Cartridge Seal Presentation

32
8/19/2019 Cartridge Seal Presentation http://slidepdf.com/reader/full/cartridge-seal-presentation 1/32 Burgmann - Simply the best -

Transcript of Cartridge Seal Presentation

Page 1: Cartridge Seal Presentation

8/19/2019 Cartridge Seal Presentation

http://slidepdf.com/reader/full/cartridge-seal-presentation 1/32

Burgmann

- Simply the best -

Page 2: Cartridge Seal Presentation

8/19/2019 Cartridge Seal Presentation

http://slidepdf.com/reader/full/cartridge-seal-presentation 2/32

Burgmann Cartridge Seals

- Simply the best -

General Technical Aspects

Page 3: Cartridge Seal Presentation

8/19/2019 Cartridge Seal Presentation

http://slidepdf.com/reader/full/cartridge-seal-presentation 3/32

Burgmann Cartridge Seals

- Simply the best -

General Technical Aspects

Page 4: Cartridge Seal Presentation

8/19/2019 Cartridge Seal Presentation

http://slidepdf.com/reader/full/cartridge-seal-presentation 4/32

General

Techn.

Aspects

Cartridge Seals

On the shaft sleeve

completely pre-assembled

 

Content 

4

an pos one componen

with own cover 

Page 5: Cartridge Seal Presentation

8/19/2019 Cartridge Seal Presentation

http://slidepdf.com/reader/full/cartridge-seal-presentation 5/32

General

Techn.

Aspects

Why Cartridge Seals

Higher functional security through pre-assembled seal;

no measuring errors can occur as with component seals

The entry of dirt or the damage of the sliding surfaces during theassembly is prevented

Reduction of assemblin costs due to re-assembled seal

Content 

 

Reduced down-times during maintenance

Protection of the pump shaft / shaft sleeve

- no dynamic O-Ring which can damage the shaft sleeve

- Cartridge has its own shaft sleeve

Reduced consumption of energy

Page 6: Cartridge Seal Presentation

8/19/2019 Cartridge Seal Presentation

http://slidepdf.com/reader/full/cartridge-seal-presentation 6/32

General

Techn.

Aspects

Cartridge Seal Concept

Cartridge SealComponent Seal

Content 

• separate assembly of stationary seat and

rotating unit

• positioning of the rotating unit on the shaft sleeve

• completely pr-assembled cartridge unit,consisting of shaft sleeve, component seal and

cover

greatest possible reduction of assemblyerrors

Page 7: Cartridge Seal Presentation

8/19/2019 Cartridge Seal Presentation

http://slidepdf.com/reader/full/cartridge-seal-presentation 7/32

General

Techn.

Aspects

Cartridge Seal Concept - Advantages

- Structure and cost allocation

Component Seal

Cartridge

Content 

7 Maintenance /

Spare partsInvestment

Page 8: Cartridge Seal Presentation

8/19/2019 Cartridge Seal Presentation

http://slidepdf.com/reader/full/cartridge-seal-presentation 8/32

General

Techn.

Aspects

Structure and Cost allocation

   S   h  a   f   t  s   l  e  e  v  e

No maintenance costs

during the pump life cycle

Investment Maintenance

Content 

   C  o  m  p  o  n  e  n   t   S  e  a   l

   C  o  v  e  r

Maintenance cost correspond

to those of a component seal

(exchange or 

remachining of the wear parts)

Page 9: Cartridge Seal Presentation

8/19/2019 Cartridge Seal Presentation

http://slidepdf.com/reader/full/cartridge-seal-presentation 9/32

Cartridge Seals

Represented in all industries

Pulp and Paper

Industry

Chemical

Industry

Refinery

Mining

Food IndustryWast Water

Ph rmacy

Page 10: Cartridge Seal Presentation

8/19/2019 Cartridge Seal Presentation

http://slidepdf.com/reader/full/cartridge-seal-presentation 10/32

Burgmann Cartridge Seals

- Simply the best -

General Technical Aspects

Page 11: Cartridge Seal Presentation

8/19/2019 Cartridge Seal Presentation

http://slidepdf.com/reader/full/cartridge-seal-presentation 11/32

General

Techn.

