Cascaded Multilevel Converters: Optimal Asymmetries and...

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> 11-0849-TIE < 1 Abstract—Cascaded multilevel converter is a series connection of several inverters that together generate multiple voltage levels with controllable frequency, phase and amplitude. Its main advantages are the high power, reliability and power-quality. However, it has considerable drawbacks as the high number of components, many isolated power sources, decreasing voltage- quality with the modulation index, and regeneration in some series inverters at specific modulation indexes, even when the machine is motoring. The authors propose to improve any cascaded multilevel topology through two solutions; use optimal voltage asymmetries (ratios), higher than conventional ones; and replace the voltage sources by floating capacitors balanced with a new control (PI controller) and/or a high frequency link (HFL). This paper presents theoretical analysis and experimental results of cascaded multilevel converters with increased voltage- quality (levels), some of them keeping this high quality and avoiding regeneration in motor mode at any motor operation point, using the proposed voltage asymmetries and simplifying or eliminating some voltage sources. Experimental results show a reduction of components, an improved voltage-quality, and a satisfactory behavior in stationary and dynamic operation. Index Terms—Cascaded multilevel converters, asymmetric inverters, multicell inverters, hybrid inverters, power conversion. I. INTRODUCTION ULTILEVEL converters are the state-of-the-art in ac drive system and a great solution for many applications (minerals, chemical, oil, gas, metals, paper, water, power generation, energy conversion, manufacturing, transportation, etc.) [1,2]. Their main advantages are the high-quality power, wide range of power operation, operation under fault and the use of traditional semiconductors [3,4]. Their high power- quality is achieved by generating several voltage levels, which reduces total harmonic distortion (THD), common-mode and derivative voltages (dv/dt), isolation motor damage, and output filters. However, multilevel converters are more complex in topology, control and modulation than traditional ones (two- level inverters), they use many semiconductors and their power-quality decrease with the modulation index m (voltage Manuscript received November 7, 2011; revised March 12, 2012 and June 26, 2012; accepted September 10, 2012. This work was supported by the Comisión Nacional de Investigación Científica y Tecnológica through Project Fondecyt 1100175, ABB Chile, and Iniciativa Científica Milenio through NEIM Project P-07-087-F. Copyright © 2012 IEEE. Personal use of this material is permitted. However, permission to use this material for any other purpose must be obtained from the IEEE by sending a request to [email protected]. The authors are with the Pontificia Universidad Católica de Chile, Santiago 7820436, Chile (e-mail: [email protected]; [email protected]). amplitude). Multilevel converters can be classified in three main topologies; neutral point camped (NPC), flying capacitor (FC) and cascaded multilevel (CM) [5,6]. Cascaded multilevel converters are based on a series connection of several inverters which are called main and auxiliary (Aux) inverters. These inverters can have the same (modular) or different topology (hybrid), and they can generate the same (symmetrical) or different voltages per level (asymmetrical). Usually the cascaded converter is composed by h-bridges connected in series, which is called cascaded h- bridge (CHB) converter. Anyway, the cascaded converter can be composed by a series connection of any inverter topology. The main advantages of cascaded converters are the use of conventional inverters and semiconductors, the great flexibility and fault tolerance, but they use many isolated power supplies. Asymmetrical cascaded converters increase the voltage-quality per number of semiconductors used [7] and reduce the switching losses, but they lose modularity and their auxiliary inverters regenerate at some modulation indexes, even if the machine is motoring. This paper proposes two general solutions to reduce or eliminate the main drawbacks of cascaded converters and to keep or increase their advantages. Both solutions can be applied simultaneously or independently and they are: i) Use new optimal voltage asymmetries among the supplies of the series inverters to increase the voltage-quality (levels). These asymmetries were calculated using a proposed formula which is general to any multilevel converter. ii) Replace or eliminate the auxiliary voltage sources by two possible methods; floating capacitors (FC) balanced with a new PI control; and/or a high frequency link (HFL) [8]. Both methods can be applied together or independently. If a main power supply with variable voltage is used, the proposed auxiliary voltage sources work as variable voltage supplies and keep the asymmetry without extra hardware or software. Then, the voltage amplitude of the motor can be controlled by the main dc voltage, so the modulation index m of the cascaded converter is fixed. Therefore, voltage-quality is maintained all the time and regeneration in motor mode is avoided at any operation point of the motor. Even more, if variable supplies are used, the voltage asymmetry of the main inverter can be further optimized (maximized), which was called as extreme asymmetry. This document is organized as follow: Section II shows the cascaded converters topologies. Section III presents the power supply solutions. Section IV presents the optimal asymmetries. Finally, Section V shows the experimental results. Javier Pereda, Student Member, IEEE, and Juan Dixon, Senior Member, IEEE Cascaded Multilevel Converters: Optimal Asymmetries and Floating Capacitor Control M

Transcript of Cascaded Multilevel Converters: Optimal Asymmetries and...

