Cadcamcae Course Cipet Chennai_28!10!2015

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      CENTRAL INSTITUTE OF PLASTICS

    ENGINEERING AND TECHNOLOGY (CIPET) Ministry of Chemicals and Fertilizers, Govt. of India)

    Guindy, Chennai - 600 032)

    CAD/CAM/CAE Software Training, Product Mould Design/Mould

    Making CNC Programmes

    with effect from November 16

    th

    , 2015

    A) PLACEMENT ASSISTED PROGRAMMES CAD/CAM/CAE)

    (WITH STIPEND)

    [Full time –  8 hrs / day ]

    B) JOB ORIENTED PROGRAMMES

    CAD/CAM/CAE) [DIRECT ADMISSION ON ALL MONDAYS]

    CONCESSION IN COURSE FEE for - CHOOSE ANY ONE(JOB ORIENTED PROGRAMMES - From Sl. No.1 to 4 & 6)

    SC/ST/Physically Challenged : 15%

    BC/MBC/OBC : 10%

    Fresh Diploma Holders / Engineers : 10%

    Women : 15%

    Students (Colleges/Polytechnics) & Alumni of CIPET : 20%CIPET Students/Trainees of Long Term Course(LTC) : 50%

    SHIFT TIMINGS

    PLACEMENT ASSISTED

    PROGRAMMES

    (I, II, III & IV)

    (Monday to Friday)

    JOB ORIENTED PROGRAMMES

    (Sl. No.1 to 4 &6)

    (Monday to Saturday) 

    Week-End Course in Mould

    Design

    (Saturday & Sundays)

    (Sl. No. 10.1) 

    No. of

    working

    hours

    09:00 A.M to 01:00 A.M 4 Hours

    01:00 P.M to 05:00 P.M 4 Hours

    05:00 P.M to 09:00 P.M 4 Hours

    6:00 A.M to 2:00 P.M 09:00 A.M to 05:00 P.M 8 Hours

    09:00 A.M to 09:00 P.M 12 Hours

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    09:00 A.M to 05:00 P.M 9:00 A.M TO 5:00 P.M 8 Hours

    1:00 P.M to 9:00 P.M 8 Hours

    (A) PLACEMENT ASSISTED PROGRAMMES#

    (WITH STIPEND)

    (I) INTEGRATED ENGINEERING SOFTWARE PROGRAMME

    ON

    AUTOMOBILE & AEROSPACE

    PRODUCT DEVELOPMENT WITH CAD/CAM/CAE (Full Time)

    (Course code: IES - PAAP -CAD)Course Fee : Rs.1.0 lakh + Service Tax 

    Duration : 6 months 

    ►Stipend: Rs. 5000/- p.m during training for 6 months  

    Date of written test / interview / admission : Last Monday of Every month in General

    Course commencement : Subsequent First Monday of the next month 

    Written test venue: CAD/CAM/CAE centre, CIPET, Chennai

    COURSE CONTENTS

    (7 softwares)

     

    MODULE I

    (ALL software) 

    (Pro-E, UG & CATIA)] As per given in (B) Sl. No.2.1, 2.2, 2.3 and Sl. No. 4.1, 4.2, 4.3, 4.4, 4.5 &4.6

    MODULE II

    (ALL software)(Ansys, Hyperworks, LS-DYNA & Moldflow)

    MODULE III

    (Project Work)

    MODULE IV

    (Theory Classes)

    Plastics Product & Mould Design, Jigs&Fixtures, Sheet Metal, CNC, CBT, Rapid Prototyping and ReverseEngineering.

    Course Highlights

    →Balanced Theory & Practical Classes →Product Development Concepts → Personality DevelopmentProgramme → Certificate awarded by CIPET. 

    Eligibility: B.E/B.Tech/M.E/M.Tech in Mech./Prodn/Auto/Aero/Polymer/Plastics/Tool /Die Making or equivalent

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    Selection: Eligible candidates have to appear in the entrance exam and the short listed candidates will be

    interviewed for final selection.