Aspects

Seal Concepts and their behaviour at

tilted position of the pump shaft

O-ring component seals

Reasons for tilted pump shafts

Content 

11

Cartridge Seals

Bellows Cartridge Seals

Page 12: Cartridge Seal Presentation

8/19/2019 Cartridge Seal Presentation

http://slidepdf.com/reader/full/cartridge-seal-presentation 12/32

General

Techn.

Aspects

Reasons for tilted positon of the pump shaft

Pressure difference on suction and pressure connection

Manufacturing / Assembly deviation and wear 

Content 

12 Seal ConceptsContent page

Page 13: Cartridge Seal Presentation

8/19/2019 Cartridge Seal Presentation

http://slidepdf.com/reader/full/cartridge-seal-presentation 13/32

General

Techn.

Aspects

Reasons for tilted position of pump shaft

Pressure side p

Counter acting force on the shaft

Content 

13

Suction side

p

Impeller

Seal ConceptsContent page

Page 14: Cartridge Seal Presentation

8/19/2019 Cartridge Seal Presentation

http://slidepdf.com/reader/full/cartridge-seal-presentation 14/32

General

Techn.

Aspects

Reasons for the tilted position of the pump shaft

Content 

14Seal ConceptsContent page

Page 15: Cartridge Seal Presentation

8/19/2019 Cartridge Seal Presentation

http://slidepdf.com/reader/full/cartridge-seal-presentation 15/32

General

Techn.

Aspects

Reasons for the tilted position of the pump shaft

Deflection of shaft due to pressure

difference on suction and pressure

connection

 

Content 

15 

 

due to von deviations with regardto manufacturing and assembly

both causes produce

staggering on the rotating

sliding faces

Seal ConceptsContent page

Page 16: Cartridge Seal Presentation

8/19/2019 Cartridge Seal Presentation

http://slidepdf.com/reader/full/cartridge-seal-presentation 16/32

General

Techn.

Aspects

O-Ring Component Seals

Assembly

Design

Operating behaviour 

Content 

16 Seal ConceptsContent page

Page 17: Cartridge Seal Presentation

8/19/2019 Cartridge Seal Presentation

http://slidepdf.com/reader/full/cartridge-seal-presentation 17/32

General

Techn.

Aspects

Assembly of an O-ring component seal

separate assembly of stationary

seat and rotating unit

Content 

17 

positioning of the radial unit onthe shaft

Seal ConceptsContent page

Page 18: Cartridge Seal Presentation

8/19/2019 Cartridge Seal Presentation

http://slidepdf.com/reader/full/cartridge-seal-presentation 18/32

General

Techn.

Aspects

Design of an O-ring component seal

• Sliding face

• Spring

• Drive collar

• Pressure ring

Content 

18 

• O-rings• Stationary seat

Seal ConceptsContent page

Page 19: Cartridge Seal Presentation

8/19/2019 Cartridge Seal Presentation

http://slidepdf.com/reader/full/cartridge-seal-presentation 19/32

General

Techn.

Aspects

Operating behaviour of an O-ring component seal

Content 

19Seal ConceptsContent page

Page 20: Cartridge Seal Presentation

8/19/2019 Cartridge Seal Presentation

http://slidepdf.com/reader/full/cartridge-seal-presentation 20/32

General

Techn.

Aspects

Operating behaviour of an O-ring component seal

Installation of sealing components

on the pump shaft or shaft sleeve

 

Content 20 

Tilted position (angular

misalignement)of the pump shaft

due to hydraulic forces in

operation

Seal ConceptsContent page

Page 21: Cartridge Seal Presentation

8/19/2019 Cartridge Seal Presentation

http://slidepdf.com/reader/full/cartridge-seal-presentation 21/32

General

Techn.

Aspects

Cartridge Seals (stationary)

Assembly

Design

Operating behaviour 

Content 21Seal Concepts

Content page

Page 22: Cartridge Seal Presentation

8/19/2019 Cartridge Seal Presentation

http://slidepdf.com/reader/full/cartridge-seal-presentation 22/32

General

Techn.