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Abstract—Cascaded multilevel converter is a series connection

of several inverters that together generate multiple voltage levels

with controllable frequency, phase and amplitude. Its main

advantages are the high power, reliability and power-quality.

However, it has considerable drawbacks as the high number of

components, many isolated power sources, decreasing voltage-

quality with the modulation index, and regeneration in some

series inverters at specific modulation indexes, even when the

machine is motoring. The authors propose to improve any

cascaded multilevel topology through two solutions; use optimal

voltage asymmetries (ratios), higher than conventional ones; and

replace the voltage sources by floating capacitors balanced with a

new control (PI controller) and/or a high frequency link (HFL).

This paper presents theoretical analysis and experimental

results of cascaded multilevel converters with increased voltage-

quality (levels), some of them keeping this high quality and

avoiding regeneration in motor mode at any motor operation

point, using the proposed voltage asymmetries and simplifying or

eliminating some voltage sources. Experimental results show a

reduction of components, an improved voltage-quality, and a

satisfactory behavior in stationary and dynamic operation.

Index Terms—Cascaded multilevel converters, asymmetric

inverters, multicell inverters, hybrid inverters, power conversion.

I. INTRODUCTION

ULTILEVEL converters are the state-of-the-art in ac

drive system and a great solution for many applications

(minerals, chemical, oil, gas, metals, paper, water, power

generation, energy conversion, manufacturing, transportation,

etc.) [1,2]. Their main advantages are the high-quality power,

wide range of power operation, operation under fault and the

use of traditional semiconductors [3,4]. Their high power-

quality is achieved by generating several voltage levels, which

reduces total harmonic distortion (THD), common-mode and

derivative voltages (dv/dt), isolation motor damage, and output

filters. However, multilevel converters are more complex in

topology, control and modulation than traditional ones (two-

level inverters), they use many semiconductors and their

power-quality decrease with the modulation index m (voltage

Manuscript received November 7, 2011; revised March 12, 2012 and June

26, 2012; accepted September 10, 2012. This work was supported by the

Comisión Nacional de Investigación Científica y Tecnológica through Project

Fondecyt 1100175, ABB Chile, and Iniciativa Científica Milenio through

NEIM Project P-07-087-F.

Copyright © 2012 IEEE. Personal use of this material is permitted.

However, permission to use this material for any other purpose must be

obtained from the IEEE by sending a request to [email protected].

The authors are with the Pontificia Universidad Católica de Chile, Santiago

7820436, Chile (e-mail: [email protected]; [email protected]).

amplitude). Multilevel converters can be classified in three

main topologies; neutral point camped (NPC), flying capacitor

(FC) and cascaded multilevel (CM) [5,6].

Cascaded multilevel converters are based on a series

connection of several inverters which are called main and

auxiliary (Aux) inverters. These inverters can have the same

(modular) or different topology (hybrid), and they can

generate the same (symmetrical) or different voltages per level

(asymmetrical). Usually the cascaded converter is composed

by h-bridges connected in series, which is called cascaded h-

bridge (CHB) converter. Anyway, the cascaded converter can

be composed by a series connection of any inverter topology.

The main advantages of cascaded converters are the use of

conventional inverters and semiconductors, the great

flexibility and fault tolerance, but they use many isolated

power supplies. Asymmetrical cascaded converters increase

the voltage-quality per number of semiconductors used [7] and

reduce the switching losses, but they lose modularity and their

auxiliary inverters regenerate at some modulation indexes,

even if the machine is motoring.

This paper proposes two general solutions to reduce or

eliminate the main drawbacks of cascaded converters and to

keep or increase their advantages. Both solutions can be

applied simultaneously or independently and they are:

i) Use new optimal voltage asymmetries among the supplies

of the series inverters to increase the voltage-quality (levels).

These asymmetries were calculated using a proposed formula

which is general to any multilevel converter.

ii) Replace or eliminate the auxiliary voltage sources by two

possible methods; floating capacitors (FC) balanced with a

new PI control; and/or a high frequency link (HFL) [8]. Both

methods can be applied together or independently.

If a main power supply with variable voltage is used, the

proposed auxiliary voltage sources work as variable voltage

supplies and keep the asymmetry without extra hardware or

software. Then, the voltage amplitude of the motor can be

controlled by the main dc voltage, so the modulation index m

of the cascaded converter is fixed. Therefore, voltage-quality

is maintained all the time and regeneration in motor mode is

avoided at any operation point of the motor. Even more, if

variable supplies are used, the voltage asymmetry of the main

inverter can be further optimized (maximized), which was

called as extreme asymmetry.

This document is organized as follow: Section II shows the

cascaded converters topologies. Section III presents the power

supply solutions. Section IV presents the optimal asymmetries.

Finally, Section V shows the experimental results.