    (II) Masters Programme in Product Development with

    CAD/CAM/CAE Course code: MPPD-CAD

    Course Fee : Rs.85000/- + Service Tax 

    Duration : 5 months 

    ►Stipend: Rs. 5000/- p.m during training for 5 months 

    Date of written test / interview / admission : Last Monday of Every month in General

    Course commencement : Subsequent First Monday of the next month 

    Written test venue: CAD/CAM/CAE centre, CIPET, Chennai

    COURSE CONTENTS

    (5 softwares)

     

    MODULE I

    (ALL software)(Pro-E, UG & CATIA)] 

    As per given in (B) Sl. No.2.1, 2.2, 2.3 plus Sl. No. 4.1, 4.2, 4.3, 4.4, 4.5 &4.6

    MODULE II

    (Any TWO software)

    Ansys/Hyperworks/LS-DYNA/Moldflow

    MODULE III

     (Project Work)

    MODULE IV

    (Theory Classes)

    Plastics Product & Mould Design, Jigs & Fixtures, Sheet Metal, CNC, CBT, Rapid Prototyping and ReverseEngineering.

    Course Highlights

    * Balanced Theory & Practical Classes *Product Development Concepts * Personality DevelopmentProgramme * Certificate awarded by CIPET.

    Eligibility: Diploma / Degree in Mechanical/Production/Polymer/Auto mobile/Aeronautical/Tool

    engineering/equivalent candidates aspiring to start the career in R&D and product development.

    Selection: Eligible candidates have to appear in the entrance exam and the short listed candidates will be

    interviewed for final selection.

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    (B) JOB ORIENTED PROGRAMMES#

    [Direct Admission on all Mondays]

    (Course commencement: On all Monday){Advance Registration Accepted after verification of candidate's documents sent through

    post or e-mail including updated resume }

    1. CAD PROGRAMMES

    1.1 CAD USING UNIGRAPHICS 

    Fee: Rs 12,000/- + Service Tax  Duration: 100 hrs

    Modeling: Introduction, Sketch, Curve, Curve Operations, Form Feature, Feature Operation, Transform.Assembly: Assembly of Components, Exploded Views, Sequencing, Context Control, Cloning and

    Component arrays editing, Top Down Assembly.Drafting: Drawing sheets, Views, Dimensioning, Annotations, Symbols, Tabular note and Part list.

    1.2 CAD USING PRO/E

    Fee: Rs 12,000/-+ Service Tax  Duration: 100 hrs

    Part Modeling: Introduction, Sketch, Base features, datum features, sections in sketch based features, Editfeature, engineering features, construction features, advanced features, tweak feature, UDFs & Group,Relation & family Table, Resolving feature failuresPro/Assembly: Creating Assemblies, placing, pattering, packaging, freeform Manipulation of components,Top Down Assemblies, Exploded view.Pro/Detail: Drafting basics, creating a Drawing with Model views, Dimensioning & Detailing, Tables &BOM Balloons

    1.3 CAD USING CATIA

    Fee: Rs 12,000/-+ Service Tax  Duration: 100 hrs

    3 D Part Modeling: Introduction to GUI, Sketcher, Constraints, sketch-based features, Dress up features,Transformation features, Associating bodies with Boolean Operations, Reference Elements, ModifyingFeatures.

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    Assembly Design: Creating assembly, Manipulating components in assembly, Assembly constraints,Exploded view, Clash checking, Assembly features, Scene creation, Using Mechanical Standard parts, Top

    Down Assembly. Drafting: Generative Drafting, Interactive Drafting, Creating Views, Sections, BOM Generation.

    1.4 CAD USING AutoCAD

    Fee: Rs. 5,000/-+ Service Tax  Duration: 80 hrs

    (Note: No concession on Course fee)

    2 D Modeling: Introduction to computers –  about AutoCAD 2009  –  Introduction to GUI –  drawing objects –  line (absolute co-ordinate system)  –  file saving (save, close, open, new)  –  line  –  relative co-ordinate system:Rectangular co-ordinate system, polar coordinate system  –   circle (all options)  –   erase, Oops, textures,Graphser, undo, redo –  Draw –  Modify – format –  dimensions –  layer - properties –  view –  object snap.

    3 D Modeling: Surface modeling- a) 3dface b) Hide, Edge c) Shape d) Rulesurf- Tabsurf, Edgesurf, Revsurf –  Surftab1 & Surftab2  –  Shademode, 3dorbit - UCS ,Solid modeling (Box, Wedge, Cylinder, Cone, Sphere,Torus)  –   Isoline, facetres, Silhoutes  –   Extrude  –   Revolve  –  Boolean operation.(Union, Subtract, Intersect,Interfere ). 

    3D-array mirror,3D –  rotate, 3D align –  slice – fillet, chamfer –  massprop –  solidview, solidraw. 

