Carbon footprint and biosolids treatment

44
Carbon footprint and biosolids treatment Dr Bill Barber

Transcript of Carbon footprint and biosolids treatment

Page 1: Carbon footprint and biosolids treatment

Carbon footprint and biosolids treatment

Dr Bill Barber

Page 2: Carbon footprint and biosolids treatment

process generated

vs. supply chain

fossil fuel use vs.

process emissions

manufacture construction

vs. operating

Carbon footprint

Embodied

Operating

+

Indirect

Direct

+

Owned

Influenced

+

Page 3: Carbon footprint and biosolids treatment

Power (kWhr) Fuel

N2O, CH4

CO2e / kWhr

Emissions

Processing

Indirect Carbon Footprint

Depends on power source

Wind 0.05 Solar 0.02 – 0.04 Nuclear 0.05 Biomass 0.02 – 0.08 Gas 0.20 Coal 0.80 – 1.20

Page 4: Carbon footprint and biosolids treatment

4

0

0.2

0.4

0.6

0.8

1

1.2

1960 1970 1980 1990 2000 2010 2020 2030

UK

Po

we

r G

HG

em

issi

on

fac

tor

[kgC

O2

e/k

Wh

r]

Power Emission Factors depend on energy mix

Page 5: Carbon footprint and biosolids treatment

Power Emission Factors depend on energy mix

0

0.2

0.4

0.6

0.8

1

1.2

1.4

NSW + ACT VIC QLD SA WA TAS NT UK

Car

bo

n f

oo

tpri

nt

[kg

CO

2/k

Wh

r]

Coal

Gas

Page 6: Carbon footprint and biosolids treatment

Manufacture Transport

N2O, CH4

Fuel

CO2e CO2e CO2e

Emissions Power

Quantity

Design

Embodied Carbon Footprint

Page 7: Carbon footprint and biosolids treatment

Aggre

gate

Sand

Soil

Asp

halt

Sto

ne

Pla

ster

Concre

te

Road

Soil-

cem

ent

Hig

h s

trength

Pre

-cast

Bricks

Cla

y

Mort

ar

Pla

sterb

oard

Cla

y p

ipe

Cla

y ti

le

Tim

ber

Bitum

en

Cem

ent

Gla

ss

Hard

board

Port

land …

Paper

Carb

on S

teel

Insu

latio

n

Pla

stic

s

Copper

Pain

t

Sta

inle

ss S

teel

Alu

min

ium

Em

bo

die

d C

arb

on

Fo

otp

rin

t

Embodied Carbon Footprint

Metals complex materials fertilizers

Natural materials

Processed Natural Materials

Page 8: Carbon footprint and biosolids treatment

Sustainability – Carbon Footprint

Electricity, 77%

Process Emissions,

17%

Transport, 5%

Other, 1%

Pumping +

Aeration

• Biosolids influences all of these parameters

• UK Water industry > 5 million tonnes CO2e

• Only the power industry emits more carbon footprint

Page 9: Carbon footprint and biosolids treatment

WwTW Transport

N2O, CH4

Biogas

-CO2e

Fuel

CO2e CO2e CO2e CO2e

Emissions Chemicals Power

Carbon Impacts in Biosolids Carbon Footprint of Biosolids

Page 10: Carbon footprint and biosolids treatment

Land Application

Emissions

N2O, CH4

CO2e

Fertilizer Disp

-CO2e

(Sequestration)