Javier Pereda, Student Member, IEEE, and Juan Dixon, Senior Member, IEEE

Cascaded Multilevel Converters: Optimal

Asymmetries and Floating Capacitor Control

M

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II. CASCADED MULTILEVEL CONVERTER TOPOLOGIES

Cascaded multilevel converter uses several inverters

connected in series that may have any topology (Fig. 1).

Cascaded converter can be classified according with the

topologies used, the voltages supplied to each series inverter,

or the motor connection implemented, as follow:

A. Topology classification (Modular or Hybrid)

If all the inverters used in the cascaded converter have the

same topology, then the converter is modular. Otherwise, the

converter is hybrid. Fig. 2 shows all cascaded converter

topologies, which are composed by single and/or three-phase

inverters. Hybrid converters combine the advantages of the

different topologies used but they are less modular and fault

tolerant than modular and symmetrical converters, so this

trade-off must be evaluated in the design.

B. Voltage supply classification (Symmetric or Asymmetric)

If each voltage source inverter (VSI) used in the cascaded

converter generates voltage levels with the same amplitude,

then the converter is symmetrical (1:1). Otherwise, the

converter is asymmetrical. Symmetrical converters have more

redundant voltage vectors than the asymmetrical ones, so they

generate less number of vectors (levels), but they are more

faults tolerant due to their high redundancy and modularity.

Fig. 3 shows the voltage supply classification.

C. Motor Connection (Star, Delta or Open-end winding)

The motor can be connected in Y, ∆ or open-end winding,

depending on the cascaded converter topology (Fig. 2). If the

cascaded converter uses two three-phase inverters, the motor

only can have an open-end winding connection. However, this

open-end winding configuration can get exactly the same

result of Y connection because the floating neutral is created

through the inverters (Fig. 2(c), 2(e) and 2(f)).

If the motor has isolated windings (Fig. 2(b)), which is only

possible using single-phase inverters and a open-end windings

connection, some inverters of the cascaded converter can share

the same power supply, which reduces hardware but also

reduces the number of levels generated in the motor. On the

other cases, the cascaded converter must be powered by an

isolated power supply per each series inverter used.

The non-isolated open-end winding connection generates

the same voltage on each motor winding that Y. And both

generate more levels than ∆ connection due to the floating

neutral generated in the motor or through the inverters.

Fig. 1: Some possible voltage source inverter (VSI) topologies (single-phase and three-phase topologies) used in cascaded multilevel converters.

Fig. 2: Cascaded multilevel converter topologies (possible connections of inverters and motor).

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Fig. 3: Classification of cascaded multilevel converters according with the voltage sources of each voltage source inverter (VSI) connected in series.

III. PROPOSED POWER SUPPLIES FOR CASCADED

MULTILEVEL CONVERTERS

The proposed methods are two; floating capacitors and/or a

High Frequency Link. Both methods replace all the auxiliary

voltage supplies and can work together or alone (Fig. 4).

If the main voltage source is variable, both methods work as

variable voltage supplies to keep the voltage asymmetry and

the modulation index is maintained at any operation point.

Operate the cascaded converter with a fixed modulation index

(m*) has three main advantages; the regeneration on auxiliary

inverters in motor mode is avoided, the high voltage-quality is

maintained at any operation point, and the converter is

operated in the point of zero auxiliary average power.

Both methods are general solutions and applicable to any

cascaded converter (Fig. 2), but some topologies are widely

more improved than others, so the solutions must be evaluated

for each topology (Fig. 3). However, the proposed methods

are focused in asymmetric converters.

A. Method I: Floating Capacitor (FC)

This solution replaces the auxiliary voltage sources by

floating capacitors (Fig. 4a). Some publications also propose

floating capacitors, which are controlled by PWM, PS-PWM,

time-domain modulation and switching state redundancy in

multilevel converter [9-14], but this paper proposes a different

control (PI controller) that adjust a fixed modulation index

(m*) in the cascaded converter to operate the capacitors as

active filters. Therefore, the floating capacitors have zero

average power without using special PWM, PS-PWM or

vector redundancies of the cascaded converter.

As the cascaded converter operates with a fixed modulation

index all the time, the motor voltage amplitude must be

controlled by the main dc voltage source (Vdc) that must be

variable, so the floating capacitor voltages must also vary.

Fig. 5 shows the space voltage vectors of a 9-level cascaded

converter as example and the average power sign zones of the

auxiliary supplies (Paux) in the modulation index domain

[8,15]. The PI control operates the converter between the

discharging and charging area (m*=0.8 approx.) to have zero

average power in the auxiliary supplies (Paux=0). If the

capacitor voltages are lower than the reference, the error is

positive, so the PI controller slightly decreases the modulation

index to operate in the charging zone; otherwise, the PI

controller increases the modulation index to operate in the

discharging zone. The modulation index variation is very low,

so the level number is maintained under normal operation

(only the pulse width changes). However, under very fast

dynamic performance, the number of levels can be reduced

according to the capacitor time response, but this situation is

quite short (e.g. 1 s) if the capacitance is selected according to

the motor current. Moreover, under very fast operation, the

performance will be very similar to a conventional multilevel

converter that generates a level number according with the

output voltage amplitude (modulation index).