    2. CAD/CAM PROGRAMMES

    2.1 CAD/CAM USING UNIGRAPHICS

    Fee: Rs 19,000/-+ Service Tax Duration: 200 hrs

    Modeling: Introduction, Sketch, Curve, Curve Operations, Form Feature, Feature Operation, Transform.Assembly: Assembly of Components, Exploded Views, Sequencing, Context Control and Cloning andComponent arrays editing, Top Down Assembly.Drafting: Drawing sheets, Views, Dimensioning, Annotations, Symbols, Tabular note and Part list.

    Direct Modeling

    Free form feature: Sheets from points, Making sheets from variable cross sections, Bridging, Offsetting,Filleting & Trimming sheetsSheet Metal feature: Tab, Flange, Break corner, closed corner, Normal cutout, Jog, Bend, Dimple, Bead,

    Unbend, Rebend, Edge rib, flat solid.Manufacturing: Model Creation, Tool Selection, Geometry Definition, Machining Methods, Planer Millingand Contour milling Operations and Post Processing.

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    2.2 CAD/CAM USING PRO/E

    Fee: Rs 19,000/-+ Service Tax  Duration: 200 hrs

    Part Modeling: Introduction, Sketch, Base features, datum features, sections in sketch based features, Editfeature, Engineering features, Construction features, Advanced features, Tweak feature, UDFs & Group,Relation & family Table, Resolving feature failuresPro/Assembly: Creating Assemblies, placing, patterning, packaging, freeform Manipulation of components,Top Down Assemblies, Exploded view.Pro/Detail:  Drafting basics, creating a Drawing with Model views, Dimensioning & Detailing, Tables &BOM BalloonsPro/Surface: Creating a Surface Feature, Trimming Quilts, Flattening & Bending, Creating Solid Geometry

    Using Quilt, Freeform Surfaces, Boundary, Conic surface and N-sided patch, style toolsPro/ Sheetmetal: Introduction creates conversion, wall, rip, cut, form, flatten form, notch punch, and bend,unbend, bend back, corner relief, deform, edge bend.Pro/Mold design: Introduction, Reference & work pieces, Mold Parting surfaces, Mold volumes, ExtractingMold components, split components.Pro/NC: Manufacturing Process & Parameters, Tooling, NC sequence-Milling & Lathe-turning, CL Data, NCsequence Definition, Creation of CL Data File, NC Post Processing.

    2.3 CAD/CAM USING CATIA

    Fee: Rs 19,000/-+ Service Tax  Duration: 200 hrs

    Part Modeling: Introduction to GUI, Sketcher, Constraints, sketch-based features, Dress up features,Transformation features, Associating bodies with Boolean Operations, Reference Elements, ModifyingFeatures.Assembly Design: Creating assembly, Manipulating components in assembly, Assembly constraints,Exploded view, Clash checking, Assembly features, Scene creation, Using Mechanical Standard parts, Top

    Down Assembly. Drafting: Generative Drafting, Interactive Drafting, Creating Views, Sections, BOM Generation.Surface Design: Wire frame geometry creation, Basic surface, Operations on surface, advanced surface,Surface based features in Part design.Sheet metal: Introduction, Sheet Metal Parameters, Creating the Side Walls, Cutout, Automatic Bends.Mold Design: Core cavity separation, Basic mold design. Manufacturing:  Basic Tasks, Part operations, Programs & Processes, Managing Manufacturing Entities,Verification, Simulation and NC Code generation.

    2.4 CAD/CAM USING I-DEAS

    Fee: Rs 19,000/-+ Service Tax  Duration: 200 hrs

    3D Modeling: Sketching, Constraining, Catalogs and Parameterized parts, Creating features, Advancefeatures, Feature operations, Construction operations, Surface techniques, Bin and Library Management

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    Assembly: Top Down and Bottom Up, Sequencing & animation, Patterning, Exploded Views, Introduction toMechanism designs.Drafting: Associative and Non-associative Dimensioning, Views and Dimensions, Utility Symbols, Bill ofMaterial

    Simulation: Basics & General Analysis procedure, Free and mapped meshing, Quality check, linear, non-linear and variational analysisManufacturing: Model Creation, Operation and Tool Selection, Generation CL File, Post Processing. 