-CO2e

Page 11: Carbon footprint and biosolids treatment

Landfill

Emissions

CH4

CO2e

Biogas

-CO2e

Page 12: Carbon footprint and biosolids treatment

+16 CO2e -532 kg CO2e

157 kg CH4

1000 kg

39

1 k

g

609 kg 589 kg

CHP

+168 kg CO2e

+380 kg CO2e

8 kg CH4

138.9

kg C

H4

18.1

kg C

H4

20

kg

8 k

g C

H4

Primary Digestion Open secondary Digestion

Dir

ect a

tmo

sp

he

ric

em

issio

n

Dir

ect a

tmo

sp

he

ric

em

issio

n 649 kWhr

Page 13: Carbon footprint and biosolids treatment

-704 CO2e -893 kg CO2e

202 kg CH4

1000 kg

50

4 k

g

496 kg

CHP

+189 kg CO2e

193 k

g C

H4

9 k

g C

H4

Primary Digestion Secondary Digestion

Dir

ect a

tmo

sp

he

ric

em

issio

n 1089 kWhr

Pre-treatment

Para

sitic

Dem

and

Page 14: Carbon footprint and biosolids treatment

Carb

on

Fo

otp

rin

t

Cla

ss A

lim

ing

Raw

Dry

ing

Lim

e +

su

pp

he

at

Ra

w I

ncin

era

tion

No digestion

Th

erm

al h

yd

roly

sis

+ M

AD

Se

rie

s a

cid

ph

ase

+ M

AD

TA

D-M

AD

ATA

D

Pre

-MA

D p

aste

uri

sa

tio

n

Dig

este

d D

ryin

g

Dig

este

d In

cin

era

tio

n

Ad

va

nce

d D

ige

ste

d In

c

With digestion

Carbon Footprint of Class A Biosolids treatment

Page 15: Carbon footprint and biosolids treatment

Carbon footprint breakdown

Liming Composting TH + MAD

BH + MAD TAD + MAD ATAD

Key: ( Biosolids Transport); ( Land Emissions); ( Chemicals); ( Dewatering); ( Transport Other); ( Power); ( Gas); ( Process Emissions); ( Down Time)

Page 16: Carbon footprint and biosolids treatment

Carbon footprint breakdown

Liq Past + MAD Raw Drying MAD + Drying

Lime + S H Raw Incineration

MAD + Incineration

Key: ( Biosolids Transport); ( Land Emissions); ( Chemicals); ( Dewatering); ( Transport Other); ( Power); ( Gas); ( Process Emissions); ( Down Time)

Page 17: Carbon footprint and biosolids treatment

- Australian government reduction target of 5% of 2000 levels by 2020

• 357 million t/CO2 e year

- Currently being measured and reported

- Carbon tax will come in force 1 July 2012

• Will cover 500 worst polluters (approx 60% of the emissions)

• This will include all large water companies

• $ 23 AUD/t carbon dioxide

Rising 2.5% per year

- Will become trade scheme 1 July 2015

Australia

Page 19: Carbon footprint and biosolids treatment
Page 20: Carbon footprint and biosolids treatment
Page 21: Carbon footprint and biosolids treatment

0

100,000

200,000

300,000

400,000

500,000

600,000

700,000

Hunter Water

Melbourne Water

SA Water SunWater Sydney Water

Water Corp.

Car

bo

n f

oo

tpri

nt

[t C

O2

/yr]

SCOPE 2

SCOPE 1

Carbon Footprint of Australian Water Industry

Data plot using Australian Government NGER 2009/10 data

Page 22: Carbon footprint and biosolids treatment

0

100,000

200,000

300,000

400,000

500,000

600,000

700,000

Hunter Water

Melbourne Water

SA Water SunWater Sydney Water

Water Corp.

Car

bo

n f

oo

tpri

nt

[t C

O2

/yr]

SCOPE 2

SCOPE 1

Carbon Footprint of Australian Water Industry

Data plot using Australian Government NGER 2009/10 data

Page 23: Carbon footprint and biosolids treatment

Carbon Footprint of Australian Water Industry

Page 24: Carbon footprint and biosolids treatment

Normalised (to UK) Carbon Footprint of Australian

Water Industry

Page 25: Carbon footprint and biosolids treatment

Tightening Legislation

Page 26: Carbon footprint and biosolids treatment

Tightening Legislation

Page 27: Carbon footprint and biosolids treatment

Tightening Legislation

Page 28: Carbon footprint and biosolids treatment

Case Study – New advanced digestion facility

Page 29: Carbon footprint and biosolids treatment

Option 1 – New raw sludge incineration plant

Main Inputs/Outputs impacting Carbon

Contributing

Sites Dewatering Conveying

Sludge Transport

Power Chemicals

Power Chemicals Start-up Gas Combustion Air

Pre-drying Air provision Waste Heat Recovery Dust Removal Acid gas clean-up Scrubber Effluent Treatment

Power Generation

Waste Sludge Flue gas Ash Transport

Incinerator Plant

Page 30: Carbon footprint and biosolids treatment

Option 2 – Advanced Digestion with existing incineration

Contributing Sites

Digestion Centre

Dewatering Conveying

Sludge Transport

Power Chemicals

Re-liquification Thickening Thermal Hydrolysis Anaerobic Digestion Liquor Treatment Dewatering Conveying CHP Plant

Power Chemicals Natural Gas

Renewable Energy Generation

Liquid Sludge Pumping

Power Chemicals Start-up Gas Combustion Air

Pre-drying Air provision Waste Heat Recovery Dust Removal Acid gas clean-up Scrubber Effluent Treatment

