Parts Manual

THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF J.I. CASE OR IT’S SUCCESSORS. J.I. CASE AND IT’S SUCCESSORS

ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL.

TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.

Parts

Man

ual

580 Forklift Construction King

CA-P-580FRKLFT

GENERAL INFORMATION a

Indexes

This Parts Catalog is arranged for easy identification of Genuine CASE Service Parts. An alphabetical index is provided at the front of this Catalog to locate the major groups or assemblies. A numerical index at the rear of the Catalog gives the part numbers and the pages on which they are described.

illustrations

All- parts are illustrated in "Exploded Views" which show the individual parts in their normal relationship to each other. Re­ference numbers are used in the illustra­tions. These numbers correspond to those in the "Reference Number" column and are fol­lowed by the part number. description and quantity required.

Orders

Orders should plainly specify correct part number. full description, quantity re­qUired. machine model and engine model, machine and engine serial numbers, method of Shipment and shipping address.

Changes When changes to the machine make it

necessary, revised pages for this book will be issued. The revised pages will be issued with the same page number as those they replace and the "issue" number and date will be advanced.

It is imperative that revised Parts Book pages be inserted into their respective Parts Books as soon as received. Failure to do so will lead to confusion and defeat the purpose of the book.

Indented Description

Indented parts in the description list are a part of the preceding assembly or sub-assembly. The quantity shown in the "Number Required" column is the number of parts used on a ma­chine except where parts are indented in descriptive list. In this case the quantity shown "is the number required for the preceding assembly or sub-assembly.

REF. PART NO.

A 55159 28 A 56208 29 A 55956 30 A 55957 31 A 56210 32 A 56209 33 G 45F75 34 16- 836 35 132- 104

DESCRIPTION REQ'D.

CYLINDER ASSY. - rear steering ........•.•....... 1 SOCKET ASSY. - rear cylinder .•.........•..... 1

PLUG - adjusting, socket assy ....•.......•.... 1 SEAT - socket ball . . . . . . . . . . . . . . . . . . . . . . . . 2 SPRING - socket ......................... 1 SEAT - socket spring ...................... 1

CLAMP ASSY. - socket assy .................... 1 HHCS - 1/2" - 20 NF x 2-1/4" ....•..•.......• 1

PIN - cotter, 3/16" dia. x 3" . . . . . . . . . . . . . • . . . . .. 1

Terms "Right Hand" and "Left Hand" "Front" and "Rear"

The terms "Right Hand" and "Left Hand" s ides of the fork lift are determined by sitting in the operator's seat faCing the mast.

The terms "Front" and "Rear" of the fork lift are also determined by sitting in the operator's seat facing the mast.

@ o "Rear"

"Left Hand"---8670081

2 MODEL 580 CONSTRUCTION KINO FORK LIFT

ALPHABETICAL INDEX H A

Accessory Attachments - Optional ....... 17 -27 Accessory Hydraulics - Loader Bucket

(10-1/2'. 12' and 14-1/4' Masts) . . . . . .. 45 Accessory Hydraulics - Loader Bucket

(21-1/2' Mast) ..........•........ 47 Accessory Hydraulics - Log Clamp ........ 23 Accessory Hydraulics - Side Shifter

(4000 lb. lift capacity) .............. 17 Accessory Hydraulics - Side Shifter

(5000 lb. lift capacity) .............. 19

8 Blade - Dozer Boom - Crane .........••..........•• Bucket - Loader ....................• Bucket - Cement ..•••....•..•.•...•.. Brake - Pedals and Linkage ..•..........

