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Transcript of Capabilities and resources
Competitiveness through diversity Commissioning Installation Manufacture Procurement Project Management Shop Detailing Concept Design
Bulk Earthworks Civil Structural Mechanical &
Pneumatic Electrical and
C&I
Reference Plants
• Eskom Power Stations (Majuba, Duvha, Kriel, Kendal, Tutuka, Komati, Grootvlei, Lethabo, Matla, Medupi, Camden)
• Mozal 1 & 2 - Harbor facilities
• CTBV Power Station – Belle Vue Mauritius
• CTSav Power Station – Savanna Mauritius
• Iskenderun Power Station - Turkey
• CTG Power Station – Reunion
• Ash Resources – Matla & Lethabo
• PPC Group (Dwaalboom, Jupiter, PE, Slurry, Lime Acres, Hercules)
• De Beers – Premier mine
• Botswana Ash
• Palaborwa Foskor Mining
• Kumba Iron Ore
• Goldfields
• Siemens
• Hitashi
Iron Ore Coke Coal Fly Ash/ Bagasse
Cement Alumina Lime Soda Ash
Laser park, Honeydew • 42 Kielboot Ave (Head Office) • 43 Kielboot Ave • 99 Ridge Road • c/o Colleen & Johann Street (Tecno park – future industrial development)
Muldersdrift
• 153 Nooitgedacht Rd, Muldersdrift
Standerton • c/o 18/18a Muller Street • 9 Vry Street
• 42 Kielboot Ave (Head Office)
• 43 Kielboot Ave
Laser park, Honeydew • 42 Kielboot Ave (Fabrication & Workshop) • 43 Kielboot Ave (Fabrication) • 40 Kielboot Ave (Warehousing) • 13 Kielboot Ave (Fabrication & Storage) • 11 Kielboot Ave (Fabrication & Storage) • 99 Ridge Road (Profile cutting, Job Shop Fabrication) • c/o Colleen & Johann Street (Tecno park – future industrial development)
Muldersdrift
• 153 Nooitgedacht Rd, Muldersdrift (Fabrication & Storage)
Standerton • c/o 18/18a Muller Street (Fabrication & Storage) • 9 Vry Street (Fabrication & Storage)
• 99 Ridge Road, Honeydew
Fiber Laser Cutter
CNC Plasma cutting machine 6 x 3 m bed
Press brake
Surface Grinder
Drill press
• 42 & 43 Kielboot Ave, Honeydew (Fabrication & Workshop)
CNC Lathe
CNC Machine Centre
Manual Lathe
• 11 Kielboot Ave, Honeydew
• 40 Kielboot Ave, Honeydew
• 153 Nooitgedacht Rd, (Fabrication & Storage)
Heavy boilermaking
Corrosion protection - Standblasting & Painting
Structural Steel manufacturing
Construction laydown area
• PSE Fabrication
• 18/18a Muller Street (Fabrication & Storage)
• 9 Vry Street (Fabrication & Storage)
• 16 Johann Street
• Future expansion: RULA Tecno Park • Establishing a Tecno Park within 1 km of the existing facilities.
• An industrial area of 72,000 m².
