CAROLINA VINYL PRODUCTS · Carolina Vinyl Products is a modern manufacturing facility making a...

CAROLINA VINYL PRODUCTS

PRODUCT OFFERINGS:

VINYL FENCING

VINYL PORCH RAIL

VINYL DECKING

SEPTEMBER 2012


608 QUEEN STREET

PO BOX 1137

GRIFTON, NC 28530

P: 252.524.5000

F: 252.524.0175

www.carolinavp.com

TABLE OF CONTENTS:

Why Carolina Vinyl Products – Our History 1

Why Vinyl 2

Manufacturer Specifications

Product Categories 3

Description 3

Quality Assurance 3

Submittals 3

General

Fence 4

Railing 4

Post Caps 4

Gates 4

Gate Hardware 4

Decking 4

Warranty 4

Materials 5

Approvals 5

Dimensions 5-6

Installations

Fence 6

Railing 6

Decking 6

Product Specifications

Post 7

Rails 7

Pickets/Balusters/Panels 8

Decking 8

Fence 9

Railing 9

Decking 9

Albemarle 10

Albemarle Utility 11

Albemarle w/ Lattice 12

Darlington 13

Tyler 14-15

Conway 16

Conway Pool 17

Kodiak 18-19

Koala 20-21

Grizzly 22-23

Polar 24-25

Luxury I 26

Installation Instructions

Albemarle 27

Albemarle Utility 28

Albemarle w/ Lattice 29

Darlington/Tyler 30

Conway 31

Kodiak/Koala/Grizzly 32

Polar 33

Luxury I 34

Appendix A

ESR-1657

Appendix B

Luxury Rail Certification

1

WHY CAROLINA VINYL PRODUCTS?

Our History

Carolina Vinyl Products is a modern manufacturing facility making a complete line of PVC

products including fencing, railing, mailbox posts, arbors/pergolas, birdhouses, birdfeeders, and

various other outdoor products. We pride ourselves on custom designs to meet the diverse needs

of our numerous customers and dealers.

The company was incorporated on May 24, 1995 and is situated on three acres located in

downtown Grifton, North Carolina. We have a large showroom displaying our line of fencing,

railing and specialty products.

Our PVC products are crafted with superior quality by using state-of-the-art manufacturing

equipment and each product is backed by a comprehensive lifetime, limited, transferable

warranty.

Our sales staff provides vital assistance to ensure that your experience at Carolina Vinyl Products

is both pleasurable and rewarding. Our key goal is to provide "only the best" service, support and

vinyl products in the industry.

2

WHY VINYL?

Purchasing vinyl fencing, railing, decking, post wraps, arbors and/or specialty products is the

low maintenance and long lasting alternative to wood. While the initial investment is often

higher compared to similar wood products, the fact is vinyl requires no staining, painting or

treatment in any way. This will reduce the maintenance and replacement costs over the long term

leaving you with more time to enjoy your spare time.

Here are a few benefits of choosing vinyl over wood:

♦ Maintenance Free - Less work & more time to enjoy the weekend!

♦ Superior Performance & Weatherability - Vinyl will not rot, twist or color fade due to

extreme temperatures & poor weather conditions

♦ Long Lasting Quality - Vinyl combines strength, beauty and durabililty that lasts a

lifetime; your project is installed beautiful & stays beautiful

♦ Aesthically Appealing - Not only is vinyl visually pleasing, it never needs painting &

stays visually pleasing; can you say that about a wood fence in five years?

♦ Ease of Installation - Installing vinyl railing, fencing, etc. is fast, easy & warranted to be

free from defects

♦ Wide Array of Styles & Colors - With so many styles to choose from, there is bound to

be the perfect style & color to suit your outdoor décor

♦ Safe & Durable - Vinyl does no easily break or blister, no splinters, rust or other

unattractive results that may cause injury to you or your family

♦ Lifetime Limited Warranty - A Lifetime Limited Warranty assures your satisfaction &

protects your investment

Choosing wood over vinyl simply translates into a great investment. Because of all the above

listed benefits, rest assured purchasing & installing products from Carolina Vinyl will increase

your property value & earn you a few envious neighbors.

Carolina Vinyl is dedicated to customer satisfaction. We invite our customers to call us, toll free

at 888-262-3362, for installation advice, custom design projects, ordering information or to

address other questions or concerns regarding our product lines. It really doesn't get any easier

than this - call us today!

