of ECE, Univ. of Texas at Austin

YBCO Composite Microbolometer

•YBCO films

-grown on 400 Å MgO buffer

-sapphire substrate

-courtesy: Alex deLozanne,

UT-Austin

antenna

YBCO

microbolometer

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Dean P. Neikirk © 2001, last update March 30, 2001 47 Dept. of ECE, Univ. of Texas at Austin

Responsivity Measurement

1.0e-58.0e-66.0e-64.0e-62.0e-60.0e+00.1022

0.1023

0.1024

0.1025

0.1026

0.1027

y = 0.10226 + 40.017x

•bolometers are easily

calibrated from dc I-V

-slope of resistance

versus power curve

-plot V/I versus I*V

•for composite bolometer plot

detector voltage versus power

in heater

-YBCO / heater : 40 V/Watt

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Dean P. Neikirk © 2001, last update March 30, 2001 48 Dept. of ECE, Univ. of Texas at Austin

Noise Voltage

10000010000100010010110 -10

10 -9

10 -8

10 -7

10 -6

10 -5

T = 85.7

T = 86.25

T = 85.05

Modulation Frequency (Hz)

Vn/

(Hz)

^1/2 1/root(f)

Johnson Noise Limit

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Dean P. Neikirk © 2001, last update March 30, 2001 49 Dept. of ECE, Univ. of Texas at Austin

Noise Equivalent Power (NEP)

10 510 410 310 210 110 010 -12

10 -11

10 -10

10 -9

10 -8

10 -7

Modulation Frequency (Hz)

NE

P (w

atts

/roo

t Hz)

Johnson Noise Limit

1/root(f)

•YBCO composite

structure

-˜ 3 x 10-11 W/vHz

•conventional Bi

microbolometer

-˜ 10-10 W/vHz at

room temperature

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Dean P. Neikirk © 2001, last update March 30, 2001 50 Dept. of ECE, Univ. of Texas at Austin

“Micro” bolometers

• originally this term referred to bolometers that were smaller than a wavelength– required antenna for coupling

• but even for “large area” devices, to increase thermal resistance, need to decrease cross sectional area, and increase length, of “thermal link”– if too large will be slow

• use micromachining to form "free standing" films to “remove” the substrate– bulk or sacrificial layer processes can be used

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Dean P. Neikirk © 2001, last update March 30, 2001 51 Dept. of ECE, Univ. of Texas at Austin

“classical” micromachined bolometers

• device area >> λ2

• if use CMOS compatible processing can combine with other electronics– J.-S. Shie and P. K. Weng, “Fabrication of micro-bolometer on

silicon substrate by anisotropic etching technique,” presented at Transducers '91 1991 International Conference on Solid-State Sensors and Actuators, San Francisco, CA, 1991.

– R. A. Wood, “High-Performance Infrared Thermal Imaging with Monolithic Silicon Focal Planes Operating at Room Temperature,” presented at IEEE International Electron Devices Meeting, Washington, DC, 1993.

• these devices are now widely referred to as “microbolometers”

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Dean P. Neikirk © 2001, last update March 30, 2001 52 Dept. of ECE, Univ. of Texas at Austin

Simple model of “large” microbolometer

• assume absorbing region absorbs power uniformly over its entire area

bolometer, area Abol, thickness tbol

support arm(s), length Larm, width warm,

thickness tbol

heat sink(s)

armarmarm

armarmthermal wt

LR

κ⋅⋅≈

bolbolbolbolbolthermal CAtC ⋅ρ⋅⋅≈

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Dean P. Neikirk © 2001, last update March 30, 2001 53 Dept. of ECE, Univ. of Texas at Austin

Equivalent thermal circuit

• bolometer is REALLY “distributed”

• but if assume:– power uniformly deposited

across bolometer– thermal resistance of arm is

much larger than that of bolometer

Ø bolometer area is approximately isothermal

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Dean P. Neikirk © 2001, last update March 30, 2001 54 Dept. of ECE, Univ. of Texas at Austin

Simplified thermal equivalent circuit

• surface of bolometer is approximately isothermal– mainly contributes thermal capacitance