Therefore, the converter operates in the external border

(trajectory) shown in Fig. 5, which has the highest modulation

index (levels) of all possible trajectories with zero Pau.=0 The

redundancy areas have smaller modulation indexes because

they use the redundant main vectors which are in the central

area. Then, PI controller can achieve zero auxiliary average

power in a higher modulation index than using redundant main

vectors. Therefore, PI controller can be applied in converters

with very high asymmetries, where redundancy control does

not work because the vector redundancy is minimized.

It is important to clarify that vector redundancy comes from

each series inverter and from the combination of all these

inverters (multilevel converter redundancy). The multilevel

converter redundancy is reduced with voltage asymmetry, but

the redundancy of each series inverter is maintained because

its topology is not manipulated. Therefore, a second control

(capacitor balance control) uses the vector redundancy of the

auxiliary inverters to balance the capacitors and to assist the PI

control, increasing stability and dynamic performance.

PI Control

The proposed PI control is briefly illustrated in Fig. 6 where

a reference voltage vector is introduced from a motor control

(open loop, v/f, DTC, etc.), then its amplitude is compensated

because the cascaded converter is sub-modulated (m*<1). The

compensated amplitude is introduced in the variable source as

reference to obtain Vdc. The capacitor voltages are compared

with the reference, which is obtained applying the voltage

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ratio r to the main voltage Vdc (e.g. r =¼ if the asymmetry is

1:4). Finally, the error is introduced in the PI controller to

adjust the fixed modulation index (m*) of the cascaded

converter, which is the manipulated variable to control the

capacitor voltages.

If two or more floating capacitors are used, the PI control is

the same showed in Fig. 6, but the controlled variable is the

sum of all floating capacitor voltages, so r must be multiplied

by the number of floating capacitors (M) and a second control

must be added to balance the floating capacitors.

Capacitor Voltage Balance Control

This control balances the capacitor voltages and assists the

PI controller using the redundant auxiliary vectors by a model

predictive control (MPC) that minimizes the cost function J

(1). The manipulated variables are the redundant vectors (k) of

the space vector that was previously selected by the space

vector control (SVC). The cost function quantifies the future

quadratic error of each capacitor, using the capacitor voltages

vj and reference Vref (r·Vdc), the phase currents (ia, ib, ic), the

capacitances Cj, the sampling period Ts, the charging effect on

each capacitor Sj(k) and weighting coefficients λj (usually not

used). However, other balance controls can be used as special

carrier-based PWM or space vector modulation (SVM) by the

nearest three vectors (NTV) [16-20].

Fig. 4: Power supply solutions for cascaded converters: a) floating capacitors

(FC), b) high frequency link (HFL), and c) FC combined with HFL.

Fig. 5: 9-level CHB converter (Paux sign and control strategies).

���� = � �� ∙ �� � − ���� + ��|�������� (1)

���� + ��|�� = ���� ∙ �� ∙ ������ + ����� (2)

�� = � � " # $ , & , '( )*+ 1 − -ℎ/01 2�1+�1+03 $ & '4 )*+ 3 − -ℎ/01 2�1+�1+06 (3)

������ =7898: ����� )*+ 1 − -ℎ/01 2�1+�1+0

;��$�����&�����'���< )*+ 3 − -ℎ/01 2�1+�1+06 (4)

�����*+������3=4 = > 1 ) ?@A B/-/B �*+ 0 B*221B�1C C +1B�DE 0 ) ?@A B/-/B �*+ 0 C 0B*221B�1C −1 ) ?@A B/-/B �*+ 0 B*221B�1C 2�1+01DE6 (5)

B. Method II: High Frequency Link (HFL)

HFL is presented in [8] and proposed in this paper because

it is ideal as a multiple variable voltage supply. HFL is also

ideal to work with optimal asymmetries and fixed modulation

indexes because it generates auto-balanced variable voltages

and its power is highly reduced (small HFL).

HFL is a high frequency toroidal transformer to supply the

auxiliary inverters with a fixed voltage (r·Vdc), so the auxiliary

voltages change with the main voltage Vdc and keep the

voltage ratio r (N1/Nmain), even if Vdc is variable. HFL uses an

h-bridge to generate a square voltage, and h-bridge rectifiers

to obtain the auxiliary dc voltages.

HFL works at any modulation index and it can supply all

the auxiliary inverters without close-loop control or works

with the floating capacitors as shown Fig. 6, where the HFL

supplies six auxiliary single-phase inverters as example.

Fig. 6: Floating capacitors (FC) and/or high frequency link (HFL) to supply

each inverter of the cascaded multilevel converter.