Architectural illustrated layout:
Laser park, Honeydew • 16 Johann Street • 4 Eagle Reef, Zeiss Ave • 29 Eagle Dawn, Zeiss Ave • 63 Eagle Dawn, Zeiss Ave
Kriel • 20 Gardena Street
Volksrust • 35 Sarel Cilliers Street
Amersfoort • 65 Sybrand van Niekerk Street
Witbank • Agricultural holding
• Majuba Power station
• Medupi Power station
Mobile assets Mobile cranes
• 2 – 4.5 ton • 6 – 8 ton • 1 – 16 ton • 3 – 25 ton • 1 – 30 ton • 1 – 80 ton 28 – Bakkies • (Ford, Toyota, Hyundai)
Trucks
• Hino 10 ton and crane • Dyno 5 • Scania R 420 LA 6X4
Busses: 2 - Mercedes: Sprinter 32 seater 2 - Toyota: Quantum 14 seater 2 – 65 Seater busses Civil equipment: 2 – Back actors 1 - Telehandler
Forklifts, Tractors, Trailers, Tankers, Mobile Generators
Human Resources • Engineers & Technicians - 48 • Office management - 31 • Trade tested artisans - 30 • Skilled artisans - 61 • Semi skilled artisans - 75 • Unskilled - 65 Total (excluding subsidiaries) - 310
Training Facilities • MERSETA accreditation • Internal training :
Trade Tests, e.g. Boilermakers, Fitters, coded Welders, Electrical & C&I Life / Soft skills Product knowledge Plant knowledge Organisational behaviour
ENGINEERING DISCIPLINES
Structural
Mechanical
Electrical
C&I
Bulk Handling Solutions
Civil
Bulk Handling Solutions
Civil
Civil
Civil
Bulk Earthworks
Structural • Platforms, Walkways, Staircases and Supports • Lift Shafts • Pipe and Conveyor Gantries • Transfer house • Steel Silo’s, Cones and Hoppers • Complete Design and Engineering
Structural
Electrical Complete Design, engineering and Project management from load calculations, switchgear and PLC’s to software developing and operator station configuration - Electrical reticulation - Switchgear design - Power supply cubicles - In line air heaters
Control and Instrumentation - Automation hardware & installations - Cable block Diagrams - Wiring Diagrams
Conveying
Stacking & Reclaiming
Processing Plant
Storage, Discharge & Loading
Bulk Handling Solutions
Complementary Equipment
Pneumatic Mechanical
Conveying Pneumatic
Blowers& Fans
Laval Nozzles
Water Separators
Airslides, Airlifts etc.
Fillings Systems
Pressure Vessels
PV Nozzles
PV vent System Orifices Dome
valves Dens- & Lean-
phase pipes
Ceramic bends
Diverter valves
Filters
Compressors
Belt conveyors for coal, ash and other materials from 100 T/h to 2000 T/h. Important Features • High quality with durability • Well engineered chute work to minimise blockages • Elegant material flow at transfer points • Dust suppression and venting
Turnkey Capabilities • All mechanical equipment • All steelwork • All electrical work • All control & Instrumentation
Conveyor Systems - Belt
Goose neck Arrangement Finite Element Analysis
Goose neck Arrangement
RULA has the ability and know-how to provided turnkey solutions which incorporate screw conveyors. Solutions Provided RULA have used the screw conveyor principle in the following plants: • Feeding a Bag Filling Bin • To cool down bagasse sufficiently out of a boiler to
convey pneumatically • Discharge of Lime into a conditioning plant • Remove pulsed material from a Filter Fan back
onto belt conveyors
Typical
Screw
Conveyor
Water
Cooled
Screw
Conveyors
Conveyor Systems - Screw
• Vertical stress fields • High pressures
• Vertical/radial stress field combination
• Radial stress fields • Reduced feeder pressures
Belt feeders
• Designed to accurately supply a specified coal capacity. • Only locally developed, designed and manufactured feeders to enable easy
customisation to specific application, • Ensuring cost and lead-time benefits of local supply.
Coal Feeders
Several Access Hatches
Access Door
Sight Glass
Coal feeder and belt scale locally designed and manufactured
Bucket Elevators • Designed for fine (e.g. fly ash) or coarse (e.g.
coal) material. • Material is fed into the boot of the elevator via
an integrated inlet chute. It is important that the inlet chute is customized for the particular application, ensuring an effective and efficient feed.
• Buckets are attached to the belt by specialized elevator bolts which have a flat head, thereby minimizing interference with the head and tail end pulleys. The mechanical belt splice aligns the splicing bolts axially with the belt, ensuring a strong, reliable and flexible coupling.
Head end, discharge
chute and bucket
design are integrated
to ensure correct
material trajectory
Counterweight
tensioner
Inlet chute designed
for application. In
this case aerated for
fine material
Mechanical
splice
Conveyor Systems – Submerged Scraper
Storage & Discharge
Multi Cell silo – 10 000 T
Complementary Equipment
Complementary Equipment
Aeroslides & Aeration
Membrane Air Heaters
Air Supply
Airlifts
Bag Filters
Belt Scale
Conditioners
Cruncher
Dampers
Fans Fire Protection
Hoppers
Level Switches
Mass Flow Devices
Piping – LP Steam, Air &
Water
Pressure Vessels
Scrubbers
Valves
Water Separators
Wear Resistant
Bends
Quality Management • Quality is always the result
of high intention, sincere effort, intelligent direction and skilful execution;
• It represents the wise choice of many alternatives.
• With this in mind, we are proud to announce our newly awarded ISO 9001:2008 accreditation.