    3.CAE PROGRAMMES

    3.1 CAE USING HYPERWORKS

    Fee: Rs 17,000/-+ Service Tax  Duration: 160 hrs

    Hypermesh:  Basic modeling, Geometry cleanup, Organizing the model with collectors, Extracting midsurfaces & simplifying, Selecting the user Profiles, Project, Numbering, Mask, Normals, Interactive surfacemeshing, Element density, Algorithms, Checking element quality. Introduction to solid meshing:  Solid panels, Drag, spin, Line drag, element offset, linear solid.Optistruct- Linear Static Analysis, Thermal Analysis, Modal Analysis, Harmonic Analysis, Inertia ReliefAnalysis.Optimization- Topology, optimization for solid problems, Optimization for stress problems.

    Hypermorph- morph volumes, Morph to geometry, freehand morph, morph optionsHypergraph, hyperview, Batch mesher. 

    3.2 CAE USING ANSYS

    Fee: Rs 17,000/-+ Service Tax  Duration: 160 hrs

    Introduction to FEA & ANSYS: GUI, Basics & general analysis procedure.

    Modeling: Creating Solid model, Finite element modeling and importing models, Select Entities andComponent manager.Meshing: Quad and Tetrahedron mesh, Volumes, Areas, Line meshing. Free and mapped meshing, checkmesh.Structural Analysis: Static, Modal, Harmonic, Spectrum, p-method, Nonlinear & Transient analysis.Thermal Analysis: Steady state thermal analysis.ANSYS Workbench: Simulation, CFX Mesh, Engineering Data sheet and FE modeler.

    Report generation.

    3.3 CAE USING LS-DYNA

    Fees: Rs. 17,000/-+ Service Tax  Duration: 100 hrs 

    Theory: Introduction to basic concepts of FEA, Contact Analysis, Linear and Non-Linear analysis.FEA Terminologies used in LS-Dyna: ALE, SPH.

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    Mold wizard: Loading Product, Family Mould, Shrinkage, Work piece, Layout, Mould Tools, Parting, MouldBase, Standard Parts, Slider lifter, Ejector pin, Runner, Gate, Cooling, Insert, Electrode, Mold trim, Bill of

    material, Mould Drawing.

    Prerequisite: Mold Design Knowledge.

    4.3 CAD/CAM USING UNIGRAPHICS WITH MOLD WIZARD

    Fees: Rs 25,000/-+ Service Tax  Duration: 260 hrs

    Syllabus of CAD/CAM Using Unigraphics Mold wizard: Loading Product, Family Mould, Shrinkage, Work piece, Layout, Mould Tools, Parting, Mould

    Base, Standard Parts, Slider lifter, Ejector pin, Runner, Gate, Cooling, Insert, Electrode, Mold trim, Bill ofmaterial, Mould Drawing.

    Prerequisite: Mold Design Knowledge.

    4.4 PRO/MOLD

    Fees: Rs 12,000/-+ Service Tax  Duration: 80 hrs

    Refreshing the part modeling, assembly and drafting.Pro/Moldesign: Introduction, Mold design sequence, Reference & work pieces, Draft Checking, ApplyingShrinkage, Creation Of Parting Surface, Splitting to Volume, Runner & Waterlines, Molding, Mold OpeningProcess, Mold Layout, Injection Molding Machine, Catalogs.

    Prerequisite: Pro/E & Mold Design Knowledge. 

    4.5 CAD USING PRO/E WITH PROMOLD

    Fees: Rs 17,000/-+ Service Tax  Duration: 160 hrs

    Syllabus of CAD Using Pro-E Pro/Mold: Introduction, Mold design sequence, Reference & work pieces, Draft Checking, ApplyingShrinkage, Creation Of Parting Surface, Splitting to Volume, Runner & Waterlines, Molding, Mold OpeningProcess, Mold Layout, Injection Molding Machine, Catalogs

    Prerequisite: Mold Design Knowledge.

    4.6 CAD/CAM USING PRO/E WITH PROMOLD

    Fees: Rs 25,000/-+ Service Tax  Duration: 260 hrs

    Syllabus of CAD/CAM Using Pro-E Pro/Mold: Introduction, Mold design sequence, Reference & work pieces, Draft Checking, ApplyingShrinkage, Creation Of Parting Surface, Splitting to Volume, Runner & Waterlines, Molding, Mold OpeningProcess, Mold Layout, Injection Molding Machine, Catalogs

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    Prerequisite: Mold Design Knowledge.