c

27 27 25 25 31

Clu.ln . Lift .••........••....••. 7-15. 19 Clutch - Pedal and Linkage •....••.•.•... 31 Control Tower ........•..•.•.•..•... 29 Control - Levers and Linkage ............ 33 Counterweight - Fork Lift ......•....... 5 Counterweight - Hydraulic Hose •••••..•.•. 47 Cylinder - Lift (10-1/2' Mast) ...•.....••. 49 Cylinder - Lift (12' Mast) •.•..•••...•..• 49 Cylinder - Lift (14-1/4' Mast) ...•••.••... 51 Cylinder - Lift (21-1/2' Mast) ..•••..••..• 51 Cylinder - Loader Bucket .••••••.••••... 53 Cylinder - Log Clamp •.••••..••.••••.. 59 Cylinder - Side Shift •.••••.••..••••• 53,57 Cylinder - Tilt ..••••••.••..•..•.•• 53,55

o Decal Kit ...•..••.•.•.•........•... 64 Drive - Pump ...•.•...•.••..•.... '. •• 41

E Electrical System - Diesel. . . . . . • . . • . • . .. 37 Electrical System - Gasoline .••...•..•..• 39

F Filter - Hydraulic Oil ................ " 41 Forks - Cement Block. . . . . . . . . . . . . . . . .. 21 Forks - Logging. . . . . . . . . . . . . . . . . . . . .. 21 Forks - Pallet. . . . . . . . . . . . . . . . . . . . . .. 21 Frame - Fork Lift Sub .................. 5

G Guard - Overhead 29

Hose and Fitting Conversion Part Numbers .............. . . . . . . .. 65

Hydraulics - Fork Lift Primary .......... 41 Hydraulics - Lift Cylinder ........••.... 43 Hydraulics - Loader Bucket

(10-1/2'. 12' and 14-1/4' Masts) . . . . . . .. 45 Hydraulics - Loader Bucket (21-1/2' Mast). . .. 47 Hydraulics - Log Clamp ...........•..•. 23 Hydraulics - Side Shifter

(4000 lb. Lift Capacity) . . . . • . • . . • • • .. 17 Hydraulics - Side Shifter

(5000 lb. Lift Capacity) . • . . • . . . . . • . •. 19 Hydraulics - Steering .....•.•.•..•••.•. 35 Hydraulics - Tilt Cylinder .........••..• 43

L Lamps - Head . . . . . . . . . . . • . . . . . . . •. 37-39 Levers - Fork Lift Control .............. 33 Linkage - Brakes. ................•..• 31 Linkage - Clutch ......•••.......••.. 31 Linkage - Foot Throttle ..........•..... 31 Linkage - Shuttle ..•.......•....•..•• 33

M Mast and Related Parts

(10-1/2' 4000 lb. Lift Capacity) . . . . . . • • .. 7 Mast and Related Parts

(12' 5000 lb. Lift Capacity) •••••.••••. 13 Mast and Related Parts

(14-1/4' 4000 lb. Lift Capacity) ..••••••• 9 Mast and Related Parts

(14-1/4' 5000 lb. Lift Capacity) .•.•.••. 15 Mast and Related Parts

(21-1/2' 4000 lb. Lift Capacity) •••••.•. 11

N Numerical Index 65-70

p Pedals - Foot Pump - Drive ..••.••.•••.••..•••••. Pump - Hydraulic ..•...••...••••••.••

s

31 41 61

Seat - Fork Lift. Operator's .......•.•..• 35 Shuttle - Lever and Linkage ....•.••••... 33 Side Shifter - 4000 lb. Lift capacity .....••. 17 Side Shifter - 5000 lb. Lift Capacity. . . • • • . •• 19 Steering - Wheel and Hydraulics ..••..•••. 35 Subframe - Fork Lift .............•... 5

T Tanks - Fuel ............. ... ,....... 5 Tool Box .....•..............•••.... 5 Tower - Control 29

v Valve - Hydraulic Control .....•..•..•..• 63

(I

MODEL 580 CONSTRUCTION KING FORK LIFT

PICTORIAL INDEX

CONTROL LEVERS ••• 33

CONTROL TOWER ••• 29

CARRIAGES ••• 7-

STEERING WHEEL ••• 35

3

ELECTRICAL SYSTEM ••• 37,39

FORK LIFT HVD RAULICS ••• 41

For Models With Hydraulically Operated Attachments See Page. 17,

19, 23, 45 and 47.

For Models With Mechanically Operated Attachment. See Page. 21,

25 and 27.

Printed in U.S.A.