• arm thermal resistance is large

Pinheat sink

armarmarm

armarmthermal wt

LR

κ⋅⋅≈

bolbol

bolbol

bolthermal

CAt

C

⋅ρ⋅⋅⋅

1Cj

R1Z bol

thermalarmthermal

thermal

⋅ω⋅+≈

( )( )2bol

thermalarmthermal

bolthermal

armthermal

armthermal

CR1

CRj1R

⋅⋅ω+⋅⋅ω⋅−⋅=

• conclusions:– make arm length-to-cross section ratio LARGE– make thickness of bolometer small (area already set by wavelength)

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Dean P. Neikirk © 2001, last update March 30, 2001 55 Dept. of ECE, Univ. of Texas at Austin

Free Carrier Absorption in Silicon

1

10

100

1 10

Abs

orpt

ion

Leng

th (µ

m)

Wavelength (µm)

Bolometer absorber material choices

• metals– skin depth ˜ 10nm @ λo = 5

µm– impedance matching

requires very thin sheets• tens of Å ˜ few ohms/square

• semiconductors– below-gap absorption weak

• free carrier absorption

– absorption constant α ≈n •λ2

• would appear very thick layers necessary for efficient absorption

– heavy doping also required

n-type silicon, 1020 cm-3

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Dean P. Neikirk © 2001, last update March 30, 2001 56 Dept. of ECE, Univ. of Texas at Austin

Free carrier absorption in thin silicon films

• transfer matrix method used for calculations

– easily handles multiple layers, complex index of refraction

• equivalent to microwave network ABCD matrices

t = 0.7 µm

t = 0.36 µm

air

silicon

airt

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1

2 3 4 5 6 7 8 9 10

Abs

orpt

ion

Wavelength (µm)

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Dean P. Neikirk © 2001, last update March 30, 2001 57 Dept. of ECE, Univ. of Texas at Austin

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1

2 3 4 5 6 7 8 9 10

Nor

mal

ized

Pow

er

Wavelength (µm)

silicon

incident

t = 0.7 µm

transmittance

reflectancereflectancet = λ/ 2

t = 3λ/ 4

t = λ

Interference effects in moderately absorbing films

• t = λ/2 ⇒ half wave window

• t = 3λ/4 ⇒impedance inverter

• t = λ⇒ full wave window

absorbance

transmittance

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Dean P. Neikirk © 2001, last update March 30, 2001 58 Dept. of ECE, Univ. of Texas at Austin

Impedance Matching using "Backshorts"

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1

2 3 4 5 6 7 8 9 10

Abs

orpt

ion

Wavelength (µm)

•0.36 µm thick silicon sheet

-Rsdc ˜ 83 ? /square

•silver mirror place 2.5 µm behind sheet

•at λo = 5 µm:

λ/ 4λ/ 2

Zair ZSi Zair

short open

no mirror

with mirror

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Dean P. Neikirk © 2001, last update March 30, 2001 59 Dept. of ECE, Univ. of Texas at Austin

0.36 µm Silicon Film with Mirror

incident

t = 0.36 µm

silicon

Ag mirror

2.5 µm

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1

2 3 4 5 6 7 8 9 10

Nor

mal

ized

Pow

er

Wavelength (µm)

Si absorption

Ag absorption

reflectance

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Dean P. Neikirk © 2001, last update March 30, 2001 60 Dept. of ECE, Univ. of Texas at Austin

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1

2 3 4 5 6 7 8 9 10

Abs

orpt

ion

Wavelength (µm)

30 Å coating

60 Å coating

no coating

Enhanced Absorption using "Resistive" Coating

•0.36 µm Si film, Ag mirror 2.5 µm behind•front surface coated with thin Ag film

-no coating-30 Å ⇒ Rs

dc ˜ 6.7 ? /?-60 Å ⇒ Rs

dc ˜ 3.3 ? /?

λ/ 4λ/ 2

Zair ZSi Zair

thin Ag layer

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Dean P. Neikirk © 2001, last update March 30, 2001 61 Dept. of ECE, Univ. of Texas at Austin

Is wavelength selectivity important?