    5. MULTI software PROGRAMMES - (20% concession on course fee except CAD

    using AutoCAD ) 

    Selection of More than one Programme from Sl. No 1 to 4

    6. SPECIAL PROGRAMME

    6.1 CAD/CAM USING CATIA WITH REVERSE ENGINEERING

    Fee: Rs 25000/-+ Service Tax  Duration: 260 hrs

    Part Modeling: Introduction to GUI, Sketcher, Constraints, sketch-based features, Dress up features,Transformation features, Associating bodies with Boolean Operations, Reference Elements, ModifyingFeatures.Assembly Design: Creating assembly, Manipulating components in assembly, Assembly constraints,Exploded view, Clash checking, Assembly features, Scene creation, Using Mechanical Standard parts, Top

    Down Assembly. Drafting: Generative Drafting, Interactive Drafting, Creating Views, Sections, and BOM Generation.Surface Design: Wire frame geometry creation, Basic surface, Operations on surface, advanced surface,

    Surface based features in Part design.Sheet metal: Introduction, Sheet Metal Parameters, Creating the Side Walls, Cutout, Automatic Bends.Mold Design: Core cavity separation, Basic mold design.Manufacturing:  Basic Tasks, Part operations, Programs & Processes, Managing Manufacturing Entities,Verification, Simulation and NC Code generation.Reverse Engineering: Basics concept, theoretical method of reverse engineering, Training on conventionalmeasuring method, training on CMM, digitized shape editor, generative shape design, Quick surfacereconstruction, free style, and project work.

    7. Tailor Made Programmes CORPORATE Personnel on CAD/CAM/CAE Softwares ,

    CNC Programmes , Mould Design/Making Programmes # 

    Course Fee, Duration, Period, Syllabus will be decided on mutual discussion

    #Conditions apply

    8.  CNC  PROGRAMMES

    8.1 PLACEMENT

     ASSISTED

     CNC  Programmes

    8.1.1 PROGRAMMING & MACHINING CASE STUDIES ON CNC EDM, CNC

    WIRECUT, CNC MILLING & CNC LATHE

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    Fee: Rs 30000/-+ Service Tax  Duration: 240 hrs

    Introduction, Basics of NC &CNC machines, Problems with conventional NC, Advantages of CNC, Tooling,Selection of cutting parameter.

    CNC MILLING : Operating principle of CNC Milling, Contour approach & Departure, Path functions, Mcodes & G codes, Cycles, Taking reference system, Setting datum reference without 3D touch probe, Sub- programming & Section repeats, ISO Programming, M-Functions, Practice exercises.

    CNC LATHE : Operating principle of CNC Lathe, Speed &Feed Selections, M codes & G codes, Part programming, Tool offset, Nose radius compensation, Work locating methods and devices, Application ofCNC Lathe, Practice exercises.

    CNC EDM: CNC EDM Principle, Familiarization with machine & control system, Various programme,Contour programme, Contour with Tangential, Machining parameters, Spherical Machining, Command programme, Machining practices.

    CNC WIRECUT EDM: Concept of Wire cut CNC EDM , Machine tool, Dielectric supply, Part programming, Wire electrode selection, Flushing, Setting up and Operation, wire feed rate, dielectric flow rate, pulse ON & pulse OFF time, Wire tension and speed rate, current/ voltage setting , Machining practices. . 

    8.2.

     JOB ORIENTED

     CNC  Programmes

    CONCESSION IN COURSE FEE for - CHOOSE ANY ONE(JOB ORIENTED PROGRAMMES - From Sl. No.8.2.1 to 8.2.6)

    SC/ST/Physically Challenged : 15%

    BC/MBC/OBC : 10%

    Fresh Diploma Holders / Engineers : 10%

    Women : 15%

    Students (Colleges/Polytechnics) & Alumni of CIPET : 20%CIPET Students/Trainees of Long Term Course(LTC) : 50%

    8.2.1 PROGRAMMING & MACHINING CASE STUDIES ON CNC EDM, CNC

    WIRECUT

    Fee: Rs 15000/-+ Service Tax  Duration: 80 hrs

    Introduction, Basics of NC &CNC machines, Problems with conventional NC, Advantages of CNC, Tooling,Selection of cutting parameter.

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    CNC EDM: CNC EDM Principle, Familiarization with machine & control system, Various programme,Contour programme, Contour with Tangential, Machining parameters, Spherical Machining, Command

     programme, Machining practices.CNC WIRECUT EDM: Concept of Wire cut CNC EDM , Machine tool, Dielectric supply, Part

     programming, Wire electrode selection, Flushing, Setting up and Operation, wire feed rate, dielectric flow rate, pulse ON & pulse OFF time, Wire tension and speed rate, current/ voltage setting , Machining practices. 