8670014

6

MODEL 580 CONSTRUCTION KING FORK LIFT 7

MAST AND RELATED PARTS (10-1'2 FOOT)

REF. PART NO. D 40697

1 138- 142 2 D 36819 3 D 40839 4 D 40842 5 D 40841 6 D 40840 7 D 40838 8 D 40843 9 D 32555 10 D 27366 11 D 41505 12 138- 136 13 D 24173

14 62- 824 15 92- 8 16 D 24330 17 60972 18 25- 118 19 60948 20 D 26196 21 D 32583 22 132- 25 23 D 32586 24 219- 53 25 132- 99 26 60939 27 60944 28 D 32588 29 61- 828 30 25- 148 31 D 24324 32 138- 190 33 D 24325 34 *D 39703 35 D 41503 36 D 26196 37 *D 39704 38 D 41503 39 D 26196

D 39699 40 219- 13 41 D 39477 42 NBS 43 60917 44 60915 45 60916 46 138- 65

4000 LB. LIFT CAPACITY

DESCRIPTION REC'D. MAST - complete, 10-1/2' (4000 lb. lift capacity) ......• 1

PIN - roll, 1/4" dia. x 2" . . . . . . . . . . . . . . . . . . . . . . 2 PIN - tie bar mounting ....................... 2 TIE BAR - outer mast channel .................. 1 BAR - trunnion ............................ 1 BEARING - horizontal . . . . . • . . . . . . . . . . . . ; . . . . . 4 BEARING - vertical ......................... 4 CHANNEL - outer .......................... 1

BUSHING - pivotal ball type ...•.•.....••.•••• 3 PLATE - wear, brass (1/8" x 1-1/4" x 5") ........ 2 PLATE - wear. brass (1/8" x 1-1/4" x 7") ........ 4 PLATE - wear, brass (3/16" x 1/2" x 4-1/2") ...... 2

PIN - roll, 1/4" dia. x 1-1/4" ................... 1 CYLINDER - hydraulic, lift (3-1/2" I.D. x 63" stroke)

Parts list page 49 .....................•.. 1 SCREW - hex. socket. head (1/2" - 20 NF x 1-1/2") . . . . . 2 WASHER - med. sect. lock (1/2") ................ 2 CHANNEL - inner .......................... 1

PLATE - wear, brass (1/8" x 1-1/4" x 11") ....•.. 6 NUT - hex. (1/2" - 20 NF) ..................... 4 BOLT - eye, chain anchor ..................... 2

BUSHING - eye bolt ....................... 1 LINK - connecting, lift chain ................... 4

PIN - cotter, 3/32" dia. x 5/8" ................ 2 CHAIN - lift, rollerless ...................... 2 FITTING - grease, 67-1/2° (3/16" drive) ........... 2 PIN - cotter, 3/16" dia. x 2" ................... 2 PIN - guide wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 WASHER - thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 WHEEL - chain guide ........................ 2 SCREW - hex. socket head (1/2" - 13 NC x 1-3/4") ..... 16 NUT - hex., jam (1/2" - 13 NC) .................. 16 PLATE - backing, upper ................. : -.. ". -. 1 PIN - roll, 7/16" dia. x 2" ..................... 2 PLAT E - backing, lower ...................... 1 CARRIAGE ASSEMBLY - R.H ................ : .. 1

WEAR BLOCK - carriage ................... 2 BUSHING - chain anchor .................... 1

CARRIAGE - L.H .......•..............•..... 1 WEAR BLOCK - carriage ................... 2 BUSHING - chain anchor .................... 1

AXLE KIT - load roller . . . . . . . . . . . . . . . . . . . . . . . 4 FITTING - straight, grease (3/16" drive) ......... 1 NUT - special ........................... 1 AXLE - load roller . . . . . . . . . . . . . . . . . . . . . . . . 1

WASHER - thrust ........................... 4 ROLLER - load ............................ 4 WASHER - spacer .......................... 4 PIN - roll, 1/8" dia. x 1-1/2" ................... 4

*NOTE: Carriages must be aligned and drilled at time of installation.

Printed in U.S.A.