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IV. OPTIMAL AND EXTREME VOLTAGE ASYMMETRIES

This section presents the classic and proposed optimization

of voltage asymmetries. The classic one is focus in maximize

the levels generated by the converter (L), and the proposed one

t is focused in maximize the levels generated on each motor

winding (Lm). However, both methods of optimization do the

same; they maximize the voltage ratios (6), which are limited

to different values according on the method of optimization

applied. The parameters are defined in Table I.

The number of space voltage vectors of an inverter is

determined by the number of phases and voltage levels per

phase (7). For a cascaded converter, the voltage vectors are

the product of the vectors of all inverters, so a high number of

vectors are generated, but many of them are redundant. The

conventional optimization increases the non-redundant vectors

indirectly, as consequence of maximize L (8). In contrast, the

proposed optimization maximizes the redundant vectors to

increase Lm directly. Table II and Fig. 7 show some proposed

and conventional optimal voltage asymmetries as examples.

+� = �� ��⁄ (6)

2H = > IJ )*+ / 0 2KD1 2�1+�1+0 L I��JM

��� )*+ / B/0B/C1C B*2�1+�1+6 (7)

2HNONP� QRNQ$N@ = 1 + S ∙ I ∙ �I − 1� (8)

A. Conventional Optimal Asymmetries (Maximizing L)

This conventional optimization maximizes L, which is the

same as maximize each voltage ratio (9-10). However, these

voltage ratios are limited by the level number of the previous

(smaller) series inverters to ensure a generation of equidistant

levels in the phase voltage of the converter.

+� ≤ I��P�� I��� = 1 + ∑ += ∙ �I= − 1��=�� (9)

I = I�M� (10)

B. New Optimal and Extreme Asymmetries (Maximizing Lm)

These proposed optimizations maximize Lm, which is the

same as maximize each voltage ratio or the non-redundant

vectors. However, maximize the non-redundant vectors is

easier and more general than maximize Lm, because the space

voltage vectors of the converter and the motor are always

equivalent, and the converter and motor voltage are different

according with the modulation and motor connection; Y or

open-end winding (Lm>Lff>L); ∆ (Lm=Lff>L); and isolated

open-end winding (Lm=L). So the proposed optimizations are

applicable to any motor connection except for the isolated one

(Fig. 2b), because its space voltage vector is virtual (no phase-

phase voltages) and maximize Lm does not make sense (Lm=L).

The new asymmetries generate distorted converter phase

voltages (non-equidistant levels) and the same L than classic

optimal asymmetry. However, they generate equidistant levels

in each motor winding (phase) and maximize Lm due to the

right combination of the distorted converter phase voltages

that optimizes the phase-phase voltages. So, the converter has

a virtual level number (L*) higher than conventional (L*≥L).

Other advantage is the power reduction in aux. inverters,

ideal to use floating capacitors or HFL as auxiliary sources.

Proposed Optimal Asymmetries

This optimization maximizes the voltage ratios, but they are

limited by (11) to ensure equidistant voltage vectors and levels

in the motor winding voltages at any modulation index.

+� ≤ 1 + )D**+ V32 I��P�� − C�P� − 1�X (11)

C� = Y 0 ) I� 0 *CC /2C C�P� = 0 /2C ? < [)D**+ \]�^_`�P�� − a� C�P�b c�ℎ1+ B/01 6 I∗ = I�M� − CM� ℎ⁄ (12)

ℎ = Ycos h6 ∙ �IM − 1� ) IM 0 *CC /2C CM ≠ CMP� 1 c�ℎ1+ B/01 6

Proposed Extreme Asymmetries

If LN ≤ 3 and the converter works with a fixed modulation

index m*, the last voltage ratio rN can be higher to maximize

Lm to the extreme (non-redundant vectors in the cascaded

converter). Therefore, the voltage ratio of the Nth

inverter

(biggest) is limited by (13) to ensure that the fixed trajectory

has equidistant vectors. So the motor works as if the converter

will generate L* number of levels (14). This fixed trajectory

match with the fixed modulation index (m*) presented in

section III (zero average auxiliary power), so this extreme

asymmetry is compatible with floating capacitors or HFL.

+M ≤ 2 ∙ I�MP�� − 1 (13)

I∗ = 1 + +M ∙ �IM − 1�� ℎ⁄ (14)

ℎ = � 1 ) IM = 2 cos �h 12⁄ � ) IM = 3 6 TABLE I

PARAMETERS OF THE CASCADED CONVERTERS AND INVERTERS

N N° of series inverter in the cascaded converter

L N° of levels in each phase voltage of the entire converter

Lj N° of levels in each phase voltage of the single jth inverter

L(j) N° of levels in each phase voltage of the partial converter

(using from the 1st to the jth series inverter)

Lff N° of levels in each phase -phase voltage of the entire converter

Lm N° of levels in each winding (phase) voltage of the motor

F N° of phases of an inverter

nv N° of space voltage vector of the entire converter

rj Voltage ratio of jth inverter respect to the 1st (smallest)

Vj Voltage of each level generated by the jth single inverter

TABLE II

EXAMPLES OF CONVENTIONAL AND PROPOSED OPTIMAL ASYMMETRIES

Series inverter

levels (e.g.)