    8.2.2 PROGRAMMING & MACHINING CASE STUDIES ON CNC MILLING & CNC

    LATHE

    Fee: Rs 14000/-+ Service Tax  Duration: 120hrs

    Introduction, Basics of NC &CNC machines, Problems with conventional NC, Advantages of CNC.

    CNC MILLING : Operating principle of CNC Milling, Contour approach & Departure, Path functions, Mcodes & G codes, Cycles, Taking reference system, Setting datum reference without 3D touch probe, Sub- programming & Section repeats, ISO Programming, M-Functions, Practice exercises.

    CNC LATHE : Operating principle of CNC Lathe, Speed &Feed Selections, M codes & G codes, Part programming, Tool offset, Nose radius compensation, Work locating methods and devices, Application of

    CNC Lathe, Practice exercises 

    8.2.3 PROGRAMMING & MACHINING CASE STUDIES ON CNC EDM

    Fee: Rs 8000/-+ Service Tax  Duration: 40 hrs

    Introduction, Basics of NC &CNC machines, Problems with conventional NC, Advantages of CNC,

    Tooling, Selection of cutting parameter. CNC EDM Principle, Familiarization with machine & controlsystem, Various programme, Contour programme, Contour with Tangential, Machining parameters,

    Spherical Machining, Command programme, Machining practices.

    8.2.4 PROGRAMMING & MACHINING CASE STUDIES ON CNC WIRECUT

    Fee: Rs 10000/-+ Service Tax  Duration: 40 hrs

    Introduction, Basics of NC &CNC machines, Problems with conventional NC, Advantages of CNC, Tooling,Selection of cutting parameter. Concept of Wire cut CNC EDM , Machine tool, Dielectric supply, Part programming, Wire electrode selection, Flushing, Setting up and Operation, wire feed rate, dielectric flow rate, pulse ON & pulse OFF time, Wire tension and speed rate, current/ voltage setting , Machining practices

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    8.2.5 PROGRAMMING & MACHINING CASE STUDIES ON CNC MILLING

    Fee: Rs 8000/-+ Service Tax  Duration: 80 hrs

    Introduction to NC and CNC , Operating principle of CNC Milling, Contour approach & Departure, Pathfunctions, M codes & G codes, Cycles, Taking reference system, Setting datum reference without 3D touch probe, Sub-programming & Section repeats, ISO Programming, M-Functions, Practice exercises.

    8.2.6 PROGRAMMING & MACHINING CASE STUDIES ON CNC LATHE

    Fee: Rs 8000/-+ Service Tax  Duration: 80 hrs

    Introduction to NC and CNC, Operating principle of CNC Lathe, Speed &Feed Selections, M codes & Gcodes, Part programming, Tool offset, Nose radius compensation, Work locating methods and devices,Application of CNC Lathe, Practice exercises.

    9

    .MOULD MAKING PROGRAMMES

     

    9.1.  Modern 

    Mould 

    Manufacturing 

    Techniques 

    Fee: Rs 4000/-+ Service Tax  Period: 05.11.2015 & 06.11.2015

    Introduction to Mould Material and Heat Treatment Technology, Development in CNC Machine Tools,

    Cutting Tools and CAD/CAM/CAE.

    10.PLASTICS PRODUCT & MOULD DESIGN PROGRAMMES

    10.1 WEEK-END PROGRAMMES -

    Title: Plastics Product & Mould Design

    Course Fee : Rs. 25000/- per candidate Duration : 3 months [12 weeks - (192 Hrs -Saturdays &Sundays - 8 hrs/day)]

    (Note: No concession on Course fee)

    I. Product Design

    Steps to product design  –  Quality and Economy  –  Aesthetic property –  Tooling aspects on Product Design –  Process variables Vs Product Design –  Product Design Case Studies. 

    II. Plastics Mould Design

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    Basic concepts of Mould Design  –  Selection of moulding machine  –  Lay-out of cavities/runners -Runner  –  Gate - Use of Standard Mould Base –  Mould Design checklist.