3

MANUFACTURER SPECIFICATIONS

PRODUCT CATEGORIES:

Railing systems

Fencing

Decking

DESCRIPTION:

Fence sections including pickets & rails; post & caps purchased separately

Gates & related hardware

Railing uses aluminum insert(s)

Deck boards; accessories purchased separately

QUALITY ASSURANCE:

All Carolina Vinyl Products are manufactured from 100% virgin compound; compound is

comprised of PVC—polyvinyl chloride—resin, UV stabilizers, impact modifiers & other

specialty modifiers to provide the highest quality material.

Virgin PVC Compound—13343—ASTM D-1784

Tensile Strength—6,591 psi—ASTM D-138

Izod Impact Strength—3.24 at 73.4°F; 2.41 at 32°F—ASTM D-256

Tensile Modulus 374,528 psi—ASTM D-638

Deflection Temperature—157.5°F—ASTM D-648

Thermal Expansion—3.20x10-5

in/in °F

SUBMITTALS:

Manufacturer’s technical literature w/ fence & gate installation instructions

Manufacturer’s technical literature w/ railing installation instructions

Material samples upon request

4


GENERAL:

Fence

Rails, pickets & post are cut to specific lengths as required for specified style

Rails are routed to receive pickets

Post are routed to receive rails at correct heights

Railing

Rails are routed to receive pickets (balusters)

Aluminum post support kits surface attach to deck or concrete

Reinforcement Channel

Bottom rails for residential & commercial fence applications contain aluminum “H”

channel reinforcement

Top rails for residential & commercial railing applications contain aluminum “P” or “H”

channel reinforcement; bottom reinforcement is available upon request but not required

Post Caps

Caps are PVC molded

External fit Pyramid, New England, & Federation styles to fit 4” x 4”, 5” x 5”, 6” x 6” or

6-1/2” x 6-1/2” post; Gothic & Ball styles to fit 4” x 4” & 5” x 5” styles only

Gates

Fence gates constructed from PVC w/ aluminum reinforcement on both hinge & latch

sides

Gates designed to match fence section; hardware & bracing purchased separate

Porch rail gates constructed to match railing system

Gate Hardware for Residential/Commercial—Fence & Railing

Stainless steel construction w/ powder coated finish—either black or white

Adjustable sets available w/ horizontal adjustment capability for misalignment & sag

problems

Self-closing sets available w/ horizontal adjustment & enclosed spring w/ tension

adjustment

Stainless steel screws included—painted to match hinge

Decking (Gorilla Deck G3)

Boards available in lengths of 16’, 20’ or 24’

Boards attached to substructure w/ screws; screws concealed by interlocking boards

Finish channel finishes open ends of boards

Warranty

See manufacturer’s warranty

5


MATERIALS:

Fence, railing & decking are constructed w/ materials made of rigid polyvinyl chloride (PVC)

formulated to resist impact & ultraviolet (UV) stabilization.

APPROVALS:

Carolina Vinyl Products railing & deck products (Gorilla Deck G3) meet stringent requirements

for quality & safety. Railing systems & decking are engineered to exacting standards for strength,

durability & performance & listed w/ ICC-ES as designated in report ESR-1657.

DIMENSIONS:

Cross Section Wall Thickness Corner Radius

Post________________________________________________________

4” x 4” 0.115” 0.1875”

5” x 5” 0.135” 0.1875”

6” x 6” 0.125” 0.375”

6-1/2” x 6-1/2” 0.270” 0.375”

8” x 8” 0.170” 0.375”

Rails________________________________________________________

3-1/2” T-Rail 0.090” 0.125”

2” x 3-1/2” Rail 0.095” 0.125”

1-3/4” T-Rail 0.075” 0.125”

1-3/4” x 2-1/4” Rail 0.075” 0.125”

1-1/2” x 2-3/4” Rail 0.090” 0.125”

1-1/2” x 5-1/2” Ribbed 0.070” 0.125”

1-1/2” x 5-1/2” Pocket 0.080” 0.125”

1-3/4” x 5-1/2” Pocket 0.075” 0.125”

2” x 6” Ribbed 0.090” 0.125”

2” x 8” Ribbed 0.090” 0.125”