• visible wavelength sensors: object “reflectivity” dominates– reflectivity/absorption are functions of wavelength– produces “color” in the image

• most energy emitted by an object at terrestrial temp. (300K) falls in the 3 - 14 µm range– “mid” to “far” IR sensing: emissivity of object dominates– emissivity is also a function of wavelength

• atmospheric propagation also influences band choice

– strong absorption bands• H2O (2.6, 2.7, 6.3 µm)• CO2 (2.7, 4.3, 15 µm)

– transmission windows: • 3-5 µm (MWIR)• 8-14 µm (LWIR) window

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Dean P. Neikirk © 2001, last update March 30, 2001 62 Dept. of ECE, Univ. of Texas at Austin

“Enhanced” absorption inmicrobolometers

incident

thin conductor(absorber)

Mirror layer

• to “match” an absorber to free space requires– absorber: thin conductor with sheet resistance 377 ohms

Gap

( )4

λ⋅odd

– mirror placed [(odd integer)/4]*λbehind absorbing layer– essentially a Fabry-Perot cavity

Thin mirror layer

Thin conductorbolometer layer

ZairZair Zair

incident

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Dean P. Neikirk © 2001, last update March 30, 2001 63 Dept. of ECE, Univ. of Texas at Austin

IR wavelength selective structure and transmission line equivalent model

n n-1 12k

Mirror Layer(Rmirror)Bolometer Layer (Rbolo)

Incident IR

Zn Zn-1

Z2 Z1 ZairZair ZairorZk

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Dean P. Neikirk © 2001, last update March 30, 2001 64 Dept. of ECE, Univ. of Texas at Austin

Unit: Å �

Simulation of absorption of microbolometer

Si3N4 SiO2 Si3N4 Air Gap Si3N4 SiO2 Si3N4

1_COM2 750 4000 750 10000 750 4000 750

0.3_COM3 400 2800 400 3000 400 2800 400

0.3_COM4 300 2100 300 3000 300 2100 300

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Dean P. Neikirk © 2001, last update March 30, 2001 65 Dept. of ECE, Univ. of Texas at Austin

Resolving multi-wavelength ambiguities

• for a given gap, response occurs at all wavelengths where λ= 4*gap/(odd integer)

• four “color” detector array– gap (air equivalent): 2.5 µm -> λ1 = 10 µm

• “ghost” response at 3.3 µm, 2 µm , etc.– gap: 1.5 µm -> λ1 = 6 µm

• “ghost” response at 2 µm & shorter– gap: 0.83 µm -> λ1 = 3.3 µm

• all “ghost” responses below 2 µm

– gap: 0.5 µm -> λ1 = 2 µm• all “ghost” responses below 2 µm

• assume external bandpass from just less than 2 µm to just over 10 µm

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Dean P. Neikirk © 2001, last update March 30, 2001 66 Dept. of ECE, Univ. of Texas at Austin

dete

ctor

sig

nal o

utpu

t

gap:

Resolving multi-wavelength ambiguities

• I10µm = Sg=2.5µm - m3.3->10• Sg=.83µm - m2->10• Sg=.5µm• I6µm = Sg=1.5µm - m2->6• Sg=.5µm

2.5µm 1.5µm 0.83µm 0.5µm

I10µm

Sg=2.5µm

I6µm

I3.3µm I2µm

2µm (4g/3) “ghost”

3.3µm (4g/3)

2µm (4g/5)

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Dean P. Neikirk © 2001, last update March 30, 2001 67 Dept. of ECE, Univ. of Texas at Austin

fabrication procedure

• STEP 1: formation of bottom membrane

– deposition of bottom membrane layers (Si3N4/LTO/SI3N4 )

• multi-lare stack used to compensate for stress in deposited films

– nitride in tension– oxide in compression

– backside masking & RIE– anisotropic KOH etching

Cross section view

Top view

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Dean P. Neikirk © 2001, last update March 30, 2001 68 Dept. of ECE, Univ. of Texas at Austin

• STEP 2: formation of sacrificial layer and top membrane

– deposition of sacrificial

layer (LPCVD polysilicondeposition)