Aspects

Assembly of a cartridge seal (stationary)

Completely pre-assembledcartridge unit consisting of

- shaft sleeve

- component seal

Content 22 

- cover 

greatest possible reduction

of assembly errors

Seal ConceptsContent page

Page 23: Cartridge Seal Presentation

8/19/2019 Cartridge Seal Presentation

http://slidepdf.com/reader/full/cartridge-seal-presentation 23/32

General

Techn.

Aspects

Design of a cartridge seal (stationary)

CARTEX-SO/43

BURGMANN

• Cover and springs

 

Content 23

• Stationary seat

• Sliding face

a s eeve

• Secondary sealing elements

Seal ConceptsContent page

Page 24: Cartridge Seal Presentation

8/19/2019 Cartridge Seal Presentation

http://slidepdf.com/reader/full/cartridge-seal-presentation 24/32

General

Techn.

Aspects

Operating behaviour of a cartridge seal (stationary)

Stationary sliding face adapts tothe tilted position of the pump

shaft

Content 24

No wear of O-Ring or shaft/shaftsleeve

Seal ConceptsContent page

Page 25: Cartridge Seal Presentation

8/19/2019 Cartridge Seal Presentation

http://slidepdf.com/reader/full/cartridge-seal-presentation 25/32

General

Techn.

Aspects

Operating behaviour of a cartridge seal (stationary)

Content 25 Seal ConceptsContent page

Page 26: Cartridge Seal Presentation

8/19/2019 Cartridge Seal Presentation

http://slidepdf.com/reader/full/cartridge-seal-presentation 26/32

General

Techn.

Aspects

Operating behaviour of a cartrige seal (stationary)

Installation of the pre-assembledcartridge seal on the shaft / shaftsleeve

Tilted position (angularmisalignement) of the pump shaftdue to hydraulic forces inoperation.

-

Content 26 

 

stationary seat towards the tiltedposition of the shaft sleeve druringinstallation

No movement between O-ring and

stationary seat in oparation- thus no wear 

Seal ConceptsContent page

Page 27: Cartridge Seal Presentation

8/19/2019 Cartridge Seal Presentation

http://slidepdf.com/reader/full/cartridge-seal-presentation 27/32

General

Techn.

Aspects

Cartridge seals

• No dynamic O-ring

Content 27 

Page 28: Cartridge Seal Presentation

8/19/2019 Cartridge Seal Presentation

http://slidepdf.com/reader/full/cartridge-seal-presentation 28/32

General

Techn.

Aspects

Bellows Cartridge Seals

Assembly

Design

Operating behaviour 

Content 28 

Page 29: Cartridge Seal Presentation

8/19/2019 Cartridge Seal Presentation

http://slidepdf.com/reader/full/cartridge-seal-presentation 29/32

General

Techn.

Aspects

Assembly of a bellows cartrigde seal

Completely pre-assembledcartridge unit consisting of 

- shaft sleeve Wellenhülse

- bellows seal

Content 29

- cover 

greatest posssible reduction

of assembly errors

Seal ConceptsContent page

Page 30: Cartridge Seal Presentation

8/19/2019 Cartridge Seal Presentation

http://slidepdf.com/reader/full/cartridge-seal-presentation 30/32

General

Techn.

Aspects

Design of a bellows cartridge seal

• Cover and drive collar

 

Content 30 

a t s eeve + spr ng

• Bellows unit

• Sliding face

• Secondary sealingelements

• Stationary seat

Seal ConceptsContent page

Page 31: Cartridge Seal Presentation

8/19/2019 Cartridge Seal Presentation

http://slidepdf.com/reader/full/cartridge-seal-presentation 31/32

General

Techn.

Aspects

Operating behaviour of a bellows cartridge seal

Content 31Seal ConceptsContent page

Page 32: Cartridge Seal Presentation

8/19/2019 Cartridge Seal Presentation

http://slidepdf.com/reader/full/cartridge-seal-presentation 32/32

General

Techn.

Aspects

Operating behaviour of a bellows cartridge seal

Assembly of the stationary seat aswell as pre-assembled rotatingbellows unit

Tilted position (angularmisalignement) of the pump shaftdue to hydraulic forces in

Content 32 

Lenghts divergency betweenbellows end and sliding faces iscompensated by the bellows

No damage of the pump / shaftsleeve as there is no contactbetween bellows and shaft

Seal ConceptsContent page