6


Cross Section Wall Thickness Corner Radius

Pickets/Balusters_____________________________________________

1-1/2” x 1-1/2” 0.070” 0.125”

1-1/4” x 1-1/4” 0.070” 0.125”

1-3/8” x 1-3/8” 0.080” 0.125”

7/8” x 1-1/2” 0.070” 0.125”

7/8” x 3” 0.070” 0.125”

7/8” x 13” T&G 0.050”

7/8” x 6” T&G 0.050”

Decking_____________________________________________________

1-1/4” x 6” Board

150” Starter Strip

150” Finish Trim

150” Splice 0.085”

150” Fascia 0.085”

120” Fascia Adaptor

13” Fascia Splice

INSTALLATION:

Fence

Fence installation features post buried in-ground; setting post in concrete is optional

Gate post may be reinforced w/ optional aluminum insert, purchased separate

Alternate surface post mount methods are available

Railing

Railing installation requires sleeving wood-treated post or surface mounting to deck or

concrete

Decking

Deck installation includes screwing boards to substructure; fasteners are hidden by

connecting boards; finish channel attached by either gluing w/ vinyl adhesive or attaching

w/ small screws

7

PRODUCT SPECIFICATIONS

POST_________________________________________________________________________

8"

RAILS________________________________________________________________________

8

PICKETS/BALUSTERS/PANELS_________________________________________________

1-½"

R=0.125"

0.070" Wall Thickness

DECKING_____________________________________________________________________

9


FENCE_______________________________________________________________________

Picket Size Picket

Spacing

Section

Width

Rails Reinforcement

(Rail)

Privacy

Albemarle 7/8” x 13” T&G N/A 96” 1-1/2” x 5-1/2” Pocket Bottom

Albemarle

(Utility)

7/8” x 6” T&G N/A 96” 1-3/4” x 5-1/2” Pocket None

Albemarle

w/ Lattice

7/8” x 13” T&G N/A 96” 1-1/2” x 5-1/2” Pocket

1-1/2” x 5-1/2” Ribbed

Bottom

Picket

Darlington

(Straight)

7/8” x 3”

w/ Dog Ear Cap

~3” 72”

96”

2” x 3-1/2” Bottom

Tyler

(Scallop)

7/8” x 3”

w/ Dog Ear Cap

~1-3/4” 72”

96”

2” x 3-1/2” Bottom

Conway 7/8” x 1-1/2” ~3” 72”

96”

2” x 3-1/2” Bottom

Conway

Pool

7/8” x 1-1/2” ~3” 96” 2” x 3-1/2” Bottom

RAILING_____________________________________________________________________

Picket Size Picket

Spacing

Section

Width

Rails

Top & Bottom

Aluminum

Reinforcement

Kodiak I 1-1/2” x 1-1/2” ~3-1/2” 72” & 96”

120”

3-1/2” T-Rail

2” x 3-1/2”

Top

Koala I 1-1/2” x 1-1/2” ~3-1/2” 72” & 96”

120”

2” x 3-1/2” Top

Grizzly 1-1/4” x 1-1/4” ~3-1/2” 72”& 96”

120”

3-1/2” T-Rail

2” x 3-1/2”

Top & Bottom

Polar 1-3/8” x 1-3/8” ~3-1/2” 72” & 96”

120”

1-3/4” T-Rail

1-3/4” x 2-1/4”

Top & Bottom

Luxury I 7/8” x 1-1/2” ~3-1/2” 72” & 96” 1-1/2” x 2-3/4” Top

DECKING_____________________________________________________________________

Board Size Board Spacing Board Lengths Reinforcement

Gorilla G3 1-1/4” x 6” N/A –

Interlocking

16’, 20’, 24’ N/A

Starter Strip N/A N/A 12’6” N/A

Finish Channel N/A N/A 12’6” N/A

Fascia Channel N/A N/A 12’6” N/A

Splice N/A N/A 12’6” N/A

Fascia Inserts N/A N/A 10’ N/A

Fascia Adaptor N/A N/A 10’ N/A

Fascia Splice N/A N/A 13” N/A

10


6’ H ALBEMARLE (PRIVACY)

11


6’ H ALBEMARLE UTILITY (PRIVACY)

59"

95"

94"

90"

5-½"

5-½"

1-¾"

62"

108"

74"

34"

70"