Power Generation

Waste Sludge

Sludge cake Export

Flue gas Ash Transport

Existing Incinerator Plant

Page 31: Carbon footprint and biosolids treatment

Weight of Construction Materials

Raw Incinerator Advanced

Digestion

Weig

ht of

Co

nstr

uction

mate

rial

Steel

Concrete

Page 32: Carbon footprint and biosolids treatment

Embodied Carbon

Raw Incinerator Advanced

Digestion

Em

bo

die

d C

arb

on

(C

O2e

)

Total Concrete (CO2e)

Total Steel (CO2e)

Page 33: Carbon footprint and biosolids treatment

Factors Contributing to Increasing Operating Carbon

Raw

Incinerator

Advanced

Digestion

Bre

akdow

n o

f carb

on f

ootp

rint

Dewatering at DH

Land Application

Additional pumping to SG

Incinerator chemicals

Incinerator power demand

Ash transport

Downtime

Incinerator emissions

Sludge transport

Dewatering (inc liquor treatment)

Page 34: Carbon footprint and biosolids treatment

Impacts and benefits on operating carbon

Raw Incinerator Advanced

Digestion

Opera

ting C

arb

on f

ootp

rint

Total

Total Benefits

Biogas production

Energy generation at

incinerator

Fertilizer displacement

Carbon sequestration

Page 35: Carbon footprint and biosolids treatment

Whole Life Carbon Impact

0 10 20 30 40 50

Cu

mu

lative C

arb

on

Fo

otp

rint

Years in operation

Liming

Raw Incineration

AD

AD delay 5

AD Delay 10

Page 36: Carbon footprint and biosolids treatment

Summary

- Everything we do has a carbon impact and that also includes biosolids production and processing

- Carbon footprint is made up of:

• embodied and operating

• Indirect and Direct

• Owned and influenced emissions

- Choice of technology has large impact on carbon footprint of biosolids options

- Anaerobic digestion is very influential

• Renewable energy generation

• Reduces biosolids for further processing

• Can improve dewatering so reducing transport

Page 37: Carbon footprint and biosolids treatment

Thank You

[email protected]

Page 38: Carbon footprint and biosolids treatment

44,8

70 (

Raw

Incin

era

tion)

52,230

Transport

8,640

Fuel

CO2e

Incineration

37,370

CO2e

Pow

er

Chem

icals

M

anufa

ctu

re

Em

issio

ns

N2O

Dow

ntim

e

CH

4 +

N2O

Ash

T

ransport

Gas

Dewatering

CO2e

Poly

mer

Pow

er

Manufa

ctu

re

6,220

Power Generation

CO2e

Avoided Power

7,360

Page 39: Carbon footprint and biosolids treatment

29,3

00 (

Option 1

– E

xis

ting)

Dewatering

CO2e

Poly

mer

Po

we

r

Manufa

ctu

re

6,500

Lime Addition

Lime Manufacture

CO2e

CO

2

Pow

er

5,600

Transport

Fuel

CO2e

11,300

Field Application

GHG Emissions

CO2e

N2O

CH

4

16,800

Fertiliser Manufacture

CO2e

Avoided Power

10,850

40,200 29,3

00 (

Option 1

– E

xis

ting)

Page 40: Carbon footprint and biosolids treatment

Advanced Digestion Carbon Footprint

1. Impact on existing digestion plant

2. Impact at existing incineration facility processing additional sludge

3. Recycling of additional Class A biosolids

4. Additional transport (double-handling)

Page 41: Carbon footprint and biosolids treatment

652 (Existing Digestion)

–26,282 (New Digestion) –

26,934 (Reduction at Existing Digestion) =

SBAP – Impact at Davyhulme Impact on existing digestion plant

Page 42: Carbon footprint and biosolids treatment

10,778 (Contributory land application)

1,969 (Beneficial land application) –

8,809 (Additional land application) =

Additional land application emissions

Page 43: Carbon footprint and biosolids treatment

10,778 (Contributory incineration)

1,969 (Beneficial incineration) –

8,809 (Additional Incineration) =

Impact on existing incineration plant

Page 44: Carbon footprint and biosolids treatment

-26,934 (Reduction at existing digestion)

3,829 (Additional land application) +

8,809 (Additional Incineration) +

–2,888 (Advanced Digestion Total) =

11,408 (Additional Transport) +

Total for Advanced Digestion Option