Classic optimal

asymmetries

New optimal

asymmetries

New extreme

asymmetries

L1:L2:L3 r1:r2:r3 L r1:r2:r3 L* r1:r2:r3 L*

2-2-2 1:2:4 8(23) 1:2:5 8 1:2:7 8

3-2-2 1:3:6 12(22·3) 1:4:8 14 1:4:13 14

2-3-2 1:2:6 12(22·3) 1:2:8 12 1:2:11 12

3-3-2 1:3:9 18(32·2) 1:4:16 22 1:4:21 22

2-2-3 1:2:4 12(22·3) 1:2:5 13 1:2:7 16

3-2-3 1:3:6 18(32·2) 1:4:8 22 1:4:13 28

2-3-3 1:2:6 18(32·2) 1:2:8 21 1:2:11 24

3-3-3 1:3:9 27(33) 1:4:16 39 1:4:21 45

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Fig. 7: Space voltage vectors of the converter and motor (both are identical) from the examples of Table II.

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V. EXPERIMENTAL RESULTS

Three topologies were implemented with floating capacitors

(22 mF) and proposed asymmetries. A 3 kW motor and

ABB® industrial controller (AC800PEC) were used

sampling period (Ts) of 50 us. The switching

fundamental for the main inverter and it is

fundamental for the smallest auxiliary inverter

rising on each inverter according with its asymmetry

The experimental results illustrate the motor phase

and currents in steady state and dynamic operation

A. 3-Level + 2-Level Inverters

Three possible topologies were tested generating the same

motor voltages (Fig. 8). Fig. 9 shows experimental voltages

with the proposed optimal asymmetries (1:4), where the motor

voltages have 15 levels and a THDv of 5.5%

the voltages using the proposed extreme asymmetries (

where the motor voltages have 18 levels and a THD

B. Two 3-Level Inverters

Four possible topologies are illustrated in Fig.

experimental voltages with the proposed optimal asymmetries

(1:4) are shown in Fig. 12, where the motor voltages have 28

levels and a THDv of 3%. Fig. 13 shows the voltages using the

proposed extreme asymmetries (1:5), where the motor

voltages have 34 levels and a THDv lower than 3%

Vdc

Vdc

n

n1

n2

a1 a2

Vdc

Vdc

n

N

Vdc

Vdc

n

Vdc

n

n1

n2

Fig. 8: Cascaded converter using a 3-level (aux) and a 2-level inverter.

Fig. 9: Motor voltages using proposed optimal asymmetries (1:4)

Fig. 10: Motor voltages using proposed extreme asymmetries (1:5)

10V/ 200mA/ 10ms/ 50V/ 5ms/

10V/ 200mA/ 10ms/ 50V/ 5ms/

floating capacitors

kW motor and an

were used with a

switching frequency is the

and it is LN ·rN times the

inverter, so frequency is

asymmetry.

motor phase voltages

state and dynamic operation.

were tested generating the same

experimental voltages

), where the motor

%. Fig. 10 shows

the voltages using the proposed extreme asymmetries (1:5),

and a THDv of 4.8%.

in Fig. 11 and the

the proposed optimal asymmetries

, where the motor voltages have 28

shows the voltages using the

), where the motor

lower than 3%.

n

level inverter.

: Motor voltages using proposed optimal asymmetries (1:4) in Fig. 8.

using proposed extreme asymmetries (1:5) in Fig. 8.

C. Three 3-Level Inverters

The topologies illustrated in Fig.

using floating capacitors in the middle

the smallest one (the same system illustrated in

Fig. 15 shows the voltages using the optimal asymmetries

1:4:16 (n1=4 and n2=16), where the motor voltages have 1

levels. Fig. 16 shows the voltages using

1:4:21 (n1=4 and n2=21), obtaining

voltage. The trajectory to get equidist

Fig. 14 and matches with the zero power trajectory (

floating capacitors could be used by PI control (Fig. 6

The THDv of both voltage asymmetries are

than 2%) and the voltage is sinusoidal at simple view.

Vdc

n

Vdc

n

Vdc

Vdc

n1

n2

a1

a2

Vdc

n

Vdc

Vdc

N

Vdc

Vdc

n

N

n

a cb

Vdc

n

Vdc

Vdc

n1

Fig. 11: Cascaded converters using two 3-level inverters.