NOTE: 2" into 5" x 5" post

12


6’ H ALBEMARLE W/ LATTICE TOP ACCENT (PRIVACY)

36"

72"

108"

43"

5.5"

2"

5.5"

2"

46"

96"

95"

91"

5.5"

8.5"

13


4’ H ROUTED DARLINGTON (STRAIGHT PICKET)

48.0"

24.0"

72.0"

68"

71"33.5"

72"

2.0

3.5"

3.5"

2"

4"

4"

6"

Suggested Ground Height

48.0"

24.0"

72.0"

33.0"

14


4’ H ROUTED TYLER (SCALLOP PICKET)



96.0"

92.0"

60.0"

36.0"

17.0"

58"

34.0"

2"

3.5"

5"

5"

96.0"

95.0"

3.5"

15




96.0"

92.0"

2"

3.5"

5"

5"

95.0"

3.5"

16


4’ H CONWAY (CLOSED PICKET)

3.5"

3.5"

1.75"

2.0"

2.0"

72.0"

68.5"

71.0"

4"

4"

4’ H CONWAY (CLOSED PICKET)

17


54” H CONWAY POOL (CLOSED PICKET)

95"

96"

3.5"

3.5"

~3.5"

18


36”H KODIAK I RAIL

36"

27"

32"

34"

19


42”H KODIAK I RAIL

20


36”H KOALA I RAIL

21


42”H KOALA I RAIL

22


36”H GRIZZLY RAIL

27"

32"

34"

23


42”H GRIZZLY RAIL

24


36” H POLAR

25


42” H POLAR

42"

45"

38.5"

36"

40"

32.5"

30"

34"

42"

45"

26


36” H LUXURY I**

**This guard system meets the requirements of Section R312 of the 2009 IRC.

**This guard system meets the requirements of Section 1607.7.1.1 & 1607.7.1.2 of the 2009

IBC- for one-and-two family dwellings only.

27

INSTALLATION INSTRUCTIONS

ALBEMARLE (PRIVACY)

608 Queen Street

P.O. Box 1137

Grifton, NC 28530

Bottom Rail with Slit on Top and

Aluminum Insert in Bottom

End Post(typ.)

Line Post(typ.)

Suggested Ground Height - 2"


Albemarle Fence

Top Soil

Concrete or Hard

Packed Clay

12" Min.

1" Rail

Clearance

Step 1 - Lay out fence on a smooth, clean surface. Assemble fence by

inserting pickets into rails. DO NOT SLIDE IN FROM END OF RAIL

Note: Last picket may need to be cut (ripped) to proper width

Step 2 - Set first post in proper location

Step 3 - Insert assembled fence into proper location in post (See Drawing)

Note: Bottom rail has metal insert

Step 4 - Place next post in next location and insert rails

Step 5 - Repeat until entire fence is installed

Step 6 - Enjoy your new fence from Carolina Vinyl Products

Top Rail with

Slit on Bottom

28


ALBEMARLE UTILITY (PRIVACY)

608 Queen Street

P.O. Box 1137

Grifton, NC 28530

Bottom Rail

End Post(typ.)

Line Post(typ.)

Suggested Ground Height - 2"


Albemarle Fence

**Utility**

Top Soil

Concrete or Hard

Packed Clay

12" Min.

1" Rail

Clearance

Step 1 - Lay out fence on a smooth, clean surface. Assemble fence by

inserting pickets into rails. DO NOT SLIDE IN FROM END OF RAIL

Note: Last picket may need to be cut (ripped) to proper width

Step 2 - Set first post in proper location

Step 3 - Insert assembled fence into proper location in post (See Drawing)

Step 4 - Place next post in next location and insert rails

Step 5 - Repeat until entire fence is installed

Step 6 - Enjoy your new fence from Carolina Vinyl Products

Top Rail

29


ALBEMARLE W/ LATTICE ACCENT TOP (PRIVACY)

30


DARLINGTON

TYLER

(PICKET)

31


CONWAY (CLOSED PICKET)

32


PORCH RAIL – KODIAK I, KOALA I, GRIZZLY

33


PORCH RAIL – POLAR

32-¼"

38-¼"

34


PORCH RAIL – LUXURY I

APPENDIX A

ICC-ES EVALUATION REPORT

ESR-1657


APPENDIX B

EVERLAST ENGINEERING

LUXURY I RAIL CERTIFICATION


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