– deposition of top membrane layers (Si3N4/LTO/SI3N4 )

Top view

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Dean P. Neikirk © 2001, last update March 30, 2001 69 Dept. of ECE, Univ. of Texas at Austin

• STEP 3: back side removal of poly, removal of sacrificial layer– remove backside

Si3N4/LTO/SI3N4 layers by RIE

– polysilicon by KOH– patterning & RIE to

remove top Si3N4/LTO/SI3N4

– remove sacrificial polysilicon by KOH

Top view

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Dean P. Neikirk © 2001, last update March 30, 2001 70 Dept. of ECE, Univ. of Texas at Austin

• STEP 4:“self-aligned”microbolometer structure– deposition of back side

mirror coating layer by evaporator

– deposition temperature sensitive bolometer layer

Top view

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Dean P. Neikirk © 2001, last update March 30, 2001 71 Dept. of ECE, Univ. of Texas at Austin

Wavelength selective micromachined IR sensors

Top view Top Membrane

Bottom Membrane

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Dean P. Neikirk © 2001, last update March 30, 2001 72 Dept. of ECE, Univ. of Texas at Austin

Fabrication of proposed structure using IC comparable micromachining techniques

Top view Top Membrane

BottomMembrane

Bolometer layer

Silicon Nitride

Silicon oxide

Mirror layer

Silicon

bolometer active area

bottom membrane

top membrane

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Dean P. Neikirk © 2001, last update March 30, 2001 73 Dept. of ECE, Univ. of Texas at Austin

Fabrication process for micromachined microbolometer

Si substrate Si3N4

•Deposition of silicon nitride as barrier layer

•Deposition of sacrificial poly and patterning

•Deposition of membrane layers (Si3N4/LTO/SI3N4 )

•Patterning of membrane layers using RIE

• Poly etching and Self-aligned structure using KOH

undercutting etching process

•Deposition of bolometer layer

SiO2Poly Cr

Active area 26 µm x 20 µm, 20 µm leg length, 3 µm leg width

3 um

20 um26 um

20 um

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Dean P. Neikirk © 2001, last update March 30, 2001 74 Dept. of ECE, Univ. of Texas at Austin

Self aligned undercutting structure

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Dean P. Neikirk © 2001, last update March 30, 2001 75 Dept. of ECE, Univ. of Texas at Austin

Fabrication issues

• legs are still quite compliant, fragile

• mechanical stability issues– tensile nature of Si3N4 + compressive nature of SiO2

– combination of these films ⇒ weak tensile

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Dean P. Neikirk © 2001, last update March 30, 2001 76 Dept. of ECE, Univ. of Texas at Austin

Thermal impedance approximation

w

t1t2t3t4

To To

To To

l

Thot

w = 3 µm, l = 20 µm

)111(1

421 tttleg RRRR⋅⋅⋅++=

κ⋅⋅≈

wtl

RtWhere

Rleg ≈4.3 x 106 K/W

4leg

bolometer

RZ ≈

Zbolometer ≈ 1.1 x 106 K/W

• measured thermal impedance under ambient pressure is 6 x 104 K/W vs. calculated thermal impedance 1 x 106 K/W

– simple “still air” estimate gives thermal resistance of about 2x105 K/W– past work supports two-order reduction due to thermal losses to air at

ambient pressure

• Active area 26 µm x 20 µm, 20 µm leg length, 3 µm leg width

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Dean P. Neikirk © 2001, last update March 30, 2001 77 Dept. of ECE, Univ. of Texas at Austin

Optical setup used for IR testing of microbolometers

IR HeNe

Visible HeNe

DFGChromex

A1 A2 A3

A4

CWdet A

det B

S

Flip top mount

6 in FL

Sample xyz stage

Microbolometer under Mirror

M

M

M

M

M

Splitter

• set-up in A. J. Welch’s lab, with thanks to Dan Hammer• two device types tested

– resonant cavity bolometer WITH mirror for enhanced wavelength dependent absorption, first resonance at 3 µm

– simple bolometer WITHOUT mirror

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Dean P. Neikirk © 2001, last update March 30, 2001 78 Dept. of ECE, Univ. of Texas at Austin