Fig. 12: Motor voltages using proposed optimal asymmetries (1:4)

Fig. 13: Motor voltages using proposed extreme asymmetries (1:5)

50V/ 500mA/ 20ms/

50V/ 500mA/ 20ms/ 50V/

50V/

7

The topologies illustrated in Fig. 14 were implemented

middle inverter and a HFL in

the same system illustrated in Fig. 6.)

shows the voltages using the optimal asymmetries

the motor voltages have 104

shows the voltages using extreme asymmetries

obtaining 123 levels in the motor

ory to get equidistant voltages is shown in

and matches with the zero power trajectory (m*), so

ld be used by PI control (Fig. 6).

of both voltage asymmetries are very low (less

is sinusoidal at simple view.

n

n2

a1 a2

level inverters.

Motor voltages using proposed optimal asymmetries (1:4) in Fig. 11.

Motor voltages using proposed extreme asymmetries (1:5) in Fig 11.

0V/ 5ms/

50V/ 5ms/

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Vdc

n1

n

Vdc

Vdc

N

Vdc

n2

a

c

b

Vdc

n1

n2

Vdc

Vdc

n1

Vdc

n2

Vdc

n2

Vdc

N

n

a cb

Vdc

n1

Vdc

n2

Vdc

n1

Vdc

Vdc

n1

Vdc

n2

Fig. 14: Cascaded converters using three 3-level inverters.

Fig. 15: Motor voltages using new optimal asymmetries (1:4

Fig. 16: Motor voltages using new extreme asymmetries (1:4:21

50V/ 1A/ 50ms/

50V/ 1A/ 50ms/

50V/ 2ms/

50V/ 2

a1 a2

a1 a2

N

level inverters.

optimal asymmetries (1:4:16) in Fig. 14.

Motor voltages using new extreme asymmetries (1:4:21) in Fig. 14.

All the topologies illustrated in Fig. 14

voltages in the motor windings for a determined asymmetry.

The topologies with open-end winding connection do not

have a motor neutral (n) and the converter has two neutral

and n2). However, the motor is connected in star

converter, so these topologies generate

that the star motor connection. The voltage

(15-17), where vaN is the phase voltage of the converter,

the phase-phase voltage of the motor or converter (are the

same), and van is the phase voltage of the motor winding.

�$M = � �$M k *+ ∆ m*�*+�$�N� � �$�N� c-12 ��$& � � ��$M � �&M� k *+��$� � �&�� � ��$� � �&�� c-12

�$N � Y �$& � �'$3 k m*�*+��$� � �$�� c-12 �

Fig. 17 shows these voltages (van

topology of Fig. 14 with extreme asymmetry

phase voltage of the converter (vaN)

the conventional optimal asymmetry (1:3:9), but these

levels are non-equidistant, which generate

distorted waveform. However, the phase

voltages of the motor have equidistant levels

waveform and more voltage levels

so the motor receive a higher power

inverters manages less power. This is possible because the

control is focused on three-phase system

distorted (non-equidistant) phase voltage of the

generate an uniform (equidistant) phase

is possible using the fixed modulation index

D. Floating Capacitor Voltages

Fig. 18 shows the voltage and current

(22 mF) used in Fig. 8 in steady and dynamic

steady operation, the capacitor voltage ripples only can be

seen in the oscilloscope using AC

voltage has not appreciable variations

three voltage capacitors are balanced and controlled.

Fig. 17: Voltages using proposed extreme asymmetries (1:4:21

Fig. 18: Floating capacitor voltage and current

phase capacitor voltages (Fig. 8 topology with extreme asymmetries

2ms/

50V/ vaN

van

2ms/ 5ms/ 200mV/ 2A/

100V/ vcap-dc van

vcap-ac icap vcap (A,B

van

8

opologies illustrated in Fig. 14 generate the same

in the motor windings for a determined asymmetry.

end winding connection do not

and the converter has two neutral (n1

the motor is connected in star through the

, so these topologies generate the same motor voltage

he voltages are defined in

is the phase voltage of the converter, vab is

phase voltage of the motor or converter (are the

is the phase voltage of the motor winding.

m*�*+ B*221B� *2� 12C n 2C 2K 6 (15)

*+ ∆ m*�*+ B*221B� *2c-12 � 12C n 2C 2K 6 (16)

m*�*+ B*221B� *212C n 2C 2K6 (17)

an, vaN and vab) using any

with extreme asymmetry (1:4:21). The

) has the same levels (27) as

the conventional optimal asymmetry (1:3:9), but these voltage

which generate jumped levels and

. However, the phase and phase-phase

have equidistant levels with a sinusoidal

levels than regular asymmetries,

so the motor receive a higher power-quality and the auxiliary

This is possible because the

phase systems, so it combines the

phase voltage of the converter to

phase-phase voltage, which

is possible using the fixed modulation index m*.

and current of floating capacitor

and dynamic operation. In

voltage ripples only can be

using AC coupling because the

variations. In the dynamic test, the

three voltage capacitors are balanced and controlled.

roposed extreme asymmetries (1:4:21) in Fig. 14.

oltage and current (vcap and icap) in phase A and 3-

with extreme asymmetries 1:5).

