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    BELT CONVEYORS

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    High model

    Use these diagrams to estimate

    the rough dimensions of the

    conveyor.

    Example:To transport

    300 t/h of gravel with

    a volume weight of 1,6 t/m3,

    transport distance L=100 m,

    lifting height h=30m

    250

    C

    B

    A

    75 75

    Low model

    F

    400

    C -C

    F

    800

    400

    200

    300

    50

    E

    10

    0

    100

    H

    900

    B - B

    E

    max4000

    200

    max 18 000

    B

    A

    A

    B

    C-C

    BELT CONVEYORS

    B

    650800

    1000

    A C E F

    9501150

    1350

    243254

    270

    780980

    1180

    8051100

    1300

    A 620

    75A - A

    650

    C

    B

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    Figure 1.

    Belt speed and width

    1 To choose the conveyors width and the belt speed, calculate volumeflow Q

    Vas follows:

    2 Calculate lifting angle

    3 Calculate belt width B and speed V from Figure 1.

    4 Calculate power requirement of conveyor P. This is the sum of powerrequirement caused by the transport distance P1, Figure 2, andpower requirement caused by the lifting height P2, Figure 3.

    P =P1 +P2 =7,5 kW +27 kW =34,5 kW

    Choose 37 kW for power output of motor.

    Kamet bel t conveyors are based ontwo frame types:

    - Low model, cold-rolled U profile 250 x 75,largest support interval 6 m.

    - High model, cold-rolled Z profile 650 x 80,largest support interval 20 m. Larger supportintervals also possible.

    Arched and service elements are suitable forboth types.

    Choose B =650 mmV =1,5 m/s

    Q v = m3/h =187,5 m3/n3001,6

    =sin-1( ) =sin-1( ) =17,5hL

    30100

    28

    26

    24

    22

    20

    18

    16

    14

    12

    10

    8

    6

    4

    2

    B

    650

    800

    1000

    Belt speed v, m/s

    0.7 1.0 1.3 1.6 2.0 2.3 2.6

    0.4 0.6 0.8 1.01.25 1.5 1.7 1.9 2.1 2.3 2.5 2.7

    0.4 0.5 0.7 0.9 1.0 1.1 1.2 1.3 1.4 1.55 1.7 1.8 1.9 2.02.152.32.45

    Beltlifting

    angle

    200

    100

    m3/h

    50

    300

    400

    500m3/h

    600

    700

    800

    900

    200150

    10080

    605040

    30

    20

    108

    6

    54

    3

    2

    1

    1 2 3 4 5 6 7 8 10 20 30 40 60 80 100

    Figure 3.

    Additional motor power caused by lifting Kw

    2000

    t/h

    1500

    1000

    500

    400

    300

    200

    100

    50

    25

    Figure 2.Horizontal conveyor motor power.

    10 20 30 40 50 100 200 300 400 500

    200

    160

    120100

    80

    60

    40

    30

    20

    10

    8

    6

    5

    4

    2000

    t/h

    1500

    1000

    500

    400

    300

    200

    100

    50

    max4000

    n x max 20 000 max 18 000

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    12

    20

    15

    13

    23

    35

    washed gravel

    fertilizer pellets

    sugar beet

    iron pellets

    crushed rock

    finely grained fertilizer

    rye, wheat

    potatoes

    salt

    crushed gravel

    coke, coal

    paper and plastic bags

    wood chips

    dry, coarse sand

    sulphur

    jute bags

    moist sand, concrete

    25

    30

    35

    45

    STANDARD VALUES FOR

    ANGLES OF INCLINATION UP TOFB 18 FB 28

    E s c o r t U - b e l t s f o r i n c l i n a t io n a n g l e s o v e r 1 8 d e g r e e s

    P.O. Box 40, FIN-85101 Kalajoki, FINLANDTel. +358-8-463 9500, Fax +358-8-463 9501

    E-mail: [email protected]