IR spectrum of ultrafast laser system

∫ ∫ ∫ λ⋅λη⋅λ= )y,x,(S)(ddydxPabsorbedbolometer response ∝

fairly wide spectral featuresλo ± ∆λ

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Dean P. Neikirk © 2001, last update March 30, 2001 79 Dept. of ECE, Univ. of Texas at Austin

Irradiance on and output voltage of resonant cavity microbolometer

0.00E+00

5.00E+02

1.00E+03

1.50E+03

2.00E+03

2.50E+03

3.00E+03

0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5

Peak wa ve length (micron)

Ave

rage

d

Me a n

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0 1 2 3 4 5

Peak Wave length(Micron)

Measured_with

Calcula ted_with

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Dean P. Neikirk © 2001, last update March 30, 2001 80 Dept. of ECE, Univ. of Texas at Austin

Responsivity at 1.15 and 3.39 µm,narrow-band excitation

0

5

10

15

20

25

30

35

40

45

0 0.5 1 1.5 2 2.5 3 3.5 4

Wavelength(Micron)

measured_without

measured_with

calculated_without

calculated_with

with mirror

with mirror

without mirror

without mirror

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Dean P. Neikirk © 2001, last update March 30, 2001 81 Dept. of ECE, Univ. of Texas at Austin

Measured responsivity of resonant cavitymicrobolometer

0.00

10.00

20.00

30.00

40.00

50.00

60.00

70.00

80.00

0 1 2 3 4 5

Peak Wavelength (micron)

Mean_without

Mean_with

with mirror

without mirrorwith mirror

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Dean P. Neikirk © 2001, last update March 30, 2001 82 Dept. of ECE, Univ. of Texas at Austin

Power coupling efficiency

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1

0 1 2 3 4 5 6 7

Wa ve length (micron)

simulation_with

simulation_without

measured_without

measured_with

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Dean P. Neikirk © 2001, last update March 30, 2001 83 Dept. of ECE, Univ. of Texas at Austin

• 1/f noise dominant

• NEP (Noise Equivalent Power) at 1500 Hz

– ~ 5 x 10-8 W/(Hz) ½

• Detectivity (D*) at 1500 Hz – 6.9 x 104 cm (Hz) 1/2 /W

Noise measurement of the resonant dielectric cavity microbolometer

1.00E-07

1.00E-06

1.00E-05

1.00E-04

1.00E-0310 100 1000 10000

Modulation Frequency (Hz)

Vn/

Hz^

1/2

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Dean P. Neikirk © 2001, last update March 30, 2001 84 Dept. of ECE, Univ. of Texas at Austin

Noise equivalent temperature difference (NETD)

• smallest temperature change in object space that can be resolved assuming a unit signal to noise ratio

• temperature resolution for IR “microbolometer” systems– NETD of uncooled camera: claim that 0.039 C° is enough for “TV

quality”– public results

• SBRC (1996) : 110 mK• Mitubishi Electronics (1996) : 500 mK• Lockheed Martin (1998): less than 100 mK

thermalthermal CR1TNETD

η∝ Where T: temperature, η: absorptivity, and

C: thermal capacitance

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Dean P. Neikirk © 2001, last update March 30, 2001 85 Dept. of ECE, Univ. of Texas at Austin

Comparison of current commercial IR detectors

Summary of Important Specification of IR dectors

Near Infrared Mid IndiumAntimonide

UncooledMicrobolometer

Microbolometer Long QWIP

Type InGaAs InSb Microbolometer Microbolometer GaAs QWIPSpectral range 0.9 – 1.68 um 1 – 5.5 um 7 –14 um 7 – 14 um 8 – 9.2 umArray format 320 x 240 320 x 240 320 x 240 160 x 128 320 x 240Size 30 x 30 um 30 x 30 um 51 x 51 um 51 x 51 um 30 x 30 umOperatingTemperature

291 KUncooled

77 KCooled

313 K or 293 KUncooled

300 KUncooled

77 K or lessCooled

NedT < 20 mK < 100 mK < 100 mK < 30 mK