2ms/ van 50V/

vab 100V/

100ms/ cap 20V/ B,C)

an 5V/

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9

VI. DISCUSSION

The dynamic performance and voltage ripples in the

floating capacitor depend on the capacitance, the current load

and switching frequency. When a very fast dynamic operation

is required, the performance will be limited by the

capacitance, which must be over a limit to insurance stability.

In the worst cases, the voltage quality will decrease for

milliseconds until the floating capacitors get the reference.

However, if we compare this limit case with conventional

multilevel converter, which decreases the level number under

nominal operation, the proposed solution is similar or better.

Other solution for high dynamic performance is to replace the

floating capacitors by a HFL because it has a very high

dynamic performance [8,15].

The proposed control is more complex than conventional

ones because it requires a PI controller, a capacitor balance

control and voltage sensors for each floating capacitor, but the

hardware is reduced. The complexity is in the software and

does not represent a limitation or increased cost because the

actual technology allows high computation at low cost.

VII. CONCLUSION

Over-optimal and extreme voltage asymmetries for general

cascaded multilevel converters were presented in this paper

through general formulas. These voltage asymmetries increase

the voltage-quality (levels) compared with conventional ones,

even when they work with lower modulation indexes (m*).

However, the extreme asymmetry requires variable voltage

sources to operate in all the amplitude voltage range without

voltage distortion in the motor (working in a fixed m*).

Two methods to eliminate or replace the isolated voltage

sources were also presented; a PI controller to use floating

capacitors; and a high frequency link (HFL) as isolated

voltage source. Both methods can work together or alone.

The dynamic response of converters with floating capacitors

is limited by the voltage variation rate, which depends on the

capacitance value and motor current, but the capacitance also

increase the control stability, so the design has a tradeoff that

should be evaluated according to the requirements.

The proposed asymmetries are ideal to apply floating

capacitors and/or HFL because they reduce the power

requirement of auxiliary inverters, increasing control stability

and reducing the capacitor and HFL size. Even more, the

single space voltage trajectory (m*) of extreme asymmetries

matches with the zero average power in auxiliary inverters,

which makes possible the application of floating capacitors.

Experimental results of several topologies were shown with

satisfactory results in stationary and dynamic tests.

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Javier Pereda (S’09) was bor

He received the electrical engineering degree with

highest honors from the Pontificia Universidad

Católica de Chile, Santiago, in 2009, where he is

currently working toward the Ph.D. degree.

He is research assistant in power electron

electrical machines, power generation and electric

traction with the Department of Electrical Engineer

ing, Pontificia Universidad Católica de Chile, where

he is also part of the Electric Vehicle Laboratory. He

is currently working on ac motor drives,

control and new multilevel inverter topologies.

Mr. Pereda is a member of Millennium Nucleus of Power Electronics,

Mechatronics and Control Process (NEIM) and a Comisión Nacional de

Investigación Científica y Tecnológica (Conicyt) scholarsh

(S’09) was born in Santiago, Chile.

He received the electrical engineering degree with

highest honors from the Pontificia Universidad

Católica de Chile, Santiago, in 2009, where he is

currently working toward the Ph.D. degree.

He is research assistant in power electronics,

electrical machines, power generation and electric

traction with the Department of Electrical Engineer-

ing, Pontificia Universidad Católica de Chile, where

he is also part of the Electric Vehicle Laboratory. He

is currently working on ac motor drives, direct torque

Mr. Pereda is a member of Millennium Nucleus of Power Electronics,

Mechatronics and Control Process (NEIM) and a Comisión Nacional de

Investigación Científica y Tecnológica (Conicyt) scholarship holder.

Juan Dixon (SM)

received the Ms. Eng. and the Ph.D. degrees from

McGill University, Montreal, PQ, Canada in 1986,

and 1988 respectively. Since 1979, he has been with

the Electrical Engineering Department, Pontific

Universidad Católica de Chile, where he is presently

Professor. He has presented more than 70 works in

International Conferences and has published more

than 40 papers related with Power Electronics in

IEEE Transactions and IEE Proceedings. His main

areas of interest are in Electric Traction, PWM

Rectifiers, Active Filters, Power Factor Compensators and Multilevel

converters. He has created an Electric Vehicle Laboratory, where state

art vehicles are investigated.

10

was born in Santiago, Chile. He

received the Ms. Eng. and the Ph.D. degrees from

McGill University, Montreal, PQ, Canada in 1986,

and 1988 respectively. Since 1979, he has been with

the Electrical Engineering Department, Pontificia

Universidad Católica de Chile, where he is presently

Professor. He has presented more than 70 works in

International Conferences and has published more

than 40 papers related with Power Electronics in

IEEE Transactions and IEE Proceedings. His main

s of interest are in Electric Traction, PWM

Rectifiers, Active Filters, Power Factor Compensators and Multilevel

converters. He has created an Electric Vehicle Laboratory, where state-of-the-