    Injection Mould Design: Two plate –  Three plate –  Split –  Internal undercut –  Automatic Unscrewing –  Feed

    system –  Parting surface –  Cooling - Ejection

    Compression Mould Design: Types of Compression Moulds –  Open flash moulds –  Positive moulds –  Semi- positive -moulds –  Displacement moulds –  Types of loading champers –  Bulk factor –  Calculation of pressure pad sizes  –   Heating system  – Types of heaters- heat losses of the mould  –  Power required for heating themould –  Calculation of heater capacity.

    Transfer Mould Design:  Types of Transfer Moulds  – Advantages of Transfer Mould over compression

    moulds –  Design of sprue, runner and Gate-transfer pot Calculation.

    III. Plastics Materials

    Thermoplastics Materials Source of raw materials –  Types –  Properties and Applications of commodity plastics, Engineering plastics  –  General introduction regarding  –  structure Vs properties  –  processing behaviour  –  Applications of polymer blends and alloys.

    Thermoset Plastics Materials

    Source of raw materials  –   types  –   General introduction regarding  –   structure Vs properties  –   processing behaviour  –   Applications of specialty plastics  –   Compounding  –   Identification of plastics  –   Simple testmethods.

    IV. Plastics Conversion Process

    Introduction  –  Types of Injection Moulding Machine  –  Machine specification: Types of nozzles- Mouldingcycle –  Process variables –  Cylinder –  Temperature –  Effect of shear and orientations-Types of locking system

     –  Semi and Fully automatic moulds operations  –  Mould clamping  –  Effect of processing variables on end product  –   Shrinkage and Quality control  –   Trouble shooting  –   Introduction on Advanced ProcessingTechniques –  Operator Safety.

    Compression and Transfer Moulding: Fundamental Principles  –   Types of Compression and TransferMoulding Process  –   Bulk Factor  –   Mould temperature control  –   Flow properties  –   cure time - Moulding pressure  –  press tonnage setting moulding condition for a particular job  –  pelleting  –  defects  –   causes and

    remedies –  operator safety and routine quality control.

    General introduction on Extrusion, Blow Moulding, Rotomoulding and Vacuum forming.

    V. Mould Making Technology

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    Tool Room machinery  –   Conventional and special machines  –   specifications  –   machining operations andaccuracy –  accessories- mould surface temperature and texturing. Hot chrome plating –  Surface finish –  mould

     polishing –  mould repair and maintenance –  Machine hour rate- mould cost estimation. 

    Types of steels used for mould making –  Core, Cavity, and other parts –  non -ferrous materials used for mouldmaking –  different stages for mould manufacture –  Heat treatment –  Mould life –  Assembly and inspection ofmoulds. –  Advantages of standard Mould Base  –  Introduction to process planning –  estimation of machiningtime –  general introduction on CNC machine. 

    Mode of Payment 

    1. 

    Cash at Accounts Section in Cash Counter, CIPET, Chennai (or)

    2. 

    Demand Draft in favour of CIPET, ChennaiAlongwith REGISTRATION FORM which is to be obtained in person at CAD/CAM/CAE centre/Tool Room/Design

    Department, CIPET, Guindy, Chennai - 600 032.

    For further details: 

    Write to: The Deputy Director, CIPET, Guindy, Chennai  –  600 032

    Ph: 044-22254709, Fax: 044-22254707

    www.cipet.gov.in  

    All Programmes Deputy Director  [email protected]  

    CAD/CAM/CAE

    courses,

    CNC Programmes/

    Mould Making/ MouldDesign courses 

    Mr.P. Eswaran,

    Chief Manager (Technical)

    9677123886 

    [email protected]

    044-22254701  –  706

    Extn: 470, 480 & 490

    CNC Programmes/

    Mould Making Courses 

    Mr.P.Radhakrishnan ,

    Sr. Tech. Officer: 9677123890,

    Mr.A.Velladurai

    Sr. Tech. Officer: 7358382001,

    Mr.V.Kumar

    Technical Officer: 9444796334Ms.R.Rajshree

    Asst. Tech. Officer: 9677785076 

    [email protected]

    044-22254701  –  706

    Extn:550, 560 & 570

    Mould Design Courses 

    Mr.A.G.S. Neelagaantan

    Technical Officer:9360098600 Mr.S.Lakshmanan 

    Technical Officer:9380120757 

    [email protected]

    044-22254701  –  706

    Extn:580

    http://www.cipet.gov.in/http://www.cipet.gov.in/mailto:[email protected]:[email protected]:[email protected]://www.cipet.gov.in/